modultherm® automated vacuum furnace system with vacuum oil quench & high pressure gas...

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Page 1: ModulTherm® Automated Vacuum Furnace System with Vacuum Oil Quench & High Pressure Gas Quenching

Automated Vacuum Furnace System

with Vacuum Oil Quench

& High Pressure Gas Quenching

ModulTherm®

Low Pressure Carburizing or Vacuum Carburizing Capable

Page 2: ModulTherm® Automated Vacuum Furnace System with Vacuum Oil Quench & High Pressure Gas Quenching

ModulTherm – High Pressure Gas Quench

Thermal Treatment

Chamber(s)

Input/output

System

Mobile, High

Pressure, 20 Bar

Gas Quench

Page 3: ModulTherm® Automated Vacuum Furnace System with Vacuum Oil Quench & High Pressure Gas Quenching

ModulTherm – High Pressure Gas Quench

and/or Vacuum Oil Quench

20 Bar, High

Pressure Quench

Vacuum & Heated

Workload

Transfer Shuttle

Vacuum Oil

Quench

Thermal Treatment

Chamber(s)

Input/output

System

Page 4: ModulTherm® Automated Vacuum Furnace System with Vacuum Oil Quench & High Pressure Gas Quenching

25% larger volume capacity.

External radial fans for homogeneous and

uniform gas speed distribution over the load.

ModulTherm – Characteristics

Precise reproducibility via accurate control of

cooling gas flow

Page 5: ModulTherm® Automated Vacuum Furnace System with Vacuum Oil Quench & High Pressure Gas Quenching

Operational cost advantages:

Environmentally friendly

Workplace friendly

Flexible in operation

Potential to eliminate post HT press quenching or straightening

Significant Characteristics Operation

Page 6: ModulTherm® Automated Vacuum Furnace System with Vacuum Oil Quench & High Pressure Gas Quenching

Furnace is switched off during idle periods (batch type furnace heating up

and cooling down time 2-3 hours)

Energy, cost saving.

Use of “vacuum” and inert gases, minimal quantities of carburizing gas

fire precautions, no sprinkler required.

automatic smoke vents in the roof.

No oil resistant floors and surfaces required.

No toxic gases with CO component.

No explosion hazards, no open flames.

Significant Characteristics Operation

Page 7: ModulTherm® Automated Vacuum Furnace System with Vacuum Oil Quench & High Pressure Gas Quenching

Decoupled Efficiency - Motors, drives and sensors are outside of vacuum

- Accessible during operation

- Never exposed to carburizing atmosphere

Highest flexibility, various processes can be run

simultaneously, and yet eliminate cross

contamination.

Ultra-precise reproducibility due to movable

quench chamber.

ModulTherm - Characteristics

Page 8: ModulTherm® Automated Vacuum Furnace System with Vacuum Oil Quench & High Pressure Gas Quenching

Convective heating for faster heating and

minimized distortion.

Reversible gas flow during quenching.

Dynamic-Quench®

Integrated & automated support equipment

(Temper, Pre-Ox, Washing, Load Queuing)

Batch or Continuous

ModulTherm - Options

Page 9: ModulTherm® Automated Vacuum Furnace System with Vacuum Oil Quench & High Pressure Gas Quenching

For more information contact us at:

ALD Vacuum Systems, Inc.

50477 Pontiac Trail

Wixom MI 48393

(248) 956-7610

www.ALDVac.com