modular lube lubrication systems introduction to modular · pdf file ·...

Modular Lube® Lubrication SystemsIntroduction to Modular Lube

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UV, MM, XL SeriesDesigned for standard industrial applications. UV, MM, XL Modular Lube systems are fully automatic, centralized lubrication systems for use on all types of industrial machinery.

Type UV, MM and XL are available in several divider valvesizes and outputs, and provides maximum flexibility inapplication. This is the most versatile of the Modular Lubesystems. It can be installed on all machine tools (metal-cutting, metal forming), foundry machinery, wood-workingand wood processing equipment, printing machinery,mining equipment and material handling machinery.

MC SeriesDesigned for gas engine and compressor lubrication systems. MC series systems are designed for the gastransmission industry and are available with Viton seals.The divider valves are compatible with either synthetic or petroleum-based lubricants depending upon the typeof gasket plate installed. High-pressure capability to overcome back pressure with CSA-approved monitoringcomponents available.

Built-in design optionsWhen new technology calls for design alterations, the system designer can add or delete lubrication points without disturbing existing piping.

It’s an economical systemLincoln Industrial’s Modular Lube single-line progressive system requires less piping and lower tubing costs at installation—and costs less to maintain or change when the need arises.

Patented by-pass blockThis unique feature enables design engineers to extend any Lincoln Industrial Modular Lube system simply by removing the by-pass block and replacing it with a metering valve. When new machine accessories are added, Modular Lube stands ready to service any bearing point requirements.

Central SignalingIf a malfunction should occur due to a broken air line, low lubricant level, high pressure or line blockage, LincolnIndustrial’s Modular Lube automatic lube system controls can be configured to signal the operator with a visual or audible alarm, and interlock contacts activate a machine shut-down circuit.

Plug-in conceptThe Lincoln Industrial modular concept allows faster and easier changing of metering valve sizes. Modular pumps,reservoirs and timers make up a compact easy-to-mount lube system, simplifying the work of system designers andmaintenance engineers.

Versatile interchangeable componentsDivider valves, pumps reservoirs and controls can be used to tailor a Lincoln Industrial Modular Lube system to suitindividual needs and/or requirements. Inventory costs are reduced to a minimum by purchasing modular components.

You’re assured of positive stallIf a lubricating line plugs, any progressive lube system should shut down entirely -- that’s what it’s designed to do.However, when a feed line becomes plugged on some systems, system pressure can cause lubrication to gradually slip by a valve piston, allowing the system to resume functioning -- with one or more lubricating lines out of operation.Machinery bearings could run dry with disastrous results. Modular Lube has the closest piston-to-valve tolerances inthe industry, virtually assuring you a positive stall every time.

a BearingSaver product

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Modular Lube® Lubrication SystemsIntroduction to Modular Lube

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Modular Lube Divider ValvesLincoln Industrial divider valve assemblies are comprised of three or more metering valves mounted to a segmentedbaseplate. The metering valves are available with single or twin outlets and may be externally singled or cross-ported.Extremely close tolerances between piston and valve body allow metering valves to deliver precise volumes of lubricantat high operating pressures.

Illustration 1The inlet passageway is connected to all piston chambers at all times with only one piston free to move at any onetime. With all the pistons at the far right, lubricant from the inlet flows against the right end of piston 1 (top).

Illustration 2Lubricant flow shifts piston 1 from right to left, dispensing lube from outlet 1. The shifting piston 1 directs the lubricant flow against the right side of piston 2 (center).

Illustration 3Lubricant flow shifts piston 2 from right to left, dispensing lube through valve ports of piston 1 and through outlet 2.The shift of piston 2 directs lubricant flow against the right side of piston 3.

Illustration 4Lubricant flow shifts piston 3 (bottom) from right to left, dispensing lube through the valve ports of piston 2 andthrough outlet 3. The shift of piston 3 directs lubricant through a connecting passage to the left side of piston 1.Lubricant flow against the left side of piston 1 begins the second half-cycle, which shifts pistons from left to right,dispensing lubricant through outlets 4, 5 and 6 of the divider valve.

ApplicationsLincoln Industrial Modular Lube systems are popular in metal cutting and machin-ing applications and for lubricating large compressors and other equipment in theoil and gas market.

Many machine makers specify that Modular Lube be installed right at their factory.Customers who have purchased machines without automatic lubrication can haveModular Lube systems retro-fitted in the field.

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Modular Lube® Lubrication SystemsDivider Valves

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Specifications:Max. Lube Max. Inlet Section Intermediate Section Performance Material of Seal

Points/ Oper. Press.Model Thread Model Thread

Indicator Construction ConstructionAssembly psig / bar Port*

87918 ¹⁄₄" NPSF(F) 87919 ¹⁄₈" NPSF(F)16 3500 / 240 87952 ⁷⁄₁₆"-20 SAE 87950 ⁷⁄₁₆"-20 SAE ¹⁄₈" NPSF(F) Zinc plated steel Buna-N

87953 ¹⁄₄"-19 BSPP 87951 ¹⁄₈"-28 BSPP

Max. No. of No. of End Tie A Dimensions BOutlets Divider Valves Section Rod* in. mm in. mm

6 3 250290 3.58 90.9 4.52 114.88 4 250291 4.5 114.3 5.44 138.210 5 87920 250292 5.42 137.7 6.36 161.512 6 250293 6.34 161.0 7.28 184.914 7 250294 7.27 184.6 8.20 208.316 8 250295 8.19 208.0 9.13 231.9

Single OutletModel Number Lubricant

W/Right OutputDesignation Standard Side Cycle per Outlet

Model Indicator* cu. in. cc05S 882051 — .010 .16410S 882101 — .020 .32815S 882151 — .030 .49220S 882201 882203 .040 .65625S 882251 882253 .050 .82030S 882301 882303 .060 .98335S 882351 882353 .070 1.14740S 882401 882403 .080 1.311

UV DividerValves

UV Divider Valves are designed to meter oil or grease in automatic or manual systems installed on all types of industrial machinery. Segmented baseplate assembly contains all inlet and outlet connections. Alternate outlet ports are located on the face of thedivider valve which may be used for installation of performance indicators.

UV Baseplate and Tie Rod Specifications:

* Can also be used as an alternate outlet port.

* Each tie rod model number includes three tie rods and three fastening nuts.Note: Use 68645 closure plug (1⁄8" NPT) to plug non-working outlets.

* Cycle indicator can be moved to left side. * Cycle indicator can be moved to left side.

Twin OutletModel Number Lubricant


Indicator* cu. in. cc05T 882052 — .005 .08210T 882102 — .010 .16415T 882152 — .015 .24620T 882202 882204 .020 .32825T 882252 882254 .025 .41030T 882302 882304 .030 .49235T 882352 882354 .035 .57440T 882402 882404 .040 .656

Model 882000 UV Bypass Block Optional by-pass block permits addition or deletion of lubrication points without disturbing existing installations. Includes mounting screws and Buna-N seals.

UV Divider Valve Specifications:


1/4" NPSF (F)Lubricant Inlet Inlet Section

IntermediateSection

DividerValve

5/16"-24 UNF (F)Alternate

Outlet/IndicatorPorts

End Section

Tie Rod

1/8" NPSF (F)Lubricant

Outlets


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Specifications:Maximum Maximum Lube Lube Performance Material of Seal

Lube Points/ Operating Press. Inlet Outlet Indicator Port Construction ConstructionAssembly psig / bar

16 6000 / 410 ¹⁄₄" NPTF(F) ¹⁄₈" NPSF(F) ⁵⁄₁₆" - 24 UNF Zinc plated steel Viton

Maximum Number Inlet End Tie Intermediate DimensionsNumber of of Divider Section Section Rod Section (Qty) A

Outlets Valves in. mm

6 3 236640 87914 (3) 5.09 1298 4 236641 87914 (4) 6.00 15210 5 87912 87913 236642 87914 (5) 6.91 17612 6 236643 87914 (6) 7.81 19814 7 236644 87914 (7) 8.72 22116 8 236645 87914 (8) 9.63 245.

Single OutletModel Number Lubricant


Model Indicator* cu. in. cc06S 874061 — .012 .19609S 874091 — .018 .29512S 874121 874123 .024 .39318S 874181 874183 .036 .59024S 874241 874243 .048 .787

MC Divider Valves

MC Divider Valves are designed to dispense either petroleum based or synthetic lubricants in gas engine and compres-sor lubrication systems. Baseplate components are available with a Viton gasket plate for petroleum based or syntheticlubricants.Segmented baseplate assembly contains all inlet and outlet connections. Alternate outlet ports are located on the faceof the divider valve which may be used for installation of performance indicators.

MC Baseplate and Tie Rod Specifications:

MC Divider Valve Specifications:


Note: Use 68645 closure plug (1⁄8" NPT) to plug non-working outlets.

* Cycle indicator pin can be moved to left side. * Cycle indicator can be moved to left side.

Twin OutletModel Number Lubricant


Indicator* cu. in. cc06T 874062 — .006 .09809T 874092 — .009 .14712T 874122 874124 .012 .19718T 874182 874184 .018 .29524T 874242 874244 .024 .393

Model 874000 MC Bypass Block Optional by-pass block permits addition or deletion of lubrication points without disturbing existing installations. Includes mounting screws and Viton gasket plate.



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Lube Points/ Operating Press. Inlet Outlet Indicator Port* Construction ConstructionAssembly psig / bar

16 2500 / 170 ¹⁄₈" NPTF(F) ¹⁄₈" NPTF(F) ⁵⁄₁₆" - 24 UNF Zinc plated steel Buna-N

Maximum Number Inlet End Tie Intermediate DimensionsNumber of of Divider Section Section Rod Section A

Outlets Valves* (Qty. rq’d.) (Qty. rq’d.) (Qty. rq’d.) (Qty. rq’d.) in. mm

6 3 236646 (3) 87907 (3) 4.47 1148 4 236647 (3) 87907 (4) 5.25 13310 5 87906 (1) 87908 (1) 236648 (3) 87907 (5) 6.03 15312 6 236649 (3) 87907 (6) 6.81 17314 7 236650 (3) 87907 (7) 7.59 19316 8 236651 (3) 87907 (8) 8.38 213

Single OutletCycle Indicator Model Lubricant

Standard Output perDesignation Model Left Right Outlet

cu. in. cc5S 871051 — — .010 .164

10S 871101 — — .020 .32815S 871151 871155 871153 .030 .492

MM Divider Valves

MM Divider Valves are designed to meter oil or grease in automatic or manual systems installed on all types of industrialmachinery. Physically smaller than the UV series, MM divider valve assemblies are used in complete MM systems or assecondary assemblies with UV and XL divider valves.Segmented baseplate assembly contains all inlet and outlet connections. Alternate outlet ports are located on the face of the divider valve which may be used for installation of performance indicators.

MM Baseplate and Tie Rod Specifications:

MM Divider Valve Specifications:


* Use No. 68645 closure plug (¹⁄₈" NPT) to plug non-working outlets.

Model 871000 Bypass Block Optional by-pass block permits addition or deletion of lubrication points without disturbing existing installations. Includes mounting screws and Buna-N Gasket plate.

Twin OutletCycle Indicator Model Lubricant

Output perDesignation Basic Model Left Right Outlet

cu. in. cc5T 871052 — — .005 .082

10T 871102 — — .010 .16415T 871152 871156 871154 .015 .246



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Lube Points/ Operating Press. Inlet Outlet Indicator Port* Construction ConstructionAssembly psig / bar

12 2500 / 172 ³⁄₈" NPTF(F) ¹⁄₄" NPTF(F) ¹⁄₈" NPTF(F) Zinc plated steel Buna-N

Maximum No. DimensionsModel Number of of Divider A

No. Outlets Valves* in. mm

87030-3 6 3 5.34 13687030-4 8 4 6.69 17087030-6 12 6 9.38 238

XL Divider Valves

XL Divider Valves are designed to meter large volumes of oil or grease in manual or automatic lubrication systems for alltypes of industrial machinery. These units can be used in complete XL systems or integrated as a primary divider valveassembly in systems using UV or MM divider valves as secondaries.Solid one piece baseplate contains all inlet and outlet connections. Convenient front located ports on the divider valveare provided for installation of any desired performance indicators.

XL Baseplate Specifications:

XL Divider Valve Specifications:


* Use No. 67359 closure plug (¹⁄₄" NPT) to plug non-working outlets.

Model 87028 XL Bypass Block Optional by-pass block permits addition or deletion of lubrication points without disturbing existing installations. Includes mounting screws and Buna-N O-ring seals.

Single OutletTotal

Standard With Right LubricantDesignation Model Side Cycle Output

Indicator cu. in. cc30S 87026-03S — .060 .983

50S 87026-05S — .100 1.6480S 87026-08S — .160 2.62100S 87026-10S — .200 3.28120S 87026-12S 87066-12S .240 3.93150S 87026-15S 87066-15S .300 4.92

Twin OutletTotal

Standard With Right LubricantDesignation Model Side Cycle Output

Indicator cu. in. cc30T 87026-03T — .030 .492

50T 87026-05T — .050 .82080T 87026-08T — .080 1.31100T 87026-10T — .100 1.64120T 87026-12T 87066-12T .120 1.97150T 87026-15T 87066-15T .150 2.46


Modular Lube® Lubrication SystemsUV, XL Divider Valve Accessories

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Pin Type Performance IndicatorsHigh pressure ruptures internal disc and extends indicator.

Pressure Disc

ReplacementUV, XL Rating

ColorDisc Model Connector

Model psig bar (10/pkg)

87930 1450 99 Yellow 69813-1087931 1750 119 Red 69813-12

¹⁄₈" NPTF(M)87932 2650 180 Pink 25031187933 3250 221 Purple 250312

Note: O-rings are Viton


Pressure Disc

ReplacementUV, XL Rating


Model psig bar (10/pkg)

87934 1450 99 Yellow 69813-1087935 1750 119 Red 69813-12

¹⁄₈" NPTF(M)87936 3250 221 Purple 25031287937 3700 252 Yel/Nat 250313

Atmospheric Type Performance IndicatorsHigh pressure ruptures disc, pressure and lubricant vents to the atmosphere.

Pressure RatingUV, XL Model Connector

psig bar

87938 500 3487939 1000 6887940 1500 102 ¹⁄₈" NPTF(M)87941 2000 13687942 3000 204

Reset Type Performance IndicatorsHigh pressure extends indicator. Reset the indicator after pressure is relieved.

Model Threads

87915 ⁵⁄₁₆" -24 Male x ¹⁄₈" NPTF(F)

AdapterAdapter connects UV, XL style performance indicators to MC, MM style dividervalves and old style ML. Includes Viton o-ring.


Modular Lube® Lubrication SystemsMC, MM Divider Valve Accessories

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Pin Type Performance IndicatorsHigh pressure ruptures internal disc and extends indicator.

MM, MC Pressure Disc

ReplacementModel Rating


psig bar (10/pkg)

87895 1450 100 Yellow 69813-1087896 1750 120 Red 69813-1287897 2050 140 Orange 69813-14 ⁵⁄₁₆"-24 Male87898 2350 160 Aluminum 69813-1687899 3250 220 Purple 69813-22



MM, MC Pressure Disc

ReplacementModel Rating


psig bar (10/pkg)

87890 1450 100 Yellow 69813-1087891 2050 140 Orange 69813-14

⁵⁄₁₆"-24 Male87892 3250 220 Purple 69813-2287893 3700 250 Yellow 69813-10

Atmospheric Type Performance IndicatorsHigh pressure ruptures disc, pressure and lubricant vents to the atmosphere.

Pressure Rating Spring/TagModel Connectorpsig bar Color

87885 1000 70 Green87886 1500 100 Yellow87887 2000 135 Red

⁵⁄₁₆"-24 Male87888 2500 170 Orange87889 3000 200 Blue

Reset Type Performance IndicatorsHigh pressure extends indicator. Reset the indicator after pressure is relieved.

Model Threads

87915 ⁵⁄₁₆" -24 Male x ¹⁄₈" NPTF(F)

AdapterAdapter connects UV, XL style performance indicators to MC, MM style dividervalves and old style ML. Includes Viton o-ring.


Modular Lube® Lubrication SystemsDivider Valve Accessories

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ModelSwitch Switch ConduitType Capacity Connector

87070 SPDT 15 Amps @ 125/250 VAC

¹⁄₂" - 14 NPSM0.5 Amps @ 125 VDC

Model Maximum Counts87828 99,999

Model Block Type Application/Usage

87905 MC Single and Crossport87903 MM Single and Crossport87823 XL Crossport87824 XL Singling

Model Description

87944 Cross Port Right87945 Cross Port Left87946 Cross Port Both

Switch Switch CSA Model BlockType Capacity Certification

ConduitStyle Connector

85651 UV10 Watts Class I, Group A, B, C & D

87617 MC SPST 200 VDC Class II, Group E, F & G ¹⁄₂" NPT(F)

87618 XL Size 0.5 Amp Hazardous Locations03 thru12

Cycle SwitchCycle Switch attaches to valve with cycle indicator pin, sends electrical signal tocontroller.

Cycle CounterCycle Counter attaches to valve with cycle indicator pin, counts and records cycles.

Proximity SwitchProximity Switch is a magnetic reed switch that attaches to divider valve for use inhazardous environments.

Pressure AdjustmentInlet/ SealModel Min MaxOutlet Materialpsig bar psig bar

87865 250 17 6000 408 ¹⁄₈" NPTF(F) Viton

Balancing ValveModel 87865 Balancing Valve is used when back pressure differential betweendivider valve outlets exceeds 1000 psi (68 bar).

External Singling/Cross Port KitExternal Cross Port Kit connects alternate outlet ports to combine the volume oftwo divider valves through a single outlet.

UV Cross Port PlatesConnect internal ports to combine the volume of two divider valves through a single outlet.


Modular Lube® Lubrication SystemsDivider Valve Accessories

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ModelPressure

Inlet OutletHex Hex Hex Length

Max Opening Material Inlet-in. Outlet-in. in./mm880511 8000 145 ¹⁄₄" ¹⁄₄" Carbon Steel 3.72/94.5880518-9 psig psig NPTF(F) NPTF(M) 316 S.S. 3.75/95.3880517 550 10 ¹⁄₈" ¹⁄₈" Carbon Steel 3.31880519-9 bar bar NPTF(F) NPTF(M) 316 S.S. 84.1

5000 80⁹⁄₁₆-18 ⁷⁄₁₆-20 Stainless

880015-9psig psig

UNF UNF Steel3/4"

2.75/70340 6bar bar

Check valves maintain prime in feed lines and check back pressure from pressurized lubrication points.

Double Ball, Straight

Model Pressure Inlet Outlet Hex Hex Hex LengthMax Opening Material Inlet-in. Outlet-in. in. / mm

880513 2000 50 ¹⁄₈" ¹⁄₈" 2.75psig psig NPTF(F) NPTF(M) Carbon 70.0

880514 140 3.5 ¹⁄₄" ¹⁄₄" Steel 3.06bar bar NPTF(F) NPTF(M) 77.7

Ball & Poppet, Straight

Pressure Hex Hex Hex DimensionsModel Inlet Outlet Inlet Outlet in. / mm

Max Opening Material in. in. A B

8805152000psig 50 psig ¹⁄₈" ¹⁄₈" Carbon 3.38 1.25140 bar 3.5 bar NPTF(F) NPTF(M) Steel 86 31.8

Ball & Poppet, 90°

Model Pressure Inlet Outlet Hex Hex LengthMax Opening Material in. in. / mm

87817 7500 psig 20-70 psig ¹⁄₄" NPTF(M) ¹⁄₄" NPSF(F)Carbon

1.38/35.187818 500 bar 1.5-5 bar ¹⁄₈" NPTF(M) ¹⁄₈" NPTF(F) 1.19/30.2

130021-36000 psig 31-70 psig

¹⁄₈" NPTF(F) ¹⁄₈" NPTF(M)Steel

1.06/27.0400 bar 2-5 bar

Ball Type, Straight

Mounting BracketModel 250286 (UV) and Model 360675 (MC, MM) Mounting Brackets—mount divider valve assembly off the face of vertical surfaces. Use two bracketsper divider valve assembly.

Check Valves

13/16"

3/4" 13/16"

3/4" 13/16"

11/16"9/16"1/2"

3/4"

Modular Lube® Lubrication SystemsInstallation Components

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Lubricant flows through Supply Lines between the pump and divider valves, then through Feed Lines between thedivider valve and the bearing. Tubing and/or pipe sizes are determined after considering both the length of the line and the specific lubricant intended for use in the system.

Your Lincoln Industrial representative can assist you in the proper selection of supply and feed line material to optimizeyour application.

Listed below is a simplified outline of the installation components offered. For a complete listing of products, pleaserefer to the Installation Components catalog.

TUBING

Hydraulic, Steel, Stainless Steeland Nylon

Single and Multiple TubeClamps

Heavy Duty, Standard Duty,Threaded Sleeve and Snap-OnCoupler Tube Fittings

Quicklinc® Tubing Adapter

Zerk-Lock™ Grease FittingAdapters

Non-Metallic

PIPING

Seamless

Continuous Welded

Forged Fittings

Malleable Iron Fittings

316 Stainless Steel Pipe and Fittings

Stainless Steel Fittings

Galvanized Pipe, Threaded Plugand Fittings

ACCESSORIES

Supply, Feed and Bulk Feed Line Hose

Air Hose

Kits for Hose Repair

Heavy-Duty Air Line QuickDisconnects

AIR CONTROL AND ACCESSORIES

Manual Shut-Off Valves

Pressure Gauges

Lubricant Filters and Strainers

AIRCARE™ AIR PREPARATION SYSTEMS

Modular Air Line Filters,Regulators and Lubricators

Integrated/ModularFilter/Regulator with Gauge

Modular Air Line Combination Units

High Capacity Air Line Filters,Regulators and Lubricators

High Capacity Air LineCombination Units

Miniature Air LineComponents—Air Line Filter,Regulator and Lubricator

Miniature Air Line Combination Units

Modular Air Line EquipmentAccessories:Lockout Valve, Quick Clamp,Quick Clamp Wall MountingBracket, Porting Block, QuickMount Pipe Adaptors, ManifoldBlock, Pressure Switch, PanelNut, Wall Mount Bracket,Tamper Resistant Cover & Seal Wire

Air Line EquipmentAccessories: Wall Mount Bracket, HighCapacity; Mounting Bracketand Nut, Miniature; PressureGauges

PIPE FITTINGS

Reducing Bushings

Nipples

Couplings

Reducing Couplings

Street Ells

Tees

Crosses

Adapter Unions

Elbows

Pipe Fitting Adapters

Supply Line Swivels

Feed Line Swivels

Anchor and Junction Blocks


Modular Lube® Lubrication SystemsIntroduction to Pumps

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Modular Pumps

Lincoln Industrial’s modular pumps are designed to efficiently supply either grease or oil in automatic systems using divider valve metering devices. Air, hydraulic andmechanically operated units are available. These units are then matched with anappropriate intermediate baseplate, and an appropriate reservoir to make up apump assembly.

If required, the reservoir can be remote mounted for ease of filling, utilizing amachine mounted baseplate and pump.

Baseplates contain all of the inlet and outlet connections for the pump and lube system. Intermediate baseplates mounted between the pump and reservoir allow for quick pump removal without disturbing any existing piping. Removal of the pump does not require draining of the reservoir due to an integral check-valve in the baseplate.

All modular reservoirs are compatible with all pumps, offering extreme flexibility insystem design.


Modular Lube® Lubrication SystemsAir Operated Modular Pumps

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Model: 87200Ratio: 25:1Displacement: Min. .025 cu. in. .410 cc

Max. .100 cu. in. 1.639 ccAir Pressure: Min. 65 psig 4.5 bar

Max. 150 psig 10 barDimensions (HxWxL): 2.75" x 9.88"x 2.75" 69.8 x 250.9 x 69.8 mmCylinder Type: Single acting, spring returnAir Valve Requirement: 3-Way

Model 87216Model: 87216Ratio: 50:1Displacement: Min. .010 cu. in. .164 cc

Max. .050 cu. in. .820 ccAir Pressure: Min. 35 psig 2.5 bar



Max. .100 cu. in. 1.639 ccAir Pressure: Min. 65 psig 4.5 bar

Max. 150 psig 10 barDimensions (HxWxL): 2.75" x 9.88"x 2.75" 69.8 x 251 x 69.8 mmCylinder Type: Double actingAir Valve Requirement: 4-Way

Model 130179Model: 130179Ratio: 25:1Displacement: Min. .25 cu. in. 1.0 cc

Max. 1.0 cu. in. 16.39 ccAir Pressure: Min. 65 psig 4.5 bar


Notes:Model 87200, 87216, 130280 pumps do not have valved pistons. Use Modular Lube reservoirs only.Model 130179 pump with valved piston uses Modular Lube reservoir or pressurized (max. 2000 psig/140 bar) lube supply.All pumps include Viton o-rings for standard or synthetic lubricant.

Model 87200


Modular Lube® Lubrication SystemsMechanically Operated Modular Pumps

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Model: 87235Displacement: Min. .020 cu. in. .328 cc

Max. .050 cu. in. .820 ccActuator Type: Roller


Max. .10 cu. in. 1.639 ccHydraulic Pressure: Min. 275 psig 20 bar

Max. 2000 psig 138 barDimensions (HxWxL): 2.13" x 9.50"x 1.88" 54.1 x 241.3 x 47.7 mmCylinder Type: Double actingDirectional Valve Requirement: 4-Way


Max. .10 cu. in. 1.639 ccHydraulic Pressure: Min. 275 psig 20 bar

Max. 2000 psig 138 barDimensions (HxWxL): 2.13" x 11.75"x 1.88" 54.1 x 298.5 x 47.7 mmCylinder Type: Single acting, spring returnDirectional Valve Requirement: 3-Way

Model 87235

Model: 87243Displacement: Min. .005 cu. in. .082 cc

Max. .015 cu. in. .246 ccActuator Type: Arm

Model 87243

Notes:Pumps include Viton o-rings for standard or synthetic lubricants.Pumps do not have valved pistons. Use Modular Lube reservoirs only.

Hydraulic Operated Modular Pumps

Note:For 87235, an approx. force of 110 lbs. is required to generate 1,000 PSI lube pressure.

Note:For 87243, a 4" height on the rod w/6 lbs. of force will generate approx. 1,000 PSI lube pressure.


Modular Lube® Lubrication SystemsBaseplates & Reservoirs

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Modular Pump Baseplates Mount pump directly to a modular reservoir with intermediate baseplate.Use machine mounted baseplates with remote reservoirs.

Note:Baseplates include Viton o-rings for standard or synthetic lubricants.

Use with Air/ Lube Lube Dimensions - in. / mm Atmos.Model Descrip. Pump Hydraulic Inlet Outlet Height Width Depth Indicator

Model Inlet psi / bar

87218 Inter- 87200, 87202, ¹⁄₈" — 3.25 3.25mediate 87216, 87220, NPTF(F) 82.6 82.6

87204 130280 ¹⁄₄" 3.19 4.69 1.00NPTF(F) ¹⁄₄" 78.7 119.1 25.4 1450

87234 Machine 87235, N/A

³⁄₈" NPTF(F) 3.00 3.25 99Mount 87243 NPTF(F) 76.2 82.6

130095 130179¹⁄₄" 4.00 4.50 150

NPTF(F) 101.6 114.3 38.1

Modular Reservoirs for Oil Systems

Note:All reservoirs will accept 87218 Intermediate Baseplates.

Type Capacity Dimensions - in. / mmModel Style Outlet Gal. Liter cu. in. cc Material Height Width Depth

87400 .625 2.4 144 235015.69 6.00 5.31399 152.6 135.0

87413Cylin- ¹⁄₂"

1.25 4.7 289 475017.69

drical NPTF(F) Acrylic 450 7.31 7.47

87414 1.875 7.1 433 710025.19 186.0 189.7640.8

87417 5 18.9 1155 1890017.50 12.56445.2 319.0

87418Tank ³⁄₈"

3 11.3 693 11350 Steel10.12 13.50 11.56

NPTF(F) 257.4 343.4 294.1

87419 1.5 5.7 346 567510.50 7.56267.1 192.3

Modular Reservoirs for Grease Systems

* Includes visual level indicator rod.Note:All reservoirs accept Model 87218 Intermediate Baseplates. Reservoirs include standard ¹⁄₂" NPTF(F) outlet.

Capacity Dimensions - in. / mmModel lbs. Kg. cu. in. cc Material Height Width Depth

87406 10 4.54 300 490017.69 7.31 7.47450 186.0 189.7

87407 5 2.27 150 2450Acrylic 15.69 6 5.94

399 152.6 150.9

87416 15 6.82 450 735025.19 7.47640.8 189.7

87421* 10 4.54 300 490017.69 7.31

Steel450 186.0 7.41

87423* 15 6.82 450 735025.19 188.2640.8


Modular Lube® Lubrication SystemsModular Pump Accessories

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Model Use with Reservoir # Switch Type Electrical Rating84235 87417, 87418, 87419

7 Amps84250 84700 SPDT125/250 VAC84251 87413

84252 8741484466 87420, 87421, 87423

15 Amps87852 874102, 87403, 87406, 87407, 87416 SPDT

125/250 VAC

Low-Level SwitchesLow level switches for modular design reservoirs.

Model Pressure Rating - psig / bar Switch Type Electrical Rating87851 1450 / 99 SPDT 15 Amps, 125/250 VAC

High Pressure SwitchHigh pressure switch signals blockage and returns pump output to reservoir.

Model Use with Pump Model Switch Type Electrical Rating83671 87240, 87228 15 Amps; 125, 250, 480 VAC

83696 87239SPDT .5 Amp 125 VDC

.25 Amp 250 VDC

Low-Level Switch Assembly Kits for pneumatic and electric reciprocating pumpswith self-contained reservoirs.


Modular Lube® Lubrication SystemsModular LP Pumps

18

Modular LP Style Reservoirs Mount directly to LP pumps. Includes 3000 psig (200 bar) gauge and 900 psig (60 bar) atmospheric indicator. Transparent, polycarbonate construction.

Lubricant Capacity Air Lube Dimensions - in. / mmModel

Type lb/pint kg liter cu. in. cc Hydraulic Outlet Height Width Depth87402 3 lb 1.36 — 90 1475 13.37587403

Grease5 lb 2.27 — 150 2450 ¹⁄₈" ¹⁄₈" 340.0 6.78 7.06

87404Oil

3 pint — 1.42 86 1420 NPSM(F) NPSM(F) 10.312 172.2 179.687405 5 pint — 2.36 144 2365 262.3

Model: 87212Type: HydraulicRatio: 5:1Hydraulic Pressure: Min. 200 psi 14 bar

Max. 1000 psi 68 barLubricant Output/Cycle: Min. .010 cu. in. .164 cc

Max. .060 cu. in. .983 ccCylinder Type: Double actingDirectional Valve Requirements: 4-Way

Model 87212

Model: 87214Type: AirRatio: 18:1Air Pressure: Min. 60 psi 4 bar

Max. 200 psi 14 barLubricant Output/Cycle: Min. .010 cu. in. .164 cc

Max. .060 cu. in. .983 ccCylinder Type: Single actingDirectional Valve Requirements: 3-Way

Model 87214

Note:Pumps include Buna-N o-rings.


Modular Lube® Lubrication SystemsReciprocating Pumps

19

Model: 87240Lubricant Type: GreaseLubricant/Air Ratio: 40:1Output/Min. @ 100 psig Air: 12 cu. in. 197 ccReservoir Capacity:* 12 lbs. 5.45 kg

360 cu. in. 5900 ccAir Inlet: ¹⁄₈" NPTF(F)Lube Outlet: ¹⁄₄" NPTF(F)Dimensions (HxWxD): 20.5" x 9" x 16.25" 521.3 x 229 x 413 mm

Model 87240 Air-Operated Reciprocating Pump

Model: 87239Lubricant Type: OilLubricant/Air Ratio: 40:1Output/Min. @ 100 psig Air: 12 cu. in. 197 ccReservoir Capacity: * 15 pints 7.1 liter

433 cu. in. 7100 ccAir Inlet: ¹⁄₈" NPTF(F)Lube Outlet: ¹⁄₄" NPTF(F)Dimensions (HxWxD): 20.5" x 9" x 16.25" 521.3 x 229 x 413 mm

Model 87239 Air-Operated Reciprocating Pump

* Transparent Acrylic Reservoir

Note:Both models require a 3-way air valve.

Atmospheric Indicator Pressure: Model 87240—2650 psi/180 barModel 87239—1450 psi/98 bar

Model: 87228Lubricant Type: GreaseElectrical Requirement: 220/440, 60 Hz 3 phOutput/Minute: 18 cu. in. 295 ccReservoir Capacity: * 12 lbs 5.45 kg

360 cu. in. 5900 cc

Lube Outlet: ¹⁄₄" NPTF(F)Dimensions (HxWxD): 25.38" x 9.94" x 18.06" 645 x 253 x 459 mmRelief Valve: 3700 psig 238 bar

Model 87228 Electric-Operated Reciprocating Pump




Available ModelsModel 85482Pump for 400 lb. drum (55 gallon)Dimensions: A: 34"/864mm B: 43.81"/1113mm

Model 85480Pump for 120 lb. drum (18 gallon)Dimensions: A: 27.50"/699mm B: 37.31"/948mm

Model 85481Pump for 60 lb. canister (8 gallon)Dimensions: A: 19"/483mm B: 28.81"/732mm

Model 85483Pump for 35 lb. pail (5 gallon)Dimensions: A: 13.69"/348mm B: 23.50"/597mm

Model 8549160 lb. drum pump assembly with low level and follower plate for Modular LubeDimensions: A: 19.90"/505mm B: 29.70"/743mm

Modular Lube® Lubrication SystemsFlowMaster™ Hydraulic Pump

20

0

5

10

15

20

25

30

35

40

45

50

7654321

-20°F

0°F

20°F

30°F

Hydraulic Flow Input (gpm)

Grease Output vs. Hydraulic Input1,000 psi back pressure and NLGI #2 grease

Gre

ase

Out

put

(cub

ic in

ches

/min

.)

Supply Inlet HydraulicPressure, Maximum: 3000 psig 200 barOperating Inlet Hydraulic Pressure: 300 to 420 psig 20 to 32 barHydraulic Inlet Flow: Up to 7 gpm 28 l/minPump Ratio with Manifold: 9:1 at low inlet pressure (300 to 350

psi/20 to 25 bar) and low inlet flow (below 2 gpm/7 lpm) pump ratio approaches 11:1 ratio at higher inlet pressure and flow

Operating Temperature: -20° to +150°F -10° to +65°COperating Voltage: 24 VDCHydraulic Inlet Port: 3/8" NPTFTank Return Port: 3/8" NPTFPump Outlets: 1/4" NPTFMaximum Hydraulic Fluid Temperature: 130°F 55°CWeight: 36 lbs 16kg

FlowMaster Rotary-Driven Hydraulic Pump

11.46(291)

9.08(231)

4.61(117)

9.54(242)

3/8 NPTFTank Port

A

B

1.25(32)

3/8 NPTFInlet Port

PressureGage

1/4 NPTFPump

Outlets

15.090

AB


Modular Lube® Lubrication SystemsMCLP Pumps

21

Model: 130201BCCType Drive: RotaryShaft Description: Left hand end, long shaftGear Ratio: 2:1Decimal Gear Ratio: .5Cam: Single lobePump Heads: (Model 130335) 10 mm (2 each)Performance Indicator: 7300 psig 500 bar

Model 130201BCCMCLP Pump complete with pump heads.

Model: 130200DEEType Drive: RotaryShaft Description: Left hand endGear Ratio: 4:1Decimal Gear Ratio: .250Cam: Single lobePump Heads (Max of 2): Order separatelyPerformance Indicator: Dependent on pump head

Model 130200DEEMCLP Pumps without pump heads.

Model: 130200GEEType Drive: RotaryShaft Description: Left hand endGear Ratio: 8:1Decimal Gear Ratio: .125Cam: Single lobePump Heads (Max of 2): Order separatelyPerformance Indicator: Dependent on pump head

Model 130200GEE

Model: 130200KEEType Drive: RotaryShaft Description: Left hand endGear Ratio: 21.5:1Decimal Gear Ratio: .047Cam: Single lobePump Heads (Max of 2): Order separatelyPerformance Indicator: Dependent on pump head

Model 130200KEE

MCLP PumpsFor natural gas engine/compressor lubrication systems.


Modular Lube® Lubrication SystemsMCLP Pumps

22

Model: 130253KEEType Drive: RotaryShaft Description: Right hand end, long shaftGear Ratio: 21.5:1Decimal Gear Ratio: .047Cam: Single lobePump Heads (Max of 2): Order separatelyPerformance Indicator: Dependent on pump head

Model 130253KEE

Model: 130150LEEType Drive: RatchetShaft Description: Right hand end, clockwise rotationGear Ratio: 1:2Decimal Gear Ratio: 2Cam: Single lobePump Heads (Max of 2): Order separatelyPerformance Indicator: Dependent on pump head

Model 130150LEE

Model: 130300GEEType Drive: RotaryShaft Description: Right hand endGear Ratio: 8:1Decimal Gear Ratio: .125Cam: Single lobePump Heads (Max of 2): Order separatelyPerformance Indicator: Dependent on pump head

Model 130300GEE

Model: 130300KEEType Drive: RotaryShaft Description: Right hand endGear Ratio: 21.5:1Decimal Gear Ratio: .047Cam: Single lobePump Heads (Max of 2): Order separatelyPerformance Indicator: Dependent on pump head

Model 130300KEE

Model: 130500GEEType Drive: Right angle rotaryShaft Description: Left hand end, long shaftGear Ratio: 8:1Decimal Gear Ratio: .125Cam: Single lobePump Heads (Max of 2): Order separatelyPerformance Indicator: Dependent on pump head

Model 130500GEE

Notes:1. Recommended camshaft speed (RPM) for all pumps is: 12 to 75 rpm.2. MCLP output (per pump) = Input speed x decimal ratio x pump output factor* = pints per day* See MCLP pump head chart for pump output factor


Modular Lube® Lubrication SystemsPump Accessories

23

ModelPump Heads Filter Inlet Max. Inlet Pressure

Served Size psig / bar130067 2

10 Micron 1" NPTF(F) 50 / 3.4130078 1

MCLP Pump Inlet Filters

For Pressure Exceeding - psig / barModel Pneumatic Hydraulic Connections

15104 100 / 6.8 500 / 34 ¹⁄₈" NPTF(F) x ¹⁄₈" NPTF(M)

Flow RestrictorFlow restrictor for LP Pumps with high air or hydraulic supply pressure.

ModelMax. Pressure Gauge Reading Reservoir Outlet

psig / bar Capacity Adapters

130117 3000 / 204 16 oz.⁵⁄₁₆" - 24 UNF(M), ⁷⁄₁₆" - 20 UNF(M),

¹⁄₈" NPTF(M), ¹⁄₄" NPTF(M)

Filler PumpManual pump for system purging and troubleshooting.

Max. Oil Inlet/OutletModel Signal Operating Viscosity Air Electrical 3rd Party

Type Pressure Range Air Oil Supply Rating Approvalspsig / bar

87862 Pneum.6000 60 SSU- ¹⁄₈" ¹⁄₄"

150 psi max — —1 amp, 115 VAC CSA Class I, Group D

87601 Electric 408 3000 SSU NPTF(F) NPTF(F) — .5 amp, 32 VDC Class II, Group E, F & G

No-Flow ValvesMCL pump no-flow valves shut down engine or signal fault if oil flow is interrupted.

Notes:1. Minimum flow rate .060 cu. in./minute with time delay setting of 90 seconds.2. Includes Viton oil seals.

Max. Pump Output Max.

Model Piston Working Factor Inlet Pump Pump PerformanceDiameter Pressure Pressure Inlet Outlet Indicator

psig/bar Min 1 Turn Max 5 Turns psig/bar psi/bar

130332 7mm 8000/544 .10 .852 50 ³⁄₈" ¹⁄₄" 5500/374130335 10mm 3500/238 .213 1.491 3.4 NPTF(F) NPTF(F) 3250/221

MCLP Pump Heads


Modular Lube® Lubrication SystemsPump Accessories

24

Model Register Oil Inlet/OutletMax. Pressure Rating

psig / bar

87806 200 counts per pint ¹⁄₄" NPTF(F) 6000 / 408

Flow MeterFlow meter measures and records oil flow to the system.

Max.

Model System(s) Electrical Power Display Alarm Time 3rd PartyMonitored Requirements Record Approvals

pints Min. Max.87610 1 115 VAC, 50-60 Hz

999,99937.5 10 CSA Class I, Group D

87611 2 24 VDC Sec. Min. Class II, Group E, F & G

MCLP Cycle MonitorsMCLP Cycle Monitors monitor and record oil flow volume delivered to lube pointsand signal fault if flow stops or diminishes significantly.


Modular Lube® Lubrication SystemsPump to Point Lubricators

25

Model 55i Lubricator PumpUniversal lubricator pump fits most major manufacturers’ lubricator boxes. Onepiece pump body eliminates leak points.

PistonSight

Max. Operating Max. Oil Max. OutputModel Type Dia. Inlet

GlassPressure Viscosity Per Stroke

in. / mm psi / bar (SUS) Drops (in3 / cc)

880550 Vacuum ¹⁄₄" / 6.4 Suction 6000 / 400 9 (.0184 / .302)880560 Feed ³⁄₈" / 9.5 Tube 3500 / 240 21 (.0415 / .680)

880551 Press. ¹⁄₄" / 6.4 Yes 6000 / 400 8000 9 (.0184 / .302)Inlet ¹⁄₈" 540

880561 (Manifold) ³⁄₈" / 9.5 NPTM 3500 / 240 21 (.0415 / .680)Feed

880552Direct

¹⁄₄" / 6.4¹⁄₈"

No 6000 / 400 9 (.0184 / .302)Feed NPTF

End Rotary Drive LubricatorsInternal Gear and RatchetDrive Data: Type—End rotary with internal gear and ratchet. 37.5:1 ratio.

Rotation— Either clockwise or counterclockwise. Power Source—Machine drive; not recommended for motor drive. Maximum Input Speed 700 RPM.

Note: Number following dash in the part number indicates quantity of pumpsincluded.

ModelReservoir Max. No. Drive Service SheetCapacity of Pumps Location Number

800037-1,2,3,4 4 pint / 1.9L 5 RH M2-26800028-3,4 4 pint / 1.9L 5 LH M2-43800131-5 8 Pint / 3.8L 7 RH M2-25800019-5 8 Pint / 3.8L 7 LH M2-40

*800015-3 4 Pint / 1.9L 4 RH M2-6*800051-5 8 Pint / 3.8L 6 RH M2-7

ModelDimensions—in. / mm Shaft

A B C D E Dia.

800037-1,2,3,45¹⁄₂ / 140 10⁵⁄₈ / 270

800028-3,43 / 76 6⁹⁄₁₆ / 167 10³⁄₈ / 264

800131-58³⁄₄ / 222 14¹⁄₈ / 359 ⁵⁄₈ / 16800019-5

*800015-3NA

12⁷⁄₁₆ / 31611³⁄₁₆ / 284 NA 10¹⁄₈ / 257

*800051-5 15¹⁵⁄₁₆ / 405

* Special drive shaft and direct compressor mount.

Notes: Standard Viton seals.Sight glass is Polysulfone – check for compatability with synthetic oils.



26

Internal Ratchet Drive LubricatorsDrive Data: Type—Internal 75 tooth ratchet gear.

Rotation—See chart for power stroke direction.Power Source—Machine drive.


ModelReservoir Max. No. Drive Power Service SheetCapacity of Pumps Location Stroke Number

800065-1 2 pint / .95L 2 LH CW M3-31800376-2 3 pint / 1.4L 3 RH CW M3-31800118-2,3 4 Pint / 1.9L 5 RH CW M2-164800100-2 4 Pint / 1.9L 5 LH CW M3-31800031-3,5 8 Pint / 3.8L 5 RH CW M3-31Oscillating Drive 120° Stroke800070-3 4 Pint / 1.9L 5 RH CCW M2-116


A B C D E Dia.

800065-1 3³⁄₄ / 95 5³⁄₈ / 137 10¹⁄₂ / 269800376-2 5¹⁄₂ / 140 7¹⁄₈ / 181 10³⁄₄ / 273800118-2,3 5¹⁄₂ / 140 10⁵⁄₈ / 270 3 / 76 6⁹⁄₁₆ / 167 10³⁄₈ / 264 ⁵⁄₈ / 16800100-2 5¹⁄₂ / 140 10⁵⁄₈ / 270 10³⁄₄ / 273800031-3,5 8³⁄₄ / 222 14¹⁄₈ / 359 10³⁄₄ / 273

Oscillating Drive 120° Stroke

800070-3 5¹⁄₂ / 140 10⁵⁄₈ / 270 5¹⁄₄ / 133 6⁹⁄₁₆ / 167 10³⁄₈ / 264 ⁵⁄₈ / 16

End Rotary Drive LubricatorsSpur GearDrive Data: Type—End rotary with spur gear. 112.5:1 ratio.

Rotation— Either clockwise or counterclockwise. Power Source—Machine drive; not recommended for motor drive.


ModelReservoir Max. No. Drive Service SheetCapacity of Pumps Location Number

800066-2,3 4 pint / 1.9L 5 RH M2-20800143-3,4 4 pint / 1.9L 5 LH M2-136800289-4,5,6 8 Pint / 3.8L 7 RH M3-21


A B C D E Dia.

800066-2,35¹⁄₂ / 140 10⁵⁄₈ / 270

800143-3,4 4 / 102 6⁹⁄₁₆ / 167 10³⁄₄ / 273 ⁵⁄₈ / 16800289-4,5,6 8³⁄₄ / 222 14¹⁄₈ / 359



27

Right Hand Bottom Vertical Drive LubricatorsFilter DriveNote: Number following dash in the part number indicates quantity of pumps

included.

Model Reservoir Max. No. Ratio Service SheetCapacity of Pumps Number

800192-3 4 pint / 1.9L 330:1

M2-37800090-4 8 pint / 3.8L 4 M2-179

ModelDimensions—in. / m Shaft

A B C D Dia.

800192-3 9³⁄₄ / 248 2 / 515 / 127 10³⁄₄ / 273 ¹⁄₂ / 13

800090-4 13³⁄₈ / 340 2¹⁄₂ / 63.5

Rear Rotary Drive LubricatorsNote: Number following dash in the part number indicates quantity of pumps

included.

Model Reservoir Max. No. Drive Ratio Service SheetCapacity of Pumps Location Number

800698-0,1 2 pint / .95L 1 RH 56:1 M2-151800469-1,2 3 pint / 1.4L 2 LH 80:1 M2-48800062-4 4 Pint / 1.9L 4 Center 250:1 M2-49800621-4 8 Pint / 3.8L 6 LH 60:1 M2-42800784-2 8 Pint / 3.8L 6 LH 137.5:1 M3-18

Model Dimensions—in. / mm Shaft A B C Dia.

800698-0,1 6³⁄₁₆ / 157 5³⁄₁₆ / 132 2¹⁄₂ / 63.5 ¹⁄₂ / 13800469-1,2 7¹⁄₈ / 181 5³⁄₁₆ / 132 2⁹⁄₃₂ / 71 ⁵⁄₈ / 16800062-4 10⁵⁄₈ / 270 5³⁄₁₆ / 132 1⁷⁄₈ / 48 ⁵⁄₈ / 16800621-4 14¹⁄₈ / 359 5¹⁄₈ / 130 2 / 51 ¹⁄₂ / 13800784-2 14¹⁄₈ / 359 5³⁄₁₆ / 132 2¹⁄₄ / 57 ¹⁄₂ / 13



28

Left Hand Rear Gearhead Drive LubricatorsNote: Number following dash in the part number indicates quantity of pumps

included.

Model Reservoir Max. No. Ratio Service SheetCapacity of Pumps Number

800059-1,2 4 pint / 1.9L 5 60:1 M2-19


A B C D E Dia.

800059-1,2 5¹⁄₂ / 140 10⁵⁄₈ / 270 3¹³⁄₁₆ / 97 6⁹⁄₁₆ / 167 10⁷⁄₈ / 276 ⁵⁄₈ / 16

End Rotary Drive Tandem LubricatorsDrive Data: Type—End rotary all gear.

Rotation— Either clockwise or counterclockwise. Power Source—Machine drive; also suitable for motor drive.

Note: Pumps and slot covers must be purchased separately.

Model Reservoir Max. No. Drive Ratio Service SheetCapacity of Pumps Location Number

820400 7 1:1 M2-217835400

8 pint / 3.8L100:1

8474006 RH

300:1 M2-218842400 400:1820300 4 Pint / 1.9L

1:1 M2-217820600 16 Pint / 7.6L 15


A B C D E Dia.

820400 1²³⁄₃₂ / 44835400

8³⁄₄ / 222 16⁵⁄₁₆ / 414847400 2⁵⁄₈ / 67

4¹⁄₄ / 108 5⁷⁄₁₆ / 138 ⁵⁄₈ / 16842400

820300 5¹⁄₂ / 140 11 / 2791²³⁄₃₂ / 44

820600 20 / 508 26³⁄₄ / 679



29

Model 250095 Tandem Lubricator Mounting KitIncludes two mounting rails and the hardware necessary to attach an 8 pint primary lubricator. The rails provide for the addition of a secondary lubricator andan electric driving motor.

Model 250093 Motor Mounting KitRecommended if an electric motor is used. The primary lubricator may also bedriven by other suitable inputs such as direct connection, chains, belts, or gearreducer. The primary lubricator contains the drive reduction, if any.

May be used with 835400, 842400 and 847400 lubricators only. Not intended foruse with 820400 lubricators in the primary lubricator position.

Model 250097 Secondary Lubricator Mounting KitUsed when a secondary lubricator is added to the primary lubricator assembly.The secondary lubricator incorporates a direct connecting cam shaft, (no drivereduction) which is coupled to the primary lubricator.

The secondary lubricator may be of 4, 8 or 16 pint capacity. No more than onesecondary lubricator should be driven by the primary lubricator unit.

Note: See service sheet M3-40 for additional information.


Modular Lube® Lubrication SystemsPump to Point Lubricator Accessories

30

Model 250176 Armored Sight Glass KitWith pyrex sight tube.

Model 880555 Lube SentryMonitors camshaft rotation and reservoir level.

Model 880556 Lube SentrySame as Model 880555 except suction tube is 1/2" shorter.

Model 880496 Oil Level RegulatorAutomatically fills lubricator reservoir.

Model 880463* Lubricator Flow SwitchMonitors Model 55i lubricant flow.

Model 880466* Lubrication Flow SwitchSame as Model 880463 except includes terminal for series wiring.

*Use with non-conductive fluids only. Lubricator must be properly grounded.


Modular Lube® Lubrication SystemsSystem Controls

31

Model 84501 Program Timer—Solid StateDesigned to control the lubrication cycle frequency of air operated single strokepumps. Timer turns pump on/off at programmed intervals via a 3-way or 4-way air solenoid valve (not included) installed in the air line to pump.

Off Time On TimePower Approvals Switch(Cycle Time) (Pumping Time)

Requirements CapacityMin Max Min Max

20 Sec. 24 Hrs. 10 Sec. 1 Min. 120/230 VAC UL, CSA 120 VAC, 5 Amps24 Sec. 50/60 Hz 230 VAC, 1.5 Amps

Model 84511 Economy Timer for Single Stroke PumpsUses a timing motor, cam and Micro-Switch to turn pump off and on. NEMA 1enclosure, UL and CSA listed. Switch capacity 10 amps non-inductive.

Off Time On TimePower Approvals Switch(Cycle Time) (Pumping Time)

Requirements CapacityMin Max Min Max

5 Min. 1 Hr. 30 Sec. 90 Sec. 120 VAC, 60 Hz UL, CSA 10 Amps

Built-In Program Options Enclosure Ambient Operating Temperature Range

3 Hr. Program Prelube Rating Dimensions-in./mm Minimum MaximumMemory Function Height Width Depth

Yes No Yes No NEMA #1 8¹⁄₄ 6¹³⁄₁₆ 4¹⁵⁄₁₆ 0°F 130°F210 173 125 -18°C 54°C

Enclosure

RatingDimensions - in. / mm

Height Width Depth

NEMA 1 5 / 127 3¹⁄₄ / 82.5 3¹⁄₂ / 89

Note: Off-time selectable in 5 minute intervals.

Note:Refer to Technical Manual for a full explanation of available program options.



32

Model 85530 Lubrication System ControllerControls lubrication frequency, master divider valve cycle and monitors supply linepressure. The LCD displays operating status.

Model 84015 Timer—12-24V DCSolid-state microprocessor-based controller for automated lubrication systems onmobile equipment or where AC power is not available. Rugged construction withliquid and dust-tight enclosure. Includes manual push button for remote initiation ofa lube cycle.

Off Time**Fixed On Time Power Switch(Cycle Time)

(Pumping Time) Requirements CapacityMin. Max.

2.5 Min. 80 Min. 75 Sec. 10-30 VDC 5 Amps25 MA*

Enclosure Ambient Operating Temperature Range

RatingDimensions-in. / mm

Minimum MaximumHeight Width Depth

NEMA 12 5¹⁄₄ / 133 3¹⁄₈ / 79 3 / 76 0°F / -18°C 131°F / 55°C

* Less load.** Available selections are 2.5, 5, 10, 20, 40 or 80 minutes.

Lube CycleMax. Pumping Time

Timer Mode Counter Mode Count Before AlarmOff Time Off CountsMin. Max. Min. Max. Rate* Min. Max.

1 . 9,900 1 99,000 30/Sec. 1 99Minute Minutes Count Counts @ 50% Minute Minutes Duty Cycle

Notes: Model 85530 is CSA/NRTL approved.

* Minimum duration of count signal is 33 milliseconds.

Power Requirements (less load) Pump, Ambient EnclosureSolenoid, Temperature

RatingDimensions-in. / mm

Voltage Current or Alarm RangeCapacity Height Width Depth

120 VAC, 50/60 Hz 85 MA360 VA 32° to 122°F NEMA 9¹⁄₂ 8¹⁵⁄₁₆ 4¹⁄₈230 VAC, 50/60 HZ 45 MA

-0° to +50° C 12 241 227 10524 VDC 250 MA 5 Amps



33

Model 85500 System Sentry IISolid-state controller with optional flow sensing capability. LCD status display and16-button keypad for system programming. Controls a maximum of two pumpswith up to two lube zones per pump. Programmable monitoring and alarm func-tions. Some functions require optional accessories. See chart on page 34.

Use a maximum of 48 sensors and three accessory Sensor Boards (16 sensorsper board) to monitor lube points. For more than 48 sensors, use Model 85510Satellite plus additional Sensor Boards for a maximum of 1536 lube points.

Model 85510 Satellite MonitorAdd-on unit to be used with Model 85500 System Sentry II when monitoring morethan 48 lube points. Includes one 250365 Sensor Board capable of monitoring upto 16 lubrication points. Accepts up to two more optional Sensor Boards.

Has external power-on light and jack for four contact modular phone cord to connect Satellite to System Sentry II and additional Satellite units in “daisy chain”configuration. Maximum length of four contact flat phone cord is 4000 feet. Samesize and appearance as Model 85500, except without keypad and display.

Model 243100 Sensor Wire100 foot (30.5 meters) coil of 2 conductor 22 gauge wire for connecting sensors to monitor. Maximum length of wire between sensor and monitor is 500 feet (152 meters).

Lube CycleMax. Pumping Time

Timer Mode Counter Mode Count Before AlarmOff Time Off Counts NetMin. Max. Min. Max. Rate* Min. Max. Wt.

1 9,900 1 99,000 30/Sec. 1 99 18 lbs.Second Minutes Count Counts @ 50% Second Minutes 8.1 kgDuty Cycle

Note: Model 85500 is CSA/NRTL approved.* No external load, no sensors.

Note: Model 85510 is CSA/NRTL approved.

* Minimum duration of count signal is 33 milliseconds.

Power Requirements (less load) Pump, Ambient EnclosureSolenoid, Temperature Dimensions-in. / mm

Voltage Current or Alarm Range RatingCapacity Height Width Depth

120 VAC, 50/60 Hz 250 MA*360 VA 32° to 122°F NEMA 9¹⁄₂ 8¹⁵⁄₁₆ 4¹⁄₈230 VAC, 50/60 HZ 125 MA*

0° to 50° C 12 241 227 10524 VDC 600 MA* 5 Amps

InputCurrent

Controller NetDimensions-in. / mm

VoltageConsumption

Temp. Weight Enclosure H W D(48 Sensors)

120 VAC, 50/60 Hz 400 MA @ 120 VAC0° to 130° F 18 lbs. NEMA 9¹⁄₂ 8¹⁵⁄₁₆ 4¹⁄₈230 VAC, 50/60 HZ 200 MA @ 230 VDC-18° to 54° C 8.1 kg 12 241 227 105

24 VDC 1.5 AMP @ 24 VDC



34

Model 247333 Pressure TransducerPressure Transducer signals actual system pressure via LCD display of SystemSentry II. Comes with 72 inch (1.8m) shielded 24-gauge connecting wire.Maximum length of wire between transducer and monitor is 30 (9.1m) feet.

Model 250365 Sensor BoardPlug-in accessory board used with Model 85500 and Model 85510 that allows theattachment of up to 16 lube flow sensors. (Model 85500 comes without boardsinstalled and can hold up to a total of three. Model 85510 comes with one boardinstalled and can hold up to two more for a total of three.)

Sensor AssembliesSensor assemblies consist of a check body and lube sensor with attached 30'cable. Cables are epoxy potted into the sensors for a watertight seal. Sensorshave a ³⁄₈" pipe thread for conduit connection and a Viton o-ring seal. Check bod-ies terminate in a ¹⁄₈" NPTF male thread for attachment to a bearing or other lubri-cant inlet. Maximum working pressure 6,000 psi (414 bar). Maximum wire run from sensor to monitor is 500 feet (152m).

Range Accuracy Proof Pressure Ambient Voltage EnclosureConnection Temp. Input Output OffsetNEMA 4X

0 to±1%

7500 psig ¹⁄₄" NPT -20° to 180° F 10 to 1-6 1 Rating4000 psi 517 bar Male Thread -29° to 82° C 30 VDC VDC 300 Series276 bar VDC Stainless

Steel

Lubricant Min. Flow Min. IntervalModel Description Construction

Temp. Range Per EventBetween Lube

Flow Event

250400Straight Sensor

Assembly Brass Sensor

25049090° Sensor & Plated Steel

32° to 145° FAssemblyCheck Body

0° to 63° C 30 Seconds

250500Straight Sensor Sensor &

Assembly Check Body

25059090° Sensor 316 Assembly Stainless Steel

.004 cu. in./.066 cc@ 32°F /0°C to

125°F/52°C

.008 cu. in./.131 cc@ 126°F to 145°F

(53°C to 63°C)



35

Pressure Sensor Sensor Wire Satellite

Function Switch Board Sensors #243100 (100') Monitor

#69630 #250365 Note 2 Note 3 #85510Note 4

Lube Controller1 Pump, 1 Zone Optional 1 — — — —Note 1

Lube Controller,1 Pump, Optional 1 — — — —Up to 3 Zones

Lube Controller,2 Pumps, 1 Zone Optional 1 — — — —Per Pump

Lube Controller,2 Pumps, Up to 2 Optional 1 — — — —Zones Per Pump

Lube Point Required Required RequiredMonitoring — 1 per each 1 per Quantity —≤ 48 Points 16 Sensors Lube Point As Needed

Lube Point Required Required Required RequiredMonitoring — 1 per each 1 per Quantity Quantity> 48 ≤ 1536 Points 16 Sensors Lube Point As Needed As Needed

Note 1: Controller may be operated without a pressure switch. Pressure switch may be used to monitor supply line pressure.

Note 2: Sensors include 30' (9.1m) cable pigtail. Select brass/plated steel or stainless steel sensors instraight or 90° configuration as required.

Note 3: Maximum distance between monitor and sensor is 500' (152 meters).

Note 4: Satellite monitor includes one 250365 sensor board and accepts two additional boards(optional) for connection of up to 48 sensors per satellite. Maximum 31 satellites per system.

Use this guide to select accessories for Model 85500 System Sentry II



36

Model 83354 Signal MonitorDesigned to provide visual and audible indication of system operation and failure.Utilizes signal from system controller. Includes model 69606 Alarm Horn mountedon enclosure door.

Model 69606 Alarm HornUse with controllers or System Alarm Model 84360 for audible failure signal.

PowerIndicator Lamps

AudibleDimensions - in / mm

Requirement Power Lube System AlarmOn System On Failure Height Width Depth

115 VAC69606 Horn 10 8 650/60 Hz Green Amber Red(included) 254 203 15235 VA

Model Power Requirement

69606 120 VAC, 50/60 Hz, 15 VA

Note: Lamps and horn are U.L. listed.

Electric Solenoid Operated Air Valves

Electrical CharacteristicsPower Inrush Holding Air Ambient Cv Max. ConduitModel Type

Requirements Current Current Inlet/ Temperature Factor Pressure ConnectionAmps Amps Outlet Range psi / bar

110 VAC, 50 Hz350244 120 VAC, 60 Hz .11 .07

4-Way 8.4 VA 0° to 120°F 1.2220 VAC, 50 Hz -18° to 49°C

350245 240 VAC, 60 Hz .055 .0358.4 VA ¹⁄₄" ¹⁄₂" NPS(F)

110 VAC, 50 Hz NPTF(F)350241 120 VAC, 60 Hz .11 .07

8.4 VA 150220 VAC, 50 Hz 10.3

3502423-Way

240 VAC, 60 Hz .055 .035 1.88.4 VA 0° to 140°F

350282 12 VDC -18° to 60°C6 Watts

N/A N/A¹⁄₈"

N/A350283 24 VDC NPTF(F)

6 Watts

68586 2-Way120V, 60 Hz

.2 .1³⁄₈"

2.4 ¹⁄₂" NPT(F)12 VA NPT(F)


Modular Lube® Lubrication SystemsAirCare™ Air Preparation Systems

37

Modular Air Line Filters

Model Max. Air Operating Material of Element

No. Supply Temperature Construction Material Particlepsig / bar Range - F / C Body Bowl Size602104 0 to 150

Zinc Zinc* Sintered602106 250 -18 to 65Polypro-

40�

602108 17 0 to 175Aluminum Aluminum* pylene

602109 -18 to 79

Model Drain Port Dimensions - in. / mm Weight

No. Type Size lbs. /PTF A B C Dia. kg

602104 ¹⁄₄ 5.27 0.75 1.98 1.91 1.1602106 Manual ³⁄₈ 134 19 50 48 0.5602108

¹⁄₂6.95 / 177 1.00 3.15 2.89 1.8

602109 Automatic 6.35 / 161 25 80 74 0.8

* Transparent nylon liquid level indicator lens.

Modular Air Line Regulators

Model Max. Air Operating Material of Construction Secondary

No. Supply Temperature Body Bonnet Valve Bottom (Gauge)psig / bar Range - F / C Seals Plug Connections (in.)

602004

602005 0 to 150Zinc Acetal ¹⁄₈ NPT (F)602006 300 -18 to 65 Brass

Acetal602007 20 Nitrile

602008 0 to 175Aluminum Aluminum ¹⁄₄ NPT (F)602009 -18 to 79

ModelOutlet Press. Connections Dimensions - in. / mm Weight

No.Adj. Range NPT-Female Adjuster lbs. /psig / bar (in.) A B C D kg

602004¹⁄₄

4.0 / 102 T-Handle602005 5 to 150 2.88 / 73 1.31 2.0 3.2 Knob 0.8

602006 0.3 to 4³⁄₈

4.0 / 102 33 50 83 T-Handle 0.4602007 2.88 / 73 Knob

60200810 to 250 5.95

T-Handle0.7 to 16

¹⁄₂151 1.69 3.15 5.1 1.77

6020095 to 150 5.0 43 80 130

Knob0.80

0.3 to 4 127



38

Modular Air Line Lubricators

Model Max. Air Operating Material of ConstructionRecommended

No. Supply Temperature Sight feedLubricantspsig / bar Range - F / C Body Bowl Dome

602204 0 to 150Zinc Zinc*

. Misting type oil602206 250 -18 to 65 Transp 50 to 200 SSU

60220817.2 0 to 175 Aluminum Aluminum* Nylon (ISO Grade 7 to 46)

-18 to 79 at 100°F (38°C)

Model Connections Bowl Dimensions - in. / mm Weight

No. NPT-Female Capacity lbs. /ozs. / ml A B C D kg

602204 ¹⁄₄ 2.0 5.27 1.63 1.98 1.91 1.1602206 ³⁄₈ 58 134 41 50 48 0.5

602208 ¹⁄₂7.0 6.95 2.12 3.15 2.89 1.6207 177 53 80 74 0.7



Integrated/Modular Filter/Regulator with GaugeCan be used with other AirCare Modular Components.

Model Max. Air Operating Element Outlet PressureNo. Supply Temperature Particle Adj. Range

psig / bar Range - F / C Size psig / bar602134 0 to 150602136 250 -18 to 65

40� 5 to 150602138 17 0.3 to 10 0.3 to 10602142 -18 to 79


No. Type Size lbs. /PTF A B C D kg

602134 ¹⁄₄ 5.27 2.89 1.98 3.29 1.2602136 Manual ³⁄₈ 134 73 50 83 0.5

602138 ¹⁄₂ 6.95 4.98 3.15 5.10 2.6602142 ³⁄₄ 177 127 80 130 1.2

Modular Air Line Combination UnitsFilter-Regulator with Gauge-Lubricator

ModelMax. Air Operating Element Outlet Pressure Lubricator

No.Supply Temperature Particle Adj. Range Bowl Capacity

psig / bar Range - F / C Size psig / bar ozs. / ml85387-4

250 0 to 1505 to 150

2.085387-6 17 -18 to 65 40� 5885387-8 0 to 175 / -18 to 79

0.3 to 107.0 / 207


No. Type Size lbs. /PTF A B C kg

85387-4 ¹⁄₄ 5.27 1.63 6.46 3.385387-6 Manual ³⁄₈ 134 41 164 1.5

85387-8 ¹⁄₂ 6.95 / 177 2.12 / 53 10.52 / 267 6.2 / 2.8



39


Modular Air Line Combination UnitsFilter-Regulator with Gauge

ModelMax. Air Operating Element Outlet Pressure

No.Supply Temperature Particle Adj. Range

psig / bar Range - F / C Size psig / bar85388-4

250 0 to 150 5 to 15085388-6 -18 to 65 40�

85388-817

0 to 175 / -18 to 790.3 to 10



85388-4 ¹⁄₄ 5.27 1.31 4.22 2.185388-6 Manual ³⁄₈ 134 33 108 1.0

85388-8 ¹⁄₂ 6.95 / 177 1.69 / 43 6.84 / 174 4.2 / 2.0


Modular Air Line Combination UnitsFilter-Lubricator

ModelMax. Air Operating Element Lubricator

No.Supply Temperature Particle Bowl Capacity

psig / bar Range - F / C Size ozs. / ml85389-4

250 0 to 150 2.085389-6 -18 to 65 40� 5885389-8

170 to 175 / -18 to 79 7.0 / 207



85389-4 ¹⁄₄ 5.27 1.63 4.22 2.185389-6 Manual ³⁄₈ 134 41 50 1.0

85389-8 ¹⁄₂ 6.95 / 177 2.12 / 53 6.84 / 174 3.8 / 1.7

High Capacity Air Line Filters


No. Supply Temperature Construction Material Particlepsig / bar Range - F / C Body Bowl Size602112

Aluminum* Sintered602113 250 0 to 175

Aluminum w/ Pyrex bronze 50�602116 17.2 -18 to 79sight glass602117



602112 Manual³⁄₄

10.44 / 265602113 Automatic 10.06 / 256 1.25 4.75 5.52 4.1602116 Manual

110.44 / 265 32 121 140 1.9

602117 Automatic 10.06 / 256

* Pyrex liquid level indicator.



40

High Capacity Air Line Regulators


No. Supply Temperature Body Bonnet Valve Bottom (Gauge)psig / bar Range - F / C Seals Plug Connections (in.)

602012

602013 300 0 to 175Aluminum Aluminum

AluminumAluminum

¹⁄₄ NPT (F)602016 20 -18 to 79 Nitrile602017


No.Adj. Range NPT-Female Adjuster lbs. /psig / bar in. A B C D kg

602012 10 to 250 / 0.7 to 16³⁄₄

5.69 / 145 T-Handle602013 5 to 150 / 0.3 to 10 4.71 / 120 2.38 4.25 2.38 Knob 2.5602016 10 to 250 / 0.7 to 16

15.69 / 145 60 108 60 T-Handle 1.1

602017 5 to 150 / 0.3 to 10 4.71 / 120 Knob

High Capacity Air Line Lubricators



602212Misting type oil

250 0 to 175 Aluminum Aluminum* Transp. 50 to 200 SSU

60221617.2 -18 to 79 Nylon (ISO Grade 7 to 46)

at 100°F (38°C)


No. NPT-Female Capacity lbs. /ozs. / ml A B C Dia. kg

602212 ³⁄₄ 32 10.24 2.22 4.50 5.52 3.6602216 1 946 260 56 114 140 1.6



High Capacity Air Line Combination UnitsHigh Capacity Filter-Regulator with Gauge-Lubricator



psig / bar Range - F / C Size psig / bar ozs. / ml85387-12 250 0 to 175 5 to 125 3285387-16 17 -18 to 79 50� 0.3 to 8.6 946



85387-12Manual

³⁄₄ 10.44 2.22 14.75 10.685387-16 1 265 56 375 4.8



41


High Capacity Air Line Combination UnitsFilter-Regulator with Gauge



psig / bar Range - F / C Size psig / bar85388-12 250 0 to 175

50�5 to 125

85388-16 17 -18 to 79 0.3 to 8.6



85388-12Manual

³⁄₄ 10.44 2.38 10 5.52 6.985388-16 1 265 60 254 140 3.1


High Capacity Air Line Combination UnitsFilter-Lubricator



psig / bar Range - F / C Size ozs. / ml85389-12 250 0 to 175

50�32

85389-16 17 -18 to 79 946


No. Type Size lbs.PTF A B C Dia. kg

85389-12Manual

³⁄₄ 10.44 2.22 10.25 5.52 7.885389-16 1 265 56 260 140 3.5

Miniature Air Line Components—Air Line Filter


No. Supply Temperature Construction Material Particlepsig / bar Range - F / C Body Bowl Size

602103 150 0 to 125 Zinc Polycar- Porous10.3 -18 to 52 bonate Polypropylene 50�



602103 Manual ¹⁄₄ 3.25 / 83 0.38 / 10 1.63 / 42 1.45 / 37 0.3 / 0.12



42

Miniature Air Line Components—Air Line Regulator


No. Supply Temperature Body Bonnet Valve Bottom (Gauge)psig / bar Range - F / C Seals Plug Connections-in.

602003 300 / 20 0 to 150 Zinc Acetal Brass/ Acetal ¹⁄₈ NPT (F)-18 to 65 Nitrile


No.Adj. Range NPT-Female Adjuster lbs. /psig / bar in. A B C D kg

602003 5 to 100 ¹⁄₄ 2.52 0.39 1.63 1.45 Knob 0.30.3 to 6.9 64 10 41 37 0.13

Miniature Air Line Components—Air Line Lubricator



Misting type oil

602203 150 0 to 125 Aluminum Poly- Transp. 50 to 200 SSU10.3 -18 to 52 carbonate Nylon (ISO Grade 7 to 46)

at 100°F / 38°C


No. NPT-Female Capacity lbs. /in. ozs. / ml A B C Dia. kg

602203 ¹⁄₄ 1.0 / 30 3.25 / 83 1.98 / 50 1.63 / 41 1.45 / 37 0.3 / 0.13



85672 Manual ¹⁄₄ 3.25 / 83 1.98 / 50 5.61 / 143 1.45 / 37 1.3 / 0.6



psig / bar Range - F / C Size psig / bar ozs. / ml85672 150 / 10.3 0 to 150 / -18 to 65 50� 5 to 100 / 0.3 to 6.9 1.0 / 30

Miniature Air Line Combination UnitsFilter-Regulator with Gauge-Lubricator



85673 Manual ¹⁄₄ 3.25 / 83 0.38 / 10 3.66 / 93 1.45 / 37 0.9 / 0.4



psig / bar Range - F / C Size psig / bar85673 150 / 10.3 0 to 125 / -18 to 52 5� 5 to 100 / 0.3 to 6.9

Miniature Air Line Combination UnitsFilter-Regulator with Gauge



43

Miniature Air Line Combination UnitsFilter-Lubricator



psig / bar Range - F / C Size ozs. / ml85674 150 / 10.3 0 to 125 / -18 to 52 5� 1.0 / 30

Modular Air Line Equipment Accessories—Lockout ValveInstall in-line or modular with other AirCare products to help conform to OSHALockout Regulations. In the closed position, valves block inlet air flow and exhaustdownstream air.

ModelFor For Max. Operating

No.Modular In-Line Air Supply Temperatureuse with use with psig / bar Range-F / C

247770 ¹⁄₄" Modular ¹⁄₄"247771 ³⁄₈" Modular ³⁄₈" 250 0 to 150247772 ¹⁄₂" Modular ¹⁄₂" 17 -20 to 65

247773 ³⁄₄" Modular ³⁄₄"

Modular Air Line Equipment Accessories—Quick ClampUse with Modular Air Line Components to provide modular installation capability.Flanges on the products slide into “V” grooves in the quick clamp. Two face-seal-ing o-rings in the quick clamp provide an air tight connection when the clamp isclosed.

Model For Modular DimensionsNo. Sizes in. / mm

247782 ¹⁄₄" and ³⁄₈" 1.50 / 38247783 ¹⁄₂" and ³⁄₄" 2.00 / 51

Modular Air Line Equipment Accessories—Quick Clamp Wall Mounting BracketUse with quick clamp to provide secure mounting to a wall, machine panel, orother flat surface.

Model For Modular Dimensions in. / mmNo. Sizes A B C

247792 ¹⁄₄" and ³⁄₈" 2.32 / 59 0.55 / 14 2.91 / 74247793 ¹⁄₂" and ³⁄₄" 3.25 / 83 0.95 / 24 4.0 / 102



85674 Manual ¹⁄₄ 3.25 / 83 1.98 / 50 3.66 / 93 1.45 / 37 0.9 / 0.4



44

Modular Air Line Equipment Accessories—Porting BlockInstalls between the quick clamps to provide three additional ¹⁄₄" outlets for auxiliary air.

Model For ModularNo. Sizes

247784 ¹⁄₄" and ³⁄₈"247785 ¹⁄₂" and ³⁄₄"

Modular Air Line Equipment Accessories—Quick Mount Pipe AdaptorsUse with quick clamp to provide threaded connections to the system piping.

Model No. For Modular use with Port Size - in.247786

¹⁄₄" and ³⁄₈" Modular¹⁄₄

247787 ³⁄₈

247788 ¹⁄₄

247789¹⁄₂" and ³⁄₄" Modular

³⁄₈

247790 ¹⁄₂

247791 ³⁄₄

Modular Air Line Equipment Accessories—Manifold BlockInstalls with quick clamps. Ports are threaded pipe to provide manifolding capabil-ity for up to three components.

Model Port For Modular Dimensions-in. / mmNo. Size-in. Sizes A B

247794 ³⁄₈ ¹⁄₄" and ³⁄₈" 1.76 / 44.6 1.98 / 50.3247795 ³⁄₄ ¹⁄₂" and ³⁄₄" 2.27 / 57.8 3.15 / 80

Modular Air Line Equipment Accessories—Pressure SwitchMonitors air pressure and provides an electrical signal when the pressure dropsbelow or exceeds the preset pressure. Installs between two quick clamps. Alsoprovides three additional ¹⁄₄" auxiliary outlets.

ModelFor Maximum Operating

No.Modular Inlet Pressure Temperature Adjustment

Sizes psig / bar Range-F / C Range

247796 ¹⁄₄" and ³⁄₈" 250 0 to 150 30 to 150247797 ¹⁄₂" and ³⁄₄" 17 -20 to 65 2 to 10



45

Modular Air Line Equipment Accessories—Panel NutUse to panel mount Regulators and Filter/Regulators.


247780 ¹⁄₄" and ³⁄₈"247781 ¹⁄₂" and ³⁄₄"

Modular Air Line Equipment Accessories—Wall Mount BracketUse to secure Modular Air Line components to a wall, machine panel, or other flatsurface.


247775 ¹⁄₄" and ³⁄₈"247776 ¹⁄₂" and ³⁄₄"

Modular Air Line Equipment Accessories—Tamper Resistant Cover & Seal WireInstall on the adjusting knob of regulators to help prevent unauthorized adjustmentof the pressure setting.


247777 ¹⁄₄" and ³⁄₈"247778 ¹⁄₂" and ³⁄₄"



46

Air Line Equipment Accessories—Wall Mount Bracket-High CapacityUse to secure High Capacity Air Line components to a wall, machine panel, orother flat surface.

Model No. Component247798 All Regulators247799 All Filters and Lubricators

Air Line Equipment Accessories—Mounting Bracket and Nut-MiniatureUse to secure Miniature Air Line components to a wall, machine panel, or otherflat surface.

Model No. Component247774 All Regulators and Lubricators

Air Line Equipment Accessories—Pressure GaugesAvailable in ¹⁄₈" NPT and ¹⁄₄" NPT back connection.

Model For Regulator Gauge Connection PressureNo. Sizes Dia. Range-psi / bar

247843 ¹⁄₄" and ³⁄₈" 1¹⁄₂" ¹⁄₈" NPT 0 to 160 / 0 to 11247844

¹⁄₂", ³⁄₄" and 1" 2" ¹⁄₄" NPT247863 0 to 300 / 0 to 20


Modular Lube® Lubrication SystemsNumerical Index

47

Part No. Page No.

15104. . . . . . . . . . . . . . . 2368586. . . . . . . . . . . . . . . 3669606. . . . . . . . . . . . . . . 3669630. . . . . . . . . . . . . . . 3569813-22 . . . . . . . . . . . . . 9

69813-16 . . . . . . . . . . . . . 969813-14 . . . . . . . . . . . . . 969813-12 . . . . . . . . . . . 8, 969813-10 . . . . . . . . . . . 8, 983354. . . . . . . . . . . . . . . 36

83671. . . . . . . . . . . . . . . 1783696. . . . . . . . . . . . . . . 1784015. . . . . . . . . . . . . . . 3284235. . . . . . . . . . . . . . . 1784250. . . . . . . . . . . . . . . 17

84251. . . . . . . . . . . . . . . 1784252. . . . . . . . . . . . . . . 1784360. . . . . . . . . . . . . . . 3684466. . . . . . . . . . . . . . . 1784501. . . . . . . . . . . . . . . 31

84511. . . . . . . . . . . . . . . 3184700. . . . . . . . . . . . . . . 1785387-16 . . . . . . . . . . . . 4085387-12 . . . . . . . . . . . . 4085387-8 . . . . . . . . . . . . . 38

85387-6 . . . . . . . . . . . . . 3885387-4 . . . . . . . . . . . . . 3885388-16 . . . . . . . . . . . . 4185388-12 . . . . . . . . . . . . 4185388-8 . . . . . . . . . . . . . 39

85388-6 . . . . . . . . . . . . . 3985388-4 . . . . . . . . . . . . . 3985389-16 . . . . . . . . . . . . 4185389-12 . . . . . . . . . . . . 4185389-8 . . . . . . . . . . . . . 39

85389-6 . . . . . . . . . . . . . 3985389-4 . . . . . . . . . . . . . 3985480. . . . . . . . . . . . . . . 2085481. . . . . . . . . . . . . . . 2085482. . . . . . . . . . . . . . . 20

85483. . . . . . . . . . . . . . . 2085491. . . . . . . . . . . . . . . 2085500 . . . . . . . . . 33, 34, 3585510 . . . . . . . . . 33, 34, 3585530. . . . . . . . . . . . . . . 32

85651. . . . . . . . . . . . . . . 1085672. . . . . . . . . . . . . . . 4285673. . . . . . . . . . . . . . . 4285674. . . . . . . . . . . . . . . 4387026-15S . . . . . . . . . . . . 7

87026-15T . . . . . . . . . . . . 787026-12S . . . . . . . . . . . . 787026-12T . . . . . . . . . . . . 787026-10S . . . . . . . . . . . . 787026-10T . . . . . . . . . . . . 7

Part No. Page No.

87026-08S . . . . . . . . . . . . 787026-08T . . . . . . . . . . . . 787026-05S . . . . . . . . . . . . 787026-05T . . . . . . . . . . . . 787026-03S . . . . . . . . . . . . 7

87026-03T . . . . . . . . . . . . 787028. . . . . . . . . . . . . . . . 787030-3 . . . . . . . . . . . . . . 787030-4 . . . . . . . . . . . . . . 787030-6 . . . . . . . . . . . . . . 7

87066-15S . . . . . . . . . . . . 787066-15T . . . . . . . . . . . . 787066-12S . . . . . . . . . . . . 787066-12T . . . . . . . . . . . . 787066-10S . . . . . . . . . . . . 7

87066-10T . . . . . . . . . . . . 787066-08S . . . . . . . . . . . . 787066-08T . . . . . . . . . . . . 787066-05S . . . . . . . . . . . . 787066-05T . . . . . . . . . . . . 7

87066-03S . . . . . . . . . . . . 787066-03T . . . . . . . . . . . . 787070. . . . . . . . . . . . . . . 1087075-15S . . . . . . . . . . . . 787075-15T . . . . . . . . . . . . 7

87075-12S . . . . . . . . . . . . 787075-12T . . . . . . . . . . . . 787075-10S . . . . . . . . . . . . 787075-10T . . . . . . . . . . . . 787075-08S . . . . . . . . . . . . 7

87075-08T . . . . . . . . . . . . 787075-05S . . . . . . . . . . . . 787075-05T . . . . . . . . . . . . 787075-03S . . . . . . . . . . . . 787075-03T . . . . . . . . . . . . 7

87200. . . . . . . . . . . . 14, 1687202. . . . . . . . . . . . 15, 1687204. . . . . . . . . . . . . . . 1687212. . . . . . . . . . . . . . . 1887214. . . . . . . . . . . . . . . 18

87216. . . . . . . . . . . . 14, 1687218. . . . . . . . . . . . . . . 1687220. . . . . . . . . . . . 15, 1687228. . . . . . . . . . . . 17, 1987234. . . . . . . . . . . . . . . 16

87235. . . . . . . . . . . . 15, 1687239. . . . . . . . . . . . 17, 1987240. . . . . . . . . . . . 17, 1987243. . . . . . . . . . . . 15, 1687400. . . . . . . . . . . . . . . 16

87402. . . . . . . . . . . . . . . 1887403. . . . . . . . . . . . 17, 1887404. . . . . . . . . . . . . . . 1887405. . . . . . . . . . . . . . . 1887406. . . . . . . . . . . . 16, 17

Part No. Page No.

87407. . . . . . . . . . . . 16, 1787413. . . . . . . . . . . . 16, 1787414. . . . . . . . . . . . 16, 1787416. . . . . . . . . . . . 16, 1787417. . . . . . . . . . . . 16, 17

87418. . . . . . . . . . . . 16, 1787419. . . . . . . . . . . . 16, 1787420. . . . . . . . . . . . . . . 1787421. . . . . . . . . . . . 16, 1787423. . . . . . . . . . . . 16, 17

87601. . . . . . . . . . . . . . . 2387610. . . . . . . . . . . . . . . 2487611. . . . . . . . . . . . . . . 2487617. . . . . . . . . . . . . . . 1087618. . . . . . . . . . . . . . . 10

87806. . . . . . . . . . . . . . . 2487828. . . . . . . . . . . . . . . 1087851. . . . . . . . . . . . . . . 1787852. . . . . . . . . . . . . . . 1787862. . . . . . . . . . . . . . . 23

87865. . . . . . . . . . . . . . . 1087881. . . . . . . . . . . . . . . 1787885. . . . . . . . . . . . . . . . 987886. . . . . . . . . . . . . . . . 987887. . . . . . . . . . . . . . . . 9

87888. . . . . . . . . . . . . . . . 987889. . . . . . . . . . . . . . . . 987890. . . . . . . . . . . . . . . . 987891. . . . . . . . . . . . . . . . 987892. . . . . . . . . . . . . . . . 9

87893. . . . . . . . . . . . . . . . 987895. . . . . . . . . . . . . . . . 987896. . . . . . . . . . . . . . . . 987898. . . . . . . . . . . . . . . . 987899. . . . . . . . . . . . . . . . 9

87905. . . . . . . . . . . . . . . 1087906. . . . . . . . . . . . . . . . 687907. . . . . . . . . . . . . . . . 687908. . . . . . . . . . . . . . . . 687912. . . . . . . . . . . . . . . . 5

87913. . . . . . . . . . . . . . . . 587914. . . . . . . . . . . . . . . . 587915. . . . . . . . . . . . . . 8, 987918. . . . . . . . . . . . . . . . 487919. . . . . . . . . . . . . . . . 4

87920. . . . . . . . . . . . . . . . 487930. . . . . . . . . . . . . . . . 887931. . . . . . . . . . . . . . . . 887932. . . . . . . . . . . . . . . . 887933. . . . . . . . . . . . . . . . 8

87934. . . . . . . . . . . . . . . . 887935. . . . . . . . . . . . . . . . 887936. . . . . . . . . . . . . . . . 887937. . . . . . . . . . . . . . . . 887938. . . . . . . . . . . . . . . . 8

Part No. Page No.

87939. . . . . . . . . . . . . . . . 887940. . . . . . . . . . . . . . . . 887941. . . . . . . . . . . . . . . . 887942. . . . . . . . . . . . . . . . 887944. . . . . . . . . . . . . . . 10

87945. . . . . . . . . . . . . . . 1087946. . . . . . . . . . . . . . . 1087950. . . . . . . . . . . . . . . . 487951. . . . . . . . . . . . . . . . 487952. . . . . . . . . . . . . . . . 4

87953. . . . . . . . . . . . . . . . 4130021-3 . . . . . . . . . . . . 11130067. . . . . . . . . . . . . . 23130078. . . . . . . . . . . . . . 23130095. . . . . . . . . . . . . . 16

130117. . . . . . . . . . . . . . 23130150LEE. . . . . . . . . . . 22130179 . . . . . . . . . . . 14, 16130200DEE . . . . . . . . . . 21130200GEE . . . . . . . . . . 21

130200KEE . . . . . . . . . . 21130201BCC . . . . . . . . . . 21130253KEE . . . . . . . . . . 22130280 . . . . . . . . . . . 14, 16130300GEE . . . . . . . . . . 22

130300KEE . . . . . . . . . . 22130332. . . . . . . . . . . . . . 23130335. . . . . . . . . . . . . . 23130500GEE . . . . . . . . . . 22236640. . . . . . . . . . . . . . . 5

236641. . . . . . . . . . . . . . . 5236642. . . . . . . . . . . . . . . 5236643. . . . . . . . . . . . . . . 5236644. . . . . . . . . . . . . . . 5236645. . . . . . . . . . . . . . . 5

236646. . . . . . . . . . . . . . . 6236647. . . . . . . . . . . . . . . 6236648. . . . . . . . . . . . . . . 6236649. . . . . . . . . . . . . . . 6236650. . . . . . . . . . . . . . . 6

236651. . . . . . . . . . . . . . . 6243100 . . . . . . . . . . . 33, 35247333. . . . . . . . . . . . . . 34247770. . . . . . . . . . . . . . 43247771. . . . . . . . . . . . . . 43

247772. . . . . . . . . . . . . . 43247773. . . . . . . . . . . . . . 43247774. . . . . . . . . . . . . . 46247775. . . . . . . . . . . . . . 45247776. . . . . . . . . . . . . . 45

247777. . . . . . . . . . . . . . 45247778. . . . . . . . . . . . . . 45247780. . . . . . . . . . . . . . 45247781. . . . . . . . . . . . . . 45247782. . . . . . . . . . . . . . 43


Modular Lube® Lubrication SystemsNumerical Index

48

Part No. Page No.

247783. . . . . . . . . . . . . . 43247784. . . . . . . . . . . . . . 44247785. . . . . . . . . . . . . . 44247786. . . . . . . . . . . . . . 44247787. . . . . . . . . . . . . . 44

247788. . . . . . . . . . . . . . 44247789. . . . . . . . . . . . . . 44247790. . . . . . . . . . . . . . 44247791. . . . . . . . . . . . . . 44247792. . . . . . . . . . . . . . 43

247793. . . . . . . . . . . . . . 43247794. . . . . . . . . . . . . . 44247795. . . . . . . . . . . . . . 44247796. . . . . . . . . . . . . . 44247797. . . . . . . . . . . . . . 44

247798. . . . . . . . . . . . . . 46247799. . . . . . . . . . . . . . 46247843. . . . . . . . . . . . . . 46247844. . . . . . . . . . . . . . 46247863. . . . . . . . . . . . . . 46

250093. . . . . . . . . . . . . . 29250095. . . . . . . . . . . . . . 29250097. . . . . . . . . . . . . . 29250176. . . . . . . . . . . . . . 30250286. . . . . . . . . . . . . . 10

250290. . . . . . . . . . . . . . . 4250291. . . . . . . . . . . . . . . 4250292. . . . . . . . . . . . . . . 4250293. . . . . . . . . . . . . . . 4250294. . . . . . . . . . . . . . . 4

250295. . . . . . . . . . . . . . . 4250311. . . . . . . . . . . . . . . 8250312. . . . . . . . . . . . . . . 8250313. . . . . . . . . . . . . . . 8250365 . . . . . . . . 33, 34, 35

250400. . . . . . . . . . . . . . 34250490. . . . . . . . . . . . . . 34250500. . . . . . . . . . . . . . 34250590. . . . . . . . . . . . . . 34350241. . . . . . . . . . . . . . 36

350242. . . . . . . . . . . . . . 36350244. . . . . . . . . . . . . . 36350245. . . . . . . . . . . . . . 36350282. . . . . . . . . . . . . . 36350283. . . . . . . . . . . . . . 36

360675. . . . . . . . . . . . . . 10602003. . . . . . . . . . . . . . 42602004. . . . . . . . . . . . . . 37602005. . . . . . . . . . . . . . 37602006. . . . . . . . . . . . . . 37

602007. . . . . . . . . . . . . . 37602008. . . . . . . . . . . . . . 37602009. . . . . . . . . . . . . . 37602012. . . . . . . . . . . . . . 40602013. . . . . . . . . . . . . . 40

Part No. Page No.

602016. . . . . . . . . . . . . . 40602017. . . . . . . . . . . . . . 40602103. . . . . . . . . . . . . . 41602104. . . . . . . . . . . . . . 37602106. . . . . . . . . . . . . . 37

602108. . . . . . . . . . . . . . 37602109. . . . . . . . . . . . . . 37602112. . . . . . . . . . . . . . 39602113. . . . . . . . . . . . . . 39602116. . . . . . . . . . . . . . 39

02117. . . . . . . . . . . . . . . 39602134. . . . . . . . . . . . . . 38602136. . . . . . . . . . . . . . 38602138. . . . . . . . . . . . . . 38602142. . . . . . . . . . . . . . 38

602203. . . . . . . . . . . . . . 42602204. . . . . . . . . . . . . . 38602206. . . . . . . . . . . . . . 38602208. . . . . . . . . . . . . . 38602212. . . . . . . . . . . . . . 40

602216. . . . . . . . . . . . . . 40800015-3 . . . . . . . . . . . . 25800019-5 . . . . . . . . . . . . 25800028-3,4. . . . . . . . . . . 25800031-3,5. . . . . . . . . . . 26

800037-1,2,3,4. . . . . . . . 25800051-5 . . . . . . . . . . . . 25800059-1,2. . . . . . . . . . . 28800062-4 . . . . . . . . . . . . 27800065-1 . . . . . . . . . . . . 26

800066-2,3. . . . . . . . . . . 26800070-3 . . . . . . . . . . . . 26800090-4 . . . . . . . . . . . . 27800100-2 . . . . . . . . . . . . 26800118-2,3. . . . . . . . . . . 26

800131-5 . . . . . . . . . . . . 25800143-3,4. . . . . . . . . . . 26800192-3 . . . . . . . . . . . . 27800289-4,5,6 . . . . . . . . . 26800376-2 . . . . . . . . . . . . 26

800469-1,2. . . . . . . . . . . 27800621-4 . . . . . . . . . . . . 27800698-0,1. . . . . . . . . . . 27800784-2 . . . . . . . . . . . . 27820300. . . . . . . . . . . . . . 28

820400 . . . . . . . . . . . 28, 29820600. . . . . . . . . . . . . . 28835400 . . . . . . . . . . . 28, 29842400 . . . . . . . . . . . 28, 29847400 . . . . . . . . . . . 28, 29

871000. . . . . . . . . . . . . . . 6871051. . . . . . . . . . . . . . . 6871052. . . . . . . . . . . . . . . 6871101. . . . . . . . . . . . . . . 6871102. . . . . . . . . . . . . . . 6

Part No. Page No.

871151. . . . . . . . . . . . . . . 6871152. . . . . . . . . . . . . . . 6871153. . . . . . . . . . . . . . . 6871154. . . . . . . . . . . . . . . 6871155. . . . . . . . . . . . . . . 6

871156. . . . . . . . . . . . . . . 6874000. . . . . . . . . . . . . . . 5874061. . . . . . . . . . . . . . . 5874062. . . . . . . . . . . . . . . 5874091. . . . . . . . . . . . . . . 5

874092. . . . . . . . . . . . . . . 5874102. . . . . . . . . . . . . . 17874121. . . . . . . . . . . . . . . 5874122. . . . . . . . . . . . . . . 5874123. . . . . . . . . . . . . . . 5

874124. . . . . . . . . . . . . . . 5874181. . . . . . . . . . . . . . . 5874182. . . . . . . . . . . . . . . 5874183. . . . . . . . . . . . . . . 5874184. . . . . . . . . . . . . . . 5

874241. . . . . . . . . . . . . . . 5874242. . . . . . . . . . . . . . . 5874243. . . . . . . . . . . . . . . 5874244. . . . . . . . . . . . . . . 587817. . . . . . . . . . . . . . . 11

87818. . . . . . . . . . . . . . . 11880015-9 . . . . . . . . . . . . 11880463. . . . . . . . . . . . . . 30880466. . . . . . . . . . . . . . 30880496. . . . . . . . . . . . . . 30

880511. . . . . . . . . . . . . . 11880513. . . . . . . . . . . . . . 11880514. . . . . . . . . . . . . . 11880515. . . . . . . . . . . . . . 11880517. . . . . . . . . . . . . . 11

880518-9 . . . . . . . . . . . . 11880519-9 . . . . . . . . . . . . 11880550. . . . . . . . . . . . . . 25880551. . . . . . . . . . . . . . 25880552. . . . . . . . . . . . . . 25

880555. . . . . . . . . . . . . . 30880556. . . . . . . . . . . . . . 30880560. . . . . . . . . . . . . . 25880561. . . . . . . . . . . . . . 25882000. . . . . . . . . . . . . . . 4

882051. . . . . . . . . . . . . . . 4882052. . . . . . . . . . . . . . . 4882101. . . . . . . . . . . . . . . 4882102. . . . . . . . . . . . . . . 4882151. . . . . . . . . . . . . . . 4

882152. . . . . . . . . . . . . . . 4882201. . . . . . . . . . . . . . . 4882202. . . . . . . . . . . . . . . 4882203. . . . . . . . . . . . . . . 4882204. . . . . . . . . . . . . . . 4

Part No. Page No.

882251. . . . . . . . . . . . . . . 4882252. . . . . . . . . . . . . . . 4882253. . . . . . . . . . . . . . . 4882254. . . . . . . . . . . . . . . 4882301. . . . . . . . . . . . . . . 4

882302. . . . . . . . . . . . . . . 4882303. . . . . . . . . . . . . . . 4882304. . . . . . . . . . . . . . . 4882351. . . . . . . . . . . . . . . 4882352. . . . . . . . . . . . . . . 4

882353. . . . . . . . . . . . . . . 4882354. . . . . . . . . . . . . . . 4882401. . . . . . . . . . . . . . . 4882402. . . . . . . . . . . . . . . 4882403. . . . . . . . . . . . . . . 4

882404. . . . . . . . . . . . . . . 4


A Complete Line of Lubrication Solutionsand Industrial Pumping Products

Our automated systems dispense measuredamounts of lubricant at predetermined intervals.Systems include Helios® and Duo-Matic™ two-linesystems, Centro-Matic®, Modular Lube® andQuicklub® as well as ORSCO precision oil lubrica-tion. With our BearingSaver® program, we find the best automated solution for you from our wide range of systems for grease, fluid grease and oil.

Lincoln Industrial has developed specialized pumpsand pumping stations to handle the difficult job of transferring thick fluids. Fromthe industry-best PileDriver III®

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Sometimes a simpleapproach is the best solution. Our wide range of products includes smaller,self-contained automatedlubricators and general lubrication equipment.

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Lincoln Industrial’s global distribution network is the best in the industry.

Whatever the service—evaluating your lubrication methods, installinga custom-engineered system, or supplying top-quality manual lubrica-tion products—your Lincoln Industrial distributor makes certain youalways get the very best value.

Systems House DistributorsOur systems house distributors offer the highest level of expertiseavailable in the industry. They can custom design a system with theexact combination of Lincoln Industrial components you need. Then,they install the system in your plant with their knowledgeable tech-nicians or work with your personnel to make sure the job is donecorrectly. Each distributor stocks a full inventory of pumps, meteringdevices, controllers, monitors and accessories. Each continues tomeet our stringent requirements for product, systems and serviceknowledge. From Los Angeles to London, Boston to Bangkok, LincolnIndustrial’s top-of-the-industry systems house distributors will be therewhen and where you need them.

For the nearest authorized Lincoln Industrial sales and service representative, call:

Americas:St. Louis, Missouri314-679-4200Fax: 800-424-5359

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Phone 314-679-4200Fax 314-679-4359www.lincolnindustrial.com

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