monsoon steel. sri lanka samanalawewa archaeological survey and excavation over a number of years...

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MONSOON STEEL Intangible archaeologies of hot air

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Page 1: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

MONSOON STEELIntangible archaeologies of hot

air

Page 2: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the
Page 3: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the
Page 4: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the
Page 5: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

Sri Lanka

Page 6: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

Samanalawewa

Page 7: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the 7th and 11th centuries AD, based on a wind-powered linear furnace design

Page 8: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

Reconstructed furnace from archaeological evidence

Page 9: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

Experimental smelts in 1994 and 2007

Page 10: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

mid-smelt - 1994 towards end of smelt - 1994

Page 11: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the
Page 12: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

Flow of air and flame up the front wall - 2007

Page 13: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

Smelting at night

Page 14: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

Smelting at night gave clues to the complex air flows through and over the furnace

Page 15: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

Breaking apart thefurnace and slagto retrieve themetal ‘blooms’

Page 16: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

Metal products of smelts

Analysis showed this to be high quality high-carbon steel

Page 17: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

At the time the wind-powered furnaces of Sri Lanka were producinghigh-carbon steel the Early Islamicwriter al-Kindi praised Sarandibisteel as one of the most desirablefor sword-making

High-carbon steels and Damascus swords

Page 18: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

Data visualisation

Data sets• wind direction and velocity for region and macro-environment• wind direction and velocity for site-level environment• wind velocities at furnace level during experimental smelting• furnace temperatures at tuyere (air inlet) and charcoal bed during smelting• ore and charcoal fuel charging weights and rates• tap slag running times

Page 19: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

The results of the field experiments were published in Nature (379, 1996)

Tangible and Intangible Archaeology

Collected hard evidence – slag waste, metals, furnace remains, experimental experience, images, data

How do we ‘capture’ the fugitive but critical evidence of natural and managed air flow and combustion?

How do we visualise it and importantly use it as a tool for further research?

Page 20: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

First interpretation of air flow through furnace based on observations and recorded data (furnace cross-section)

Page 21: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

Further research using computationalfluid dynamics (CFD) at Exeter refinedthe initial analysis. Paper with Gavin Tabor published in Journal of Archaeological Science

Page 22: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the
Page 23: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the
Page 24: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the
Page 25: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the
Page 26: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

Arrangement of instruments to measure temperature

Page 27: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the
Page 28: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

Computation of all temperature readings across furnace through duration of smelt (Matt Baker)

Page 29: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

Further applications: other furnace technologies

Sri Lanka: small, bellows-driven shaft furnace last used in early 20th century

Well-recorded example with archaeological, ethnographic and documentary records

Page 30: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

Furnace shape and size reconstructed from excavation and written accounts

Experimental example built and run in Exeter by engineering students (MJ Baker, R De Salis, D Dawson)

CFD analysis of airflows including quasi-sinusoidal flow model

Page 31: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the
Page 32: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the
Page 33: MONSOON STEEL. Sri Lanka Samanalawewa Archaeological survey and excavation over a number of years revealed a major industry (80+ sites) of the

THANK YOU

POTENTIAL

With good datasets from archaeological excavations and experimental smelting Visualise and model CFD data• Potential as a tool for study and interpretation of ancient pyrotechnologies• Potential to make visible intangible archaeology• Potential for interdisciplinary knowledge transfer and public dissemination• Potential to engage with creative industry to present science and technology