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Page 1: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

Motion and Motor ControlLow Voltage Products

Page 2: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

2 celltec.com.au I CELLTEC I ABB

See more at celltec.com.au

• Sensors

• PLCs and HMI products

• Logistics

• Safety

• Automated quality inspection

AuToMATIon CoMPonEnTS

• Product application advice

• Concept solutions

• Compliance with standards

ConSuLTIng SErVICESAdvanced Automation Solutions

SUPPOR

T

PLAN DESIG

N BUILD

CellTec is the single-source for your automation needs.

With years of experience in machinery and automation, the staff at CellTec are dedicated to providing high quality automation components and machine safety systems.

From the supply of individual components through to turn key solutions, our industry experience, innovation and product knowledge ensures that you get the most out of your automation investment.

our commitment to providing customers with quality, and personalised service makes us a supplier you can always count on.

not surprisingly, most of our new customers are referrals.

When you’re looking for a solution to any industrial automation, safety or control problem, rely on CellTec.

The Expertise, Products & resources

to Help You Succeed

Quality Service & Design

complete turn-key solutions

CellTec

Page 3: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

celltec.com.au I CELLTEC I ABB 3

• Mechanical machinery design

• Component design

• Electrical system design

• Electronic circuit and board design

• Safety solution design

• Fabrication

• Contract component manufacture

• Machinery sub-assemblies

• Turn key special purpose machinery

• Standard and custom industrial safety guarding

• For high end automation projects such as vision systems

• Safety upgrades to existing applications

• Coordination and management of automation projects

• Supply of components for complete systems

DESIgn SErVICES MAnuFACTurIng InTEgrATIon SErVICE ProjECT MAnAgEMEnT

to Help You Succeed

CellTec

Motion Control Solutions 4Drives 8Soft Starters 14uMC100 16Motor Control 18Switchboards & Switchgear 20

ConTEnT

Page 4: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

4 celltec.com.au I CELLTEC I ABB

See more at celltec.com.auMotion ControlSolutions

1. PowerfulAC500PLCwithmultiplefieldbuscapabilities, IEC61131-3 and PLCopen motion.

2. HMI connected on Modbus rTu or CAnopen.3. Distributed I/o expansion on EtherCAT or other

fieldbussystems.4. Additional line shaft encoders can be connected to

drives or to the PLC on EtherCAT or direct to high speed I/o on the PLC.

5. MicroFlex e150 EtherCAT servo drives controlling rotary and linear servo motors. STo as standard.

6. ACSM1 drives controlling AC induction and rotary servomotors.Optionsforfieldbus,feedbackdevicesand I/o expansion. STo as standard.

ABB offers a comprehensive and scalable PLC platformpowered by CoDeSys IEC61131-3 and PLCopen for simple to complex automation tasks.

•Scalable performance through choice of CPu’s, communication modules, I/o, safety logics and safety I/o.•real-time control of ACSM1 and MicroFlex e150 drives

via EtherCAT and PLCopen Motion Control Library.

ACSM1 drives are optimised for applications from simple speed & torque to demanding motion control. The drives control both synchronous and asynchronous servo motors.

•ACSM1-04 drive module: 3-phase 230 to 500 V AC, 3 to 210 A rms.•ACSM1-204 regen supply module: 3-phase 400 to 500

V AC, 8 to 93 A rms.•Expansion options for feedback, I/o and all major fieldbusesincludingEthernettechnologies.

AC500 AnD AC500-ECo PLC FAMILY ABB HIgH PErForMAnCE MACHInErY DrIVES, ACSM1 SErIES

PLC Machine Control

Page 5: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

celltec.com.au I CELLTEC I ABB 5

Motion ControlSolutions

nextMove motion controllers offer a choice of hardwareplatform and feature CAnopen expansion, on board I/o and powerful Mint™ motion control programming.

•Euro-card, PCI and panel mount format supporting analog, stepper and Ethernet PoWErLInK.•Plug-in nextMove controller MotiFlex e100 for decentralisedcontroloffiveaxes.

MicroFlex e100 and MotiFlex e100 feature Ethernet PoWErLInK as standard while MicroFlex e150 integrates EtherCAT. All provide high performance control of ABB servo and linear motors.

•MicroFlex e100/e150: 1 or 3-phase 105 to 250 V AC, 3 to 9 A rms.•MotiFlex e100: 3-phase 180 to 528 V AC, 1.5 A to 65 A

rms with integrated common DC bus.

MoTIon ConTroLLErS E100/E150 SErVo DrIVES

2

5

6

13 3

44

5

EtherCat

HMI AC500 PLC

I/o I/o

Encoder/resolver dual feedback or line shaft encoder

Dual encoder feedback or line shaft

Dual encoder feedback or line shaft

AC servo andAC vector motors

EtherCat

AC servo andlinear motors

AC servo andlinear motors

Page 6: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

6 celltec.com.au I CELLTEC I ABB

See more at celltec.com.auMotion ControlSolutions

1. nextMove e100, 16 axes coordinated motion.2. HMI via CAnopen or Modbus rTu.3. Distributed CAn I/o at any drive.4. Line shaft or dual loop encoders.5. MicroFlex e100 compact single phase drives and

MotiFlex 3-phase drives with DC bus connection.6. Class II repeating hubs for tree structures.7. Mint lite or plug-in controller creates distributed

intelligent axes or sub systems.

Ethernet Machine Control

e100 solutions provide advanced machine control, with up to 16 axes of high performance motion using real-time Ethernet PoWErLInK and powerful multitasking programming.

•Advanced e100 servo drives with universal motor control.•Proven in applications in the

packaging, food & beverage, metal forming and many other industries.

e100, e150 and ACSM1 drives offer motion programming for single axis control. A plug-in controller for MotiFlex e100 creates a 5 axis machine control solution, without any external controller or PLC.

•Mint™ motion programming as standard on all e100 and e150 drives.•SPC application programming for

ACSM1 drives.•Ideally suited to applications includingcuttolength,flyingshears,verticalformfillsealing.

AC500 series PLCs combine IEC61131-3 CoDeSys programming, PLCopen motion functions and EtherCAT control of ACSM1 and MicroFlex e150 for modern automation applications.

•Scalable CPu offering and widerangeoffieldbusandI/Oexpansion.•For applications in food &

beverage, packaging, materials handling and many more.

E100 MoTIon SoLuTIonS InTELLIgEnT DrIVE SoLuTIonS PLC MoTIon SoLuTIonS

Flexible choice of platform

Page 7: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

celltec.com.au I CELLTEC I ABB 7

Motion ControlSolutions

ABB offers a range of BSM servo motors with choice of high or low inertia models, winding options, feedback devices and gearheads to match.

•Continuous torque ranges from 0.16 nm to 120 nm and peak torques up to 320 nm.•Stainless steel designs suitable for harsh environments

and for the pharmaceutical and food processing industry.

ABB’s wide range of linear motor products offer high dynamic performance, repeatability and accuracy for precision and/or demanding applications.

•Brushless AC, cog-free modular design: peak force to 2300 n, acceleration to 10 g and speeds to 5 m/s.•AC induction design: peak force to 224 n, acceleration

to 1 g and speeds to 6.8 m/s.

roTArY SErVo MoTorS AnD gEArHEADS LInEAr MoTorS

1

2

2

33

3

3

3

4 44

4

5 5

6

7

HMI

HMI

r-T Hub

PLC or other device

Fieldbus

Line shaftencoder

Ethernet Powerlink

CAnopen I/o

CAnopen I/o CAnopen I/o

CAnopen I/o

CAnopen I/o

CAnopenCAnopen

CAnopen

Encoder/resolver dual feedback or line shaft

AC servo, AC vectoror linear motor

Intelligent DriveSystems - Mint Lite programmingor Mint plug-incontroller

AC servo andlinear motors

AC servo andlinear motors

AC servo, AC vectoror linear motor

Page 8: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

8 celltec.com.au I CELLTEC I ABB

See more at celltec.com.auDrives

Case Study: Tomato Conveyors - D&D Engineering, uKone of D&D Engineering’s customers was john Baarda Ltd, a company specialising in the growing of tomatoes. john Baarda Ltd needed to replace its current tomato handlingconveyorsystem,whichusedinefficientchains and sprockets, with a solution that would allow it to pack tomatoes more quickly and accurately while allowing quality inspection of the tomatoes.

ABB servo motors controlled by ABB high performance machinery drives were used to match the speed of the tomato handling conveyors to the speed of the packing machine. ABB component drive were used to control rollers on the conveyors, allowing the tomatoes to be turned for inspection.

ABB high performance drives control the speed of conveyors

ABB’s AC drives can considerably improve plant efficiency,energysavingsandreducedwearonmovingequipment.

AC drives are used widely in all kinds of processes:•raw material handling.•Pumping and mixing of ingredients.•Conveyor and fan control.•Packing and storage.

ABB drives have established themselves as the preferred choice for a wide range of applications in the cement, mining and minerals industry.

They are designed to:•Provide accurate control even in harsh environmental

conditions.•optimise the production process.•reduce energy consumption and Co2 emissions.

ABB drives are available for all power and voltage requirements.

FooD AnD BEVErAgE CEMEnT, MInIng & MInErALS

Page 9: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

celltec.com.au I CELLTEC I ABB 9

Drives

ABB’s AC drives, with asynchronous or permanent magnet synchronous motors, combine environmental benefitswithreducedoperatingcost.

Thedrivesfulfilmarineandoffshorerequirements,with:•Design and operation tested in line with approval

requirements.•Approved drives ensure reliable and economic operation

in all conditions.

Thepowergenerationprocesscanbenefitfromanupgrade with variable speed drives which are used for pumps, ID/FD fans, compressors, conveyors, coal mills and for starting up turbines.

results include energy savings, reduced emissions and longer equipment life.

Low voltage wind turbine converters are designed to help increase turbine kW-hour production through high availability, grid code compliance and long life cycles.

MArInE PoWEr & WInD PoWEr

Page 10: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

10 celltec.com.au I CELLTEC I ABB

See more at celltec.com.au

Case Study: Biscuit Machine - Bake-o nomic, IndiaBiscuit making is a continuous process, with a number of stages feeding into each other, it is important that each stage is controlled at its own appropriate speed. All the machines, such as biscuit cutting, forming, ovens and cooling conveyors are linked to each other, accepting materials or part processed biscuits and passing them on to the next stage. As each type of biscuit has a different baking time, there needs to be areliableandefficientwaytovarythespeedofthevarious parts of the process. An example is mixing, which is done in two stages. Shortenings and sugar are mixedathighspeedandsubsequentlyflourisaddedand mixed at a slow speed.

About 20 drives were used in a single biscuit making line, most of them below 5.5 kW, although for mixers, drives as large as 30kW can be used. Above 0.75 kW, ABB standard drives are used, while below this power ABB machinery drives are used.

ABB Drives’reliability proves criticalin manufacturing

Drives bring innovative solutions to the oil and gas industries where the need to reduce rising costs and optimise production has never been more critical.

use of ABB drives can:•run equipment at its optimum operating points.•Improve product quality by adjusting the speed precisely

to optimise the operation of process machinery.•Easily convert rotating power, sync to grid frequency and

feedback into the supply network.•reduce starting impact on network and machinery.

Dedicated HVAC drives are programmed with several HVAC applications, including supply and return fans, cooling tower fans, booster pumps and condensers.

•Control panel intelligence means that the user is given direct clear text instructions at all times. •HVACdrivesfulfildemandingrequirementsfor

electromagnetic compatibility. •Patented DC choke cuts harmonics emissions by up to

25%. •Embedded with common protocols including BACnet

MS/TP. BACnet/ IP optional.

CHEMICAL. oIL & gAS HVAC

Drives

Page 11: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

celltec.com.au I CELLTEC I ABB 11

ABB drives offer fast, accurate and reliable control of demanding metals applications.

They can help you to:•optimise production.•Minimise wear.•Enhance reliability.•Ensure the quality of your end product.

ABB provides complete variable speed drive systems, including transformers, frequency converters and motorsforoptimumconfigurationsandsmoothsystemintegration.

Drives are used in every phase of water supply and waste water plants. From the reservoir or river, through treatment and pumping, into the distribution, back into the sewage system and then return to the environment.

Drives are used for regulating a variety of pumps, fans andcompressorsusedforflowandpressurecontrolthroughout the water process. They regulate the process according to actual demand based on inputs from flowmeters,pressuretransmittersandothersensors.

METALS WATEr

Drives

Page 12: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

12 celltec.com.au I CELLTEC I ABB

See more at celltec.com.auDrives

ACS310 - Standard0.37 kW to 22 kW,Supply voltage 200 – 480 V, 3-phase only

•ACS310 can be used for pump and fan applications, irrigation systems and level control.•Water/waste water booster pumps can use the pump

and fan control feature where several pumps are operatingtogetherwitharequiredvariableflowrate.•Sleep/boost function detects slow rotation and runs the

pump to boost pressure prior to shut down. Pressure is monitored and pumps will restart when pressure falls below minimum level.

ACS150 - Component0.37 kW to 4 kW, Supply V, 200 - 240 V, 380 - 480 V, single-phase and 3-phase

•ACS150 can be used to control pumps, fans, conveyor and mixer applications.•In a mixer these drives will provide high starting torque

to assist startup of the mixing process.•FanscanuseACS150drivestocontrolairflowsavingenergyincomparisontomechanicalairflowmethods.•UsingPIDcontroloptimalairflowcanbeachievedby

adjusting fan speed based on a given reference value.

ACS355 - general Machinery0.37 kW to 22 kW,Supply voltage 200 - 480 V, single-phase and 3-phase

•ACS355 drives are ideal for food and beverage, material handling, textile, printing, rubber and plastics and woodworking applications. •The higher IP class variant meets all of the relevant

hygiene requirements for the food and beverage industry.•Sequence programming designed for food and beverage

and materials handling applications: eight-steps included.

ACS55 - Component0.18 kW to 2.2 kW, Supply voltage 110 - 240 V, 200 - 240 V

•ACS55 drives can be used in a variety of simple machine applications such as automatic gates, belt driven machines and pumps.•using an ACS55 drive you can secure an automatic

gate with a smooth start and stop reducing costs on maintenance. •Theslimdesignmakesinstallinconfinedspacessuch

as automatic gate cabinets easy.

Page 13: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

celltec.com.au I CELLTEC I ABB 13

Drives

ACS550 - Standard0.75 kW to 355 kW,Supply voltage 380-480 V (230 V)

•ACS550 drive applications include pumps and fans•Vector motor control means the drive can be used in

reasonably demanding applications of all kinds. •For high demanding torque applications, the industrial

drive with DTC should be chosen. •Ideal in situations where there is a need for simplicity

to install, commission and use; and where reasonable amountsofflexibilityandfunctionalityarerequired.

ACSM1 - High Performance0.75 kW to 110 kW,Supply voltage 380 - 480 V

•ABB high performance machinery drives can control standard induction asynchronous motors as well as permanent magnet synchronous servo motors with a variety of feedback devices.•Ideal for any demanding machinery application, includingprinting,filmandfoilconverting,cranes,elevators/lifts,automaticstorage,flyingandrotaryshears, winders, packaging machines, textile machines, wire and cable machinery.

ACS800 - Industrial0.55 kW to 2,800 kW,Supply voltage 380-690 V (230 V)

•ACS800 drives are equipped with the premium motor control platform, DTC, making them ideal for applications, like high performance centrifuges and constant torque applications such as cranes, winders, hoists, extruders and heavy conveyors.•Applications with high breakaway torque, like rubber

mixers and highly precise applications like paper machines and engine dynamometers can be handled easily.

ACS850 - Machinery0.37 to 560 kW,Supply voltage 200 - 240 V, 380 - 500 V, 3-phase only

•ACS850 drives are designed for industrial applications, especially in the process industries of pulp & paper, metals, mining, cement, power, chemical and oil & gas industries.•Canbeconfiguredtomeetpreciseneeds,withorder-basedconfigurationanintegralpartoftheoffering.•A wide power and voltage range and a vast array of

standard and optional features, the drives are readily programmable, making them easily adaptable.

Page 14: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

14 celltec.com.au I CELLTEC I ABB

See more at celltec.com.auSoft Starters

How to avoid extended voltage drops due to long starting time?use an ABB softstarter equipped with current limit to keep control of the starting current.How to extend the life of the driving belts?ABB softstarters will reduce the mechanical stress during start, thus avoiding slipping belts.How to ensure the operation of the fan?A softstarter with underload protection will detect broken belts, making the operator immediately aware of the problem.

How to ensure a long life of the compressor?using a softstarter for starting will reduce the accelerating torque, thereby minimising the mechanical stress.How to build a compact compressor unit?using a compact softstarter like PSr or PSE will create far more compact starting equipment than for instance a star delta starter.

How to reduce the need for service and repair of the conveyor belt?An ABB softstarter will cause minimal mechanical stress on the conveyor belt.How to avoid the conveyor belt from running in the wrong direction?use a softstarter with phase reversal protection.Howtoimprovetheefficiencyoftheconveyorbelt?using softstarters with high and low current warnings allows you to load on and off the conveyor belt.How to ensure a successful start even after longer times without operation?A softstarter with kick start function will provide sufficienttorquetobeabletoovercometheinitialhigh friction from a temporarily jammed belt.

FAnS CoMPrESSorS ConVEYor BELTS

Pump applications in water facilities.

Pumps - common questions and solutionsHow to avoid voltage drops when starting?ABB softstarters will reduce the starting current and thereby avoid the voltage drops.How to avoid water hammering when stopping?use ABB softstarters equipped with an optimised stop ramp or even better with torque control.

How to ensure high reliability in harsh environments?use ABB softstarters equipped with coated circuit boards to better withstand those environments.How to protect my pumping equipment in the best possible way?use ABB softstarters equipped with specially designed protections such as overload, underload, and locked rotor protection.

Page 15: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

celltec.com.au I CELLTEC I ABB 15

Soft Starters

PSr - CompactCovers motor currents from:3 to 105 A.

•Built-in by-pass saves energy and ensures compact design, reducing install time. •reduced heat generation, can be mounted inside high IP

class enclosures.•Suitable for stopping pumps, even without torque control,

designed to reduce water hammering and will allow a superior stop compared a star delta or DoL starter.•Easy connection to ABB manual motor starters using

connection kits.

PST(B) - AdvancedCovers motor currents from:30 to 1050 A (up to 1810 A inside delta)

•Torque control was developed with pump manufacturers ensuring the best possible pump stop, eliminating problems with water hammering and pressure surges•PSTB - AF-contactor is already built-in.•Equipped with almost all protections for the motor,

softstarter and application.•Analog output eliminates need for additional current

transformer. Can be used as input to a PLC.•Standard settings for common applications, e.g.

centrifugal pump.

PSE-EfficientCovers motor currents from:18 to 370 A

•World’sfirstcompactsoftstarterswithTorqueControl.•optimised for controlling pumps.•Protective board coating ensures reliable operation in

tough environments, e.g. wastewater plants - where corrosive gases and acids may exist•Built-in electronic overload protection, no additional

overload device needed.•Analog output eliminates need for additional current

transformer. Can be used as input to a PLC.

Page 16: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

16 celltec.com.au I CELLTEC I ABB

See more at celltec.com.au

Safe disconnection of motors

The requirements for safety-oriented applications are gaining increasing importance in process automation. For example,duetonewregulationsandspecifications,thesafe disconnection of motors for the protection of people, the machine, and the environment is becoming more and more important.

TheUMC100,togetherwiththeflexibleRT9safetyrelayfrom ABB, meets these requirements and complies with standards En 62061:2005 and En ISo 13849-1:2008 for functional safety up to SIL 3 and PL e. The emergency stop signal can come from either a separate safety system or from an emergency stop switch on site.

•Coordinated operating and safety functions.•Message texts on the control panel enable rapid

diagnosis on site.•Clear diagnostic message to the process control system.

uMC100

Highlights

uMC100-FBP

•Compact housing with integrated measuring system.•overload protection for nominal motor currents up to

850 A.•Integrated thermistor motor protection.•Integrated ground fault protection.•up to 14 digital inputs and 9 outputs.•Voltage measurement up to 690 V.•Power factor (cos j), energy.•Flexiblecommunicationviaallfieldbuses:

- ProFIBuS DP - Devicenet - Modbus rTu - CAnopen

•Worldwide approvals.

Page 17: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

celltec.com.au I CELLTEC I ABB 17

With integrated safety system With onsite e-stop switch

uMC100

•robust and compact design.•Several inputs, e.g. for

querying the position of the damper limit switches.

•Programmability.•ground fault monitoring.•undervoltage detection andconfigurablerestartfollowing voltage restart.•Protection of motors in

hazardous environments (ATEX).•use in IT networks.

•Pump controls as required.•underload detection.•Cos.•Pump cleaning

application.

•rated motor voltage of up to 1000 V.•Can be used at altitudes

of up to 5000 m (gold mines in Peru).•ground fault monitoring.

CEMEnT FACTorIES oIL, gAS AnD CHEMICALS WATEr SuPPLY / TrEATMEnT MInIng

Main areas of applicationDuetothebenefitsitprovides,theUMC100isusedworldwide in many segments and projects

Switch off

Switch offContactor controlvoltage for K2

Feedbacksignal

ERRORMESSAGEK2

CommandMonitoringDiagnostic data

Fieldbus- ProFIBuS- Devicenet- Modbus- CAnopen

operationalswitching

K1

L1 / L2 / L3

EmergencyStop

Safetyrelay rT9

ProCESS ConTroLSYSTEM

SAFETYSYSTEM

Switch off

Switch offContactor controlvoltage

Feedbacksignal

ERRORMESSAGE

CommandMonitoringDiagnostic data

Fieldbus- ProFIBuS- Devicenet- Modbus- CAnopen

operationalswitching

L1 / L2 / L3

EmergencyStop

Safetyrelay rT9

ProCESS ConTroLSYSTEM

ABB emergency stopInca1 push button

Pressed

Page 18: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

18 celltec.com.au I CELLTEC I ABB

See more at celltec.com.auMotor Control

ABB control and protection devices for applications up to 18.5 kW / 20 Hp

•one product family up to 32 A in 45 mm: - MS116: 12 setting ranges from 0.1 to 16 A. - MS132: 15 setting ranges from 0.1 to 32 A.

•overload protection: - Trip class 10/10. - Phase loss sensitivity. - Temperature compensated.

•Short-circuit protection: - MS116: Ics up to 50 kA at 400 V. - MS132: Ics up to 100 kA at 400 V.

•on/oFF switch functionality.•Disconnect function.

•2 frame sizes in 45 mm width from 4 to 18.5 kW 400 V AC-3 and up to 50 A AC-1.•unique contactor whatever the AC or DC control supply

mode.•Extended coil operating limits to manage large voltage

variations.•only 4 coils with wide voltage range covering voltages

between 24...500 V 50/60 Hz and 20...500 V DC.•Built-in surge protection.•From 30% up to 80% of reduction of AC pull-in coil

consumption.•Direct control by PLC-output 24 V DC 500 mA.•Low AC and DC holding consumptions.•Extended features with AF..Z type: voltage sag & dips

withstand in the control supply.

MAnuAL MoTor STArTErS ConTACTorS

•one family for increased productivity.•45 mm standard housing width for seamless integration.•Increased reliability through electronic devices.•Sustainableenergy-efficiency.•UniqueAC/DCcontactorcoilformoreflexibility.

Advantages:

•Flexibility for your application.•user-friendly modular engineering.•Compact design – more environmentally friendly.•Accessories – interchangeable and easy to install.

Design:

•reduced inventory of parts.•greater exchangeability.•reduced weight – reduced fuel expenditure.•Improved logistics and stock control.•Fewer production shortages.

Availability:

•ultimate reliability in harsh environments.•Lower resistance – lower energy consumption.•Maximum dependability under the toughest conditions.•Safer installation – safer operation through features

such as AC/DC compatible coil and protective covers.

Safety:

Page 19: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

celltec.com.au I CELLTEC I ABB 19

Motor Control

•Thermal overload relays - TF range up to 38 A: - overload protection trip class 10. - Temperature compensation from -25 … +60 °C.

•Electronic overload relays - EF19/EF45 up to 45 A: - overload protection trip class 10E, 20E, 30E selectable. - Temperature compensation from -25 … +70 °C.

•Phase loss sensitivity.•Automatic or manual reset selectable.•Adjustable setting current for overload protection.•SToP and Test function.•Sealable operating elements.

DYA / DrA - control of 3P asynchronous motors, DoL:•operational voltage - up to 690 V, 50 - 60 Hz.•Starting time 1.5 s maximum and a switching frequency

< 15 starts with a load factor of 80% or < 30 starts/hour with a load factor of 50%.•Ambient temperature < 40°C around the enclosure.

WrA - reversing DoL starters, control of 3P asynchronous motors:•operational voltage - 690 V, 50 or 60 Hz.•Starting time 1.5 s maximum.•Switching frequency < 15 starts with a load factor of

80% or < 30 starts/hour with a load factor of 50%.•Ambienttemperature<40˚Caroundtheenclosure.

oVErLoAD rELAYS EnCLoSED DoL STArTErS

Advantages:

Design:

Availability:

Safety:

Page 20: Motion and Motor Control Low Voltage Products€¦ · ACSM1 drives controlling AC induction and rotary servo motors. Options for fieldbus, feedback devices and I/o expansion. STo

20 celltec.com.au I CELLTEC I ABB

See more at celltec.com.auSwitchboards &Switchgear

Suitable for bothdistribution andautomation (control andcommand) applications

EfficientenclosuresandcablesystemsfromABBcanbeused wherever power is metered and distributed.

The range includes: •Control and Automation Boards •Main Distribution Boards •Multi- Purpose Boxes •Sub Distribution Boards •Consumer units •Installation Enclosures •Meter Boards

EnCLoSurES

gemini Switchboardsgemini can be used in almost any kind of environment, even with extreme weather conditions; in fact, it is the firstthermoplasticswitchboardthathasIP66degreeofprotection.

•Available in 6 different sizes with either opaque or transparent doors, which open at more than 180°.

•Snap-on mounting frame integrates perfectly with all the accessories that can also be mounted without having to use any tools.

•The switchboard can be completed by installing a hinge-on inner door.

•Furtheraccessoriessuchasthepartialplatesfittedonto the modular frame and the kit for installing molded-case circuit breakers means that the switchboard can also be used for mixed distribution/automation applications

ABB switches are suitable for diverse applications, in motor control centres, switchboards and as main switches in various equipment and machines. From single to 8-poles and combination switches for change-over, automatic transfer, bypass, reversing etc.

The range includes:•Switch Disconnectors•Motorised Switch-Disconnectors•Switch Fuses•Motorised Switch Fuses•Change-over and Transfer Switches•Cam Switches

SWITCHES & ISoLATorS

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celltec.com.au I CELLTEC I ABB 21

Switchboards &Switchgear

From miniature to moulded-case and air circuit-breakers of standard and high-breaking capacity, with the ABB range, every technical problem has been solved.

The ABB range includes:•Air Circuit Breakers •High Performance Circuit Breakers •Manual Motor Starters •Miniature Circuit Breakers •Monitoring System •Moulded Case Circuit Breakers •residual Current Devices

CIrCuIT BrEAKErS

ABB offers a comprehensive terminal block range which includes functions like feed-through, double & triple deck, ground, disconnect, fuse, sensor actuator, disconnect neutral adapted to all market connection technologies.

The ABB terminal range includes:•Distribution Terminal Blocks •Pluggable Terminal Blocks•railway Terminal Blocks •SpecificTerminalBlocks•IDC Terminal Blocks •Power Terminal Blocks •Screw Clamp Terminal Blocks •Spring Terminal Blocks

TErMInAL BLoCKS

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22 celltec.com.au I CELLTEC I ABB

See more at celltec.com.auSwitchboards &Switchgear

ABB offers 2 ranges of Pilot Devices for 22 mm diameter holes, with adaptors available to mount in 30 mm holes.

The entire Compact range and selected parts of the Modular range features IP69K degree protection demanded in many industries such as cement and food & beverage.

ThePilot Device range

THE MoDuLAr rAngE THE CoMPACT rAngE

Includes operators, holders, contact blocks, lamp blocks and LED blocks that can be combined to get the required function.

Snap on feature reduces installation time and spring loaded tabs ensure that actuators and legend plates are in correct position.

Very price competitive alternative with all functions built into one single unit.

one order code gives the complete function and the all in one concept makes mounting easy and reduces stock keeping.

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celltec.com.au I CELLTEC I ABB 23

See more at celltec.com.au

Safety PLC’s & relays• Programmable Safety

Controllers• Safety relays

• Expansion Modules• Fieldbus Modules

Ferrules• Single Ferrules• Double Ferrules

• Ferrule Kits• Crimpers

Encoders & Counters• Incremental encoders• Absolute encoders• Inclinometers

• Counters• Process Controllers

Terminal & Push Button Boxes• ABS terminal boxes• Aluminium terminal

boxes

• Push button boxes• Terminal strips

Warning Beacons & Sirens• Signal towers• Flashing beacons• Multi-tone sounders

• Buzzers• Bulb beacons• LED beacons

Cables & Connectors• Connectors• Distribution boxes• Cables

• Splitters• Cable spool

Linear Drive Systems• Single & Multi-Axis

Linear Actuators• Belt & Screw Driven

Actuators

Sensors• Inductive sensors• optical sensors• ultrasonics

• Magneticfieldsensors

• Capacitance sensors

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CELLTEC I MELBournE I www.celltec.com.au

CellTec Pty Ltd makes no warranties for theaccuracy or currency of content and reservesthe right to modify or change content andspecificationswithoutpriornotice.Copyingand reprinting of any kind is prohibited.© 2013 CellTec Pty. Ltd.

CellTec Pty Ltd

8 Agosta DriveLaverton northVictoria, Australia 3026

Phone: +61 3 8360 8533Fax: +61 3 8360 8544E-mail: [email protected]