modula
DESCRIPTION
Modula catalogueTRANSCRIPT
Jai Means ValueWorld-Class Value
International quality m/cs Economy of install-n-operate
Reliable-n-lasting performance Savings on service-n-spares
Assurance of performance, production & GROWTH
PA
NE
L
PR
OC
ES
SI
NG
C
AT
AL
OG
UE
2
01
2
©
TM
TURANLAR
©
Due to continuous product improvement the technicalspecifications are subject to change without prior information.
Some accessories shown fitted on the machine may not be part of standard accessories.
Notes :
i n d e xBeam Saws
Panel Saws
Curvilinear Edge Bander & Edge Trimmers
Auto Edge Banders
Multi Borings, CNC Universal Boring & Grooving Centre
Spindle Moulders
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Post Form & Soft Form
3
4 to 6
7
8 to 11
12
13
14 & 15
Hot Press, Cold Press & Glue Spreader
Roller Press
Vacuum Membrane Press
CNC Routers & High Speed Router.
Four Side Moulder & Dust Collectors
Wide Belt Sander, Tenoner, Mortiser &
Auto copy Shaper
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16
17
18
19 & 20
21
22
● www.JAIindustries.comGujarat, India
Ranges available at all Jai-machine malls, across India : I n t e rna t i ona l
SCM Group is one of the giant mfg. conglomerate. With 18 factories, 23 subsidiaries and an export of 70%, SCM is one of the world's top producers of wood-working equipment.
SCM is your guarantee of ultimate machine quality and finest wood work possible!
European panel and wood m/cs
Turanlar range offers unique feature based m/cs. Turkish Turanlar is known for its technological advancement and design based innovations. It is exported to 60 countries. Jai Industries, the leader here, is now Turanlar's Indian partner.
2 Year WarranteeSpecialized panel-process m/cs
©
Jai lndustries was established in 1965. In
the new millennia year 2000, Jai ventured
in to panel process field with "Modula".
Jai's expertise, experience and huge
capacity ensures the reliable machines,
deals and service support to all buyers.
Including Euro -precision rangemanufactured by Jai
©World-class panel processing m/cs
An advanced saw carriagewith high feed rate driven byrugged wire and guided onhard guide rods that ensureshigh cutting accuracy.
A uniform holding pneumaticclamping beam ensuringsynchronized cylinderactuation at both ends
Advanced Saw Carriage
Automatic Aligner :It slides on THK guides ensuringprecision on cross-way cut,reducing cutting times
Beam Saws
model : Sigma Impact 87 (auto)
3
©
model : J-320 MB (manual)
Wincut : The operator interface software is easy to use, it manages m/c programs to reduce the production idle times
Drive by rack : It ensures finishing quality andlong-life performance
87
Model No. Unit Sigma Prima 50 NJ-320 MB
MODULA SCM SCM
Sigma Impact 87Sigma Prima 67SCM
mmmm
mmmmrpmmmmmmmmm
mtr/minmtr/min
hpmtr/min
hphp
Maxi. length of cutMaxi. cutting thickness
Max. blade diameterArbor diameterRPM of main saw bladeMain blade projectionMax. blade diameterArbor diameterRPM of scoring saw bladeFeed forward speedRetract speedSaw carriage, motor
Pusher Speed -Maxi.Main saw unit, motorScoring saw motor
Cap
acit
yM
ain
saw
u
nit
Sco
rin
gsa
w u
nit
Saw
carr
iag
e
325080
35530
480085
16025.46500
12 /16 / 21/26 24 / 32 / 42/52
3-
13included in above
320082
35080
390087
16055
63006 to 30
30-
27192
330062
32080
460067
16055
63006 to 30
30-
24101.5
330045
30080
460050
16055
63006 to 30
301.524101.5
model : J-3200.in plus
Panel Saws
©
4
Precision Sliding table made from large section extruded aluminum profile with a closed structure to offer the maximum tensile strength. The system for carriage is on hardened ground, prism guides, which allows precise, straight cutting.
Precision sliding table with linear bearing developed with advanced technology with multi-chamber system for maximum rigidity of the double roller carriage.
415
3200 °45TILT
3000/4000
5000 RPM 1 hp7.5 hp
355x30120x20
mmmm
ØØ
model : J-3200.in
5 Years
This icon suggests thatthe Panel saw carrya 5 years' warrantyon the sliding table
©
©
5 Years
Years 5
360
3200 °45TILT
3000/4000
5000 RPM 1 hp5 hp
355x30120x20
mmmm
ØØ
Panel Saws
©
Saw unit vertical movement on precise round guides ensures smooth operation. Its closed structure guarantees high rigidity & a vibration free unit.
5
Scoring saw precision lever mechanism for manual adjustment controls of the scoring saw with memory reference stop.
Anodized alluminum rip fence with sliding system on heavy round bar for parallel cutting up to 1250mm. Fine setting mechanism allows for precise measurements for parallel cuts.
Sliding Table
Sliding table length mm
Sliding table width mm 415 360
Main Saw Unit
Max. diameter saw blade mm 355 x 30 355 x 30
Saw blade speed rpm 3000 / 4000 / 5000 3000 / 4000 / 5000
Tilting of saw blade degree 90°- 45° (manual) 90° - 45° (manual)
with electronic with electronic
digital read out digital read out
Max. cutting depth at 90° mm 105 105
Max. cutting depth at 45° mm 75 75
Up-down movement of saw blade mm Manual Manual
Motor for saw blade hp 7.5 5
Scoring Saw Unit
Max. diameter scoring blade mm 120 x 20 120 x 20
Scoring blade speed rpm 8500 8500
Tilting of scoring blade degree 90°- 45° (manual) 90°- 45° (manual)
with electronic with electronic
digital read out digital read out
Up-down movement of scoring blade mm Manual Manual
Lateral adjustment scoring blade mm ± 3 ± 3
Max. depth of cut off scoring blade mm 5 5
Motor for scoring blade hp 1 1
Approx. net weight kg 800 750
3200 3200
The Sturdy frame provides a rigid support for all cutting with tele - scopic cross-cut fence with alluminum guides for precise and easy positioned. Also panels to be squared and cuts at an angle up to 45°on both sides of the table.
Easy & fast, saw-scoring blades changing. Alsoentire saw unit on heavy duty cast-iron trunnion.
Salient Features :• Sturdily built heavy duty m/c that suit Indian
working condition for precise cut with burr free cutting
• Lifting and tilting of saw unit by hand wheels both on front side for more convenience
• Electronic Digital readout of saw unit tilt• Scoring pin with memory reference stop for rapid
re-position of the saw to a previous setting• Extra second support for large sheet• Rip fence with fine setting for precise positioning• Made in India with best service support & very
economical spares
Model No. Unit J-3200.in Plus J-3200.in
Panel Saws
Pneumatic Clampfor Panel Saws
Top quality sliding carriage for smooth action and lasting accuracy.The carriage is on hardened ground, prism guides for precise straight cutting
Electric lifting of Saw unit by push button on the front side
5 Years
This icon suggests that the Panel saw carrya 5 years' warranty on the sliding table
model : SC 2 Classic
6
model : S-400 elite-S
©
0.75 hp5.5 hp
330
3200 400x30120x20
mmmm
ØØ
4000 RPM
°45TILT
model : Swing 350 SL
A very useful accessory.This pneumatic clamp allowsmore maneuverability inpanel handling, sizing and cutting. Also quality cuts on irregular Panels or thin work pieces.
5 Years
°45TILT 5600 RPM
4200 RPM
1.5 hp7.5 hp
360
3200120x22
mmmm
ØØ
350x305 Years
270
1600 305x3080x20
mmmm
ØØ °45
TILT 4000 RPM 4 hp (Common)
Sliding table lengthSliding table widthMax. diameter / bore - saw bladeMax. diameter / bore - scoring bladeRPM saw bladeRPM scoring bladeTilting of saw unitMotor for saw blade / scoringApprox. net weight
mmmmmmmmrpmrpm
degreehpkg.
3200330
400 x 30120 x 20
40009200
90°- 45° (Manual)5.5 / 0.75
700
3200360
350 x 30120 x 22
4200 / 56008500
90°- 45° (Manual)7.5 / 1.5
820
1600270
305 x 3080 x 2040007700
90°- 45° (Manual)4 (Common)
275
Model No. Unit S 400 elite-S Swing 350 SL SC 2 Classic
5 Years
Edge Trimmer(top & bottomtrimming for straight& curved panels)
Spindle mechanism for setting trimming cutters and buffing wheels
7
Edge Trimmers
model : J-3000.in (manual)
model : T-FE 140 (manual)
Electrical levelEdge material thicknessBoard thicknessTotal electrical powerTrimmer power
Model No.
V - HzmmmmkW
kW / rpm
Unit
220 - 50 / 601 - 3
18 - 400.8
2 x 0.37 /12000
T-FE 140
Work piece thickness rangeMax. trimming thicknessSpindles speedTotal power
mmmmrpmhp
10 - 383
120000.33 x 2
Buf
fing
Trim
min
g
Work piece thickness rangeSpindles speedTotal power
mmrpmhp
10 - 381400
0.5 x 2
Hylum surface working table can 0 be tilted from 0 to 45 & a unique
"Swivel Bar Roller system" for guiding & supporting the work piece.
Edge BanderCurvilinear
©
The pneumatic cutting device can be set to actuate the cut of band for a pre-defined length using an electronic counter.
The glue pot, glue leveler, wiper, extrusion screw and the heating
element all make a bonding system.
Wooden
strip
©
model : J-3003.in (manual)
Top
Trimming
Bottom
Trimming
buffing & end cutting)(Top & bottom trimming,
EdgeTrimming
Edge
Buffing
End Cutting
(manually)
Minimum work piece lengthWork piece thickness rangeBanding thicknessMin-radius for curved edgingVariable feedFront table tilt angleHeating elementElectric motor
Power supply
mmmmmmmm
m/min.degree
kwkw
voltage/ø
28010 - 60
0.5 - 3.020
5 - 80°- 45°
20.37
(220v,3ø)220v,1ø
Model No. Unit J-3000.in
Pneumatic end- cutter
Model No. Unit J-3003.in
Edge scraping unitGives the best finishing touch to the edging material like ABS / PVC. The unit is complete with rotating copiers.
Anti Adhesion LiquidIn order to prevent glue to adhere on panel, this liquid is sprayed to surface of the panel.
The perfect adhesion of edges by 3 edge banding rollers actuated by pneumatic cylinders. It give adequate pressure on strips for effective banding.
With 2 independent high frequency motors sliding on 2 prismatic guide-ways with recirculating ball-bearings straight or tilted cut up to 0-15º.
Edge trimming unitCompact and powerful, it enables stock removal to guarantee a perfect finishing.Trimmer 2R cutter for ABS / PVC & special cutter for wooden strip.
8
AutoEdge Banders
©
model : J-5000.in (auto)
Premilling saws with two high frequency milling motors (12000 rpm) ensures perfect preparation of panel for gluing & makes it smooth and even
With single motor. For front & rear rounding of edges up to 3mm thickness, on straight, chamfered and simple post / soft formed panels.
Round Cornering
Features :
Gluing & banding unit End cutting unitPre-Milling UnitThe feed trackRobust ¾” feed chain, guide system consisting of both reference round guides with German gear box. Two zigzag rows of pressure wheels gives effective pressure on workpiece.
NEW©
Individually adjustable, clean & buffed plastic edge banding for a perfect finishing
Easy accessible control panel at machine in-feed provides convenient operations.
Italian High frequency electro spindles to generate high power with compact design for high quality finishing.
It eliminates glue residues from the upper & lower panel surfaces. The unit has on / off pneumatic exclusion
Buffing Control panel Italian Electro Spindles (Motors)Glue scraping unit
2Years
Warranty
model : J-5000 PR.in
Electronic SectionAll electronic components are from well known brand like Telemecanique (France) / Schneider. Motor Protect Circuit Breakers (MPCB) are provided.
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ
Ÿ Glue Scraping unit eliminates glue residues from the top & bottom panel surfaces
Ÿ All electronic parts from well known brand like Telemecanique; France / Schneider
Ÿ Pneumatic parts from - Janatics
Ÿ All electro spindles (motors) from Italy for trouble free performance.
Ÿ Gear box (with long life synthetics lubricant) & Linear Guides from Germany
Ÿ Easy accessible mobile control panel at machine in-feed provides convenient
operation.
Ÿ Anti Adhesion Liquid pneumatically operated spray for cleaning.
Ÿ Made in India with best service support & very economical spares.
Sturdy built heavy-duty machines to suit Indian working condition for precise
application of edge banding material in strip & coils form
Edging strips of laminate, formica & solid wood up to 10mm
Three edge banding rollers actuated by pneumatic cylinders, give adequate
pressure on strips for effective banding
The end cutting saws can be tilted to 0-15º from panel face being banded as
required so as to avoid any contact between the saw & the tape already applied
Top & bottom trimmer and scraping unit can be adjusted with mechanical digital
indicators as required for the best ABS / PVC finishing
9
AutoEdge Banders
©
NEW©
2Years
Warranty
Salient Features :
Gluing BandingEdge Feeding Edge Cutting End-Cutting Edge Trimming Edge Scraping Glue Scraping BuffingProcess:
J-5000.in
J-5000R.in
J-5000PR.in
Pre Milling Round Cornering Anti adhesion liquid
xx
x
Note : Model with only Round Cornering J-5000 R.in also available
Machining Examples with theSingle Motor Rounding Group
Work piece thickness rangeMin. work piece width / lengthEdge banding thicknessfor PVC & ABS in coil formThickness of wooden stripsDual feed speed - For PVC foil - For Wooden StripPre Milling unit
End Cutting unit
Working temperature rangeGlue pot capacityTotal powerApprox. net weight
- Motor power - Speed of cutters
- Motor power - Speed of cutters - Blade tiltingEdge Trimming unit - Motor power - Speed of cutters Round Cornering unit - Motor power - Speed of cutters - Maxi.working edge thicknessBuffing unit - Motor power - Speed of wheels
Model No.
mmmmmm
mm
m/min. m/min.
no/hprpm
º Ckghpkg
no/hprpmdeg
no/hprpm
no/hprpmmm
no/hprpm
Unit J - 5000.in
8 to 6080 / 1400.4 to 3
up to 10
116
N/A
2 x 1120000-15
2 x 1 12000
N/A
2 x 0.51400
180-2001.58
1650
º
J - 5000 R.in J - 5000 PR.in
8 to 6080 / 1400.4 to 3
up to 10
116
N/A
2 x 1120000-15
2 x 1 12000
2 x 112000
3
2 x 0.51400
180-2001.510
1850
º
8 to 6080 / 1400.4 to 3
up to 10
116
2 x 212000
2 x 1120000-15
2 x 1 12000
2 x 0.51400
180-2001.514
2050
º
2 x 112000
3
model : J-4000.in (auto)
10
• Automatic Edge loading system for rolled edges with pneumatic shear for the coil cut.
• Powered and automatic edge feeding at work piece infeed. • Electric control panel positioned on the front side to facilitate its
use any working conditions. • Panel movement system by means of top powered feeder,
reliable toothed belt. • Machine base made of steel is stable and rigid, keeping the
adjustments. • Front telescopic support with roller conveyor for bigger work
piece.• Glue temperature electronic control with digital read out.• Friction -free work table with 6 nos rollers• Easy adjustment of trimming & Buffing Units.
Salient Features
Buffing Unit Trimming Unit
End Cutting Unit Pressure Unit
Front telescopic support withRoller Conveyer
Anti friction smoothwork table surface
AutoEdge Banders
©
Rear View
NEW©
Workpiece thickness rangeMin. workpiece width
Edge banding thickness of rolled edgesWorkpiece feedTrimming motor powerTrimming Cutter speedBuffing wheel speedWorking temperature rangeAir Pressure requireTotal power
Min. workpiece length
Model No.
mmmmmm
mm
m/min.kwrpmrpmºC
2kg/cmkw
Unit J - 4000.in
11 to 4590
180
0.4 to 3
60.37
110001400
180-2005 to 72.75
Panel Thickness adjustment withnumerical read out
Edge CuttingGluing End-Cutting Trimming BuffingProcess:
J-4000.in
model : T-EB 156 (auto)
T-EB 156 Standard plus pre-miling, round cornering, trimming, scrapping, buffing
AutoConveyor
Optional
PLC Pre Milling Gluing Banding Edge Cutting Round Corne--ring Bottom
Round Corne--ring Top
EdgeScraping
Buffing
model : ME-20 (auto)
Trimmer unit adjustmentis easy thanks to theprecision numeric indicators.
model : K-130 (auto)
model : K-400 ER1 / K-400 T-ER1 (auto), K-600 ER2 / K-600 T-ER2 (auto)
11
AutoEdge Banders
©
Trimming Unit
Work piece feed
Banding thickness-PVC/ABS coil form Banding thickness-wooden strips
Work piece thickness range
Model No. Unit
Minimum width / length of work piece
0.4 to 3.0
9
120004.5
3
10-4565/140
K 130
Trimming cutters speedsTotal power
mmmm
rpmhp
mmmm
m/min
K 130
Gluing Edge Cutting End CuttingEdge
ScrapingBuffingProcess: Trimming
Electrical levelNominal currentEdge material thicknessBoard thicknessSpeedTotal electrical powerPre-milling motorTrimming motorRound cornering motorBuffing motor
Model No.
V - HzA
mmmm
mt / minkW
kW / rpmkW / rpmkW / rpmkW / rpm
Unit T-EB 156
400 - 5020
0.4 - 310 - 46
1210.2
2 x 1.5 / 120002 x 0.37 / 120002 x 0.37 / 120002 x 0.18 / 1400
ME-20
Gluing Edge Cutting End Cutting Trimming Process:
Workpiece thickness rangeMin.workpiece width Min.workpiece length Edge banding thickness of rolled edgesEdge banding thickness of edges in stripsWorkpiece feedTrimming motor powerTrimming Cutter speedWorkpiece temperature rangeAir Pressure requireTotal Power
Model No.
mmmmmmmmmm
m/minkwrpmºC
2kg/cmkw
Unit ME 20
12 to 5065
1800.4 to 2
56
0.5512000
180-2005 to 72.63
K-400T ER1
K-400 ER1
Pre-MillingProcess: Gluing Edge Cutting End Cutting Trimming Round
Cornering-1Round
Cornering-2Edge
ScrapingBuffing
K-600T ER2
K-600 ER2
0.4 - 5mmWooden Strips
8 to 603
3 x 45
0.4 to 3
55
14020011
180-2007.95
Workpiece thickness rangeMaximum thickness of rolled edgeMaximum section of rolled edgeEdge banding thickness for PVC/ABS in coil form & wooden StripsMini. Panel width(210mm min. length)Mini. Panel length(100mm min. width)- edges in rolls or strips -3 mm max.- solid wood panelsFeed speed Workpiece temperature rangeTotal Power
Model No. Unit K 400 ER 1 K 400T ER 1 K 600 ER 2 K 600T ER 2
mmmmmm²
mm
mm
mmmm
m/minºCkw
8 to 603
3 x 45
0.4 to 3
55
14020011
180-2008.65
8 to 603
3 x 45
0.4 to 3
55
140200
11 & 16180-200
8.5
8 to 603
3 x 45
0.4 to 3
55
140200
11 & 16180-200
9.2
Round Cornering UnitEasy to use and precise, withtwo motors sliding on prismaticguides. It allows the trimmingand the rounding of thinand thick edges up to 3 mm.
02 vertical heads can slide away, they can be rotated by 90 as well
* Single head model J - 21 SH also available
model : Cyflex H-800
CNC Universal Boring &Grooving Center
Working table size (L x B x H) Panel length range Panel thickness range / width rangeNumber of spindle headCenter distance between each spindle Max. height of horizontal boring operationShank diameter of drillElectronic motor-3 phase
mmmmmmnos.mmmmmmhp
905 x 360 x 9003000 (max.)
10 to 85 / 830One3260102
Max. working thicknessMax. size of work piece (l x w)Number of spindle headNumber of spindles per headMin. / Max. center distancebetween 2 vertical headsShank diameter of drillDrilling depth
Electric motor-3 phase
mmmmno.nos.mm
mmmm
hp
601200 x 880
One27N.A
100 - 63
3.00
602400 x 640
One21N.A
100 - 50
drill length 70mm2.00
602400 x 640
Two21
365 / 445
100 - 50
drill length 70mm2 nos. each
of 2 HP
601800 x 640
Three21
150 / 1700
100 - 50
drill length 70mm3 nos. each
of 2 HP
model : Cyflex F-900 PRO
model : J-2700.in
model : J-21 TH
model : J-21 DH
Multi Borings
model : MB-21 (Single Head)
12
©
mmmmmm
m/minno.no.
kw / hp
Max. / Min. panel lengthMax. / Min. panel widthMax. / Min. panel thicknessMax. X / Y axis strokeVertical spindlesHorizontal spindlesSpindles motor power
3000 / 150900 / 7050 / 10
4012 (7X-5Y)
2+2 (X) 2 (Y)2.2 (3)
3050 / 200800 / 8060 / 10
188 (5X-3Y)
2+2(X) 2 (Y)2.2 (3)
©
Model No. Unit J-2700.in J-21 SH J-21 DH J-21 TH
Model No. Unit Tecnomax MB-21Model No. Unit Cyflex F-900 PRO Cyflex H-800
Through-feed spindle moulders : It allows you to mould edge profiles on the chip board or MDF board panel directly. The range has other higher capacity, high-end feature models
Sliding table lengthSliding table widthSpindle diameterSpindle speed
Electric motor-3 phase
mmmmmmrpm
hp
130031530
5000 / 7000 /9000
3
Clamping for tenoning Routing facility
Routing Moulding Rebating Grooving Arch
Moulding
Tenoning Spindle
Tilt
Full Round Half Round
• 1HP 3 phase motorFor auto feeding of workpiece with safety Improves production, reduce cost and better finishing with accuracy.
Sliding table dimension (L x B)Spindle diameterMax. spindle working lengthSpindle speed
Electronic motor-3 phase
mmmmmmrpm
hp
Spindle Moulders
model : T-FC 196 (Through feed - auto)
model : J-3400.in
model : AF-38 (Heavy duty)
Full Round Moulding Rebating Grooving Tenoning Spindle TiltHalf Round
model : T-55 I
13
3 Rollers 8 Speed• •
Auto FeederNEW
©
Setting the available speed is a combination of motor speed (Pole change by switch,R/F) & gear setting. Speed is very important to achieve effeciency & quality of workpiece.
©
Auto Feeder : (Optional)For auto feeding of workpiece &can be bought any time separately
Model No. Unit Tecnomax T55 I
1200 x 605
30
125
3500 / 6000
8000 / 10000
5.5
Model No. Unit J-3400.in
Electrical levelBoard thicknessSpeedSpindle dimensionCutter speedTotal electrical powerSpindle motorGrooving motor
V - Hzmm
mt/minmmrpmkWkWkW
400 - 5010 - 502 - 11Ø 3060004.75
4-
400 - 5010 - 502 - 11Ø 306000
64
1.1
400 - 5010 - 502 - 11Ø 30600010
2 x 41.1
XX
X
Process :
T-FC 180
T-FC 196
T-FC 198
AutoConveyor Spindle - 1 Spindle - 2 Grooving
SpeedAdjustment
Model No. Unit T-FC 180 T-FC 196 T-FC 198
RANGE
PRIDE OF
INDIA
Pressure clampHaving rubber pad, for better grip onworkpiece and to avoid damage.
Pneumatic cylinder panel with heater bar. Electronic & pneumatic compartments PLC Based Control PanelAs standard featurewith capacity of 20 programmes
Spl. Pneumatic gaugeOperated by 2 cylinders forrepetitive jobs' setting
Post Form
model : J-2400.in (auto)
For Manufacturing
Kitchen Tops
Desk Tops
Table Tops
Shutters
Cabinets
Shelves
Cupboards
Office Furniture
etc.
14
©
Rear View
Max. length of work pieceMin. length of work pieceWork piece thickness rangeMin. work piece widthMax. heating temperatureHeating elementElectric motor - 3 phase
mm/feetmmmmmm°CkWhp
2440 / 8600
16-105200200
30.5
Model No. Unit J-2400.in
Post Form
Soft Form
Material is softened by heater group and then silicon rollers wrap it around the edge profile
High frequency milling cleans the excesses of 0laminate during 90 postforming process
Vertical/horizontal grooving is done by 0grooving saw during 180 postforming process
Triple cartridge group can handle 3 different profiles together
This m/c can take work piece with 60mm thickness max. and tackles all kind of laminates up to 1.00 mm. Adjust conveyor speed & temperature for best results.
AutoConveyor
HeatingElement
HeatingElement
Single ProfileCartridge
Trimming SpeedAdjustment
SpeedAdjustment
Trimming Grooving BuffingAutoConveyor
InfraredHeaters
InfraredHeaters
Triple Prof--ile Cartridge
Profiles :
AutoConveyor
Hot AirBlower -1
Hot AirBlower -2
EdgeCutting
Triple Prof--ile Cartridge Trimming Scraping Buffing Speed
Adjustment
model : T-PF 280 Throughfeed (auto) model : T-PF 190 Throughfeed (auto)
model : T-SF 161-G Throughfeed (auto)
Electrical levelLaminate thicknessLaminate heightSpeedTrimming motorGrooving motorBuffing motorTotal electrical power
V - Hzmmmm
mt/minkW/rpm
kWkWkW
400 - 501
702 - 8
0.55 / 1000--
5.5
400 - 50170
2 - 80.37 / 12000
0.550.187.25
The m/c applies the softbands on the profile edges. Soft forming band must be pre-glue. It is equiped with hot air blower, profile cartridge, guillotine unit, trimming & scraping unit.
Electrical levelBanding material thicknessBanding material heightSpeedTotal electrical powerTrimming powerHot air blower
V - Hz
mm
mm
mt/min
kW
kW / rpm
Watt
400 - 50
0.4 - 1
60
6.5
8
2 x 0.37 / 12000
2 x 2600
Specially shaped curved and grooved profile edges need soft-banding.
15
©
Profiles :
Model No. Unit T-PF 190 T-PF 280
Model No. Unit T-SF 161-G
Glu Spreader
3 Layers model also available
model : J-1300 GS
16
Hot Press©
Max. load on work tablePlaten sizeMax. platen openingNo. of hydraulic cylinderSize of hydraulic cylinderInstalled power
Tonmmmmno.mmkW
502500 x 1250
10002
125ø4
802500 x 1300
13002
160ø5.5
mmmm
r/minkW
Max. gluing width Max. gluing thicknessGluing speedInstalled power
130080332.2
Max. load/pressure ratingPlaten sizeNumber of layersOpening between layersNo. of hydraulic cylinderSize of hydraulic cylinderHeating powerHydraulic pump powerHot oil delivery pump power
2ton/kg/cmmmnos.mmnos.mmkWkWkW
100 / 3.12500x1300x42
One3008
100ø18 - 36
5.52.2
100 / 3.12500x1300x42
Three100
8100ø
20 - 455.52.2
model : J-100 T1
Cold Press
Model No. Unit J-1300 GS
Model No. Unit J-50 T J-80 T
Model No. Unit J-100 T1 J-100 T3
model : J-50 T
Easy accessible mobilecontrol Panel forconvenient operations.
model : T-RP 135 Throughfeed (auto)
Maximum Workpiece widthMaximum Workpiece thicknessWorkpiece feedAir Pressure requireTotal Power
mmmm
m/min2
kg/cmkw
136080
2 - 6.55 to 72.37
It is used to cover laminates / papers / acrylics / veeners / PVC foil on the materials such as MDF, particle board / plywoodIt is appropriate for mass production as it is a continuous systemHard rubber rollers and four heater elements, that ensures perfect fix of laminates on board.Motorized up / down movement for thickness adjustment.No waiting period like other press, No limit to the workpiece length, easy to use.Consumes less energy as compare to other press.Adjusting roller speed and temperature is necessary for the best results.
Model No. Unit T-RP 135
Maximum Workpiece widthMaximum Workpiece thicknessWorkpiece feedAir Pressure requireTotal Power
mmmm
m/min2
kg/cmkw
136080
1 - 75 to 7
4
Model No. Unit J-1200.in
In-feed & out-feed wide conveyers,for mass production.
17
model : J-1200.in
Roller Press©
motorized
©
NEW
Work TableWork table with single side opening for easy loading
Control PanelCentralized control panel forcontrols & display.
18
Vacuum Membrane Press©
Model No.
nos.mmmmmpahp
Unit
12300 x 1100
50-0.115
J-1100.in
22300 x 1100
50-0.115
J-1102.in
No. of working tablesWork table size ( L x B)Max. height of work pieceVacuumTotal power
ndAdditional 2 Trolly (optional) Can be ordered any time separately
• Used for applying a uniform lamination of PVC, Decorative papers and Veneer till .4mm on top surface & borders on flat & designed work piece having smooth shape.
• Vacuum abnormity wrapping technology.
• Lamination on one sided Prelam MDF / Particle board.
• One set of tray minizer along with m/c for optimal usage of work tray.
• Silicon membrane offered for veneer application.
• Short pressing cycles.
Salient Features :• Superior quality pump fitted in the machine for better performance.
Rear View
model : J-1102.in
©
NEW
model : J-1100.in
Vacuum Laminationwith high quality high production
©
NEW
Optional : Rotary attachment for all Modula CNC Routers
•
•
Rotary attachment is exclusively designed for carving / designing on cylindricals workpieces like tables / chairs legsMaximum working Daimeter 100 mm x Length 1000 mm
Model : RT
model : J-1224 (A)
©
model : J-1535 VT (A)
Note : (A) Air cooled spindle. (AI) Models withItalian Air cooled spindle also available at extra cost.
Precision vacuumworking table : (optional)
For fixing and sure clampingof the workpiece
(In VT Models)
19
X-Y-Z axis working areaResolutions
Spindle
Drive motors
Command code
Collet type & sizeSoftwareControls
Model No.
mmmm
Unit J-1224 (A)J-1060
1300 x 2550 x 200
0.025
6 HP, Air cooling,
18000 rpm
Stepper
G code
ER25 (12.7,6,3.175)
Type 3Digital signal
processor 0501
J-1325 (A)
1500 x 3000 x 200
0.025
6 HP, Air cooling,
18000 rpm
Stepper
G code
ER25 (12.7,6,3.175)
Type 3
Digital signal
processor 0501
J-1535 (A)
2000 x 3000 x 200
0.025
6 HP, Air cooling,
18000rpm
Stepper
G code
ER25 (12.7,6,3.175)
Type 3Digital signal
processor 0501
J-2030 (A)
600 x 1000 x 120
0.025
2 HP, Water cooling,
24000 rpm
Stepper
G Code
ER11 (6,3.175)
Type 3
Digital signal
processor 0501
1220 x 2440 x 120
0.025
4 HP, Air cooling,
18000 rpm
Stepper
G code
ER20 (12.7,6,3.175)
Type 3Digital signal
processor 0501
NEW
model : J-1060
NEW
CNC Routers
4 positions tool changer at front of the Operating Unit, managed electrically and pneumatically.
Electro-spindles from 6.6 (S6) and 7.5 (S6) kw with constant power from 12,000 to 18,000 rpm (variable speed ranging from 1,500 to 24,000 rpm).
The use of prismatic guides and recirculating ball screws plus combination of speed and acceleration ensure very high precision and reliability.
Boring units with 12, 15 and 18 vertical spindles for high production rates. All units have 6 horizontal spindles, 4 on X axis and 2 on Y axis.
20
model : J-903 (Pneumatic)
Throat clearanceSpindle rpmGuide pin diameterShank diameter of cutterSpindle actuationInstalled power
Model No.
mmr/min.mmmm
-kW
Unit
7508000 / 16000
6 & 12.712
Pneumatic2.4 / 3
J-903
Designed for high speed production routing for getting clean, fast cuts when routing, moulding, making dovetails, grooving, mortising, tenoning & rebating.
* X = distance between stops, Y = cutter centre reference, Z = panel clearanceTR-10 position tool changer for tools & heads.
mm
m/min
no.
m³/h
no./ rpm
no./ rpm
Ø mm /rpm
hp
hp
rpm
Working area along X-Y-Z axis *
Vectorial speed in X-Y axis
No. of table / no. of Suction cups
for each table
Vacuum pump
Vertical spindles
Horizontal spindles
Integrated blade in X - axis
Motor power
Motor power
Max. speed
Model No. Unit
Axi
sW
ork
ing
Tab
leB
ori
ng
Hea
dE
lect
roS
pin
dle
Tech Z-25
2500-1140-180
42.4
6-3
standard type
100
10 (6X -4Y)/4000
2 (1X - 1Y)/4000
120 / 6000
3
10
15000
Tech Z-2 31 A
3050-1300-180
60
6-2
standard type
100
12 (8X - 5Y) / 4000
6 (4X - 2Y) / 4000
120 / 6000
3
10
24000
Tech Z-2 27 A
2700-1300-180
60
6-2
standard type
100
12 (8X - 5Y) / 4000
6 (4X - 2Y) / 4000
120 / 6000
3
10
24000
model : Tech Z 25
CNC Routing & Boring center
©
CNC Routers
model : J-4423
Salient Features :• For making wooden floor, door / photo
frames, wooden linings etc.
• Available in different configurations i.e. 4/5/6/ & with universal spindles
• Separate motor for each spindle to ensure efficient power transmission.
• Digital read out of spindle positions.
• Adjustable feed speed.
• Hard chrome plated durable work table
• Bottom driven bed rollers for increased feeding performance.
0360 Profiling to universal spindle. Adopting electric adjustment to rise and fall for easy to control.
Remark : Various models available on request
Feed rollers are driven through gearboxes with power transmission by shaft to give smooth feed of components.
model : DC-32(Double Bag)
model : DC-21(Single Bag)
model : DC-74(Four Bag)
Salient Features :• Statically balanced high speed impellers
give vibration free efficient suction.
• Available in different sizes, depending on suction capacity
• Mounted on base frame with wheels for easy portability.
21
-
3m /hr2mm H O
hp
Micron rating offabric filter bagAir suction capacityMax. static pressureMotor-3 ø
Model No. Unit DC 31
30
25003003
DC 42
30
40004504
DC 21
30
20002502
DC 32
30
30004003
DC 52
30
5000475
5
DC 74
30
75005007.5
Dust Collectors
model : Sandya S600 RCS 135
The Sandya S 600 is versatile. The wide range of options and accessories available means that the m/c can be customized to virtually any production requirements. On the "CS" combined unit, for example, the roller and the pad can be used separately. The graphite-coated sheet is screwed to a removable bar to make changeover quick and easy.
Tenoner & Mortiser
Round-end Tenonermodel : J-941(C) (Auto) model : J-940(C) (Auto)
Oscillation Mortiser
Max. tenon widthTenon depthSpindle motorCutter cycle motorProduction rate
Model No.
mmmmhphp
pcs./min
Unit
115+2R10 - 50
4212
J-941
120 + 2R60
100
± 20°80
95000 - 340
30.5
J-940
mmmmmm
degreemmrpm
strokes/minhphp
Unit
Max. mortise widthMax. mortise depthMax. thickness ofwork pieceTilting of tableTable strokeSpindle speedOscillation strokeSpindle motorOscillation motor
Model No.
22
Auto Copy Shaper
Note : available on request
Technical specifications
Machine available in various sizes & configurations, with cutting diameter from 10" to 72" and with single cutter head & double cutter head
Working widthMin. working length
Working thicknessSanding belt speed (front)Sanding belt speed (rear)Feeding speedMain motor powerFeed motor powerWorking table motor powerTotal motor powerDust extraction capacity
Front roller diameterRear rubber roller diameterHardness of rubber roller
Model No.
mmmm
mmm/sm/s
m/minkWkWkWkW
3m /hr
mmmm
shore
Unit Sandya S600 RCS 135
1350140 mm (1st) - 420 mm (2nd)
4 - 17016
8/16 (2 speed)4.5 - 9
201
0.2521
4750 at 22 m/secof air speed140 (steel)
16045 sh (second)
©
01 02 12
T H E C O M PA N Y T H E L E A D E R
A total of 225,000 sq. ft. of manufacturing floor. Spread over
6 units engaged into divided task of various machinery mfg.
Peopled with most skillful and experienced workers, expert
engineers, sales & service professionals, totaling 550 in all.
Resulting into an installation of over 300,000 machines !
The highest selling range of basic wood-work
m/cs. It has all the m/cs a workshop need with
widest model-options for selection. Very
competitively priced m/cs have qualitative
JAI-brand value advantage.
Quality Wood Working Machines
www.JAIindustries.com
Manufacturing Muscles & people-power
Jai Industies has grown to the leadership position from a
humble standing, so we know the value of innovation &
technology updates for mfg processes. Jai identifies wood-
work industries’ needs, work-out quality & cost compatible
solutions that results in the utmost value for money for
customers.
Ever improving engineering expertise
The management is based on proven professional
systems, but relies on personal rapport between people. To
make it work all key posts are held by people who are with
JAI since 15 to 30 years. Well organized and responsive
teams look after complete customer satisfaction in sales-
service & spares’ support.
Professional mgmt., reliable sales & service
JAI since 1965, made the m/cs available nearest to
customers, reducing delivery & service time. With around
150 dealer outlets, exclusive machine-malls in all major
cities and Asia’s biggest ‘Pan’wood Grand’ at Ahmedabad.
JAI is exported to many continents, making its presence felt
worldwide.
Asia’s biggest Machine-mall, India’s best network
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edia
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