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MD-157 Prof. Dr. Siegfried Schmauder IMWF, Universität Stuttgart Interaction between dislocations and phase boundaries Inverse Hall-Petch effect Solid solution hardening Molecular Dynamics (Part II) MD-158 Progress in used Software Aim: Looking into the effects of - interaction of particles - influence of differently sized particles

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  • MD-157

    Prof. Dr. Siegfried SchmauderIMWF, Universität Stuttgart

    • Interaction between dislocations and phase boundaries

    • Inverse Hall-Petch effect

    • Solid solution hardening

    Molecular Dynamics (Part II)

    MD-158

    Progress in used Software

    Aim:Looking into the effects of

    - interaction of particles- influence of differently sized particles

  • MD-159

    Strength Increase in Cu-alloyed Steels due to Precipitates after Anealing (57000h, 340°C)

    MD-Simulation

    0

    100

    200

    300

    400

    500

    600

    700

    800

    0.00 0.05 0.10 0.15 0.20 0.25Strain / m/m

    A111A112

    A113

    Material 15 NiCuMoNb 5States E60A and E60B B111B112

    B113T= 90°C

    Zustand E60A

    Zustand E60B

    Stre

    ss

    / MPa

    Stress-Strain-Curces of Cu-Alloyed Steels

    MD-160

    Characterization of a Precipitate by APFIM / TAP

  • MD-161

    Characterization of a Precipitate by APFIM / TAP

    MD-162

    Atom Probe Field Ion Microscope / Topographic Atom Probe

    Research Group R. Kirchheim / T. Al-Kassab, University of Göttingen, Germany

    APFIM / TAP

  • MD-163

    „Cu“-Precipitates: More Realistic Model

    Cu

    Mn

    Ni

    Con

    cent

    ratio

    n

    Distance (center of gravity, nm)

    MD-164

    Temperature Dependence ofCritical Resolved Shear Stress

  • MD-165

    Cu-Precipitates

    • Size of precipitate (radius)• Distance between precipitates (box length)• Shape (spherical, ellipsoidal)• Position of glide plane (central, marginal)• Composition (Fe atoms)

    Free parameters:

    MD-166

    Different Radii and Distancesof Spherical Precipitates

    Lc1

    Spherical Precipitates

  • MD-167

    Precipitates of Different Shape: Ellipsoids

    2.5 nm

    2b

    Ellipsoidal Precipitates

    bCu [nm]

    MD-168

    Different Positions of Glide Plane

    2.5 nm

    Different Positions of Glide Plane

  • MD-169

    Repulsion

    +: Positive Pressure-: Negative Pressure

    Repulsion and Attraction of Dislocations

    +

    -

    +Attraction

    ++

    -

    MD-170

    24 MPa

    80 MPa

    Repulsion and Attraction of Dislocations

  • MD-171

    Different Cu Concentrations

    Influence of Cu-Concentration

    MD-172

    Cu/Ni-Precipitates

    • Radius (Ni, CuNi)• Composition (Fe, Cu atoms)• Ni precipitates with Cu core

    Free parameters:

    Cu/Ni-Precipitates

  • MD-173

    Important Physical Data for Fe, Cu, Ni

    Fe Cu Nibcc fcc bcc fcc bcc

    a0 2.866 Å 3.615 Å 2.881 Å 3.520 Å 2.812 ÅEcoh 4.28 eV 3.54 eV 3.49 eV 4.45 eV 4.37 eVBulk

    modulus179.97 GPa 141.03 GPa 127.29 GPa 180.19 GPa 143.73 GPa

    c11 243.73 GPa 179.34 GPa 109.43 GPa 244.01 GPa 101.62 GPac12 148.10 GPa 123.23 GPa 136.22 GPa 148.29 GPa 164.79 GPac44 113.65 GPa 81.02 GPa 92.32 GPa 125.53 GPa 135.50 GPa

    ShearModulus

    G[111]

    69.76 GPa 21.84 GPa 24.110 GPa

    Derived from nanosimulation

    Important Physical Data for Fe, Cu, Ni

    MD-174

    Spherical Cu and Ni Precipitates of Different Radii

    Spherical Cu and Ni Precipitates

  • MD-175

    Different Fe-Concentrations

    Different Fe-Concentrations

    MD-176

    Spherical Cu/Ni-Precipitates

    Ordered Cu/Ni-precipitate

    B2-structure

    NiCu

    Ordered and Random Spherical Cu/Ni-Precipitates

  • MD-177

    Spherical Cu-Precipitates with Ni-Shell

    NiCu

    Cu-Precipitates with Ni-Shell

    MD-178

    Maximal density

    Zero density

    Minimal density

    Burgers Vector Density within Glide Plane

    12.5 Å Ni 12.5 Å Ni / 4 Å Cu 12.5 Å Ni / 6 Å Cu

    12.5 Å Ni / 10 Å Cu 12.5 Å Cu

  • MD-179

    NiCu

    Spherical Cu-Precipitates with Ni-Shell

    MD-180

    Critical Resolved Shear Stress:from idealized Model to Reality

    Overview on the numerical correction factors of the critical resolved shear stress versus the idealized simulation configuration:

    1.) Temperature: temperature of mechanical exp. 90°C vs. 0K (in basic simulation):Reduction by ca. 33%

    2.) Nickel-shell (chemical inhomogeneity): Reduction by ca. 55%3.) Presence of iron in the precipitate: Reduction by ca. 5%4.) Scatter of precipitate position parallel to dislocation movement:

    Reduction by ca. 50%5.) Scatter of precipitate sizes: Reduction by ca. 20%6.) Scatter of precipitate distances: Reduction by ca. 20%

    Idealized simulation result for precipitates, aligned on linear chains, withidentical distances and sizes according to the mean sizes and distances: Critical resolved shear stress: 300 MPaTaking into account the reducing effecs ( 1 to 6 ), 300 MPa shrink to 35 MPa. The critical tensile stress is calculated from the critical shear stress byMultiplying with the Schmid factor (~ 3.05), resulting in an increase in tensile tress by

    100 MPaIn agreement with the experimental observation due to thermal load.

  • MD-181Interaction of a Dislocation with a Fe/Cu-Interface

    Molecular Dynamics Simulation

    MD-182

    Dislocation Movement underexternal Shear Loading

    • Ni3Al-Precipitate in Ni• System size: 24.8 nm x 9.75 nm x 14.7 nm (325 000 Atoms)• Diameter of precipitate: 5 nm• Maximal Shear deformation: = 0.95 %• Real Time: 37.5 ps

    Partial Dislocations

    Stacking faultAlNi

    Glide Plane ofDislocation

  • MD-183

    Inverse Hall-Petch Effect

    Simulating nanocrystalline copper The smallest grain sizes. Larger grains. Flow stress: an optimal grain size. Dislocation structure.

    Conclusions.

    MD-184

    Dislocations and Grain Boundaries

    Dislocations carry the plastic deformation.

    Grain boundaries hinder the motion of dislocations.

  • MD-185

    Dislocations carry the plastic deformation.

    Grain boundaries hinder the motion of dislocations.

    When grains become smaller, the material becomes harder(Hall-Petch effect)

    y

    d1

    Hall (1952)

    Dislocations and Grain Boundaries

    MD-186

    Dislocations carry the plastic deformation.

    Grain boundaries hinder the motion of dislocations.

    When grains become smaller, the material becomes harder(Hall-Petch effect)

    dk

    yy ,

    d1

    Dislocations and Grain Boundaries

  • MD-187

    The Hardness of N.C. Metals

    S. Takeuchi, Scripta Mater. 44, 1483 (2001).

    MD-188

    Simulations of N.C. Copper

    Set up the system in the computer. Do Molecular Dynamics while

    deforming the sample. Interpret the results.

  • MD-189

    Set up the system in the computer. Do Molecular Dynamics while

    deforming the sample. Interpret the results.

    Material: copper. No texture. Strain rate: 5108 s-1. Temperature: 300 K.

    Simulations of N.C. Copper

    MD-190

    Results – Small Grains

    380000 atoms – 7 nm grains

    Structure:

    Blue atoms: f.c.c. structure, this is inside the grains.

    Yellow atoms: h.c.p. structure, this is stacking faults etc.

    Red atoms: irregular structure, this is grain boundaries and dislocation cores.

  • MD-191

    380000 atoms – 7 nm grains

    Plastic deformation:

    The dislocation activity cannot account for the observed plastic deformation.

    Something else is happening, perhaps the grain boundaries.

    Results – Small Grains

    MD-192

    Deformation Map, Small Grains

    The main deformation is in the grain boundaries. Little “conventional” dislocation activity.

    380000 atoms – 7 nm grains

  • MD-193

    Stress vs. Strain, Small Grains

    The hardness increases with the grain size.(reverse Hall-Petch effect)

    • Nature 391, 561 (1998).• Phys. Rev. B 60, 11971 (1999).

    MD-194

    Deformation Map, Large Grains

    The main deformation is inside the grains. Dislocations carry the deformation.

    101 million atoms – 49 nm grains

  • MD-195

    What happens in the Grains?

    50 million atoms.20 grains.Grain size: 39 nm.

    Blue atoms:perfect crystal

    Yellow atoms:stacking faults

    Red atoms:grain boundariesdislocation cores

    MD-196

    A Change in Deformation Mode

    Small grains (d < 10 nm) Deformation is in the grain boundaries. Smaller grains more grain boundaries

    easier deformation.

    Larger grains (d > 15 nm) Dislocations carry the deformation. Grain boundaries hinder the dislocation motion. Smaller grains more grain boundaries

    harder material.

  • MD-197

    An optimal Grain Size

    For small grains the strength increase with increasing grain size.

    For large grains the strength decrease with increasing grain size.

    MD-198

    What happens inside the Grains?

  • MD-199

    Dislocation Structures (pile-ups)

    Dislocations queued up on the same glide plane.

    Pressed towards a grain boundary by the external stress.

    Held apart by their mutual repulsion.

    The stress concentration from the pile-up cause dislocation activity in the next grain.

    MD-200

    Summary – Optimal Grain Size

    Using parallel computers, molecular dynamics simulations (MD) with 107 – 108 atoms are possible with realistic interatomic forces. It is possible to simulate the plastic deformation of

    polycrystalline metals with realistic grain sizes.

    Nanocrystalline copper has an optimal grain size at 10 – 15 nm, where the hardness is maximal. In smaller grains, grain boundary sliding is the dominant

    deformation mechanism, and a reverse Hall-Petch effect is seen.

    In larger grains, dislocations carry the deformation. Grain boundaries cause pile-ups. The Hall-Petch effect is seen.

  • MD-201

    dissolved atoms

    initial configuration

    -Fe/C

    experiment(literature)

    Concentration / %

    Moleculardynamic (MD)-Simulation is adequate to simulate the solid solution hardening in Fe (and other metals). For this purpose, foreign atoms are distributed statistically in a simulation box and their resistance against the movement of an edge dislocation on a low level energetic glide system is calculated.

    Solid Solution Hardening

    Fe/

    Experiment (Literature)

    Concentration / %

    Crit

    ical

    she

    arst

    ress

    c

    / MP

    a

    MD-202

    dislocation and dissolved atoms

    dissolved atoms

    initial configuration

    experimental resultssimulation

    Concent / %

    Incr

    ease

    inYi

    eld

    stre

    ss /

    MP

    a

    Fe/

    Experiment (Literature)

    Concentration / %

    Crit

    ical

    str

    ess c

    / MPa

    Solid Solution Hardening

  • MM-203

    Macro(Mechanics)

    Electrons(Bonding)

    Atoms(Interaction)

    Microstructure(Localisation)

    Specimen(Controlled Failure)

    Component(Integrity)

    Micro(FEM)

    Nano(MD)

    Femto(ab initio)

    Macro(FEM)

    Materials Science(bottom-up-approach)

    Conclusion