modular systems - lonetrack

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Modular Systems

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Page 1: Modular Systems - Lonetrack

Modular Systems

Page 2: Modular Systems - Lonetrack
Page 3: Modular Systems - Lonetrack

700 West 21st Street Yankton, SD 57078

Main Office: (800) 542-9311

Service: (800) 532-9311

Parts: (800) 766-9793

Kolberg-Pioneer, Inc.

86470 Franklin Boulevard Eugene, OR 97405

Main Office: (800) 314-4656

Service: (866) 875-4058

Parts: (888) 474-0115

Johnson Crushers International, Inc.

2704 West LeFevre Road Sterling, IL 61081

Main Office: (800) 545-2125

Service: (800) 545-2125

Parts: (815) 441-5840

Astec Mobile Screens, Inc.

Kolberg-Pioneer, Inc. (KPI), Johnson Crushers International, Inc. (JCI) and Astec Mobile Screens, Inc. have led the way as global manufacturers for the aggregate, mining, industrial, construction and recycling industries for the past 90 years. As a member of the Astec Industries family, KPI-JCI and Astec Mobile Screens set ourselves apart by designing, manufacturing and selling the most innovative, productive, reliable and safe equipment for the industries we serve, coupled with unparalleled customer service.

We take great pride in knowing our wide range of product lines provide comprehensive solutions that no competitor can match. To that end, we are pleased to offer a complete line of pre-engineered, modular crushing, screening and conveying components ideal for a diverse range of material processing applications. Our modular systems are designed to the highest standards, guaranteed and supported throughout the lifespan of the machine by our global market channels.

Our dedication to the customer is not just in manufacturing the industry’s best equipment, but understanding that every wasted minute impacts the bottom line. This is why our team provides fast, precise parts and service support thanks to an integrated relationship with sales, engineering, manufacturing and dealer personnel. Producers can expect unparalleled customer service that is demonstrated every day through our continuous devotion to meeting the needs of our customers.

Our Story

Page 4: Modular Systems - Lonetrack

Providing Solutions

Ease of Set-upOur modular plants are easy to construct and come pre-wired with plug and play connections providing end-users with more uptime compared to traditional set-up.

Ease of TransportationEquipment designed for containerized shipments and flat-bed travel means a quick, affordable and convenient option is always available to get your equipment on-site and operational.

Convenient AvailabilityModular plants allow you to purchase the equipment you need without spending time engineering and customizing. Our extensive equipment offering ensures you won’t sacrifice any of your processing needs.

Proven ReliabilityThese packaged modular systems contain world-class primary to finish material processing components that have been proven over decades of performance in the field.

Modular plants are a perfect solution for the producer who wants a simplified equipment selection process with

industry-leading technology and low cost transportation. Our world class manufacturing and state-of-the-art

technology will get you up and running without sacrificing any of your processing needs. The modular plants can

come pre-wired with plug and play connections making them easy and quick to install.

2-Stage Reduction: 150 - 500 TPHJaw Crusher (1), Horizontal Screen (1), Cone Crusher (1)

Page 5: Modular Systems - Lonetrack

Plant Layouts

3-Stage Reduction: 150 - 500 TPHJaw Crusher (1), Horizontal Screen (2), Cone Crusher (2)

4-Stage Reduction: 150 - 500 TPHJaw Crusher (1), Horizontal Screen (2), Cone Crusher (2), High-Frequency Screen (1), Impact Crusher (1)

Page 6: Modular Systems - Lonetrack

Product Offering

Jaw Crushers Cone Crushers Horizontal Shaft Impact Crushers

Vertical Shaft Impact Crushers Incline Screens Horizontal Screens

High-Frequency Screens Radial and Telescoping Conveyors Motor Control Center

Page 7: Modular Systems - Lonetrack

Complete line of pre-engineered modular crushing, screening and conveying components for various applications.

150-500TPH system configurations to meet production needs today and allow for incremental growth.

Bolt-together design for simple installation, smaller site footprint and easy access for maintenance compared to normal stick-built systems.

Proven components and reliability from Kolberg-Pioneer, Johnson Crushers International and Astec Mobile Screens.

Cost-effective modules are easily transported in standard shipping containers or flatbed trailers for quick re-assembly at different sites.

Modular Structures & SystemsModular Jaw Crusher

Modular Cone Crusher

Modular Horizontal Screen

Page 8: Modular Systems - Lonetrack

Because Kolberg-Pioneer, Inc., Johnson Crushers International, Inc. and Astec Mobile Screens, Inc. may use in their catalog and literature, field photographs of their products which may have been modified by the owners, products furnished by Kolberg-Pioneer, Inc., Johnson Crushers International, Inc. and Astec Mobile Screens, Inc. may not necessarily be as illustrated therein. Also continuous design progress makes it necessary that specifications be subject to change without notice. All sales of the products of Kolberg-Pioneer, Inc., Johnson Crushers International, Inc. and Astec Mobile Screens, Inc. are subject to the provisions of their standard warranty. Kolberg-Pioneer, Inc., Johnson Crushers International, Inc. and Astec Mobile Screens, Inc. do not warrant or represent that their products meet any federal, state, or local statutes, codes, ordinances, rules, standards or other regulations, including OSHA and MSHA, covering safety, pollution, electrical wiring, etc. Compliance with these statutes and regulations is the responsibility of the user and will be dependent upon the area and the use to which the product is put by the user. In some photographs, guards may have been removed for illustrative purposes only. This equipment should not be operated without all guards attached in their normal position. Placement of guards and other safety equipment is often dependent upon the area and how the product is used. A safety study should be made by the user of the application, and, if required additional guards, warning signs and other safety devices should be installed by the user, wherever appropriate before operating the products.

NOTE: SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Rev. 5/17

Kolberg-Pioneer, Inc.700 West 21st StreetYankton, SD 57078 USAP: (800) 542-9311 | (605) 665-9311F: (605) 665-8858

Johnson Crushers International, Inc.86470 Franklin BoulevardEugene, OR 97405 USAP: (800) 314-4656 | (541) 736-1400F: (541) 736-1424

Astec Mobile Screens, Inc.2704 West LeFevre RoadSterling, IL 61081 USAP: (800) 545-2125 | (815) 626-6374F: (815) 626-6430

www.kpijci.com