more with lesstakamolbearing.ir/old/pdf/robotunits.pdfthe custom-made linear motion system linear...

9

Modular AutomationSystem

Mod

ula

r Autom

ation

System

Our key to your success

Quick and Simple

Advance through Innovation

More with Less

USA:

ROBOTUNITS INC.

5 Chris Court, Suite DDayton, NJ 08810T +1/732/438-0500F +1/732/438-0509e-mail: [email protected]

AUSTRALIA:

ROBOTUNITS Pty Ltd.

23 Barrie RoadTullamarine VIC 3043T +61/3/9334 5182F +61/3/9334 5264e-mail: [email protected]

Take advantage of 2D and 3DData and e-commerce by visiting our online-facility:www.robotunits.com

EUROPE: D/CH/A

Heron ROBOTUNITS GmbH

Kaiser-Franz-Josef-Straße 35A-6890 LustenauT +43/5577/89390F +43/5577/89390-6e-mail: [email protected]

UNITED KINGDOM:

ROBOTUNITS (UK) Ltd.

Unit A Barlow Drive, Woodford Park Ind. Est.Winsford, Cheshire, CW7 2RB T +44/1606/869690 F +44/1606/869692e-mail: [email protected]

For maximumindividuality

Every customer and every consu-mer is a demanding individual.Their expectations of a productand how it should perform varywidely. Even more important aretheir varying design and configura-tion requirements.

The vision of ROBOTUNITS is todevelop a Modular AutomationSystem that delivers customizedproducts at affordable prices,previously only achieved throughmass production. That means theability to produce any specific pro-duct in the shortest time possibleand with the least effort.

44

The first step in this direction is thedevelopment and production ofBuilding Blocks for Automation thattake away routine work from thedesigner and allow more time fornew ideas. Designers don’t have towaste their time doing routine tasksbut can use their skills and technicalknow-how for product specificsolutions.

An important step in the overallROBOTUNITS product developmentand customer service plan is toestablish a strategic network ofindependent ROBOTUNITS subsidiaries worldwide to providethe best possible customer serviceand quickest response time.

Another important consideration inthe ROBOTUNITS product develop-ment process is the idea thatpeople don’t have to be just anothercomponent of the assembly line.Automated, labor-saving productscan perform all the "unchallenging”tasks, allowing employees to con-centrate on the more challengingaspects of the production process.

32 32

World Class Product Range

www.robotunits.comorder directly online orget quotes with a simpleclick

At the outset was the need toreact quickly with individual solutions to customer needs. An automation system had to bedeveloped that minimized timerequirements and at the same time maximized production possibilities and profit.

The result is the ROBOTUNITSModular Automation System. Designed to use the least possiblenumber of parts, it combines intelligent design solutions withmodern technology, and guaranteesstandardization and compatibility ofall components.

A minimum of parts, a maximum ofpossible solutions:The ROBOTUNITS World Class Product Range

The most common characteristic oftraditional product ranges is a largenumber of parts. Conventional thinking says the more possibilitiesoffered, the greater the amount ofparts. In contrast, ROBOTUNITSoffers a World Class Product Range.The amount of parts offered is deliberately small yet the number ofpossible solutions is still very high.

To achieve this goal, ROBOTUNITSfocuses on research and develop-ment of multifunctional componentsthat are utilized throughout the enti-re Modular Automation System. Weseek to help our customers under-stand our entire Product Rangequickly, and we have made the orde-ring process easy and simple. Lastbut not least, our efficient productline reduces storage costs of ourcustomers to a minimum.

Less is more. In particular, if itmeans understanding a system andknowing it so well that you are ableto utilize it for all its possibilities,easily achieve design objectives andminimize mistakes. With this systemlogistics are simplified, making yourentire production process faster andeasier. As a result, productivity isenhanced and costs are minimized.

sum of all possiblesolutions

less parts

World ClassProduct Range

sum of all possiblesolutions

many parts

Traditional Product Range

The Belt Conveyor System

The Safety Fence System

The Linear Motion System

The Extrusion Technology

The Fastening Technology

The Accessories

Optimal utilization of resources

page 6

page 8

page 10

page 12

page 14

page 16

page 18

The highlights of our products

The ROBOTUNITS Modular Automa-tion System offers solutions fromsimple flipcharts to complex indu-strial production lines. Solutionsthat fascinate engineers the worldover with their quality, functionalityand time saving potential.

54

76 76

Success is often measured by efficiency and speed. For ROBOTUNITS customers, thatmeans always being one step ahead indelivery time, design and assembly.An important contributor to this isthe fact that the Belt ConveyorSystem is seamlessly integrated intothe Modular Automation System.Advantages like these, as well asgreat product variety, maximum technical excellence andenormous potential to save time andmoney in design and assembly, arewhat makes ROBOTUNITS so unique.

Of course, specials are also availableupon request.

The Just-In-Time Belt ConveyorSystem

Belt edge options• roller edge with

40 mm, 50 mm or80 mm diameter(depending uponframe height)

• knife edge for thetransfer of smallparts

Individual choice of belts• low friction belt• high friction belt• high durability belts

for abrasive andcorrosive use

Fully integratableConveyors• completely compa-

tible with all ourExtrusion sizes

• uniform slot sizeand shape

• slotted sides foreasy attachment oflegs, stops etc.

• easy integrationinto existing machine frames

Time saving• exceptionally short

delivery time• quick configuration

of custom-made con-veyors

• each conveyor iscompletely assem-bled and tested

• outstandingprice/performanceratio

Speed• select speed from

2.6 m/min to 58 m/min

• choose speed ofBelt Conveyoraccording to yourrequirements

• optional SpeedController

Flexibility in driveoptions and positions• choose drive option

and position ofmotor

• maintenance-freetiming belt drive

• space saving directdrive

Completely custom-made• choose widths

between 40 mmand 1200 mm

• choose lengths ofup to 6 meters(longer units availa-ble by specialorder)

• optional preassembled andadjustable legs

• fast and simpleadjustment to your individualrequirements

Impressive deliverytimes• production time for

your individual BeltConveyor: 1 week

• Just-In-Time delivery

98

The requirements of safety standards have never been asdemanding as today. National and international standards have to be considered.Quickly changing production requirements, permanent upgrading and adaptations requirea flexible and time saving SafetyFence System.

Order completely preassembledelements that are easily and quickly installed. Nothing is so simple and safe as the SafetyFence System from ROBOTUNITS.

98

Easily constructed Safety Fence System

Express delivery• components ordered before 9am are produced and

shipped the same day

Turn-key-offer• price includes: ready to install, completely assembled

components (connector between elements and Universal Base plate included)

• modular Safety Fence System with panel and door components

• standard widths from 516 mm to 2003 mm or elements with special widths

• standard height 2000 mm

One Mesh Clip, many functions• precise fitting connection guarantees maximum load

capacity• all components meet the safety fence requirements

under EN-Standards (European norm standards) 292, 294 and 811

• option to attach 10 mm table tops with practical Mesh Clip

Twice the safety• multifunctional Universal Base Plate • maximum stability and strength • only one Anchor Bolt for floor attachment necessary

Safety Fence is part of the system• uniform slot size and shape • completely compatible with entire Modular Automation

System• quick and easy attachment of Accessories• requires only standard bolts and components

Time saving• no additional design time required• easily customized to individual requirements• quick and easy one-man on-site installation • easily adaptable to your individual production area conditions • one order code for entire Safety Fence System• quick and easy attachment of Accessories

(e.g. Safety Switches etc.)

Ready to install• easily mounted, completely assembled components • minimum installation time required

Little effort required• only one person required for on-site installation• complete installation with one Allen key size• reusable components

1110

The ability to easily customize ourLinear Motion Units is our biggestadvantage. Based on our provenExtrusion and Fastening Technolo-gy, we have developed LinearMotion Units that meet the highest expectations of our customers in versatility, stabilityand efficiency.

ROBOTUNITS offers a LinearMotion System of the highest quality offering maximum cost andtime saving potential in design andassembly.

10 11

The custom-madeLinear Motion System

Linear Motion Units are part of the system• completely compatible

with entire Modular Auto-mation System

• belt return runs withinthe Extrusion

• leaves 3 sides of theExtrusion free for additional attachments

• available in the 50mmExtrusion product group

It runs and runs and runs• Single and Double Idlers

depending upon load• greatest strength due to

special captive design ofidler Extrusion

• large, smooth running rollers

• play-free center alignmentof Guide Rail

• built in option for FlexibleEnergy Chain to carrycables

Guide Rails instead of guidesystems• easy mounting Guide Rails

eliminate separate guidesystems

• hardened, tempered steelGuide Rails allow heavierloads

• abrasion resistant GuideRails allow smooth running

• quick and easy assembly

Complete compatibility • Linear Motion Units

custom-made, from smallsingle units to complexLinear Motion Systems

• single and multiple GuideRails available in onesystem

• X-, Y- and Z- axis combina-tions possible

• almost limitless combina-tions

Drive options• motor selection tailored to

performance requirements• minimal design time

through Clamp Couplingsystem

• one type pulley for all beltdriven Linear Motion Units

Damage protection• integrated overrun

protection preventsmechanical damage

Time saving• easy selection of components• easy to order• minimal design time• quick and easy attachment

of Accessories• easy assembly and

adjustment

1312

The smart Extrusion Technology

Compatibility saves time• 10 Extrusion sizes simplify design and construction• all sizes completely compatible with each other• minimal training time• minimal design time• quick and easy assembly

One slot size fits all• uniform slot size for entire Modular Automation System

(14 mm wide x 14 mm deep) • large slot allows use of nuts up to M10

Tubular honeycomb structure• section modulus of 50 mm x 50 mm Extrusion is equivalent to section

modulus of a 50 mm x 50 mm steel tube with 3mm wall thickness• section modulus of 50 mm x 50 mm Extrusion is 30 % to 40 %

greater than of 40 mm x 40 mm extrusions of the same weight• outstanding torsion and load resistance• greater strength with less material means cost saving

All we need to know is the Extrusion length• when you place your order, just tell us the desired length• every Extrusion is pre-labeled

(dimensions, order number, position number etc.)• pre-labeling means no measuring of Extrusions for assembly

Large slot depth guarantees maximum strength of connection• depth of thread is always greater or equal to the diameter of thread

from M4 to M8• no adjustment of bolt length required

Precision is our standard• integrated location groove guarantees precise and straight drilling• 45° chamfered edges for easy attachment and visual continuity

Connections do not vibrate loose• concave surface of Extrusion guarantees durable vibration resistance• maximum wall thickness at key points prevents crimping• no additional washer required for full contact

Time saving• minimal training due to uncomplicated component choices• easy to order• the only decision to be made is the length required• labeling and precut threads allow immediate assembly

1312

It all began with special purposemachine building. After many yearsof experience with the extrusionsof various manufacturers we decided to develop our own Extru-sion Technology. This was to formthe basis of our own completeModular Automation System. Theresult is maximum design andassembly possibilities with minimaltime investment. ROBOTUNITSoffers a system that will meet your highest expectations.

The key element of the ModularAutomation System is a uniqueExtrusion Technology, available in40mm and 50mm size systems, which are fully compatible witheach other and all other compo-nents. They utilize one slot sizethat allows new dimensions indesign and assembly speed.

1514

One Fastener, double value• equal strength on

both sides ofconnection withtwo sided Fastener

• twice the safety forone price

• no additionalconnectors needed

• completely assem-bled with standardlength screws andsingle Allen key

Holes reduce strength and take time• all connections

made withoutdrilling or milling

• maximum wall thik-kness at the crucialpoints preventscrimping

• no processing andalignment time

• unlimited reusability

Maximum safety in your process• play-free, accurate,

centrally alignedFastening Technology – unique worldwide

• single Fastenerprovides up to 4t(8,800lbs.) tensile-strength

• strength compara-ble to weldedconnections

• maximum stabilityand strength

• incorporates safetyin your process

More space for your ideas•15mm standard

Fastener heightleaves more spacefor working parts

• quick and easydesign

• no drawings required

1514

A few years ago connectingwithout drilling, milling or weldingwas almost unthinkable. It isobvious that if you can eliminatemachining or welding from the process you also lower your costsby preventing time-consumingadjustments and post processingof your designs.

Stability increaseswith every rotation• every turn brings

centering inserttighter into slot

• absolutely play-free, accurate andcentrally alignedconnection

• no loosening ofbolts throughvibration

• 100% positioningconsistency

Inserting the Drop-in Nut• simply insert the

Drop-in Nut intothe wide slot

• special springassembly protectsagainst unintendedmovement

• no time wastedaligning bolt holes,just slide to stopposition

• quick and easyassembly

Everything is possible – even postassembly• simple post assem-

bly integration ofstruts withoutdismantling frame

• easy repositioningof struts at anytime

• no surface treat-ment required

Time saving• minimum assembly time• simple selection of

Fastening Technology• construction without holes

means no dimensions,drawings or drilling required

• length of Extrusion is theonly measurement needed

• two sided connection withone Fastener

The ROBOTUNITS Fastening Technology is unique worldwide,not only because of its stabilityand rigidity, but also in its enormous potential for time savings – from design toassembly.

The strong Fastening Technology

1716 1716 1716

In automation design every smalldetail has a big impact on theentire system. However, developingan accessory for every new appli-cation completely contradicts thevision of our World Class ProductRange.

Our Accessories are multifunctionaland fit not only to an exactlydefined component but to all othercomponents in the entire Modular Automation System.

Multi-functionalAccessories

Covers or fastens: Either is possible • universally usable Cover- or

Line-Extrusion• fits 40mm and 50mm Extrusions,

and all multiples thereof• for mounting panels from 4mm to

6mm thick• covers slots: Protects against

contamination and spraying water• protects cables• easy mounting: Snap in and go

Everything is possiblewith a single hinge• universal hinge fits all

applications• allows attachment of

panels

Fine-Tuning and Fastening Element• set and adjust with

multifunctional Fine-Tuning and Fastening Element

• accurate fitting through special form

• infinitely adjustable• post insertion

possible

Unique Clamping Device - allows easy attachment of panels • facilitates mounting of panels

3mm to 10mm thick without drilling

• Clamping Device quickly mountedby inserting in slot

• no drilling of panels required• allows reuse of panels and clamp

Safety Switch mounting• safe, quick and simple mounting

without additional parts• fits all Extrusions• no processing of Extrusions

required• meets standard IP65 of

TEC 529

Time saving• multifunctional Accessories simplify

ordering the process and reduce the number of parts required for stock

• standard labeling saves even moretime in assembly and storage

1918 1918 1918

In or Out:Optimal utilizationof resources

Flexibility and continuity are prerequi-sites for your success. More andmore, companies must react quicklyto changing production workloads orproduct cycle times. New systemsare often required that can easily beadjusted to these changing demands.ROBOTUNITS supports its customerschanging needs with a comprehensiveOutsourcing Program.

Capacity constraints• We support you in

allocating design capacityfor your projects

Capacity constraints• ROBOTUNITS assembly

specialists take overassembly or partialassembly within theROBOTUNITS ModularAutomation System, evenon-site in exceptionalcases.

Capacity constraints• Complete assembly of

your design by ourassembly team in ourfacility.

Down time• Information about

possible design projectsor customer needsrespectively

• We arrange projects forour customers if possible

Down time• We deliver only the com-

ponents, the assembly iscarried out by yourpersonnel.

Capacity constraints• We support or take over

project design utilizingthe ROBOTUNITS ModularAutomation System

turnover

Increase of your turnoverthrough the flexible In- and Outsourcing Programfrom ROBOTUNITS.

Constraints indesign and/orassembly

Fluctuating turnover

average turnover

Down time indesign and/orassembly

time

21

The Belt Conveyor System

The Safety Fence System

The Linear Motion System

The Extrusion Technology

The Fastening Technology

The Accessories

Application examples and suggestions for solutions

Further technical dataand calculation examples

Systematic ordering

page 22

page 40

page 50

page 66

page 76

page 92

page 112

page 116

page 126

The Modular AutomationSystem in detail

Technicalappendix

2120

Our key to your success

Quick and Simple

Advance through Innovation

More with Less

22 23

Belt Conveyor C4N

Belt Conveyor C5N

Belt Conveyor C8N

Timing Belt Conveyor C8T

Encoder C8T 750_

Side Plate C8T 7502

Splined Shaft with Connection Hub CSL 450_

Connection Shaft with Coupling LIL 5240

Speed Controller CCN 0003

Standard Conveyor Stand C4F

Standard Conveyor Stand C8F

Application examples

Conveyor enquiry


Further technical data and calculation examples

page 24

page 26

page 27

page 29

page 32

page 33

page 34

page 35

page 35

page 36

page 37

page 38

page 39

page 112

page 116

The Just-In-Time Belt Conveyor System

NEW

NEW

NEW

NEW

NEW

NEW

NEW

2524

50

max

.180

max.310

50 90

max

.245

Ø13

2

30

lenght

fram

e w

idth

belt

wid

th50

65

140

max

.280

Ø13

220

50

50 90

max.310

fram

e w

idth

belt

wid

th

lenght

50

R 8

4028

45°

155

50

Front end timing belt drive C4Noption: knife edge

X = 1 bis max. 10

Front end direct drive C4N

When ordering please note speed in m/minSpecial lengths available upon requestFor variable speed a speed controller is necessary

!

6013

5Ø

132

max.430

max

.320

90 50 155 9050

155

10

50

lenght

fram

e w

idth

belt

wid

th

Center drive with timing belt C4N

40

B =

X *

40

R 8

4028

45°

155

50

option: knife edge

X = 1 bis max. 10

40

B =

X *

40

R 8

4028

45°

155

50

option: knife edge

X = 1 bis max. 10

40

B =

X *

40

Applicationused for any kind of conveying

Technical dataBelt speed for timing belt drivefrom 2.6 m/min to 43 m/min

Belt speed for direct drivefrom 2.6 m/min to 24 m/min

Driving power from 0.09 kW to 0.18 kW(230/400V; 50/60Hz; IP55) depending onconveying speed.Standard lengths: up to 6000 mm, please notethe proportion of; minimum length:width = 1.5:1

Drive options, drive positions, roller edge or knife edge (small idle roller diameter to transfer small parts)

Belt typeS = high friction belt for roller edgesE = high friction belt for knife

edge typeK = low friction belt for roller and

knife edges

H = high durability belt for roller edgesZ = special beltN = conveyor without belt

Slider bedS = standard 10 mm side guidesN = without side guidesZ = special side guides

Belt Conveyor C4N

To change running direction for all center drives simply reverse polarity (3 phase only).

description frame width belt width F max. belt drive belt supp. pl. length v = m / min.

Belt Conveyor 40 40 mm 30 mm 200 N C4N 0040 _ _ _ _ _ _ _ _ _,_








* please complete order code

with corresponding letter

order code*

front end timing belt drive,Left

Front end timing belt Drive Front end direct drive Center drive with timing belt

front end direct drive, Left

center drive with timing belt

front end timing belt drive,Right

front end direct drive, Right

center drive with timingbelt, Right and knife edge

front end timing belt drive,Left, tail pulley with knifeedge

front end direct drive, Left, tail pulley with knifeedge

center drive with timingbelt, Left and knife edge

front end timing belt drive,Right, tail pulley with knifeedge

front end direct drive,Right, tail pulley with knifeedge

center drive with timing beltand knife edge on both ends

B

C

A

L

N

Q

K

F

G

H

E

D

belt width

frame width 10,4

40

F max.

2726When ordering please note speed in m/minSpecial lengths available upon requestFor variable speed a speed controller is necessary

!

Front end timingbelt, left

Front end timingbelt, rightB

ADirect drive withtorque arm, left

Direct drive withtorque arm, rightJ

I


Technical dataBelt speed for timing belt drivefrom 3.2 m/min to 53 m/min

Driving power from 0.09 kW to 0.18 kW(230/400V; 50/60Hz; IP55) depending onconveying speed.Standard lengths: up to 6000 mm, please notethe proportion of; minimum length:width = 1.5:1

Drive optionsFront end timing belt drive

Belt typeS = high friction belt for roller edgesK = low friction belt for roller and

knife edges

Belt Conveyor C5N

front end timingbelt drive, leftA

F max.

50

15frame width

belt width









order code*

max. 310

50 160

max

. 255

1565

130

Ø 1

32

60

fram

e w

idth

belt

wid

th

length

Front end timing belt drive C5N

front end timingbelt drive, rightB


Technical dataBelt speed for timing belt drivefrom 4.7 m/min to 58 m/minBelt speed for direct drivefrom 4.7 m/min to 26 m/min

driving power:0.37 kW (230/400V; 50/60Hz; IP55)

standard lenghts : 1000 mm to 6000 mmthe proportion of; minimum length:width = 1.5:1

Drive optionsFront end timing belt drive

Belt typeS = high friction belt for roller edgesK = low friction belt for roller and

knife edges

Belt Conveyor C8N

Direct drive with torque arm

82,5

20

F max.

frame width

belt width











order code*

2928When ordering please note speed in m/minSpecial lengths available upon requestFor variable speed a speed controller is necessary

!

length

66

fram

e w

idth

226 45

max 420

max

270

88

Ø 1

45

Front end timing belt drive C8N

length

320 19

63

222

187

fram

e w

idth

226

88

45

Ø 1

45

Front end direct drive C8N

ApplicationProduct / Part transport

Technical DataSpeed from 5.5 m/min to 68 m/min

Power according to transport speed from 0.25kW to 0.37 kW (230/400V; 50/60Hz; IP55)Standard length: up to 6000 mm

Teeth per pulley = 32 Pitch diameter = 101.85 mmBelt description = TK10/32/k6

Drive options and configuration

Timing Belt Conveyor C8T

Description Toothed Belt Drive Length v = m / min.

Timing Belt Conveyor 80 C8T 0040 _ _ _ _ _ _ _ _ , _

* please complete the order code

Ordercode*

End drive with belt,links

End drive with belt Fmax 4300 N

End drive directFmax 6000 N

End drive without Motor

End drive direct, left

With output shaft bothsides

End drive with belt, right

End drive direct,right

Output shaft left

End drive with belt, left,with output shaft

End drive direct, left, withoutput shaft

Output shaft right

End drive with belt, right,with output shaft

End drive direct, right,with output shaft

B

A

F

E

F max.

belt width = 32 mm

40 75

17.5

99

104

U

V

T

End drive without motor, adjustable

with splined shaft hubW

O

P S

R

Timing BeltS = Standard PU Timing Belt TK10/32 with Key k6Z = Special Toothed Belt

NEW

3130

belt

wid

th 3

2 m

mfr

ame

wid

th 4

0 m

m

length11

max. 38963

189

1121

4

99Ø

145 75

104

45 234

49.5Ø 20

40

belt

wid

th 3

2 m

m

fram

e w

idth

40

mm

75

104

max

. 265

Ø

145

339 40

15

2 68

length 74 314

45 234

40

49.5 Ø 20

167

Front end timing belt drive C8T A/B/O/P

Front end direct drive C8T E/F/R/S

45 234 52

75

75

40

104

length

belt

wid

th 3

2 m

m

fram

e w

idth

40

mm

End drive without motor C8T with output shaft T/U/V

drive A/B drive O/P

drive R/Sdrive E/F

40 m

m

32 m

m10

4

length52 45 234

Splined shaft hub DIN ISO 14-6x16x20

End drive without motor C8T adjustable W

drive V

Timing Belt Conveyor Configuration Options


Connection Shaft withCouplings LIL 5240

Ø 20

156

75

40

3332

Encoder C8T 750_Ø58h9

Ø58h7

Ø15

4242

58.5

Ø12

23.5

order code

description weight

Encoder set for Toothed-belt Conveyor C8T 7501 0.500 kg

Encoder C8T 7500 0.335 kg

ApplicationFor fixing to the timing belt pulley LIN 5100

Technical DataMaterial: aluminum housingSpeed: max 4000 rpmIncrementation: 2000 increments / rev.Power requirement: 60 mA (10 VDC)

30 mA (24 VDC)Supply voltage: 10 - 30 VDCIP rating: IP64Output: push / pull

Form of SupplyEncoder set C8T 75011 Encoder1 Plug for encoder1 Rotation protection2 Screws M6x16 ISO 73901 Encoder shaft

Encoder C8T 75001 Encoder1 Plug for encoder

Assembly tip

NEW

Side Plate C8T 7502218

205

182

Ø 22

M6

18

33

2010

order code

description weight

Sideplate pre-bored C8T 7502 1.00 kg

ApplicationFor multiple conveyor applications andencoder assembly

Technical DataMaterial: anodised aluminium

NEW

When modifying existing units, theside plate C8T 7502must be used.

!

3534

ApplicationFlexible speed control with motor speedregulation

Technical dataPower output: < 0.75 kWOutput voltage: 0 - 240 V

3 phaseInput voltage: 200 - 230V - 60/50 Hz

single phase Minimum frequency: 3 HzMaximum frequency: 75 HzProtection class: IP65

Speed Controller CCN 0003

description weight

Speed controller CCN 0003 2.90 kg

order code

Applicationfor connecting adjustable toothed-belt conveyors

Technical DataMax. Torque: 60 Nm

Form of supplyCSL 4500: 1 Spliced shaft DIN-ISO 14 - 6x16x20

CSL 4501: 1 C8T Splined shaft clamping ring 1 C8T Connection hub1 Coupling LIN 52463 Screws M5x16 DIN 912


description length weight

Splined Shaft C8L 4500 NNN _ _ _ _ 1.93 kg/m

Connection Hub Set C8L 4501 0.55 kg



order code*

Ø 52Ø 50

Splined shaft Ø 20 x 16

Splin

ed s

haft

leng

th L

= B

max

. – 4

316

3548

14

99

201

232

49

63

339

48

11

75

Cent

re d

ista

nce

Bm

in. 1

35 m

m /

max

. 100

0 m

m

Splined shaft 6x16x20

170

Ø 52

Adjustable drive dimensions

NEW

NEW

Connection Shaft with Couplings LIL 5240

Ø 6

0Ø

56

Ø 2

0

30

842

L m

ax =

500

0L

min

= 2

50

order code

description length

Connection shaft with couplings LIL 5240 NNN _ _ _ _*

* please complete the order code with the

required length

ApplicationShaft for connecting 2 Conveyors in parallel

Technical DataMaterial: Cast AluminumTightening torque for fixing screws: 15 Nm

Torque: 60 Nm max.Speed: up to 1000 mm = 2400 rpm

over 1000 mm = 1000 rpm

Minimum Centre Distance B

Connection Shaft length L = B -9547.5 47.5

75 10

3736

ApplicationStands for C4N and C5N

Technical DataMaterial: aluminium F25 clear anodized

GD-Zn galvanized, galvanized steel, PA 6 composite

Form of supplyStand assembledAccessories:4 Drop-in nuts TIN 45084 Button head screws M08x 020, ISO 73804 Washers BLS M008, DIN 125A

Conveyor Stands C4F

description frame width* type length* height*

Conveyor Stand C4F _ _ _ _ _ NN _ _ _ _ _ _ _ _

* please complete order code with desired width,

length and height of Conveyor Stand in mm

order code*

heig

ht

40 frame width

200

max. 600

min. 100

width

heig

ht10

8

frame widthmax. 600

Conveyor stand options

S F R

Leveling feet BAS4008Height adjustment ±15 mm

Smart feet for fixingBAP 2011Height adjustment±15 mm


Lockable castors CAS 3080

Wide conveyor stand optionsThe wide conveyor stand offers additional stability und safety where theconveyor height exceeds 3 times the frame width.

H M G

Leveling feet BAS4008Height adjustment ±15 mm


max. 1800over 1800 with additional vertical support

320 320

200

length

heig

ht

Support distance

Standard conveyor stand

Wide conveyor stand

Optional:Fixing bracket BAP 2017For additional stability and fixing tothe floor.

ApplicationStands for C8N

Technical DataMaterial: aluminium F25 clear anodized

GD-Zn galvanized, galvanized steel, PA 6 composite

Form of supplyStand assembledAccessories:4 Drop-in nuts TIN 45084 Button head screws M08x 020, ISO 73804 Washers BLS M008, DIN 125A

Conveyor Stands C8F

heig

ht

40 frame width

200

Conveyor stand options

S F R

Leveling feet BAS 1020Height adjustment ±30 mm



description frame width* type length* height*

Conveyor Stand C8F _ _ _ _ _ NN _ _ _ _ _ _ _ _

* please complete order code with desired width,

length and height of Conveyor Stand in mm

order code*

max. 1800over 1800 with additional vertical support

430 430

200

length

heig

ht

Support distance Optional:Fixing bracket BAP 2017For additional stability and fixing tothe floor.

NEW NEW

3938

Application Examples Conveyor System Enquiry Conveyor SystemCompany: Contact: Date:

Conveyor Criteria

Conveyor Quantity:

Description

W = mm

pcs.

L = mm

Drive options:as per catalogue page 24(enter letter here)

L

RDrive direction:

H =..............................mm

V =..........................m/min

..................degrees...............degrees

.....................°C......................N

..............................................N

230/400V, 50/60 Hz

.............................degrees

H= ..............................mm

X= ..............................mm

.............V, ...........Hz

.............to.............m/minNormal:

Accumulating:

Total load onconveyor:

Weight per piece:

Temperature of material:

Material of parts:

Side guides:

Conveying speed:

Power supply: Standard

Power supply: Special supply required

Adjustable electronic speed controller:

Type of use:

Conveyor orientationhorizontal

Parts to betransported:

Layout: (Sketch)

Motor orientation:

Conveyor stand:

Max. belt sag allowed:

Telephone:

Fax:

Ascendingangle

Descendingangle

L

W L R

H

0°

90°

HX

4140

Standard Element S4S ____ W4G 2000

Standard Door SAF 0912 DA_ 2000

Standard Sliding Door SDF 2096 W_4 2000

Standard Double Door SAF 1739 DAF 2000

Special Width Element S4S ____ W4G 2000

Connector TIN 4511

Universal Base BAP 2011

Anchor Bolt BAP 2014

Mesh Clip PIN 4510

Mesh Clip Lever PIN 9990

Safety Fence Mesh Retainer PIN 4515

Application examples

Standards for machine safety



page 42

page 42

page 43

page 43

page 44

page 45

page 45

page 46

page 46

page 46

page 47

page 48

page 49

page 112

page 116

Easily constructedSafety Fence System

For detailed information about our safety fencesystem, please request our safety fence catalogue!

NEW

NEW

4342Safety Fence standards on page 49.Delivery time within 1 week.

Safety Fence Standard Element S4S _ _ _ _ W4G 2000Advantages • Just-In-Time delivery• outstanding price/performance ratio• quick and easy one-man installation• rigid construction• compatible with entire ROBOTUNITS Modular

Automation System

Technical dataMaterial: clear anodized aluminum EN AW-6060

T66, Extrusion 40 x 40, Wire Mesh 40 x 4 galvanized steel

Form of supply• Completely assembled• Universal Base Plate BAP 2011 included

width20

120

2000

172

40

91220

240

2000

127

40

822

order code

Safety Fence Standard Sliding Door SDF 2096 W_4 2000Advantages• Just-In-Time delivery• outstanding price/performance ratio• quick and easy one-man installation• rigid construction• compatible with entire ROBOTUNITS Modular

Automation System


T66, posts 40 x 80, Extrusion 40 x 40, Wire Mesh 40 x 4 galvanized steel

Form of supply• Completely assembled• Door stops and retaining springs• 2 x Universal Base Plate BAP 2011 included• 1 x Universal Base Plate BAP 2011

(single side) included

2096

39.5

2040

insi

de h

eigh

t

165

inside width

240

1739

1955

2000

1659

127

240 40

order code

!

description width height weight

Safety Fence Standard Element 516 mm 2000 mm S4S 0516 W4G 2000 11.600 kg





description weight

Safety Fence Standard Sliding Door, handle on the left SDF 2096 WL4 2000 50.000 kg

Safety Fence Standard Sliding Door, handle on the right SDF 2096 WR4 2000 50.000 kg

Safety Fence standards on page 49.Delivery time within 1 week.!

rubber stop with retaining spring

Safety Fence Standard Door SAF 0912 DA_ 2000Advantages • Just-In-Time delivery• outstanding price/performance ratio• quick and easy one-man installation• rigid construction• compatible with entire ROBOTUNITS Modular

Automation System


T66, posts 40 x 80, Extrusion 40 x 40,Wire Mesh 40 x 4 galvanized steel

Form of supply• Completely assembled, with

2 x Door Catches DOR 4553 attached• Universal Base Plate BAP 2011 included

order code

description weight

Safety Fence Standard Door, handle on the left SAF 0912 DAL 2000 21.100 kg

Safety Fence Standard Door, handle on the right SAF 0912 DAR 2000 21.100 kg

Interlock DOR 4580see page 103

!

Safety Fence Standard Double Door SAF 1739 DAF 2000Advantages• application for easy access; e.g. fork trucks• Just-In-Time delivery• outstanding price/performance ratio• quick and easy one-man installation• rigid construction• compatible with entire ROBOTUNITS Modular

Automation System


T66, posts 40 x 80, Extrusion 40 x 40, Wire Mesh 40 x 4 galvanized steel

Form of supply• Completely assembled, with

3 x Door Catches DOR 4553 attached• 2 x Universal Base Plate BAP 2011 included

order code

description weight

Safety Fence Standard Double Door, opens outwards SAF 1739 DAF 2000 42.000 kg

14

40

Interlock DOR 4580see page 103

!

4544

Safety Fence Special Width Element S4S _ _ _ _ W4G 2000Advantages• application for non-standard widths• Just-In-Time delivery• outstanding price/performance ratio• quick and easy one-man installation• rigid construction• compatible with entire ROBOTUNITS Modular

Automation System


T66, Extrusion 40 x 40, Wire Mesh 40 x 4 galvanized steel

width20

120

2000

172

40

description special width heigth Wire Mesh Dimensions z weight

Safety Fence Special Width Element 166 mm 2000 mm 91 S4S 0166 W4G 2000 8.600 kgSafety Fence Special Width Element 210 mm 2000 mm 135 S4S 0210 W4G 2000 9.000 kgSafety Fence Special Width Element 254 mm 2000 mm 179 S4S 0254 W4G 2000 9.600 kgSafety Fence Special Width Element 297 mm 2000 mm 222 S4S 0297 W4G 2000 10.000 kgSafety Fence Special Width Element 341 mm 2000 mm 266 S4S 0341 W4G 2000 10.400 kgSafety Fence Special Width Element 385 mm 2000 mm 310 S4S 0385 W4G 2000 10.800 kgSafety Fence Special Width Element 429 mm 2000 mm 354 S4S 0429 W4G 2000 11.200 kgSafety Fence Special Width Element 472 mm 2000 mm 397 S4S 0472 W4G 2000 11.400 kgSafety Fence Standard Element 516 mm 2000 mm 441 S4S 0516 W4G 2000 11.600 kgSafety Fence Special Width Element 560 mm 2000 mm 485 S4S 0560 W4G 2000 12.000 kgSafety Fence Special Width Element 603 mm 2000 mm 528 S4S 0603 W4G 2000 12.600 kgSafety Fence Special Width Element 647 mm 2000 mm 572 S4S 0647 W4G 2000 13.000 kgSafety Fence Special Width Element 691 mm 2000 mm 616 S4S 0691 W4G 2000 13.400 kgSafety Fence Special Width Element 735 mm 2000 mm 660 S4S 0735 W4G 2000 13.900 kgSafety Fence Special Width Element 778 mm 2000 mm 703 S4S 0778 W4G 2000 14.300 kgSafety Fence Standard Element 822 mm 2000 mm 747 S4S 0822 W4G 2000 15.000 kgSafety Fence Special Width Element 866 mm 2000 mm 791 S4S 0866 W4G 2000 15.200 kg Safety Fence Special Width Element 909 mm 2000 mm 834 S4S 0909 W4G 2000 15.700 kgSafety Fence Special Width Element 953 mm 2000 mm 878 S4S 0953 W4G 2000 16.100 kgSafety Fence Standard Element 997 mm 2000 mm 922 S4S 0997 W4G 2000 16.800 kgSafety Fence Special Width Element 1041 mm 2000 mm 966 S4S 1041 W4G 2000 17.000 kgSafety Fence Special Width Element 1084 mm 2000 mm 1009 S4S 1084 W4G 2000 17.500 kgSafety Fence Special Width Element 1128 mm 2000 mm 1053 S4S 1128 W4G 2000 17.900 kgSafety Fence Special Width Element 1172 mm 2000 mm 1097 S4S 1172 W4G 2000 18.300 kgSafety Fence Special Width Element 1216 mm 2000 mm 1141 S4S 1216 W4G 2000 18.800 kgSafety Fence Special Width Element 1259 mm 2000 mm 1184 S4S 1259 W4G 2000 19.200 kgSafety Fence Special Width Element 1303 mm 2000 mm 1228 S4S 1303 W4G 2000 19.700 kgSafety Fence Special Width Element 1347 mm 2000 mm 1272 S4S 1347 W4G 2000 20.100 kgSafety Fence Special Width Element 1390 mm 2000 mm 1315 S4S 1390 W4G 2000 20.600 kgSafety Fence Special Width Element 1434 mm 2000 mm 1359 S4S 1434 W4G 2000 21.100 kgSafety Fence Special Width Element 1478 mm 2000 mm 1403 S4S 1478 W4G 2000 21.900 kgSafety Fence Standard Element 1522 mm 2000 mm 1447 S4S 1522 W4G 2000 22.300 kgSafety Fence Special Width Element 1565 mm 2000 mm 1490 S4S 1565 W4G 2000 22.900 kgSafety Fence Special Width Element 1609 mm 2000 mm 1534 S4S 1609 W4G 2000 23.400 kgSafety Fence Special Width Element 1653 mm 2000 mm 1578 S4S 1653 W4G 2000 23.900 kgSafety Fence Special Width Element 1697 mm 2000 mm 1622 S4S 1697 W4G 2000 24.400 kgSafety Fence Special Width Element 1740 mm 2000 mm 1665 S4S 1740 W4G 2000 24.800 kgSafety Fence Special Width Element 1784 mm 2000 mm 1709 S4S 1784 W4G 2000 25.300 kgSafety Fence Special Width Element 1828 mm 2000 mm 1753 S4S 1828 W4G 2000 25.800 kgSafety Fence Special Width Element 1872 mm 2000 mm 1797 S4S 1872 W4G 2000 26.100 kgSafety Fence Special Width Element 1915 mm 2000 mm 1840 S4S 1915 W4G 2000 26.500 kgSafety Fence Special Width Element 1959 mm 2000 mm 1884 S4S 1959 W4G 2000 26.700 kgSafety Fence Standard Element 2003 mm 2000 mm 1928 S4S 2003 W4G 2000 27.000 kg

order code

z

z 8

8

Safety Fence standards on page 49.!

Safety Fence Connector TIN 4511Applicationvariable connections for Safety Fence Elements• 90° connections of Extrusions and as

an End Cap• rigid connection between Safety Fence Elements• angle between Safety Fence Elements

adjustable from 90° to 180°

Technical datamaterial: galvanized steel

Form of supplyConnector Set1 x Connector basic part TIN 45102 x Drop-in-nuts TIN 45082 x Button head screws M8x16 ISO 7380

100

5 205

4 2060

40 8,2

description weight

Safety Fence Fastener kit TIN 4511 0.150 kg

Safety Fence Fastener base unit 50 pieces TIN 4510 PAC 0050 11.525 kg

Drop-in Nut 100 pieces TIN 4508 PAC 0100 0.890 kg

order code

LKS M08x 016

TIN 4510

TIN 4508 20

rigid connection between Safety Fence Elements

variable angle connections –mount Element to Element.Connector can be bentmanually

Safety Fence Universal Base BAP 2011Applicationattaches elements to the floor; used withinentire ROBOTUNITS Modular AutomationSystem

Technical datamaterial: die-cast aluminum

galvanized steel screws

20 30

12.5

100

40

80

120

58

8.5

27

15

order code

connecting Base Plate for double posts

description weight

Safety Fence Universal Base Plate BAP 2011 0.555 kg

easily separable at predeter-mined breaking point

variable adjustment as single Base Plate

4746

Safety Fence Mesh Retainer PIN 4515Application:• form-locating connection of the

mesh panel in an extrusion frame• electrically conductive connection of the

mesh panel to the profile frame• unlimited mesh-quadrant options

Technical Data:Material: galvanized steel

Form of supply1 Mesh retainer PIN 45141 Screw M8x25 DIN 913 45H (lubricated)

18 M8

7

1811

21.5

order code

description weight

Mesh Retainer Set PIN 4515 0.025 kg

max. 7 mm

additional mesh 8 - 12 mm per side

Ø 3.8 - 4 mm Ø 3.8 - 4 mm

additional mesh 8 - 12 mm per side

F = max.2000N F = max.2000N

NEWdescription weight

Safety Fence Anchor Bolt BAP 2014 0.055 kg

Safety Fence Anchor Bolt BAP 2014ApplicationFastens Universal Base Plate to floor

Technical dataMaterial: galvanized steel

Ø10

M10

93

order code

description weight

Mesh Clip Lever PIN 9990 0.305 kg

Safety Fence Mesh Clip Lever PIN 9990ApplicationTool for mounting Mesh Clip PIN 4510for 40 mm Extrusions

Technical dataMaterial: Aluminum anodized, galvanized steel

order code

Safety Fence Mesh Clip PIN 4510Application• snap-on mounting of wire mesh to frame• support clip for tabletop work surfaces

Technical dataMaterial: PA-6

18,5

18

6

30

4,2

order code

up t

o 11

mm

application as support clip for tabletop work surfaces

description weight

Safety Fence Mesh Clip PIN 4510 0.005 kg

application as Mesh Clip

resistance per conductive connection 0.4 mΩ

!

4948

Application Examples Safety Fence Safety Fence Standards for Safety Fence SystemsEN 292 - Safety of machines and operating systems

The European standard 292-1 contains the defining information for guardingand isolation using safety fence systems.

Isolation and guarding using a safety fence system prevents the entry of person-nel into dangerous areas and restricts the trajectory of escaping parts, fluidsetc.

Guarding with a safety fence for example, must be so constructed that withoutthe use of extreme force or tools, the stability of the guarding cannot be com-promised.

EN 294 - Safety distances preventing entry into dangerous areas in connec-tion with the upper body area:

The safety distances are dependant upon the height of the overall safety fencesystem and the dimension of the openings in the wire mesh. With the standard mesh size of 40 x 40mm in the Robotunits Safety FenceSystem, you require a minimum distance of 200 mm to the danger zone. The standard fence height of 2000 mm offers adequate protection with a relati-vely small safety distance.

The diagrams on the left represent the safety distances in accordance with EN294 and EN 811. The actual layout and dimensioning requires a risk analysis as per EN 292-1 inevery case, with every new safety fence or guarding structure.

EN 811 - Safety distances preventing entry into dangerous areas in connec-tion with the lower body area:

The EN 811 allows openings larger than described in EN 294 only in the follo-wing circumstances:• all persons are minimum 14 years of age,• it can be confirmed that the following conditions will be strictly adhered towhen entering potentially dangerous guarded areas:

Openings larger than 180 mm (slot form), including larger than 240 mm (qua-dratic or circular), permit entry for the complete body in compliance with EN811. Additionally there are rules and standards for ground clearance, howeverthe minimum distance from the standing position will be clearly defined. With 200 mm ground clearance a foot safety distance of 665 mm must beadhered to (see diagram left).

2600

2400

2200

2000

1800

1600

1400

1200

1000

800

600

400

200

010008006004002000

safety distances for a SafetyFence at height of = 2000 mm

2600

2400

2200

2000

1800

1600

1400

1200

1000

800

600

400

200

0

10008006004002000

safety distances for a SafetyFence at height of = 1600 mm

5150

Linear Motion Unit 50x100mm LIL ____ TBN ____

Linear Motion Unit 100x100mm LIL ____ TDN ____

Motor Flange Plate LIN 523_

Motor Flange LIN 5231

Expanding Coupling LIN 5246

Driveshaft LIN 524_

Coupling LIN 523_

Connection Shaft with Coupling LIL 5240

Encoder LIN 750_

Timing belt Pulley LIN 5200

Timing Belt LIL 3210

Timing Belt Clamp LIN 3211

Limit Stop Kit LIN 5191

Guide Rail LIL NNS ____

Carriage Plate LIL 2520 NNS 0__0

Single ldler LIN 500_

Double ldler LIN 501_

Wrench LIN 9990

Proximity Switch Bracket LIN 8201

Proximity Switch LIN 8310

Angle Plug with cable LIN 8312

Flexible Energy Chain LI_ 620_

page 52

page 53

page 55

page 55

page 56

page 56

page 57

page 57

page 58

page 59

page 59

page 60

page 60

page 61

page 61

page 62

page 62

page 62

page 63

page 63

page 64

page 64

The custom-made Linear Motion System

5352

ApplicationFor feeding, positioning and conveying parts, e.g.• cranes • transfer units

Technical data/Form of supplybase Extrusion: 50x100mm PIL 5010standard stroke: max. 5600mmstandard Carriage Plate: 200 x 150mmv max: 8m/s (at average load)Md max.: 60 Nm (maximum drive torque)s/revolution: 200mm (carriage stroke/revolution)pitch diameter: 63.66mmidle torque: 1Nm positioning accuracy: ± 0.2mm (without drive backlash)

Assembly instructionssee page 121

Linear Motion Unit 50x100mm LIL _ _ _ _ TB_ _ _ _ _ Linear Motion Unit 100x100mm LIL _ _ _ _ TDN _ _ _ _

order code

order code

ApplicationFor feeding, positioning and conveying parts, e.g.• cranes • transfer units

Technical data/Form of supply base Extrusion: 100x100mm PIL 1010standard stroke: max. 5600mmstandard Carriage Plate: 200 x 200mmv max: 8m/s (at average load)Md max.: 60 Nm (maximum drive torque)s/revolution: 200mm (carriage stroke/revolution)pitch diameter: 63.66mmidle torque: 1Nm positioning accuracy: ± 0.2mm (without drive backlash)

Assembly instructionssee page 121

description stroke length* type total length*

Linear Motion Unit, base extrusion PIL 5010 LIL _ _ _ _ TBN _ _ _ _

Wrench LIN 9990

* please complete the order code with

required stroke length and total length

in mm, e.g. LIL 2500 TBW 3040

description stroke length* type total length*

Linear Motion Unit, base extrusion PIL 1010 LIL _ _ _ _ TDN _ _ _ _

Wrench LIN 9990


required stroke length and total length in

mm, e.g. LIL 2500 TDW 3040

Ready to ship within 3 working days

To adjust the eccentric roller use Wrench LIN 9990

! Ready to ship within 3 working days

To adjust the eccentric roller use Wrench LIN 9990

!

Ø 32 H7

200

52.5

118

76.4

100

137.

5

68.5

25

50

150

160

A - A

70

133

A

A

total length = stroke length + 540

base Extrusion length = total length - 266

A - A

A

A

200

52.5

76.4

118

Ø 32 H7

133

70

68.5

25

137.

5

210

200

100

100

total length = stroke length + 540

base Extrusion length = total length - 266

5554

Motor Flange Plate LIN 523_

32 36M6

DIN74-Bm6

4x90

1823 88

45

Drilling according to Motor

Ø 105Ø 69.97

Ø 35

d1

Ø d3d2

1210.8

0.02+-

t =

max

. + 2

mm

t =

min

. - 3

mm

order code

description weight

Motor Flange Plate Set undrilled without d1, d2, d3, t LIN 5233 0.220 kg

Motor Flange Plate Set drilled d1, d2, d3, t (advise at time of order) LIN 5235 0.220 kg

ApplicationPlate for direct mounting of motor ontotiming belt pulley

Technical DataMaterial: Aluminum clear anodized

Galvanized Steel

Form of supply1 x Motor Flange Plate4 x Screws M6 x 20, DIN 7991

Optional pitch circle diameters canbe manufactured upon request.

!

8

73

35

Ø 2

0 h9

34

Motor Flange LIN 5231

Ø 69.97 0.02+-

Ø 100

+0.05

Ø 75

Ø 70 0

8

1.5

63.28

1.2

4 x 90°

Ø 6.5

Ø 88

Ø 67

45°

order code

description weight

Motor Flange Set LIN 5231 0.340 kg

ApplicationMotor flange for attaching the Motor to theLinear Motion Unit Pulley

Technical DataMaterial: Aluminum clear anodized

Galvanized Steel

Form of Supply1 Motor Flange8 Screws M6 x 20 DIN 9128 Washers M6 DIN 125 A

8

73

35

Ø 2

0 h9

34

Linear Motion Unit Drive Types

Drivebelt pulleyLIN 5200

Direct motor drive

Motor flange with coupling

Motor flange with coupling andconnection shaft for an additonal Linear Motion Unit.

Motor flange plateLIN 5233 / 5235

Single DriveshaftLIN 5243

Motor flangeLIN 5231

CouplingLIN 5236 / LIN 5238

Double DriveshaftLIN 5245

Connection ShaftLIN 5240

CouplingLIN 5246

Single DriveshaftLIN 5243

5756

Ø 20 H

7

Ø 32

26

29

Coupling LIN 523_

d1= Ø 20 H7

58

20

Ø 5

6

d2 pilot drilled Ø 10 H7Ø 32 max.

order code

description weight

Coupling d1 = d2 = Ø 20 mm LIN 5236 0.360 kg

Coupling d1 = Ø 20 mm, d2 = Ø 10 pilot bore LIN 5237 0.360 kg

Coupling d1 = Ø 20 mm, d2 = Ø _ _ (advise at time of order) LIN 5238 0.360 kg

ApplicationComponent for connecting motor driveshaft andLinear Motion unit Pulley

Technical DataMaterial: Cast Aluminum

Torque: 60 NmTightening Torque: 15 Nm

Form of SupplyLIN 5236 2 Coupling halves Ø 20

1 Coupling Star

LIN 5237 1 Coupling half with Ø 10 pilot1 Coupling half Ø 201 Coupling Star

LIN 5238 1 Coupling half bored per Customer request

1 Coupling half Ø 201 Coupling Star

Connection Shaft with Couplings LIL 5240

Ø 6

0Ø

56

Ø 2

0

30

842

L m

ax =

500

0L

min

= 1

77

order code

description length

Connection shaft with couplings LIL 5240 NNN _ _ _ _*

* please complete the order code with the

required length

ApplicationShaft for connecting 2 Linear Motion units in parallel

Technical DataMaterial: Cast AluminumTightening torque for fixing screws: 15 Nm

Torque: 60 Nm max.Speed: up to 1000 mm = 2400 rpm

over 1000 mm = 1000 rpm

centre distance B

connection shaft length L = B - 7638 38

70 30

Driveshaft LIN 524_

38

93.5

32

28.8

1.3

Ø 2

0 h9

Ø 2

1

Ø 2

5

Ø 1

9

Ø 2

0 h9

77.6

133.1

32

28.8

1.3

Ø 2

0 h9

Ø 2

1

Ø 2

5

Ø 1

9

Ø 2

0 h9

order code

description weight

Driveshaft single LIN 5243 0.260 kg

Driveshaft double LIN 5245 0.360 kg

Encoder shaft LIN 5248 0.190 kg

ApplicationDrive shaft from Motor to Linear Motion Unit

Technical DataMaterial: Stainless Steel

Form of SupplyLIN 5243: 1 Driveshaft single

1 Washer M20 DIN 125A1 Circlip 18x1.2 mm DIN 471

LIN 5245: 1 Driveshaft double1 Washer M20 DIN 125A1 Circlip 18x1.2 mm DIN 471

LIN 5248: 1 encoder shaft

Additional diameters and lengthsavailable upon request.

!

LIN 5243

LIN 5245

Ø 1

2 h9

M4

Ø 2

5

Ø 2

210 Ø 2

0 h9

043

61.56585

LIN 5248

Expanding Coupling LIN 5246

order code

description weight

Expanding Coupling LIN 5246 0.07 kg

ApplicationComponent for connecting motor driveshaft andLinear Motion unit Pulley

Technical DataMaterial: Steel

Torque: 60 NmTightening torque per screw: 2 NmShaft Tolerance k6

5958

Encoder LIN 750_Ø58h9

Ø58h7

Ø15

4242

58.5

Ø12

23.5

order code

description weightEncoder set for Linear Motion Unit LIN 7501 0.660 kgEncoder LIN 7500 0.335 kg

ApplicationFor fixing to the timing belt pulley LIN 5200

Technical DataMaterial: Aluminum housingSpeed: max 4000 rpmIncrementation: 2000 increments / rev.Power requirement: 60 mA (10 VDC)

30 mA (24 VDC)Supply voltage: 10 - 30 VDCIP rating: IP64Output: push / pull

Form of SupplyEncoder set LIN 75011 Encoder1 Plug for encoder1 Expanding coupling LIN 52461 Rotation protection2 Screws M6x16 ISO 73901 Encoder shaft LIN 5248

Encoder LIN 75001 Encoder1 Plug for encoder

Assembly

Timing Belt Pulley LIN 5200Application Drive and idler pulley for linear motion unit inconstruction size 50 mm.

Technical Data Material: Aluminum black anodized

SteelDrive torque max.: 60 NmDistance per revolution: 200 mmPitch circle diameter: 63.66 mm

order code

11897.5

96.682.5

65.5

34.4

29.5

18.6

5.9

10.5

23.6

41.6

59.6

72.7

93

64.6

77.3

118

Ø 32 H7

Ø 70H6 (1.5 tief)

5

70 14

description weight

Timing belt Pulley LIN 5200 1.660 kgTiming belt Pulley with connection set 50 LIN 5251 1.950 kgTiming belt Pulley with connection set 100 LIN 5211 2.000 kgTiming belt Pulley with connection set 200 LIN 5221 2.050 kg

Flange plates for ROBOTUNITSstandard motors available uponrequest.

!

Application for power transmission

Technical dataMaterial: PU-black, stranded steel wireMass: 155g/mMax. tension load: 2000 NRecommended initial tension of Timing Belt:0.1 % = approx. 500 N initial tension

Timing belt length calculationTL (Total length of linear unit)L (Timing Belt length)SL (Stroke length)

L = 2 x TL - 152 or L = 2 x SL + 928

Timing Belt LIL 3210

description Timing Belt length*

Timing Belt LIL 3210 NNS _ _ _ _

order code

^

Connecting option LIN 5251For connection with profiles:50x50, 50x100-flat, 50x200-flat

Form of Supply1 Pulley LIN 52001 Fastener Set 50x50 FAS 5051

Connecting option LIN 5211For connection with profiles:50x100-high, 100x100

Form of Supply1 Pulley LIN 52002 Fastener Base Unit 50x50

FAS 5050 reworked2 Drop-in T-nut M8 TIN 45082 Screw M10 x 35, DIN 79912 Screw M8 x 20, DIN 912

Connecting option LIN 5221For connection with profiles:50x200-high

Form of Supply1 Pulley LIN 52002 Fastener Base Unit 50x50

FAS 5050 reworked1 Drop-in T-nut M8 TIN 45081 Screw M10 x 35, DIN 79911 Screw M8 x 20, DIN 9121 Special Fastener 50 TIN 5000

! * please complete the order code with required length in mm

6160

ApplicationFunctions as mechanical end stop

Technical dataMaterial: galvanized steel, rubberMass: 36 g

Form of supply1 LIN round rubber Ø =15x45mm1 Grub screw M8x12 DIN 914-45H2 Drop-in-nut M8 TIN 4508

Limit Stop Kit LIN 5191

order code

Ø 15

72 45

description weight

Limit Stop Kit LIN 5191 0.036 kg

Use in combination with Timing Belt ClampLIN 3211 (Timing Belt Limit Bolt drives against Drop-in Nut).

!

Timing Belt Clamp LIN 3211ApplicationFor attaching and tensioning Timing Belt andfor mounting onto:

• Carriage Plate LIL 2520

Technical dataMaterial: galvanized steelMass (total): 205 gTensile load max.: 2000N

Form of supply1 LIN Tensioning Block1 LIN Belt Holder1 LIN Stop Pin3 LIN Pin2 Screws M6x60 DIN 9121 Drop-in-nut M8 TIN 4508

0-15

59.5

2040

58

Ø10

10.5

M8

order code

description weight

Timing Belt Clamp, suitable for 50 mm series extrusions LIN 3211 0.205 kg

Application• Guide Rails for use with Single or

Double Idler• Insertion on all Extrusions possible

Technical dataMaterial: hardened, brushed steel HRC

58 + 3, anodized aluminum

Length: 6000mm

Form of supply1 Steel and aluminum profile (rolled-in)1 Screw M6 x 12 DIN 6912

150

8,8

38

19,5

description length* weight/meter

Guide Rail LIL 5000 NNS _ _ _ _ 1.105 kg


required length in mm,

e.g. LIL 5000 NNS 0500.

Guide Rail LIL 5000 NNS _ _ _ _

order code

25,15

12,3

! Tightening torque M6x12MA max 9 Nm

Application• Carriage Plate for mounting components• Assembly of carriages in combination

with Double Idlers

Technical dataMaterial: anodized aluminum, PA6 black

Form of supply1 LIN Carriage Plate base unit2 End Caps CAP 2520

25 50 50 506,1 M8

9,2

25,2

19 62 38 62

leng

th

200

256

1424 4,

5

16

attachment side for components

Carriage Plate LIL 2520 NNS 0_ _0

description length weight

Carriage Plate 25x200, length 150 mm with 2 End Caps CAP 2520 LIL 2520 NNS 0150 1.150 kg

Carriage Plate 25x200, length 200 mm with 2 End Caps CAP 2520 LIL 2520 NNS 0200 1.530 kg

order code

6362

ApplicationHolds Proximity Switch; idler functions asswitching element.

Technical dataMaterial: Aluminum black anodized

Form of supply1 Proximity Switch Bracket Base1 Washer M8 DIN 1251 hex screw ISO 40171 Drop-in-nut M8 TIN 4508

ApplicationControls travel limit.• Mounting with Proximity Switch Bracket LIN 8201

Technical dataSwitching distance: 4 mm

24V DC, PNP-open contact Material: galvanized steel

Proximity Switch Bracket LIN 8201

order code

48

8

25

5030 9 13

25

description weight

Proximity Switch Bracket kit LIN 8201 0.175 kg

Proximity Switch LIN 8310

38

60

M12

order code

description weight

Proximity Switch M12x1 LIN 8310 0.185 kg

attachment of Bracket and Proximity Switch

Wrench LIN 9990ApplicationTo adjust and fix eccentric bolt of Idlers


order code

description weight

Wrench LIN 9990 0.177 kg

ApplicationFor smooth running linear units;integrated scraper and lubrication device onboth sides

Technical dataMaterial: anodized aluminum

galvanized hardened steel PA6 black compositepressed felt

Form of supply1 Single Idler2 Dowel Pins 6x50 DIN 14722 Screws M8x55 DIN 7991

ApplicationFor smooth running linear units;integrated wiper and lubrication device onboth sides


galvanized hardened steel PA6 black compositepressed felt

Form of supply1 Double Idler4 Dowel Pins 6x50 DIN 14724 Screws M8x55 DIN 7991

Single ldler LIN 500_

order code

42

44

5

505

25.5

for half length grooved pin Ø6

for countersunk head screw M8

86

Double ldler LIN 501_

order code

4444

5

50 50

186

50

5

25.5

for countersunk head screw M8

for half length grooved pin Ø6

description weight

Single Idler kit, with concentric bolt LIN 5001 0.375 kg

Single Idler kit, with eccentric bolt LIN 5003 0.375 kg

description weight

Double Idler kit, with concentric bolt LIN 5011 0.755 kg

Double Idler kit, with eccentric bolt LIN 5013 0.755 kg

6564

Application examples Linear Motion SystemApplicationUse with Proximity Switch LIN 8310

Technical dataCable: length 5m, 2-LED

Angle Plug with cable LIN 831227

order code

description weight

Angle Plug with cable, 5 m LIN 8312 0.020 kg

ApplicationCan be attached to Single or Double Idler for perfect cable routing

Technical dataMaterial: PVC black, black anodized

aluminum, galvanized steel

Flexible Energy Chain LI_ 620_ half stroke

chain length = half stroke + 240 mm

R48

96

30chain width = 60 mm

description length* weight

Flexible Energy Chain LIL 6200 NNN _ _ _ _ 0.360 kg/meter

retaining clamp kit for Flexible Energy Chain LIN 6201 0.025 kg

mounting kit B1 for Flexible Energy Chain LIN 6203 0.220 kg



* please complete the order

code with required length in mm,

e.g. LIL 6200 NNN 0500.

order code

82.560

5050

/100

100/200

595

23

50/100/200

114

64

60

50

120

965

62.5

114

50/100

64

6062

.596

5

70

100

mounting kit B1

mounting kit B1 mounting kit B3

6766

Aluminum Extrusion 16x40 PIL 1640







Aluminum Extrusion 50x100 5010







page 68

page 68

page 69

page 69

page 70

page 71

page 72

page 72

page 73

page 73

page 74

page 75

page 112

page 116

The smart Extrusion Technology

NEW

NEW

6968

5 1,25x45°

14

23,4

28

40

4,5

10 13,7 16

ApplicationUniversally applicable, e.g.• signs and shelves• guide rails• handrails• workstations

Technical dataMaterial: anodized aluminum EN AW-6060 T66Section modulus Wx: 2.9 cm3

Section modulus Wy: 1.0 cm3

Moment of inertia Ix: 5.8 cm4

Moment of inertia ly: 0.8 cm4

Geometrical moment ofinertia against torsion It: 0.6 cm4

Tolerances and deflectionsee pages 122 to 124

description length weight/meter

Aluminum Extrusion 16 x 40, cut and tapped on both ends 15 mm deep PIL 1640 SNN _ _ _ _* 0.890 kg

Aluminum Extrusion 16 x 40, Extrusion with maximum standard length (approx. 6050 mm) PIL 1640 NNN 6 0 5 0 0.890 kg

* please complete order code with desired

length in mm, e.g. PIL 1640 SNN 0300

Aluminum Extrusion 40x40 PIL 4040ApplicationUniversally applicable, e.g. • assembly cells• lightweight frames • workstations• feeding and conveying devices• conveyors• transport trolleys• guarding elements and fencing• signs and shelves

Technical dataMaterial: anodized aluminum EN AW-6060 T66Section modulus Wx = Wy: 4.31 cm3

Moment of inertia Ix = Iy: 8.60 cm4



14

4,5 6,8 1,25x45°

14

23,4

40

40




Aluminum Extrusion 40 x 40, 88 Extrusions with maximum standard length (approx. 6050 mm) PIL 4040 PAC 0 0 8 8 1.530 kg




order code

order code

4,5 6,8 1,25x45°

14

23,4

40

80 40

24

1

14

+ -

Application Universally applicable, e.g.• assembly cells• guarding elements and fencing• enclosures• shelves• machine bases• conveyors• feeding and conveying devices

Technical data Material: anodized aluminum EN AW-6060 T66Section modulus Wx: 15.56 cm3





Tolerances and deflection see pages 122 to 124







Aluminum Extrusion 80x80 PIL 8080ApplicationUniversally applicable, e.g.• transport trolleys• workstations• shelves• machine frames• conveyors• machine bases





4,5 40 1,5x45°

14 6,8

23,4

80

80 4014

43

1 + -








order code

order code

! !note for standard length note for standard length

7170 ! !

Aluminum Extrusion 40x40 PIL 4140 Lean LineApplicationUniversally applicable, e.g. • assembly cells• lightweight frames • workstations• feeding and conveying devices• conveyors• transport trolleys• guarding elements and fencing• signs and shelves

Technical dataMaterial: anodized aluminum EN AW-6060 T66Section modulus Wx = Wy : 3.28 cm3

Moment of inertia Ix = Iy : 6.45 cm4


Ø 6.8

1.254.5

40

14

14

23.4

40







order code

NEW

Ø 6.8

4.5 1.25

Ø 2

5

14

23.4

40

144080

Application Universally applicable, e.g.• assembly cells• guarding elements and fencing• enclosures• shelves• machine bases• conveyors• feeding and conveying devices

Technical data Material: anodized aluminum EN AW-6060 T66Section modulus Wx: 11.84 cm3











Aluminum Extrusion 40x80 PIL 4180 Lean Line

order code

NEW

note for standard length note for standard length

7372

4,5 8,6 1,5x45°

100

24149,1

145010

0

9,1

56,

5 1 + -

Application Mainly in machine building for heavy construction, e.g.• machine frames• base for Linear Motion Units• cranes• racks• assembly cells


Moment of inertia Ix = ly: 308.3 cm4









Aluminum Extrusion 50x200 PIL 5020Application Mainly in machine building for heavy construction, e.g.• machine frames• base for Linear Motion Units• racks• cranes• base for robots







4,5 8,5 1,5x45°

9,1

50

200

50 35,7

5014

9,1 14

24

50

34

1 + -








order code

order code

4.5 8.5 1.5x45°

14

24

9.1

50

50

14

9.1

46,5

Application Mainly in machine building, e.g.• safety enclosures• machine bases• base for Linear Motion Units• assembly cells• workstations

Technical data Material: anodized aluminum EN AW-6060 T66Section modulus Wx = Wy: 8.02 cm3






Aluminum Extrusion 50 x 50, Extrusion with maximum standard length (approx.6050 mm) PIL 5050 NNN 6 0 5 0 2.350 kg




Aluminum Extrusion 50x100 PIL 5010Application Mainly in machine building, e.g.• machine frames• racks• base for Linear Motion Units• assembly cells

Technical data Material: anodized aluminum EN AW-6060 T66Section modulus Wx : 30.0 cm3


Moment of inertia Ix : 150.0 cm4

Moment of inertia Iy: 41.4 cm4



4,5 8,5 1,5x45°

9,1

96,5

9,114

24

50

14

100 50

34

1 + -








order code

order code

!! note when usingFAS 5051

note for standard length note when usingFAS 5051

note for standard length

7574

16

4,51,5x45°

14 24

6,8

2525

2525

2525

200

13,5

2518,5

6,5

6,8

ApplicationParticularly applicable for Bsonders geeignet als:• Carriage Plate for Linear Motion Units• mounting plate for Power Slides














order code

!

Aluminum Extrusion 100x200 PIL 1020ApplicationVery heavy duty machine building, e.g.• machine Frames• room and platform construction• as the base for linear motion systems• cranes and lifting machines• assembly lines




Moment of inertia Iy: 659.0 cm4


Tolerances and deflectionsee pages 122 to 124 100 0.3+-

87.5 0.3+-

50 0.3+- 14

14 24

50

53.5

50

187.

5

200

50

Ø53

.5Ø

473

Ø8.

6Ø

6.4

1.5x

45°

0.3

+ -0.

3+ -

0.6

+ -

0.4

+ -

0.3

+ -

1+ -

1+ -



Aluminum Extrusion 100 x 200, Extrusion with maximum standard length (ca. 6050 mm) PIL 1020 NNN 6 0 5 0 13.700 kg

Aluminum Extrusion 100 x 200, 10 extrusions with maximum standard length (ca. 6050 mm) PIL 1020 PAC 0 0 1 0 13.700 kg



order code

! Connection plates available upon request

!note for standard length note for standard length

7776

Fastener 16x40 FAS 1641


Fastener 40x40 Single Sided FAS 4001

Fastener FAS 4081

Fastener 50x50 FAS 505_

Surface Fastener 40x40 FAS ____

Inline Fastener 50x50 FAS 5061

Elbow Joint 40 GUS 4_41

Connection Plate FAS 102_

End Connection Plate FAS 103_

Corner Bracket GUS 4501



Drop-in Nut TIN 450_

Inserter TIN 9990

Fine-Tuning and Fixing Element TIN 4501

T-Nut TIN 60__

T-Nut Bar TIN 1000

T-Nut In-Line Fastener TIN 0171

Miter Fastener TIN 4545

Special Fastener TIN _000

page 78

page 78

page 79

page 79

page 80

page 82

page 83

page 83

page 84

page 85

page 86

page 87

page 87

page 88

page 88

page 89

page 89

page 90

page 90

page 91

page 91

The strong Fastening Technology

NEW

NEW

NEW

NEW

7978

Application90° connections for lightweight constructionfor use with• PIL 1640


EN AW-6060 T66; galvanized steel

28 1.25

16

DIN 74 - Km6DIN 74 - Km6

40

14.2

152

6 8

form of supply

description FAS 1640 TIN 4506 IBS M06X 018 weight

Fastener 16x40 kit 1 1 3 FAS 1641 0.045 kg

Fastener 16x40 base unit 100 pieces 100 - - FAS 1640 PAC 0100 1.970 kg

Drop-in Nut M6 100 pieces - 100 - TIN 4506 PAC 0100 0.990 kg


FAS 1640

FAS 4040

IBS M06x 018

IBS M06x 018

IBS M06x 018

LKS M08x 025

TIN 4506

TIN 4506/TIN 4596

order code

Application 90° connections for lightweight constructionfor use with• PIL 4040 • PIL 4080 across width

Technical dataMaterial: GD-Zn galvanized; galvanized steel

Load indexsee page 125

OptionFastener Kit 40x40for electrically conductive constructions

12

20

39.5

26.5

13.5

19.6

DIN 74 - Km6

8.1


form of supply

description FAS 4040 TIN 4506 IBS M06x 018 LKS M08x 025 TIN 4596 weight

Fastener 40x40 kit 1 2 2 1 - FAS 4041 0.068 kg

Fastener 40x40 base unit 100 pieces 100 - - - - FAS 4040 PAC 0100 2.900 kg

Drop-in Nut M6 100 pieces - 100 - - - TIN 4506 PAC 0100 0.990 kg

Fastener 40x40 kit, conductive 1 - 2 1 2 FAS 4043 0.068 kg

order code

1x FAS 4041

40

5080

40

2x FAS 4041

40

1x FAS 4041

Fastener 40x80 FAS 4081Application90° connections for lightweight constructionfor use with • PIL4080• PIL8080



OptionFastener Kit 40x80 for electrically conductiveconstructions

FAS 4080

IBS M06x 018

LKS M08x 025

TIN 4506/TIN 4596

79.5

12

66.5

40

19.6

13.5

DIN74-Km68.1

20

form of supply order codedescription FAS 4040 TIN 4506 IBS M06x 018 LKS M08x 025 TIN 4596 weight

Fastener Set 40x80 1 2 2 2 - FAS 4081 0.103 kg

Fastener 40x80 base unit 100 pieces 100 - - - - FAS 4080 PAC 0100 5.450 kg

Drop-in Nut M6 100 pieces - 100 - - - TIN 4506 PAC 0100 0.990 kg

Fastener 40x80 kit, conductive 1 - 2 2 2 FAS 4083 0.103 kg

80

2x FAS 4081

50

40

1x FAS 4081

40

80

1x FAS 4081

Fastener 40x40 single sided FAS 4001Application 90° connections for lightweight constructionfor use with• PIL 4040


FAS 4000

IBS M06x 018

LKS M08x 025TIN 4506

19.6

13.5

DIN

74-K

m6

26.2

5

8.1

13

20

12

form of supply order codedescription FAS 4000 TIN 4506 IBS M06x 018 LKS M08x 025 weight

Fastener 40x40 single sided kit 1 1 1 1 FAS 4001 0.040 kg

Drop-in Nut M6 100 pieces - 100 - - TIN 4506 PAC 0100 0.990 kg

resistance per conductive connection0.4 mΩ

!

resistance per conductive connection0.4 mΩ

!

8180

Fastener 50x50 FAS 5051 / FAS 5053Application90° connections for heavy construction for use with• PIL 5050• PIL 5010 • PIL 5020

Technical dataMaterial: GD-Zn black KTL coated;

galvanized steel


50

50 34

1.5x45DIN74-Bf10

DIN74-Km8

15

form of supply

description FAS 5050 FAS 5052 TIN 4598 TIN 4508 IBS M08x 020 SKS M10x 035 weight

Fastener 50x50 kit 1 2 - 2 2 1 FAS 5051 0.223 kg

Fastener 50x50 kit, conductive 1 2 2 - 2 1 FAS 5053 0.223 kg

Fastener 50x50 base unit 100 pieces 100 - - - - - FAS 5050 PAC 0100 14.400 kg

Centering Insert 100 pieces - 100 - - - - FAS 5052 PAC 0100 0.425 kg

Drop-in Nut M8 100 pieces - - - 100 - - TIN 4508 PAC 0100 0.990 kg

Drop-in Nut M8 100 pieces, conductive - - 100 - - - TIN 4598 PAC 0100 0.990 kg

order code

Fastener 50x50 single sided FAS 5055 / FAS 5057

form of supply

description FAS 5050 FAS 5052 TIN 4598 TIN 4508 IBS M08x 020 SKS M10x 035 weight

Fastener 50x50 single sided kit 1 1 - 1 1 1 FAS 5055 0.185 kg

Fastener 50x50 single sided kit, conductive 1 1 1 - 1 1 FAS 5057 0.185 kg

Fastener 50x50 base unit 100 pieces 100 - - - - - FAS 5050 PAC 0100 14.400 kg

Centering Insert 100 pieces - 100 - - - - FAS 5052 PAC 0100 0.425 kg

Drop-in Nut M8 100 pieces - - - 100 - - TIN 4508 PAC 0100 0.990 kg

Drop-in Nut M8 100 pieces, conductive - - 100 - - - TIN 4598 PAC 0100 0.990 kg

order code

IBS M08x 020

FAS 5050

TIN 4508 / TIN 4598

SKS M10x 035

FAS 5052

Application90° connections for heavy construction for use with• PIL 5010 • PIL 1010• PIL 5020

Technical dataMaterial: GD-Zn black KTL coated;

galvanized steel


50

50 34

1.5x45DIN74-Bf10

DIN74-Km8

15

IBS M08x 020

FAS 5050

TIN 4508 / TIN 4598

FAS 5052

SKS M10x 035

resistance per conductive connection(FAS 5053) 0.4 mΩ

! resistance per conductive connection(FAS 5057) 0.4 mΩ

!

2x FAS 5051 orFAS 5053 conductive

100

50

1x FAS 5051 or FAS 5053 conductive

50

4x FAS 5051 orFAS 5053 conductive

200

50

4x FAS 5055 single orFAS 5057 single, conductive

100


100

50



2x FAS 5059

50

200

8382

In-Line Fastener 50x50 FAS 5061ApplicationFace to face connection for use with• PIL 5050 • PIL 5010 • PIL 1010• PIL 5020

Technical dataMaterial: GD-Zn black KTL coated,

galvanized steel

Form of supply1 FAS Fastener Base Unit1 FAS Fastener Base Unit with thread inserts2 Screws M8x25, DIN 9122 Screws M10x35, DIN 7991

50

3450

DIN74-Bf10

Gewindeeinsatz M8 1,5x45°

15

description weight

In-Line Fastener 50x50 kit FAS 5061 0.374 kg

order code

Elbow Joint 40 GUS 4_41ApplicationAllows variable angle connections, e.g.• enclosures• swinging arms• frame works

Technical dataMaterial: GD-Zn with alu-lack

galvanized steel

Pivoting range: +/- 90°

8

R17

30

40

SW 1

4Ø 8.

6

1.25 x 45°

14

form of supply

description GUS 4040 GUS 4140 TIN 4508 IBS M08x 020 Centering Insert weight

Elbow Joint 40 kit 1 - 2 2 2 GUS 4041 0.223 kg

ElbowJoint 40 with clamp, kit - 1 2 2 2 GUS 4141 0.223 kg

Elbow Joint 40 with Centering Insert 30 pieces 30 - - - 60 GUS 4040 PAC 0030 4.010 kg

Drop-in Nut M8 100 pieces - - 100 - - TIN 4508 PAC 0100 0.890 kg

order code

25 Nm

2500 N

0 - 180°

Elbow Joint with clamp kit

form of supply

description FAS 5050 SKS M10x 035 weight

Surface Fastener 50x50 kit 1 1 FAS 5059 0.168 kg

Fastener 50x50 base unit 100 pieces 100 - FAS 5050 PAC 0100 14.400 kg

order code

Surface Fastener 50x50 FAS 5059ApplicationTo mount onto non-ROBOTUNITS surfaces andas stabilizing element for90° connections for heavy construction mainly with Extrusion 50x200 andFAS 5055 or FAS 5057


galvanized steel

50

50 34

1.5x45DIN74-Bf10

DIN74-Km8

15

FAS 5050

SKS M10x 035



2x FAS 5059

50

200

15

e.g. mounting on steel plate

SKS M08x 030

FAS 4049

ApplicationTo mount onto non-ROBOTUNITS surfaces and elements and face to face connection for use with• PIL 4040 • PIL 4080 • PIL 8080

Technical dataMaterial: anodized aluminum EN AW-6060 T66,

GD-Zn galvanized; galvanized steel

Form of supplySurface Fastener 40x40 kit1 FAS Surface Fastener 40 Base Unit1 Screw M8x30, DIN 7991

In-Line Fastener 40x40 kit2 FAS Surface Fastener 40 Base Unit2 Screws M8x30 DIN 79912 Hexagon Nuts M6 DIN 9342 Screws M6x25 DIN 912

40

4.1

27 1.25 x45

15

7

4033

DIN74 - Km6

DIN74 - Bf8

Surface Fastener 40x40 FAS 4049

order code

15

e.g. mounting on steel plate

description weight

Surface Fastener 40x40 kit FAS 4049 0.070 kg

In-Line Fastener 40x40 kit FAS 4051 0.160 kg

Press nut into fastener for face to face connection

NEW

8584

Connection Plate FAS 102_Application90° connection between extrusions PIL 1020

Technical DataMaterial: anodized aluminum,

galvanized steel

1715

10050

850

5050

200

DIN74-Bm10DIN74-Km81,5x45°

form of supply order codedescription FAS 1020 TIN 4508 TIN 4598 IBS M08x 020 SKS M10x 035 weight

In-line connector 100x200 Set 1 4 - 4 4 FAS 1025 0.920 kg

Cross connector 100x200 Set 1 8 - 8 4 FAS 1021 1.000 kg

In-line connector 100x200 Set conductive 1 - 4 4 4 FAS 1027 0.920 kg

Cross connector 100x200 Set conductive 1 - 8 8 4 FAS 1023 1.000 kg

Connection plate 100x200 (base unit) 1 - - - - FAS 1020 0.740 kg

! resistance for conductive connectionplate = 0,4 Ω

FAS 1021/FAS 1023 FAS 1025/FAS 1027

200

100 20

0

100

Cross connector In-line connector

End Connection Plate FAS 1031ApplicationFor connecting two extrusions end to end in thefollowing size• PIL 1020

Technical DataMaterial: anodized aluminum,

galvanized steel

Form of supply1 FAS Connection plate base unit1 FAS Connection plate with threaded inserts12 Screws M8x25, DIN 9128 Screws M10x35, DIN 7991

1005015

8 1.5 x 45°

threaded insert M8

DIN74 - Bm10

200

5050

508

! resistance for conductive connectionplate = 0,4 Ω

description weight

End Connection Plate 100 x 200 Set FAS 1031 1.945 kg

order code

NEWNEW

8786

Corner Bracket GUS 4501ApplicationFor 90° connections and as strengthening element in combination with ROBOTUNITSFasteners, for both 40 mm and 50 mmextrusions e.g.• 40/40 Extrusion combination• 50/50 Extrusion combination• 40/50 Extrusion combination

Connections to non ROBOTUNITS extrusionsand surfaces e.g.• mounting of table tops• fastening to non ROBOTUNITS extrusions• fastening to walls and ceilings


Galvanized steel

7.5

40

40

150°

2337

26

8.5

form of supply

description GUS 4500 GUS 4502 TIN 4508 IBS M08x 020 NIKO BLS M008 weight

Corner Bracket 40/50 Kit 1 2 2 2 2 GUS 4501 0.180 kg

Corner Bracket 40/50 base unit 80 GUS 4500 PAC 0080 9.920 kg

Corner Bracket 40/50 base unit 160 GUS 4500 PAC 0160 19.840 kg

Centering Inserts 80 pieces 80 GUS 4502 PAC 0080 0.640 kg

Drop-in Nut M8 100 pieces 100 TIN 4508 PAC 0100 0.890 kg

order code

TIN 4508 GUS 4500

GUS 4502

IBS M08x 020 NIKO

BLS M008

Application Examples

20.3

3.314.4

25.2

5

15.3

5

20.3

20.3

14.430

.25

20.3

5

25.3

3.3

Corner Bracket GUS 1001ApplicationFor 90° connections and as strenghteningelement in combination with ROBOTUNITSFasteners. The GUS 1000 can also be usedwith 40 mm extrusions parallel to T-slotcenterline.


Galvanized steel

9,5

5097

25

14

97

9,5

379

2

form of supply

description GUS 1000 TIN 4508 IBS M08x 020 weight

Corner Bracket 100 Kit 1 4 4 GUS 1001 0.615 kg

Corner Bracket 100 base unit 16 pieces 16 - - GUS 1000 PAC 0016 9.500 kg


order code

TIN 4508

GUS 1000

IBS M08x 020

Corner Bracket GUS 1101Application90° connections and as strengtheningelement in combination with ROBOTUNITSFasteners as well as non ROBOTUNITSsurfaces. The GUS 1100 can also be usedwith 40mm extrusions parallel to T-slotcenterline.


Galvanized steel

9,5

5097

25

14

97

9,5

379

2

form of supply

description GUS 1100 TIN 4508 IBS M08x 020 weight

Corner Bracket 100 Kit, one side centered 1 4 4 GUS 1101 0.615 kg

Corner Bracket 100 base unit, one side centered, 16 pcs 16 - - GUS 1100 PAC 0016 9.500 kg


order code

TIN 4508

GUS 1100

IBS M08x 020

8988

Inserter TIN 9990ApplicationAssembly tool for inserting Drop-in Nuts TIN4505, TIN 4506 and TIN 4508 in Extrusionslot


order code

8.5

13.5

7

22.5

M

45°

Drop-in Nut TIN 450_ApplicationFor use with all Extrusions• self-centering• leaf spring prevents unintended movement


order code

F

description weight

Inserter TIN 9990 0.045 kg

description F weight

Drop-in Nut M4 1000N TIN 4504 0.010 kg



Drop-in Nut M6, conductive 2500N TIN 4596 0.010 kg


Drop-in Nut M8, conductive 6000N TIN 4598 0.010 kg

Drop-in Nut M4 100 pieces TIN 4504 PAC 0100 1.030 kg








Fine-Tuning and Fixing Element TIN 4501ApplicationSecures and allows fine-tuning of componentposition through post-insertion in Slot of 40 mm and 50 mm Extrusions, e.g.• Conveyors• Shelves and racks• Wherever fine-tuning of position is

necessary


Form of supply1 TIN base unit1 Spring1 Screw M8x12, DIN 914-45H1 Screw M8x40, DIN 913-45H

13.5

17

M8

5.4

Ø

22.7

13.8

M8

order code

TIN 4501 can also be used as anearthing terminal

!

description weight

Fine-Tuning and Fastening Element TIN 4501 0.029 kg

order code

T-Nut TIN 60_ _ApplicationFor use with 40x40mm and 50x50mm Extrusions and multiples thereof• self-centering


description F weight

T-Nut M8 8000N TIN 6008 0.027 kg

T-Nut M10 10000N TIN 6010 0.025 kg

20

9.5

M8/M10

2

9

25

F

9190

Mitre Fastener TIN 4545ApplicationConnection of Extrusions with mitre cuts

Technical DataMaterial: galvanized steel

Form of supply1 TIN base unit with countersink1 TIN base unit with thread4 Screws M8x12, DIN 914-45H1 Screw M6x10, ISO 10642

order code

description weight

Mitre Fastener TIN 4545 0.098 kg

44

88

M8

20 9

NEW

T-Nut In-Line Fastener TIN 0171Application Face to face connection of 40x40 mm and50x50 mm Extrusions and multiples thereof


Form of supply1 TIN In-Line Fastener base unit6 Screws M8x12, DIN 914-45H

order code

description weight

T-Nut In-Line Fastener TIN 0171 0.196 kg

20

9.5

9

212

.529

2929

2929

M8

170

85°

T-Nut Bar TIN 1000ApplicationFits all Extrusions and is multifunctional; e. g. In-Line Fastener, to use for attachments etc.• self-centering

Technical dataMaterial: untreated steelStock length: 1000 mm or 3000 mm

description weight

T-Nut Bar 1000 mm TIN 1000 1.125 kg

T-Nut Bar 3000 mm TIN 3000 3.375 kg

order code

14

10

20

4x45°

2 2

9

Special Fastener TIN _000ApplicationFor mounting parts onto ROBOTUNITSextrusions where no holes are to be seenfrom the outside of the assembly

Technical dataMaterial: galvanized steel, O-ring

order code

This is the only ROBOTUNITS Faste-ner which requires drilling. To mount90° connections of two Extrusionsuse FAS 4041 or FAS 5051. Theuse of the Special Fastener for theabove mentioned connections wouldinfringe existing patents.

!

M

L

d13

mm

thr

ead

dept

h w

ith20

mm

scr

ew le

ngth

description M d L weight

Special Fastener 40 M8 7 20 mm TIN 4000 0.016 kg

Special Fastener 50 M10 9 20 mm TIN 5000 0.032 kg

button head screw M10

d

L

9392

Functional Accessories

End Cap CAP

Aluminum Cover Extrusion CAL 4545

Cover/Insert Extrusion CAL 4500

T-Slot Sliding Rail TIL 4500 NNN ____

Clamping Device PIN 4521

Panel Profile CAL 4515

Panel Elements PAN

Handle DOR 4501

Hinge DOR 4511

Door Latch DOR 4551

Door Catch DOR 4553

Safety Slide DOR 4557

Door stop DOR 4555

Hinge switch DOR 4585

Magnet Holder DOR 4541

Interlock DOR 4580

Fixing bracket BAP 2017

Cable block PIN 4530

Leveling Base BAS

Castor CAS

Base and Transport Plate BAP

Pneumatic Plate AIR 40__

page 94

page 94

page 95

page 95

page 96

page 97

page 98

page 99

page 99

page 100

page 100

page 101

Seite 101

page 102

page 102

page 103

page 104

page 104

page 105

page 106

page 108

page 109

NEW

NEW

9594

B

LH

End Cap CAP ApplicationCovers the ends of aluminum Extrusions • self-centering• retained through expanding anchor• reusable

Technical dataMaterial: PA6 black composite

form of supply order code

Aluminum Cover Extrusion CAL 4545 NNN 3000ApplicationCovers aluminum Extrusion slots• dust protection• splashguards• conduit cables and pneumatic hoses

Technical dataMaterial: anodized aluminumLength: 3000 mm 30

00

14

5,5

order code

BKS 4x13

CAP

description CAP BKS 4x13 L B H weight

End Cap 40x40 1 1 40 40 4 CAP 4040 0.005 kg

End Cap 40x80 1 2 40 80 4 CAP 4080 0.009 kg

End Cap 80x80 (2x CAP 4080) 2 4 80 80 4 CAP 8080 0.019 kg

End Cap 50x50 1 1 50 50 5 CAP 5050 0.010 kg

End Cap 50x100 1 2 50 100 5 CAP 5010 0.019 kg



End Cap 25x200 1 4 25 200 5 CAP 2520 0.022 kg

End Cap 16x40 1 2 16 40 5 CAP 1640 0.002 kg



Aluminum Cover Extrusion CAL 4545 NNN _ _ _ _ 0.043 kg

Aluminum Cover Extrusion 3000 mm CAL 4545 NNN 3000 0.043 kg

* please complete order code with

desired length in mm

T-Slot Sliding Rail TIL 4500 NNN _ _ _ _ApplicationSimple linear guidance system usingExtrusion T-Slot

Technical dataMaterial: PAS-PE3 black compositeLength: 2000 mm

55

1,5x45°

13

13,5

18,5

37

leng

th

order code


T-Slot Sliding Rail TIL 4500 NNN _ _ _ _ 0.222 kg

T-Slot Sliding Rail 2000 mm TIL 4500 NNN 2000 0.222 kg


length in mm, e.g. TIL 4500 NNN 0300

Cover / Insert Extrusion CAL 450_ NNN 2000ApplicationCovers aluminum Extrusion slots and fastenspanel elements 4-6mm thick• dust protection• splashguards• conduit cables and pneumatic hoses

Technical dataMaterial: impact resistant PVC with soft lips

Length: 2000 mm

2000

11,2

14

order code

4 - 6 mm

soft lip

cut

to s

ize

clea

r si

ze +

18

mm

4 - 6 mm

e.g. for cable conduit

10,5

10,5

cut

to s

ize

clea

r si

ze +

18

mm

PAN W4X

soft lip

cut

to s

ize

clea

r si

ze +

22

mm

PAN W4X

e.g. forcableconduit

10,5

10,5

cut

to s

ize

clea

r si

ze +

22

mm

application with panels application with wire mesh

description weight/meter

Cover / Insert Extrusion black 2000 mm CAL 4500 NNN 2000 0.050 kg

Cover / Insert Extrusion yellow 2000 mm CAL 4504 NNN 2000 0.050 kg

Cover / Insert Extrusion black, 160 lengths at 2000 mm CAL 4500 PAC 0160 0.050 kg

Cover / Insert Extrusion yellow, 160 lengths at 2000 mm CAL 4504 PAC 0160 0.050 kg

9796 !

Clamping Device PIN 4521ApplicationFor mounting panels. Suitable for 40 mm and50 mm Extrusions• No drilling of panels required• High retaining capacity

Technical dataMaterial: PA6 black; galvanized steelLoad: up to 250N, perpendicular to slotcenter line, thickness of panels: 1-10 mm• Protection against unintended movement

of panels through pretensioning of clamps

Load CapacityWithout pin: 200NWith pin: 900N for acrylic glass

1500N for polycarbonate glass

Form of supplyClamping Device PIN 4521 Kit1 PIN Clamping Device base unit1 PIN Clamping Device clamping part1 screw M4x25 DIN 912

12

1-10 mm 7

6.5

40

21

4.9

order code

description weight

Clamping Device Kit PIN 4521 0.021 kg

Pin SAS 5x20 0.002 kg

Assembly Instructions Optional for increased load capacity

Clamping Device Spacing

Size of panel = clearance - 15mm

Drill Ø 5,1 mm

Set Pin

F = max.1500N F = 200N

92 mm 300 mm

Panel Profile CAL 4515ApplicationFor mounting panels from 1 - 2 mm and 3 - 8 mm thick, post assembly insertion possible• protection against dust, water spray

and acoustics• aesthetically appealing

Technical dataMaterial: impact resistant PVC with soft lips,

grey

Length: 3000 mm

30

21

7.5

6.5

CAL 4515 8.5 mmCAL 4517 2.5 mm

order code

description length* weight

Panel Profile 3 - 8 mm, with mitre cut and knotch CAL 4515 S_ _ _ _ _ _* 0.280 kg

Panel Profile with maximum standard length (ca. 3000 mm) CAL 4515 NNN 3000 0.840 kg

Panel Profile 25 lengths with maximum standard length (ca. 3000 mm) CAL 4515 PAC 0025 21.000 kg

Panel Profile 1- 2 mm, with mitre cut and knotch CAL 4517 S_ _ _ _ _ _* 0.280 kg

Panel Profile with maximum standard length (ca. 3000 mm) CAL 4517 NNN 3000 0.840 kg

Panel Profile 25 lengths with maximum standard length (ca. 3000 mm) CAL 4517 PAC 0025 21.000 kg

177.5

45°CAL 4515

3 - 8 mm

1 - 2 mm

CAL 4517

Pane

l siz

e =

insi

de d

imen

sion

- 15

mm

6.5

! 45° miter cut required

Mitre cut and cutout for fastener e.g. FAS 4041 or FAS 5051

Insert baseInsert Panel

Mount Panel Clamp

F = 700 N*

*Load Capacity for 1m2 Acrylic orPolycarbonate glass 5 mm thick

Assembly Instructions

NEW

Mitre cut and cutout for fastener

Cutting Optionsall options can be combined

A

B

C

A

B

C

length

length

length

* please complete the order codewith cut option left (A, B or C),with cut option right (A, B or C)and the length in mm!e.g.: CAL 4515 SAB 0500

9998

Panels PAN _ _ _ _ _ _X _ _ _ _ApplicationUsed for guarding• Mounting with Clamping Device PIN 4521• Cover/Insert Extrusion, CAL 4500, 4502, 4504• Clamp Extrusion PAL 4500

Technical dataMaterial options: Acrylic glass

Polycarbonate glass (higher breakage resistance than acrylic glass)Foamed PVC panels grey

Panel Element PAN _ _ _ _ W4X _ _ _ _ApplicationUsed for guarding; mounted with • Cover / Insert Extrusion

CAL 4500, 4502, 4504• Clamp Extrusion PAL 4500• Mesh Clip PIN 4510


thickness

description thickness width* type length* weight/m2

Acrylic glass clear 4 mm PAN _ _ _ _ A4X _ _ _ _ 4.760 kg




Acrylic glass tinted 4 mm PAN _ _ _ _ B4X _ _ _ _ 4.760 kg




Polycarbonate glass clear 4 mm PAN _ _ _ _ P4X _ _ _ _ 4.800 kg




Polycarbonate glass tinted 4 mm PAN _ _ _ _ Q4X _ _ _ _ 4.800 kg




Foamed panels grey, similar RAL 7004 5 mm PAN _ _ _ _ G5X _ _ _ _ 3.250 kg


width and length in mm, e.g. PAN 0300 A4X 0300

description width* type length* weight/m2

Wire Mesh 40x40x4 mm PAN _ _ _ _ W4X _ _ _ _ 4.360 kg


width and length in mm (max. 2000x1500),

e.g. PAN 0300 A4X 0300

order code

order code

40 Ø Wire 4 mm

Handle DOR 4501ApplicationUsed for doors

Technical dataMaterial: PA-GF composite, galvanized steel

Form of supplyHandle kit:1 Handle DOR 45002 Drop-in-nuts TIN 45062 Screws M6x18 DIN 912

Hinge DOR 4511Application For swiveling constructions, with inserts applicable for 40x40 and 50x50 Extrusionsand all multiples thereof, e.g.• doors

Technical dataMaterial: GD-Zn, black coated

galvanized steel

Form of supply1 Hinge2 Centering inserts4 Drop-in-nuts M6 TIN 45064 Screws M6x16 ISO 7390

SW 10

28

122

152

172

10

Ø13

6

13 Ø6,

2

52

81

for M655

45

50 308

15

0-250°

F 100 N max

order code

order codeform of supply

27.5 22.5

5

25 20

For 50mm Extrusions insert is directed outwards

For 40mm Extrusions insert is directed to pivot

description weight

Handle kit DOR 4501 0.029 kg

description DOR 4510 TIN 4506 LKS M06x 016 weight

Hinge kit 1 4 4 DOR 4511 0.222 kg

Hinge with Centering Inserts 50 pieces 50 - - DOR 4510 PAC 0050 9.050 kg

Drop-in Nut M6 - 100 - TIN 4506 PAC 0100 0.990 kg

TIN 4506

TIN 4506

IBS M06x 018

DOR 4500

TIN 4506

LKS M06x 016

DOR 4510

! Tightening Torque M6x16MA max 8 Nm

101100

Door Latch DOR 4551ApplicationUsed as a retaining device for doorspush lever to release

Technical dataMaterial: PA6 30 GF composite, black

Form of supply1 Door Latch complete2 Drop-in-nuts M6 TIN 45062 Screws M6x16 ISO 73802 Washers M6 DIN 125A

68

Ø8

26.5

5

31

10.5

12

24.5

12.5

49.5

order code

description weight

Door Latch kit DOR 4551 0.100 kg

Secure: to release door,lever has to be pushed

Retaining lever can besecured against openingwith a padlock. Ø of shackle 7 mm

Retaining lever can besecured against closingwith a padlock. Ø of shackle 7 mm

! For additional security!

Door Catch DOR 4553ApplicationUsed as a retaining device for doorspull door to release

Technical dataMaterial: PA6 30 GF composite,

black grey

Form of supply1 Door Catch complete2 Drop-in-nuts M6 TIN 45062 Screws M6x16 ISO 73802 Washers M6 DIN 125A

68

26.5

Ø8

4.4

9.7

31

24.5

12.5

12

49.5

order code

description weight

Door Catch kit DOR 4553 0.100 kg

Pull to release

Adjustable preten-sion for optimalretention force

Adjustablepretension foroptimal retentionforce

ApplicationUsed as a fixed stop for doors

Technical dataMaterial: PA6 30 GK composite,

Galvanized steel

Form of supply1 Door stop2 Drop-in nuts M6, TIN 45062 Screws M6 x 20, ISO 73802 Washers M6. DIN 125A

Door stop DOR 4555

description weight

Door stop Set DOR 4555 0.020 kg

order code

10

52

22

10.5

0

Ø 6.623.438.6

Safety Slide DOR 4557

75

8

2 17

order code

description weight

Safety Slide kit DOR 4557 0.090 kg

ApplicationEliminates unintended closing of doors. Suitable for all profiles.

Technical dataMaterial: Galvanized steel, Black composite

Form of supply1 Safety slide complete1 Drop-in Nut M8 TIN 45081 Screw M8x12, DIN 914-45H

Door is closed:Safety slide sits on the doorlatch.

Door is open:Safety slide falls down ontothe Drop-in Nut and pre-vents the door from beinginadvertantly closed.

Door will be closed:To close the door the safetyslide must be manually lifted.

103102

Magnet Holder DOR 4541ApplicationRetaining device for frameless doors

Technical DataMaterial: POM black composite,

galvanized steelRetaining capacity: front 20 N, back 8 N

Form of supply1 Magnet Holder complete2 Drop-in-nuts M6 TIN 45062 Washer M6 DIN 125A2 Screws M6x20, ISO 73801 Screw M5x6, DIN 921

19

20

10

6.3

30

40

M5

28 13.5

order code

description weight

Magnet Holder kit DOR 4541 0.075 kg

NEW

ApplicationFor doors in safety fence and screening applica-tions. Suitable for multiples of 40/40 and40/50, but not 50/50.

Technical data:Material: GD-Zn

Supply: 230V/1,5 A 1 x Change-over contact

Conformance:EN 60204-1EN 60947-5-1GS-ET15

Form of supplyDOR 4585: 1 Hinge switch

4 Drop-in nuts M6 TIN 45064 Screws M6x18 DIN 9122 Washers M6 DIN 125A

DOR 4587: 1 empty Hinge4 Drop-in nuts M6 TIN 45064 Screws M6x18 DIN 9122 Washers M6 DIN 125A

Hinge switch DOR 4585

order code

description weight

Hinge switch kit DOR 4585 0.350 kg

Empty hinge kit DOR 4587 0.300 kg

5 m cable with plug DOR 4588 0.200 kg

Empty hinge

Hinge switch

! For further information please requesta data sheet.Attention: not compatible with 50x50

ApplicationSafety device for Safety Fence Doors

Technical dataMaterial: anodised aluminum, galvanized

steelfiberglass reinforced thermoplastichousing(-30...+80°C)

Power rating: 230V/2 A 1 x open contact1 x closed contact

Conformance:IEC 60947-5-1EN 60947-5-1DIN VDE 0660-200BG-GS-ET-15

Form of SupplyDOR 4580: 1 Base unit

1 Catch

DOR 4582: 1 Base unit1 Actuator1 Ball retainer

DOR 4581: 1 Fixing plate 11 Fixing plate 24 Drop-in Nuts TIN 45062 Washers M5 DIN 125A2 Screws M5x14 DIN 9122 Screws M5x10 DIN 79912 Screws M6x16 DIN 79912 Screws M6x20 DIN 7991

DOR 4583: 1 Fixing plate 31 Fixing plate 41 Fixing plate 54 Drop-in Nuts TIN 45062 Washers M5 DIN 125A2 Washers M6 DIN 125A2 Screws M5x10 DIN 79912 Screws M5x16 DIN 9124 Screws M6x16 DIN 79912 Screws M6x20 DIN 912

6

10

35

5

6

10

40

5

6

5

50

140

10

8

6

50

14010

5

8

Interlock DOR 4580

order code

description weight

Interlock with actuator DOR 4580 0.125 kg

Interlock with actuator and ball retainer DOR 4582 0.160 kg

Standard fixing kit A (see diagram) DOR 4581 0.155 kg

Fixing kit B (see diagram) DOR 4583 0.230 kg

A: DOR 4581PIL 40 x 40 und PIL 50 x 50

A: DOR 4581PIL 40 x 40 mit PIL 50 x 50

B: DOR 4583PIL 50 x 100 mit PIL 40 x 40

B: DOR 4583PIL 40 x 80 mit PIL 40 x 40

Interlock with actuator

Interlock with actuator and ball retainer

105104

Fixing bracket BAP 201720

0

30

80

Ø9

3

25550

40

139

116

25

17

Ø13

order code

description weight

Fixing bracket Kit BAP 2017 0.640 kg

Fixing bracket BAP 2016 0.600 kg

Floor bolt BAP 2014 0.060 kg

ApplicationFor stabilizing and fixing profiles to various sur-faces (Floor, Ceiling, etc.).

Technical dataMaterial: Galvanized steel

Form of supplyFixing bracket Set:1 Fixing bracket BAP 20162 Drop-in nuts M8 TIN 45082 Screws M8x16 DIN 9122 Washers M8 DIN 125A

Fixing to the floor

IBS M08x 016TIN 4508

IBS M08x 016TIN 4508

Cable block PIN 4530

19

8

22915 10

11

2 22

11

6 4.3

order code

description weight

Cable block 50 pcs. (cable tie not included) PIN 4530 PAC 0050 0.250 kg

ApplicationFixing of cables, tubes and wires with cableties, along and across the extrusion

Technical dataMaterial: PA Composite

glass fibre reinforced black

Rotate the cable block into the des-ired point of the extrusion

Secure the cables with a cable tie

Assembly tips

Leveling Base M8x40 BAS 4008ApplicationAdjustable height setting and vibration dampening• ball-and-socket joint

Technical dataMaterial: galvanized steel, PA6 composite,

rubber

M8

X m

ax.

X m

in.

78

Ø 40

Leveling Base M10x50 BAS 5010Application Adjustable height setting and vibration dampening• ball-and-socket joint


rubber

X m

ax.

X m

in.

78

Ø 50

M 10



rubber

X m

ax.

X m

in.

85

Ø 80

M 10

order code

order code

order code

description X min. X max. max. load optimal basic adjustment weight

Leveling Base M8x40 35 65 5000 N 45 mm BAS 4008 0.063 kg





107106



rubber

X m

ax.

X m

in.

146

Ø 100

M 20

order code



Castor with bolt hole fitting and brake CAS 3_ _ _ApplicationFor trolleys, carts etc.

Technical dataMaterial: galvanized steel, rubber

F max.

Ø12,5

H

ØR

40

S

AA

description AA ØR S H F max. weight

Swivel Castor with bolt hole fitting and brake 80 mm 68 80 110 108 600 N CAS 3080 0.735 kg

Swivel Castor with bolt hole fitting and brake 100 mm 83 100 110 133 900 N CAS 3100 0.880 kg

order code

F max.

Ø12,5

H

ØR

40

110

AA

F max.

Ø12,5

H

ØR

40

S

AA

Castor with bolt hole fitting CAS 2_ _ _ApplicationFor trolleys, carts etc.


description AA ØR S H F max. weight

Swivel Castor with bolt hole fitting 80 mm 68 80 80 108 600 N CAS 2080 0.608 kg

Rigid Castor with bolt hole fitting 80 mm 68 80 80 108 600 N CAS 2082 0.495 kg

Swivel Castor with bolt hole fitting 100 mm 83 100 90 133 900 N CAS 2100 0.748 kg

Rigid Castor with bolt hole fitting 100 mm 83 100 100 133 900 N CAS 2102 0.630 kg

order code

H

F max.

AL

ØR

S

AA

Castor with plate CAS 0_ _ _ApplicationFor trolleys, carts etc.


H

F max.

ØR

AL

S

AA

description AA AL ØR S H F max. weight

Swivel Castor with plate 80 mm 70 40 80 80 110 600 N CAS 0080 0.608 kg

Rigid Castor with plate 80 mm 70 40 80 80 110 600 N CAS 0082 0.495 kg

Swivel Castor with plate 100 mm 85 40 100 90 135 900 N CAS 0100 0.748 kg

Rigid Castor with plate 100 mm 85 40 100 90 135 900 N CAS 0102 0.630 kg

order code

Castor with plate and brake CAS 1_ _0 Application For trolleys, carts etc.


description AA AL ØR S H F max. weight

Swivel Castor with plate and brake 80 mm 70 40 80 110 110 600 N CAS 1080 0.735 kg

Swivel Castor with plate and brake 100 mm 85 40 100 110 135 900 N CAS 1100 0.880 kg

order code

66

8,5

50 61 75

42

45

51

90

66

8,5

50 61 75

42

45

51

90

109108

description L B X Z weight

Base and Transport Plate 40x80, M20 thread 80 40 40 M8 x 20 DIN 912 BAP 4080 0.308 kg




Base and Transport Plate 40x80, with center bore 80 40 40 M8 x 20 DIN 912 BAP 4078 0.318 kg




order code

Base and Transport Plate BAP_0_0ApplicationUsed for mounting Leveling Base or Castor


M 2

0

Z

L X15

B

15

L X

B

X

M 2

0

Z

BAP 4080BAP 5010

BAP 4078BAP 5008

BAP 8080BAP 1010

application as levelingBase Plate

application asTransport Plate

BAP 8078BAP 1008

ApplicationFitting for channeling compressed air throughextrusions

Technical dataMaterial: Aluminum black anodizedMaximum Pressure: 10 bar (140 psi)

Form of Supply1 Face plate2 Screws M8x20 DIN 9122 T-Nuts M8 TIN 60081 O-Ring Ø 21x2,5 mm

Pneumatic Face Plate AIR 4051

40

80

Km8

R 1/2"

9

155

15

order code

description weight

Pneumatic face plate kit AIR 4051 0.380 kg

Pneumatic End plate AIR 4081ApplicationFitting for channeling compressed air through extrusions

Technical dataMaterial: Aluminum black anodizedMaximum Pressure: 10 bar (140 psi)

Form of SupplyAIR 4081 and AIR 80811 End plate1 Rubber seal2/4 Screws M8x20 DIN 912

AIR 5011 und AIR 10111 End plate1 Rubber seal2/4 Screws M10x25 DIN 7935

I JK

R 1/2"

E

B

H

A D

15

I J J K

R 1/2"

A D

H F

G

C

15

order code

description weight

Pneumatic End plate kit 40x80 AIR 4081 0.380 kg




A B C D E F G H I J K40x80 80 40 - 40 27 - - 6.5 DIN 74 Km6 DIN74 Km8 M6

50x100 100 50 - 50 34 - - 8 DIN 74 Km8 DIN74 Bm10 M8

80x80 80 - 80 40 - 40 67 6.5 DIN 74 Km6 DIN74 Km8 M6

100x100 100 - 100 50 - 50 84 8 DIN 74 Km8 DIN74 Bm10 M8

Hole diameter in extrusion 10 - 12 mm

111


Linear Motion System Abbreviations

Linear Motion System load capacities

Linear Motion System roller capacity

Linear Motion System calculations

Linear Motion System application examples

Linear Motion System combination examples

Linear Motion System assembly tips

Aluminum Extrusion tolerances

Aluminum Extrusion deflection calculations

Torsion calculations

Aluminum Extrusion and Fastener load capacities

page 112

page 116

page 117

page 117

page 118

page 120

page 120

page 121

page 122

page 123

page 124

page 125

Technical appendix

L

0.2

L=6000 mm

datum face

F2 max.

MB2 max.

FAS 4081FAS 5055 (2x)

PIL 4080PIL 5010

110

113112

Competency at all levelsA standard Belt Conveyor is thecore of this application. In combi-nation with a Linear Motion Unitand a second Belt Conveyor, partscan be transferred to any requiredheight.

Customized solutionsAn individually customized worksta-tion built with the ROBOTUNITSModular Automation System savestwice the time, both in design andassembly as well as in daily use.

Customized solutions, in thisexample with an integrated scale,dividers for sorting and storingdifferent sizes of cardboard on amobile frame are easily mounted.

From professionals,for professionals.

Time saving with standardizationThis specialty machine for theassembly of furniture hinges wasdesigned and built in the shortestpossible time. Crucial was thecareful combination of standardcomponents (approx. 95%) and afew special parts. The LinearSpeed Transfer and Speed Hand-lings used in the operation of thismachine are available in differentsizes as standard components.

On the following pages are selectedcustomer designed applicationsfrom around the world using theROBOTUNITS Modular AutomationSystem.

Each is an individual automationsolution achieved with the ROBOT-UNITS Modular AutomationSystem, requiring a minimum ofparts and design effort.

115114

User-friendly systemA quick and easy solution to operate this machine is built withcomponents of the ROBOTUNITSModular Automation System. A Linear Motion Unit allows theoperator to move the control panel to the most convenient operating position.

Everything under controlNo matter if it’s skis or snowboards,bicycle frames or kid’s toys, this teststation provides diversity and flexi-bility: To test deflection and torsion.

We accept challengesThe cycle time for this machine is0.8 sec and adjusting is as easyas one, two, three. The newestgeneration of ROBOTUNITS SpeedHandlings allows horizontal andvertical strokes to be adjustedseparately.

117116

19 25 25

25

4550

25

62,5

12,5

FA/rolle

FR/rolle

FA/rolle

FR 1500 N

FA 750 N

FRmax. FAmax.

roller 1500N 750N

Linear Motion System roller capacity

Linear Motion System Abbreviations

LIL 2520 SNN 0150 LIL 2520 SNN 0200

Y 0,1 0,15

2525

A Y

50 50X

X

F(x,y,z)max. [N] allowable static load F(x,y,z) [N] actual static load FR [N] allowable load / roller - radial ( 1500 N )FA [N] allowable load / roller - axial ( 750 N )M(x,y,z)max. [Nm] allowable static torque amax. [m/s2] allowable accelerationX [m] distance between rollers in direction of motionY [m] distance between rollers perpendicular to direction of motionA [m] Extrusion heightg [m/s2] gravitational acceleration (approx. 9.81 m/s2)m1 [kg] mass of Carriage Plate and Leverm2 [kg] mass of mounted and moved partsFareq. [N] required drive powerMdhor req. [Nm] required drive torque in horizontal directionMdver req. [Nm] required drive torque in vertical directionL1 [m] distance of center of gravity of Carriage Plate and LeverL2 [m] distance of center of gravity of mounted and moved parts or distance of force F(x,y,z)

F1

L

A

2*FA*A

FR

FR

FA

FA

FA

FA

L

FR < 1500 NFA < 750 N

F1 <=

Technical data

Vmax = 8 m/s: Max. traveling speed at average

loadacceleration: amax. < 15m/s2

max. driving torque: 60 Nmload: FR [N] safe load / roller radial

(1500 N)FA [N] safe load / roller axial (750 N)

Maintenance

lubrication: In order to ensure durability of the Guide Rail make sure that it is sufficiently lubricated. Check the wiper and lubrication device on a regular basis and re-lubricate if necessary.

load: Load data are valid for one type of load and direction of load. „Static layout“ refersto weight and operation forces. „Dynamic layout“ refers to weight and acceleration forces.

Linear Motion System load capacities

L = point of application of forceA = Extrusion height

119118

static design:

MX max. = 2*FA*A FY max.=

MY max. = (FR- )*( ) FX max.=

dynamic design:

(FR- )*( )

Fa req. = (m1+m2)*amax.+10N

Md hor req. = Fa req.*0,035 m*1,8

static design:

MX max. = 2*FA*A Fz max.=

MZ max. = 2*FA*X Fx max.=

dynamic design:

a max. =

Linear Motion System calculations

application A (horizontal)

-

GEN-A3GEN-A3HERTITLEHERTITLE00220011GEN-POSGEN-POSGEN-SUMGEN-SUMCANONIICANONII1.01.0EDITEDITMMISOISO1:11:111




Y

Fy

Fx

Mx

Mz

X

Z

Y

X

My

m 2

m 1

L1

L2

application B (horizontal)





Z

Mz

L2 Fz

My

Y

m2

Fx

m1

L1

X

Mx

X

Y

application C (vertical)static design:

Mx max. = 2*FA*Y Fz max.=

Mz max. = 2*FA*Y Fx max.=

dynamic design:

a max.=

Fa req. = (m1+m2)*(amax.+g)+10N

- g

(m1+m2)*g2

(m1+m2)*g2

MX max.-g (m1*L1+m2*L2)

L2

L2

L2

L2

L2

L2

MZ max.

FA*X g*X

(m1*L1+m2*L2)*9 9*Y

MX max.

MY max.

Mx max.-g*(m1*L1+m2*L2)

(m1*L1+m2*L2)*2 2*FA*X

Mz max.

x2+y2 - 0,036

x2+y2 - 0,036

(m1*L1+m2*L2)*2a max.=

static design:

My max.= FR*( x2+y2 - 0,036) Fz max.=

Mz max.= 2*FA*Y Fy max.=

dynamic design:

FR*( x2+y2 - 0,036)(m1*L1+m2*L2)*2


Md ver req. = Fa req.*0,035 m*1,8

X

L 2

L 1

Mx

Mz

X

Z

Y

F xMy

Y

m 2

m 1

Fz

application F (vertical)

- g

Y

L2

L1

Fz

MX

Mz

X

Z

X

FxMy

Y

m2

m1

application E (horizontal)static design:

Mx max.= 8*FA*(y-0,15) Fz max.=

Mz max.= 4*FA*X Fx max.=

dynamic design:

a max.=

Fa req. = (m1+m2)*amax.+40N

Md hor req. = Fa req.*0,035 m*1,8

Y

X

application D (vertical)

- g

static design:

Mx max.= 4*FA*X Fz max.=

Mz max.= 4*FA*Y Fx max.=

dynamic design:

4*FA*X

(m1*L1+m2*L2)*2


Md ver req. = Fa req.*0,035 m*1,8

L2

L2

L2

Mz max.

L2

My max.-g*(m1*L1+m2*L2)

Mz max.

Mx max.-g (m1*L1+m2*L2)

(m1*L1+m2*L2)*24*FA*X

Mx max.-g (m1*L1+m2*L2)

L2

Mz max.

L2

a max.=

a max.=

121120

Linear Motion System application examples

Linear Motion System combination examples

PIL 5010 PIL 5020PIL 1010

PIL 5010

PIL 5020

PIL 2520PIL 2520 PIL 2520

2525

A Y

LIL 2520 SNN 0150 LIL 2520 SNN 0200

Y 0,1 0,15

screws SKS M08X 050

Carriage PlateLIL 2520 SSN _ _ _ _

half length grooved pin Ø6

mounting of Guide Rail LIL 5000 NNN

press to the rightand tighten

inserting

Linear Motion System assembly tips

123122

Technical data - Aluminum Extrusions

material designation: EN AW-6060 T66

ultimate tensile strength Rm(in direction of pressing): 215 N/mm2

apparent yielding point Rp(in direction of pressing): 160 N/mm2

modulus of elasticity E: 70000 N/mm2

Shear modulus G: 26000 N/mm2

coefficient of linear expansion: α=22,5*10-61/K

Brinell hardness: ca. 70 HB

breaking elongation: 12%

material density: 2.7 kg/dm3

cutting data:tolerance of length (up to 6000 mm): ±0.2 mmrectangular accuracy: ±0.05 mm

(We optimize our tolerances according to the Taguchiprinciple.)

L=6000 mm0.2

measuring plane

with

A m

ax.

0,3

mm A=300mm

L=2000 mm

measuring plane

with

L m

ax.

1,5

mm

L=2000 mm

measuring plane

max

. 1,2

mm

up to 100 mm

Aluminum Extrusion tolerances

torsion

parallelism

straightness

L

F

f

F

f

F

f

Aluminum Extrusion deflection calculation diagramF

type of load

type of load:

deflection by force F

F*L3

f = (mm)48*E*l*104

deflection under own weight

5*FG*L3

f = (mm)384*E*l*104

bending stress σ max.

F*Lσ =

4*W*103


F*L3

f = (mm)192*E*l*104


FG*L3

f = (mm)384*E*l*104


F*Lσ=

8*W*103

E = 70.000 N/mm2

F [N]G [N] (dead weight and/or

line load)f [mm]L [mm]l [cm4] (moment of inertia)W [cm3] (section modulus)l;W - see data of Aluminum

Extrusionsσ zul. = 70 N/mm2

(recommendation)

1 2 3

2 31

2

3

1


F*L3

f = (mm)3*E*l*104


FG*L3

f = (mm)8*E*l*104


F*Lσ = (N/mm2)

W*103

125124 ! When using the Fine Tuning and Fastening Element the connection is protected against movement.

Torsion CalculationsThe following formulas are applicable for calculating the angle of torsion:

Example 2

= (mm)180° * Mt * L

π * 4* G * It * 104

Example 1

= (mm)180° * Mt * Lπ * G * It * 104

Key:Mt = Torque in NmmL = Profile lengthIt = Torsional moment in cm4G = 26.000 N/mm2

= Torsion angle in degrees

Note on maximum torsion:The criteria for selection of a profile which will be subject to torsional loading is in practice not so often governed by themaximum calculated torsional load capacity of the profile, but rather the physical distortion present in the profile when subjected to a torsional load. This distortion will have a major influence on any parts to be assembled onto the profile, mea-ning that very often a more torsion resistant profile must be selected, even if the calculated torsional limit with the existingprofile has not been reached.

1

2

L

Mt

L

Mt

F 1max.MB 1 max.

FAS 4041FAS 5051

PIL 4040PIL 5050

F 2max.

MB2

max.

FAS 4081FAS 5055 (2x)

PIL 4080PIL 5010

Fastener F1max. MB1max.

FAS 4041 1000 N 85 Nm

FAS 5051 1500 N 250 Nm

Fastener F2max. MB2max.

FAS 4081 1000 N 85 Nm

FAS 5055(2x) 1500 N 550 Nm

Fastener loads

127126

Belt Conveyorsname code width in mm operational information length in mm

Belt Conveyor with 40mm Extrusion C4N

C5N

Belt Conveyor with 80mm Extrusion C8N

Timing belt conveyor C8T

standard widths can be

seen in the catalogue, in

SpeedCAD or on the

website

standard widths can be

seen in the catalogue

Position 1 = belt type

Position 2 = drive options, drive

positions and edges

Position 3 = side guides

Position 1 = belt type

Position 2 = drive options, drive

positions and edges

Information can be found

in the catalogue, on

SpeedCAD or on the

website


in the catalogue

example:

C4N 0200 KLS 5000 Belt Conveyor 200mm wide and 5000mm long, 40x40 mm Extrusion,

high friction belt for knife edge rollers, center drive with timing belt and knife edge on the

right, 10mm side guides. Speed in m/min.

Panel and Safety Fence Elementsname code width in mm operational information height in mm

Panel Element PAN

Safety Fence Standard Element SAF

Safety Fence Special Element S4S

standard widths

can be seen in the

catalogue, in

SpeedCAD or on

the website

Panel Elements (PAN)

Position 1 = element material

Position 2 = thickness in mm

Position 3 = cut parameters

Safety Fence Elements (SAF/S4S)

Position 1 = type of element

Position 2 and 3 = position of handle

example:

PAN 1000 W4X 2000 1000 x 2000mm with wire mesh, thickness 4mm

SAF 0488 ESS 2000 Safety Fence Standard Element, 500mm wide, 2000mm high

Information can be found in the

catalogue, on SpeedCAD or on

the website

The standard height for safety

fence elements is 2000 mm.

Linear Motion Unitsname code stroke length in mm operational information total length in mm

Linear Motion Units LIL Please refer to the

information about

length in the catalogue

and the internet

Position 1 = code for standard or

special unit

Position 2 = code for extrusion size

Position 3 = code for proximity switch

Z is the code for units according to dra-

wings, see catalog (pages 40-47) and

internet

example:

LIL 2000 TBN 2610 Linear Motion Unit with 2610mm length, stroke length 2000mm

with 70mm for Proximity Switch


in the catalogue, on

SpeedCAD or on the

website

Cut extrusions and stock lengthsname code dimension operational information length im mm

Aluminum Extrusions PIL

Cover profiles CAL

Extrusions for Linear Motion Units LIL

Extrusions for Slots TIL

40 and 50 mm Extrusions are

completely compatible

40 mm = PIL 1640, PIL 4040

PIL 4080, PIL 8080

PIL 4140, PIL 4180

PIL 4142

50 mm = PIL 5050, PIL 5010

PIL 1010, PIL 5020

PIL 1020, PIL 2520

max. length of extrusion

approx. 6050mm. The

Extrusions are cut to

length with highest preci-

sion (+/- 0,2mm) accor-

ding to your needs and

tapped on both ends

Detailed part number

information for cutting

and tapping, extrusions

with maximum stan-

dard length or bundles

of extrusions see cata-

logue and internet

example:

PIL 5050 SNN 1785 Extrusions 50x50mm, cut and tapped on both ends, length 1785mm PIL 4080 PAC 0060 60 Extrusions (= 1 bundle) 40x80mm with maximum length (6050 mm)

Parts and Accessoriesname code dimension operational information pieces

Base and Transport Plates BAP

Leveling Base BAS

End Caps CAP

Castors CAS

Accessories for doors DOR

Fasteners FAS

Corner Brackets GUS

Clamping Devices for Panel Elements PIN

Drop-in T-Nuts TIN

Accessories for Linear Motion Units LIN

number 1 + 2 = Extrusion size

40 = suitable for 40mm Extrusions

50 = suitable for 50mm Extrusions

45 = suitable for 40 and 50mm

Extrusions

number 3 = code for delivery quantity

0, 2, 4, 6, 8 = base unit without

accessories

1, 3, 5, 7, 9 = complete kit

except TIN = thread size

only required

with PAC

(packing unit)

BAG: Each part individually

packed (no extra charge).

Without this all parts will

be packed together

PAC: Large packs of parts

and bundles of extrusions,

see catalogue

example:TIN 4506 PAC 0100 1 pack (100 pieces) Drop-in Nuts for 40 and 50mm extrusions,

6mm thread diameter DOR 4511 BAG seperately packed Hinge kit, suitable with 40 and 50mm extrusions

Assembly service

name code number of order

assembly for customers by ROBOTUNITS 3-letter code for the name of the

customer, of a ROBOTUNITS sales

engineer or designer

number is given by your order. The original

design number of the customer is used if

possible (max. 13-digit).

example:MAC 54711 assembly order with serial number 54711, processed by sales Engineer with

abbreviation MACALP 9876 543 2109 assembly order of the customer with the abbreviation ALP, the original design

number of the customer is 9876 543 2109.

Standard screws for assembly

name code

Socket head cap screw IBS

Pan head screw LKS

Countersunk screw SKS

Sheet metal screw BKS

name code

Grub screw screw with hexagon socket GST

Hexagon nut SKM

Washer BLS

Roll-pin PKS

example:

IBS Socket head cap screw

128

Important Note:Diagrams, dimensions and technical data in this catalogue are for demonstration purposes only. Heron Robotunits GmbHreserves the right to change or update any data or price structure without notice.

We accept no liability for any mistakes, inaccuracies or printing errors.

Regardless if you order a Belt Con-veyor, a Safety Fence, an Extrusionor a Drop-in Nut, the ROBOTUNITSorder code is consistent. The struc-ture of the order code is always thesame and therefore easy to under-stand.

Systematic ordering

A special ROBOTUNITS service: Every delivered component is labeledwith the article number. Your ship-ment is easily checked and compo-nents are directly allocated. Forexample there is no need to measure Extrusions.

More advantages throughSPEEDCAD Design Software:The position number according tothe automatically generated bill ofmaterial as well as possible processinformation is printed on the label.

The universal basic format of the ROBOTUNITS order code

3 letters 4 numbers 3 letters 4 numbers

family code dimension, process information operational information length or other panel size in mm

PIL 4040 SNN 2000

14 alphanumeric positions

Every product is designated with a 3-character family code. Other positions are used, if necessary, for dimensions, operating information (e.g. packing) or information about length or panel sizes.The above example therefore: 1 x Extrusion 40/40, length 2m, cut and tapped (both ends)

Conversion TablesMetric and English Equivalents

Linear1 m = 3.2808 ft = 39.37 in1 cm = 0.3937 in1 mm = 0.03937 in1 ft = 0.3048 m = 304.8 mm1 in = 2.54 cm = 25.4 mm

Mass1 kg = 2.2046 lb1 lb = 0.4536 kg

Weight per Unit1 kg/m = 0.6720 lb/ft1 kg/m2 = 0.2048 lb/ft2

1 lb/ft = 1.488 kg/m1 lb/ft2 = 4.883 kg/m2

Pressure1 N/mm2 = 145 lb/in2

1 lb/in2 = 0.006895 N/mm2

Area1 m2 = 10.764 ft2

1 ft2 = 0.0929 m2

Force1 N = 0.2248 lb force1 lb force = 4.448 N

Temerature°C = 5/9 (°F - 32)°F = 9/5 (°C) + 32

Material Abbreviations

Al AluminumZn ZincSt SteelSS Stainless SteelGD-Zn Zinc, die castPM Powder MetalPA-GF Polyamide, glass filledPET Polyethylene TerephthalatePOM Ployoxymethylen

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