modern food processing - february 2013
DESCRIPTION
'MODERN FOOD PROCESSING’ is the leading monthly business magazine in India exclusively for the food processing industry.It covers the latest manufacturing trends, business management strategies/issues and key technologies in the Indian and international space pertaining to this sector.TRANSCRIPT
Modern Food Processing February 2013
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EDITORIAL
7February 2013 | Modern Food Processing
Riding the F&B wave, naturally!
Manas R [email protected]
7
EditorialAdvisory Board
Dr A S Abhiraman Former Executive
Director - Research, Hindustan Lever Ltd
Prof M Y Kamat Former Head,
Food Engg & Technology Dept, UICT, Mumbai
Consider these facts: In 2012, the sales of the largest coconut water brand
in Europe grew by nearly 60 per cent, and that of coconut water in the
US had more than doubled. Wonderful Pistachios emerged as one of the
most successful healthy snack launches of the last decade. Its retail sales
rose from a zero base to more than $ 400 million from 2008 to 2012. Last, but not the
least, is the meteoric rise of Greek yoghurt in the US, which has been primarily led
by the Chobani brand. Its annual sales surpassed $ 1 billion within only four years of
launch. So, what is common in the extraordinary success of these three distinct product
categories?
The answer is quite natural: Naturality! Yes, naturality is a key factor that has helped
several Food and Beverage (F&B) product categories to strengthen their market position
in recent times. The trend-spotting report in the latest edition of New Nutrition Business
says that the influence of naturality on F&B product development will continue to grow
this year. Titled 10 Key Trends in Food, Nutrition & Health 2013, the report
adds that naturality has become ‘the direction people want to go in’ and will
shape and drive the market as companies across categories seek to ride on
the naturality wave.
Along with naturality, the report identifies and analyses nine other major
trends that will significantly impact the F&B industry in this year: energy,
fruits & vegetables, dairy, seniors, healthy snacking, packaging &
premiumisation, digestive health, weight management and immunity.
Further, the research findings show that 74 per cent of the people
surveyed thought that ‘natural’ meant ‘healthier’. This drives home
the point that the idea of ‘naturalness’ is connected to ‘healthier’
products in the minds of consumers.
It is important to note that ‘natural’ – instead of being strictly
defined by technical or regulatory parameters – is mostly defined
in the mind of the consumer, and this will have major ramifications
on the path forward for the Ready-To-Eat/Ready-To-Cook (RTE/
RTC) food category. Because consumers’ needs are directed towards
attributes such as taste & health, fast cooking, user-oriented packaging
and convenience, naturality can further influence the purchase decision,
thereby offering F&B companies multiple opportunities to market products
with a value-added premium.
All these point towards naturality as the next super-trend to shape F&B
categories across the world, which is far beyond its mere nutritional advantage
to a wholesome healthy living. Of course, we will keep you posted on this
evolving ecosystem from time to time.
9February 2013 | Modern Food Processing
Note: ` stands for Indian rupee, $ stands for US dollar and £ stands for UK pound, unless mentioned otherwise
Insight & Outlook: Ready-to-eat/cook (RTE & RTC) foods Special Focus: Bakery Bakery products ..................................................................
Premium bakery market .....................................................
Glucose biscuits market ..........................................................
Cakes segment ....................................................................
Roundtable ..........................................................................
In Conversation With
John Luke, Chairman and CEO, MeadWestvaco Corporation ...........
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Frozen foods .......................................................................
Breakfast foods ...................................................................
Interface - Vijay Uttarwar, CEO, Naturell India Pvt Ltd .....
Roundtable .........................................................................
Household spending ...........................................................
Decline in seafood exports ................................................
Machine vision system ......................................................
50
Facility Visit: Parikh Packaging Pvt LtdDefining new horizons for food packaging ....................... 44
52
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Automation TrendsMachine safety: Aiding productivity through integrated approach ...........................................................
Energy ManagementDairy processing: Reducing cost with simplified energy saving solutions .....................................
Policies & RegulationsFDI in retail: Small towns, the next modern trade destination .................................................................
StrategyPackaged ready meals: Warming up the market with convenience ...............................................................
Tips & TricksDust explosion: Practical tips for safe handling of powdered substances .......................................................
Cover photo: Nachiket Gujar; Food styling: Chef Prabhakar, Ovenfresh, Dadar, Mumbai
Regular SectionsEditorial ............................................................................ 7
News, Views & Analysis .................................................. 13
Technology & Innovation ................................................ 20
Technology Transfer ........................................................ 22
Projects ............................................................................ 73
Tenders ............................................................................ 75
Event List ........................................................................ 77
Book Review .................................................................... 79
Products .......................................................................... 80
List of Products .............................................................. 88
List of Advertisers .......................................................... 89
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Highlights of Next EditionSpecial Focus: Beverage Processing
Insight & Outlook: Health Foods Details on page no. 77
50
11February 2013 | Modern Food Processing
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NEWS, VIEWS & ANALYSIS
Modern Food Processing | February 201312
CAPACIT Y EXPANSION
McCain Foods to invest $ 69 million in Gujarat plantTo cater to the growing demand in
frozen snacks market, McCain Foods
India Pvt Ltd will invest another $ 69
million in its potato processing plant
in Mehsana, Gujarat. The investments
will roll in from October 2013. The
company is working with about
1,200 contract farmers over 4,000
acre in Gujarat to cultivate ‘processed
quality’ potatoes in Gujarat. To meet
the enhanced plant capacity, McCain
Foods will be working with contracted
farmers to double the acreage under
potato cultivation, thereby enhancing
employment opportunities in the area.
Vikas Mittal, Managing Director,
McCain Foods India, said,“The
McCain brand is driving growth
of frozen snacks in India and this
growth is resulting in the need for
capacity addition. The Indian frozen
snacks market is on the rise as the
combination of taste and convenience
is rapidly increasing in the retail
market. We expect the pace of growth
to continue and, hence, even more
investment is expected in the short-
to medium-term.”
MeadWestvaco (MWV), one of the global leaders
in packaging, announced that it has signed a
Memorandum of Understanding (MoU) with the
Gujarat Government. “Our total projected investment
plans in India amount to ` 1,000 crore, to be invested
over the next two to five years, in Gujarat especially.
The investment is expected to create 800 jobs over
the next five years. It includes the acquisition of Ruby
Macons and plans to expand the current production at
the facility with the installation of a new paper machine to manufacture new paperboard
products and grades. With the new capital in place, we plan to more than double the
capacity of current operations as well as bring to India high SHE standards. Apart from
corrugated packaging, we are also concentrating on our other businesses involving plastics
packaging, pumps & dispensers,” said Pete Durette, Chief Strategy Officer, MWV.
The company sees significant opportunities for higher quality and more innovative
packaging solutions in corrugated packaging to suit various consumer categories such
as food, beverage, healthcare and personal care. “Through the investment, we are
committing to develop globally competitive products that best suit India’s needs and
bring the highest standards for environmental and social responsibility to our local
operations,” he added.
Mahua Roy
Britannia Industries Ltd has announced key appointments in its management functions.
The company appointed Vinod Menon as the Vice President and Chief Financial
Officer, effective from February 1, 2013, replacing Raju Thomas, who has relinquished
his post on January 31, 2013. The company has also appointed Neeraj Chandra, currently
Chief Operating Officer and Vice President of Marketing, Sales & Innovation, to take
over the role of Vice President of Strategy and New Business Development. Replacing
Chandra as Chief Operating Officer and Vice President will be Varun Berry.
INVESTMENT
MWV plans to invest ` 1,000 crore in India
MANAGEMENT CHANGE
Britannia carries out minor reshuffle
FOOD PACKAGING
Turkish packaging firm eyeing Indian food sector for growth APACK Ambalaj Makine Sanayi ve Tic Ltd Sti, the Turkey-
based packaging machinery manufacturer, is planning to tap the
growing processed food market in India with its innovative tray
packaging solutions. “Many of the traditional food packaging
is in polyethylene bags, which are unhygienic, and
the branded products are in the now outdated retort
packages. We have introduced in India the latest
modified atmosphere tray packing that have long shelf-
life at normal ambient conditions for a wide variety
of fresh produce such as meat, fish, dairy and cut
vegetables & fruits. Almost all ready-to-cook or ready-
to-eat food products can be packaged in trays with
modified atmosphere to retain freshness and nutrition,”
said Muharrem Demir, General Manager, APACK
Ambalaj Makine Sanayi ve Tic Ltd Sti.
APACK, which started production of packaging machinery
in 2009, offers a total packaging consultancy service to support
and innovate equipment & processes required by customers.
While APACK initially focussed its activities in domestic market
and near-by countries, it is now planning to explore other potential
markets for exports. Demir elaborated, “In the domestic market,
more and more emphasis is on packaged food products.
In the next three years, we are aiming at larger export
volumes to have at least 50 per cent of our machinery
exported. Therefore, we will export more to the
emerging markets such as India, CIS countries, Middle
East, Iran and Russia.”
In India, APACK has the Delhi-based RAC
Global as its sales partner. “In India, we intend to
help the processed food industry with innovative
packaging solutions, which alone can maintain quality
and freshness for the entire long period between production and
consumption,” he added.
Rakesh Rao
Pete Durette
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NEWS, VIEWS & ANALYSIS
13February 2013 | Modern Food Processing
INGREDIENTS
European company to develop solutions for Indians Arla Foods Ingredients, a subsidiary of
Arla Foods – one of Europe’s principal
dairy groups, sees great opportunities
in Indian food processing industry.
The company is eyeing bakery and
dairy industry in India to offer
customised solutions. “Arla Foods
Ingredients sees huge opportunities
in India in the bakery industry, where
our Nutrilac egg replacers can be used
to produce delicious eggless cakes. We
also cater to producers of traditional
dairy products such as shrikhand and
have developed solutions to help
manufacturers produce these products
cost-effectively and at the highest
quality,” said Trine Matthiesen
Schmidt Fredsoee, Product Manager,
Arla Foods Ingredients.
The company recently launched
an innovative protein solution that
enables yoghurt manufacturers
to produce Greek-style yoghurts
with dramatically reduced levels
of wastage. “Greek yoghurts are
similar to traditional dahi. The key
difference is that Greek yoghurts
offer protein levels of 6-10
per cent, which is much higher than
the protein levels in dahi, which are
only 3 per cent,” added Fredsoee.
Nutrilac protein is designed to
be used in conjunction with Arla
Foods Ingredients’ ‘Quick’ process
– a manufacturing technique that
eliminates the need for the whey
separation step associated with
traditional Greek yoghurt making.
“Thus, dairy manufacturers in
India can now offer natural, high
protein yoghurts to health-conscious
consumers without investing in
expensive equipment. There are
opportunities to create full-fat, low-
fat and fat-free products, helping
Indian dairy companies cater to all
kinds of consumers,” said Fredsoee.
Mahua Roy
Keeping in mind the growth of food
packaging sector, Parikh Packaging has
introduced new products in the market.
Pramthesh Pandya, Head - Unit &
Business Development, Parikh Packaging
Pvt Ltd, said, “We are developing bulk bags
for grains, rice and pet food packaging with
1,100 mm height x 500 mm width x 200
mm gusset, which is the largest bag size.
Also, spout insertion at diagonal position
for liquid packaging is one of the specialty
pre-formed pouch product formats being
manufactured by us. Further, we are also
launching diagonal zipper instead of
pouch width zipper pre-formed pouch
for free flow product such as sugar/salt/
tea. In addition, we have launched lidding
laminate for food application with almost
zero solvent retention.”
In order to fulfill the needs of the
customers, the company has also deployed
new technologies such as new 8 colour
printing machine 300 mtr/min speed;
solvent-free lamination machine with
400 mtr/min speed; slitting machine with
400 mtr/min speed; extrusion coating &
lamination machine with 300 mtr/min
speed; and shrink sleeve technology with
converting equipment.
Avani Jain
Gopaljee Ananda, one of the leading dairy names
in Northern India, has recently launched 6 Pm
Masala Paneer, a Ready-To-Eat (RTE) snack,
positioned on the health platform. “The main USP
of our product is that there are few healthy options
in the snacking category that are filling, especially
between lunch and dinner time. This product looks
at filling the need gaps. It is a healthy option and
our packaging is complete, one just has to open it
and eat,” said R S Dixit, CMD, Gopaljee Ananda.
It comes in a 200 gm packing and priced at ` 55. In the initial phase, the company is
looking at targeting the northern belt comprising Delhi, NCR, Uttarakhand, parts of
UP and Haryana.
Incorporated in 1989, the company is growing at a fast pace with a turnover of
`500 crore and has a consistent growth of 20 per cent. “We are today perfectly poised
to strive for greater success in the years to come and achieve ` 1,000 crore turnover in
next five years,” said Dixit.
Mahua Roy
PRODUCT DEVELOPMENT
Parikh Packaging launches a range of products for food industry
RTE SNACK
Gopaljee launches RTE paneer snack
PACKAGED BREAKFAST
Quaker launches Nutri Poha and Nutri Upma
Quaker, a reputed oats brand from the
house of PepsiCo, has launched its all-new
range Ready-To-Cook (RTC) traditional
breakfasts packed with the Quaker health
advantage. These offerings are Quaker
Nutri Poha and Quaker Nutri Upma,
each available in two flavours inspired by
authentic foods from different regions
of India. According to Anuj Chadha,
Category Director - Quaker, PepsiCo
India - Foods, “We are committed to
building our presence and participation in
the growing RTC breakfast space. The new
Quaker Nutri breakfast range maintains the
traditional essence of breakfast in India and
will delight consumers who are looking
for convenience without compromising on
nutritional values and authentic taste.”
NEWS, VIEWS & ANALYSIS
Modern Food Processing | February 201314
ICE CREAM
Mother Dairy introduces ice cream range in HyderabadMother Dairy recently introduced
its entire ice cream range, which
includes impulse & take-home ice
creams and the premium Classics
range in Hyderabad. “Though we
are working towards extending our
presence across all key distribution
channels, the most important and
biggest ones are the mobile vending
units. Traditional and modern retail
formats will be the focus areas for
Mother Dairy to start with. In
addition, our ice creams would be
available from our exclusive milk
booths located at prominent locations
across the city,” commented Munish
Soni, Deputy General Manager -
Dairy Products, Mother Dairy.
In its endeavour to have a national
footprint, the company had extended
its presence in South Indian market
last year with the successful launch
of ice creams in Bengaluru. “Now,
Mother Dairy is being launched in
Hyderabad and will be followed by
other key markets in South such
as Chennai and other parts of
the country in next few months,”
added Soni.
Mahua Roy
RECOGNITION
HNG wins National Energy Conservation AwardHindusthan National Glass (HNG) was conferred with the
National Energy Conservation Award – 2012 by the Ministry
of Power, Government of India, recently. The company won
the first prize in the glass sector. A pioneer in glass packaging,
C K Somany, Chairman, HNG, received the prize from Pranab
Mukherjee, the President of India, in the gracious presence of
Jyotiraditya M Scindia, Minister of State for Power (Independent
Charge) at the National Energy Conservation Day function
organised at Vigyan Bhawan, New Delhi.
HNG is the largest container glass packaging solutions
provider in India, occupying nearly 55 per cent marketshare.
Somany is an acknowledged expert in glass technology, who laid
the foundation of Hindusthan National Glass and Industries
Ltd in 1946, with a vision to become the largest producer of
glass containers in the world.
Introducing a unique concept, premier retail
chain HyperCITY recently inaugurated
a ‘pop-up’ store in Bengaluru. A first-of-
its-kind in India, the 1,000 sq ft store
aims at providing shoppers a sense of the
variety, depth and exciting offers that they
can expect from HyperCITY. The pop-up
store will offer products across categories
including food & grocery, toys, stationery
etc. The official 30,000 sq ft store, which
will be HyperCITY’s third in Bengaluru,
is slated to open shortly in the vicinity of
the pop-up store. “The concept of pop-
up stores has been used well by brands
in the West for a while and is gathering
momentum in India as well. Pop-up shops
create a sense of curiosity among customers
to stop by and visit the store. These stores
are also relatively cost-efficient to test a
new market, location or products without
high rental cost. We have already marked
our presence in the Bengaluru market and
the launch of this pop-up store is just a
trailer to the large format store, which
is scheduled to open for our patrons in
Whitefield area in the next two months,”
explained Darshana Shah - Business Head
for Marketing, Visual Merchandising,
Loyalty and Space on Hire, HyperCITY.
The chain is confident about future
opportunities to set up pop-up stores in
potential locations across India.
Mahua Roy
CavinKare’s RTE brand Garden recently introduced
ready-to-eat (RTE) sweets rasgulla and gulab jamun. The
product is prepared in pure ghee and available in tin
packaging. Besides Garden has an existing range of soan
papdi in flavours such as elaichi, pineapple, orange and
chocolate. The gulab jamun tin is available at ` 170 per
kg and that of rasgulla is available at ` 150 per kg at all leading retail stores across the
country. Garden has been the pioneer in introducing diet range of snacks such as Diet
Bhel, Diet Chivda and Lemon Bhel.
MODERN RETAIL
HyperCITY reinvents concept of a trailer
CONFECTIONERY
CavinKare launches new products in packaged sweets segment
GOURMET RETAIL
Godrej Nature’s Basket inaugurates a store in Mumbai suburb One of the leading gourmet chains in India, Godrej
Nature’s Basket inaugurated its latest store in Bandra suburb
of Mumbai. Spread over 8,000 sq ft, it offers the best of
global food ingredients. A special section for international
confectionery that houses leading chocolate and confectionery
brands is positioned as a gifting destination. Besides, there are
dedicated sections for health foods as well. It also claims to
stock the widest range of cheese and meat products anywhere
in India. Mohit Khattar, Managing Director, Godrej Nature’s
Basket, said, “Nature’s Basket is a bridge between world food
and its discerning patrons. With our latest store in Bandra,
we are demonstrating our resolve to bring not just the finest
in world food but also world-class shopping experiences for
our consumers.”
Darshana Shah
NEWS, VIEWS & ANALYSIS
Modern Food Processing | February 201316
BUSINESS STRATEGY
Wagh Bakri plans tea lounges in West AsiaGujarat Tea Processors and Packers,
the maker of the Wagh Bakri tea
brand, is building on the concept
of tea lounges and even taking it
to neighbouring countries. With
two large format stores in Mumbai
and Delhi, Wagh Bakri tea lounges
will be crossing borders soon. Wagh
Bakri Tea Group aims at opening ten
lounges in the neighbouring countries
in West Asia by next year. These
would be large format stores, which
will be owned by the company. There
are already large tea drinking nations
such as Saudi Arabia, Iran, Iraq and
even Egypt, where the company
intends to have its tea lounges in high
streets and malls.
Since alcohol consumption is
banned in some of these countries
and caffeine intake is not exactly
encouraged, tea might serve as the
next alternative beverage. Parag Desai,
Executive Director, Wagh Bakri Tea
Group, noted, “Saudi Arabia has
banned alcohol consumption and the
strict laws in some of these countries
might help in encouraging tea
consumption even further.” Focussing
on the domestic retail market this
year, Wagh Bakri plans to expand the
number of tea lounges through small
format stores especially at airports
and malls.
The Germany-based intralogistics
solutions provider, Klug GmbH, which
recently sold its 26 per cent to beverage
filling & packaging technology company,
Krones, is expected to explore more
growth opportunities in other countries.
“Yes, we think so. Klug will have more
growth opportunities and our customers
will receive excellent intralogistical
solutions,” said Danuta Kessler-Zieroth,
Press Officer, Krones AG.
In view of this alliance with Klug,
Krones has decided to discontinue
during the course of the 2013 business
year the firm’s own operations in the
fields of material flow technology and
intralogistics. Through the co-operative
arrangements, Klug will continue to offer
Krones’ clients holistically conceived
solutions for their intralogistical
operations. “Klug is a well-known and
expert company concerning intralogistical
solutions. In future, Krones will offer
its clients full-coverage intralogistical
solutions through its new partner Klug,”
she added.
With its strategic tie-up with Klug,
Krones will be able to improve its
earnings since its material flow technology
and intralogistics segment was a loss-
making unit. “Klug has been supplying
intralogistical solutions featuring software
systems developed in-house. While Klug
is a profitable company, Krones’ Material
Flow Technology & Intralogistics segment
was non-profitable (loss-making). With
this strategic decision, Krones plans to
achieve a lasting increase to its consolidated
earnings,” elaborated Kessler-Zieroth.
Rakesh Rao
FROZEN FOODS
Sunshine introduces soy-based products that taste like meatFrozen soy-based products made from Canadian soyabeans by the Malaysian brand
Everbest are being introduced by Sunshine. With its range of soy products, the
company is looking to provide a protein-rich replacement for meat. These products
are rich in protein and without any preservatives. Its range called mock meat is
textured soya protein, which imitates the aesthetic qualities of meat such as texture,
flavour and appearance. “Our products are available in 18 different varieties, which
tastes like pomfret fish, spiced duck, prawns, chicken meat, lamb etc, though it is 100
per cent vegetarian,” said Pinky Harwani, Founder, Sunshine.
As of now, the company is distributing its products via leading hotel chains and
caterers in Mumbai. Modern retail is also contributing to its business. The company
plans to introduce the products in Delhi and Bengaluru soon and is looking for
distributors. Sunshine is a gourmet food importing company that is committed to
bringing in innovative new products to the Indian markets.
Mahua Roy
BUSINESS REPOSITIONING
Alliance with Krones may help Klug to boost business
MARKET ANALYSIS
Over two billion tonne food wasted globally, says a report
As much as 50 per cent of all food produced
around the world never reaches a human
stomach due to issues as varied as inadequate
infrastructure and storage facilities through
to overly strict sell-by dates, buy-one-get-
one free offers and consumers demanding
cosmetically perfect food, according to a
new report – ‘Global food: Waste not, want
not’ – by the Institution of Mechanical
Engineers (IME).
The report stated, “With UN
predictions that there could be about
an extra three billion people to feed by
the end of the century and an increasing
pressure on the resources needed to
produce food, including land, water
and energy, the Institution is calling for
urgent action to tackle this waste.”
Dr Tim Fox, Head - Energy and
Environment, IME, said, “The amount
of food wasted and lost around the world
is staggering. This is food that could
be used to feed the world’s growing
population – as well as those in need of
food today.”
NEWS, VIEWS & ANALYSIS
Modern Food Processing | February 201318
POLICY MAT TER
USP proposes new and revised standard for food ingredients In a bid to help ensure the quality of
popular food ingredients increasingly
being incorporated into products sold
in the US and worldwide, standards
for omega 3-rich krill oil and natural,
low-calorie stevia sweeteners are among
the latest proposed revisions to the
Food Chemicals Codex (FCC), an
internationally recognised compendium
of food ingredient quality standards
published by the US Pharmacopeial
Convention (USP).
V Srini Srinivasan, Executive
Vice President, Global Science and
Standards, USP, said, “Public standards
defining the identity, quality and
purity of ingredients incorporated into
finished products can be an important
resource for manufacturers as they
source ingredients from suppliers
around the world. While important
for all ingredients, it is especially
crucial for high-value ingredients,
including those linked to health
benefits such as krill oil and so-called
natural ingredients such as stevia,
which manufacturers and consumers
pay a premium for and are in high
public demand. We invite feedback
on the new proposals to allow us to
develop robust public standards that
are valuable to all parties.”
Amul is all set to reach Mumbaikars’
doorsteps with one of its most modern
dairy plants at Virar. “This will be the
first dairy plant with a fully automatic
traffic management system using robots
for milk packing operations. It will be
inaugurated shortly,” said Rahul Kumar,
Managing Director, Amul Dairy.
The Virar facility will be Amul’s
sixth plant in India. Operations such as
conveying of crates, packed pouches from
high-speed packing machines and filling
of pouches in crates by robots will be
fully automated and controlled through a
centralised computer monitoring system.
High-speed packing machines have been
integrated with online check weighers
and robotic operations in order to keep
the product from any human touch. “The
facility has been built with an investment
of ` 160 crore and is spread over 11 acre,
strategically situated just 2 km away from
NH-8 and with an easy approach from
Virar, which is 7 km away,” said Kumar.
Amul has decided to procure locally
up to 2 lakh litre per day (LLPD) of milk
by setting up co-operative services on the
Gujarat Co-operative Milk Marketing
Federation (GCMMF) pattern in the
areas between Manor and Vasai-Virar to
improve the socio-economic condition
of poor farmers who are not involved in
dairying activities at present. Further, the
new plant in Virar will have the capacity
to process 8 LLPD milk, 1.5 LLPD
buttermilk and 5,000 litre curd.
FOOD ANALYSIS
Mettler Toledo launches Ultimate Sugar GuideMettler Toledo has recently launched the
Ultimate Sugar Guide to provide comprehensive
information about sugar content determination
and moisture in sugar. Initially a rare and high-
priced product, sugar has become an excessively
used commodity. Nowadays, the industry trend is towards a reduction of sugar content
of food, in order to reduce the negative health effects of high sugar consumption. The
guide starts with a short review on the history of sugar and then presents & discusses
different methods for sugar content determination. The most common method for
determining sugar content is by refractometry or Brix based on density. A selection
of applications are presented & reviewed and the results of the measurements are
presented. Another topic is the titration of reducing sugars, as well as the determination
of moisture and water content in sugar. Production process control in sugar refineries is
presented as a conclusion of the topic.
DAIRY PROCESSING
Amul to open Mumbai suburb plant very soon
PRODUCT LAUNCH
Aston Foods introduces vacuum cooling machine for bakery segment
The Switzerland-based Aston Foods
AG has introduced automatic Continua
for large-scale bakery manufacturers.
Continua is vacuum cooling machine and
the company took 18 months to develop
the product. The fully automatic system
for the continuous process combines all
the benefits of tried-and-tested vacuum
cooling and enhances this technology
with industry-specific features.
Using optical identification, the baked
goods are directly and automatically
conveyed from the tunnel or shelf oven
to the correct chamber. The machine has
many important features; for instance,
the cooling process for baked goods can
be reduced to about three minutes. In
addition to reducing the time and staff
required, vacuum cooling also requires
significantly less energy than traditional
methods. At the same time, Continua
takes up only a fraction of the space
compared to cooling carousels and lines.
Vacuum chambers furthermore eliminate
the risk of food contamination. Overall,
the baked goods gain volume while shelf-
life and taste are also improved. The
innovative method has already gained
acceptance in small- and medium-sized
bakeries around the world; and soon,
customers of large-scale bakeries will also
be able to enjoy the technology.
TECHNOLOGY & INNOVATION
Modern Food Processing | February 201320
Rokk Food and Ice Cream Processing Equipment
has developed a robotic filling line, RO600-A, which
is capable of not only filling ice cream containers,
but also creating precise artisanal decoration on
bulk round and rectangular cake. The machine
features a semiautomatic, six-axis, pneumatically-
powered robotic arm that is highly proficient in
filling containers with aesthetically pleasing,
elaborate designs, and able to create ice cream cakes or decorate sponge cakes with
intricate, artisanal patterns with unrivalled accuracy. RO600-A is fully automatic
and features a cup drop & dispatch feature as well as a conveyor belt; together
removing the need for human intervention. It is able to create astonishing volumes
considering the complexity of the designs it is capable of crafting. Although final
capacity figures may vary, RO600-A can fill up to 600 five-litre containers, or 800
one- or two-litre tubs per hour.
On the decoration side, it can create up to 360 rectangular cakes or
300 round cakes per hour. Coming with a fully open stainless steel frame
for easy cleaning and mounted on wheels for easy transportation around the
production hall, RO600-A also boasts of a Siemens S7 PLC control panel,
which is pre-programmed with three decoration recipes, although many more
can be added and stored. The panel is remote accessible allowing line managers
to control its output from anywhere within a predetermined network, or with
an established WiFi connection.
Rokk Food’s new robotic filling line capable of creating complex ice cream designs
Marel has introduced ITM2
trimming robot, an ideal solution
for high-value salmon trimming. It
can work more quickly, reliably and
consistently than a master trimmer
working at peak performance and
can do so continuously, all day long.
Featuring highly advanced vision
technology, the ITM2 calculates the
most profitable cut configuration
based on weight, shape and colour
grade parameters, before trimming
belly sides, fillet surfaces etc at high
speed. According to industry experts,
the machine is reliable, efficient &
fast, and cuts nice fillets every time.
For salmon processors, the bottom
line is that the ITM2’s high trimming
performance improves yield - both
for high-value trims and overall - by
delivering uniform trimming tailored
to anyone’s specifications, with high
reliability and throughput, and
consistently high quality.
ITM2 is designed for seamless
integration into pre- or post-rigor fillet
processing lines. An integrated fillet
processing line becomes even more
powerful when Marel Innova yield
monitoring software is implemented.
By integrating predefined weighing
points along the processing line, Innova
enables processors to monitor the raw
material utilisation at each processing
step, thereby taking the management of
yields and enhancement of production
value to new levels.
Marel’s trimming robot improves yield in salmon processing
Eriez introduces its new E-Z Tec XR-pack X-ray
inspection system, specifically designed to provide
unmatched protection for packaging applications.
The state-of-the-art E-Z Tec XR-Pack X-ray
inspection system exhibits improved performance
in identifying contaminants, scanning for missing
or broken products, and mass inspection, to
guarantee users’ product and packaging integrity.
It effectively inspects for foreign objects (metal,
glass, stone, bone and some plastics), count, seal
integrity, weight, shape, item position and presence/absence of items. Its features
include tool-less disassembly for cleaning, unique beam geometry, compact 60-inch
overall length, low profile design and auto learn for easy set up.
Eriez also provides online remote support for this equipment. In addition
to the E-Z Tec XR-Pack, it offers E-Z Tec XR-Bulk X-ray inspection systems
for bulk flow applications. Its magnetic lift and separation, metal detection,
X-ray, materials feeding, screening, conveying and controlling equipment
have application in the process, metalworking, packaging, plastics, rubber,
recycling, mining, aggregate and textile industries. Moreover, Eriez provides
E-Z Tec XR-SS (side shoot) X-ray inspection systems for upright packages &
containers and E-Z Tec XR-Clean X-Ray inspection systems for meat, poultry
and sanitary applications.
Eriez’ new X-ray system provides better inspection for contaminants
TECHNOLOGY & INNOVATION
21February 2013 | Modern Food Processing
Omron Corporation announced the release of a 2-axis MEMS flow sensor
designed for high-precision measurement of airflow velocity and direction aimed
at contributing to reducing the electricity consumption of air-conditioning
systems. Omron’s newly developed D6F-D 2-axis flow sensors provide a clear
picture of airflow velocity and direction within air-conditioned spaces. Its high
precision airflow direction measurement 2-axis flow sensors are able to not
only detect airflow velocity but also direction. Continuously monitoring airflow
direction makes it possible to ensure that air is always flowing exactly where it
ought to, thereby making optimisation of air-conditioner efficiency possible. It
also has a dust-resistant design, which means the sensors can be installed in a
wide range of environments.
Omron’s unique 3D flow channel sensor module design, created with flow
analysis technology, enables to isolate dust particles from the sensor, reducing
the impact of dust on the sensor chip, and thereby securing a high level of
reliability. By installing D6F-D sensors near server racks in data centres, it is
possible to ensure that air-conditioning is always set at optimum levels, and
thereby keep energy wastage to a minimum. When air flows diagonally in clean
rooms, particles tend to repeatedly accumulate in certain set places. The manner
in which air moves through clean rooms has a substantial impact on the level of
cleanliness that can be maintained. Gaining a detailed picture of airflow within
clean environments can, therefore, provide the information needed to optimise
their integrity.
Omron’s 2-axis MEMS flow sensor improves air-conditioning energy efficiency
Flexicon has launched Sanitary Tilt-
Down Flexible Screw Conveyor on a
caster-mounted frame that can be
manoeuvered through narrow aisles
and around corners. With the hopper,
support boom and conveyor assembly
tilted down, the unit fits through
standard doorways and orients the
conveyor tube horizontally, allowing
the flexible screw to be removed easily
for thorough cleaning and inspection.
The conveyor’s surge hopper, which is
configured for dust-tight connection
to the outlet of upstream equipment,
includes an air displacement vent with
cartridge filter that is equipped with
a reverse pulse cleaning system, which
dislodges accumulated dust with short
bursts of compressed air, returning the
dust to the hopper on a timed cycle,
maintaining operating efficiency.
Material flows through the
hopper into an adapter that charges
the conveyor. The flexible screw is
driven only at the discharge end and
does not require any bearings or seals
within the product contact area. The
conveyor transports bulk ingredients
ranging from sub-micron powders to
large pellets, while the gentle rolling
action of material being conveyed
prevents the separation of blends.
Flexicon launches tilt-down flexible screw conveyor
Amcor Rigid Plastics has expanded the use of its
unique Roll-On Pilfer-Proof (ROPP) finish design for
aluminium screw-cap PET bottles to meet growing
market demand for premium packaging for the wine
and spirits segments. The ROPP finish design, available
in 30-mm by 60-mm finish (750 ml) and 36-mm by
52-mm finish (1.75 L), enables a smooth conversion from
glass to PET with minimal changes on the glass filling
line. The ability to use the same aluminium closure for
glass on PET bottles is a major advantage, offering brand owners a similar filling
experience at reduced changeover and cost. In addition, brand owners are able to
mimic the premium look of glass and achieve high-quality aesthetics. The ROPP
finish containers are designed to withstand the top load required for aluminium
cap applications. PET bottles meet all required testing to ensure a secure seal with
the aluminium closure.
Various decorating options including custom printing and embossing are
available to upscale the aluminium closure. Aluminium screw-cap PET bottles
for spirits are convenient, lightweight, and shatter resistant. Amcor’s ROPP finish
bottle design also permits the elimination of a neck support ring, which enhances
aesthetics. For the 1.75 L stock bottle, a standard plastic pour restrictor – typically
used for glass bottles – is incorporated inside the bottle neck to prevent spillage.
For spirits makers, the switch to PET also delivers key sustainability benefits. PET
containers are lightweight, unbreakable, and easy to transport.
Amcor’s ROPP finish design extends to spirits market
TECHNOLOGY TRANSFER
Modern Food Processing | February 201322
As part of our endeavour to spread the technology culture, this section provides a means to promote and facilitate exchange of select technologies.
We strive to bring together suppliers of such technologies with suitable users for negotiations and industrial collaboration.
TECHNOLOGY OFFERED
Beverage maker An Indian firm is offering ‘three-in-one’
beverage maker, which is a portable kit
that allows the user to simultaneously
make three functional beverages as per
requirement. Using this, the consumer
can set up three different types of
fermentation simultaneously at one
particular temperature.
Areas of application
Beverage industry
Forms of transfer
Technology licensing
Chocolate manufacturing technology An Indian firm provides chocolate
manufacturing and snack extrusion
technology with machinery.
The firm supplies chocolate machines
like chocolate conches, chocolate
enrobers with cooling tunnel, one
shot chocolate moulding machines,
chocolate storage tanks, etc. The
machines are manufactured using
European technology.
Areas of application
Chocolate manufacturing
Forms of transfer
Consultancy, technical services and
equipment supply
Food-paste moulding machine A Thailand-based firm offers
a food-paste moulding machine
that produces cylindrical-shaped
food paste with both ends
sealed. This machine enables
faster production of food paste
with consistent size and hygiene, which
increases business potential in bigger
markets both locally and abroad.
Areas of application
It is useful in food processing industry
where the food products of cylindrical
shape are required
Forms of transfer
Technology licensing
Food processing machineryAn Indian firm offers all machinery for
processing fruits, vegetables, poultry,
meat and fish. Manufactured in Europe,
the machinery is easy to use and makes
high-quality food products. It also offers
ice-making machines.
Areas of application
Food processing, agro-based
industries
Forms of transfer
Consultancy, equipment supply,
turnkey
Liquid glucoseAn Indian firm offers a novel bio-process
technology for liquid glucose production.
The company has made a significant
progress in technical advancement of the
process.
Areas of application
Only for food and confectionery
Forms of transfer
Consultancy, technology licensing
Sugarcane juice powder (dried)An Indian firm offers technology for
making sugarcane juice powder using
spray drying technique. It is a natural,
healthy, safe and nutritious product from
sugarcane.
Areas of application Food & beverages sector
Forms of transfer
Consultancy, technology licensing
Technology for milk, fruit and cereal-based productsAn Indian firm offers technology
for processing milk products, fruit &
vegetable products and ready-to-eat &
ready-to-cook food products
Areas of application
Food processing industry
Forms of transfer
Consultancy, subcontracting, joint
venture, technical services, capacity
building, technology licensing, equipment
supply, turnkey, others
Technology for natural dyes/oleoresins An Indian firm provides assistance in the
manufacture of oleoresins/natural colour
extracts using latest technology.
Areas of application
Food colours/natural dyes
Forms of transfer
Consultancy, technical services,
turnkey
Vacuum sealer and gas injection machine A Thailand-based company is
providing technology for preserving
and extending shelf-life of food
products. Proper packaging is critical
for avoiding food spoilage. The
vacuum sealing and gas injection
technique prevents contaminating
microbes to enter the container,
thereby increasing the shelf-life of
the product.
Areas of application
Food p roce s s ing and
agro-based industries
Forms of transfer
Technology licensing
TECHNOLOGY TRANSFER
Modern Food Processing | February 201324
Coconut milk beverage An Indian entrepreneur is interested in
acquiring the technology for producing
& processing coconut milk beverage.
Areas of application
Food processing industry
Forms of transfer
Consultancy
Corn processingAn Indian company is looking for a
complete proposal/project report to set
up a dry milling corn processing plant
in Andhra Pradesh. Targeted finished
product is tinned corn, popcorn, corn
flakes etc. It is also interested to import
similar kind of plant & machinery to set
up the same in India.
Areas of application
Corn processing industry
Forms of transfer
Others
Extruder pilot plant An Indian company is seeking the
extruder pilot plant for manufacturing
processed cereal-based weaning food.
Areas of application
Infant food, supplementary food,
weaning food
Forms of transfer
Others
Food processing equipmentAn Indian company is seeking technology
and equipment for processing of fruits,
vegetables and other related products.
Areas of application
Food processing industry
Forms of transfer
Others
Food preservationA Thailand-based food and preserved
fruit trading firm is looking for efficient
technology to extend the shelf-life and
preserve food and fruit.
Areas of application
Food processing, confectionery and
pastry industries
Forms of transfer
Others
Fruit drinks-doy packA firm from UAE is interested
in acquiring the technology for
manufacturing fruit juices and drinks
using optimum formulation technology.
The firm needs technology providers,
consultants and price quotes for the
project based on turnkey & know-how.
Areas of application
Food processing industry
Forms of transfer
Others
Juice and food processingA company based in the UAE proposes
to establish a food processing plant that
would help process fruit juices, jam/jelly,
juice concentrates and pulp. Through
this plant, the company also wishes to
obtain valuable by-products like cattle
feed, fertiliser and raw materials for
plywood.
Areas of application
Food processing industry
Forms of transfer
Others
Rice husk ash to silica precipitatesAn Indian company is seeking the
technology to convert rice husk ash into
some useful matter like silica precipitate,
as the rice husk is rich in silica content.
Areas of application
Agro-based mills, which burn rice
husk for internal purposes
Forms of transfer
Others
Spice grinding and processing plant An Indian firm is seeking to set up a
spice plant and requires turnkey project
consultants for the same.
Areas of application
Food processing industry
Forms of transfer
Others
Virgin coconut oil production A Thai entrepreneur is interested in
acquiring the technology for production
of virgin coconut oil. He plans to set up
coconut oil production line with technical
co-operation from technology providers.
Areas of application
Food processing industry
Forms of transfer
Others
TECHNOLOGY REQUESTED
Share and Solicit TechnologyThe mission of Modern Food Processing is to spread the technology culture. Here is an opportunity to be a part of this endeavour by sending your technology on offer or
technology requirements. If you belong to any of these two categories, you are invited to furnish the techno-commercial details for publication. The write-up needs to be
as per the format of this section with information about the particular technology offered or requested, its areas of application and forms of transfer.
Contact us: Modern Food Processing, Network18 Media & Investments Ltd, ‘A’ Wing, Ruby House, J K Sawant Marg, Dadar (W),
Mumbai 400 028.Tel: 022-3024 5000, 3003 4672 � Fax: 022-3003 4499 � Email: [email protected]
Information courtesy: Dr Krishnan S Raghavan, In-Charge, Technology Transfer Services Group, Asian and Pacific Centre for Transfer of Technology (APCTT) of United Nations Economic and Social Commission for Asia and the Pacific (UNESCAP), APCTT Building, C-2, Qutab Institutional Area, New Delhi - 110 016, Tel: 011-3097 3758 (Direct), 3097 3710 (Board), Fax: 011-2685 6274, E-mail: [email protected], Web: www.apctt.org, For more information on technology offers and requests, please log on to www.technology4sme.net and register with your contact details. This is a free of cost platform provided by APCTT for facilitating interaction between buyers and seekers of technologies across the globe. After submitting technology offer or request to this website, you are requested to wait for at least two weeks for receiving a response from a prospective buyer / seeker through this website, before contacting APCTT for further assistance.
IN CONVERSATION WITH John LukeIN CONVERSATION WITH
We plan to bring in
R&D facilities in India and make it one of our research hubs for packaging
...says John Luke, Chairman and CEO, MeadWestvaco Corporation (MWV). In conversation with Mahua Roy, he reveals his big plans for India and highlights promising innovation areas for packaging solutions.
Ph
oto:
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26 Modern Food Processing | February 2013
27February 2013 | Modern Food Processing
John Luke
What is your market portfolio in India?We see significant opportunities for
higher quality and more innovative
packaging solutions in corrugated or
industrial markets, as well as many
consumer categories such as food,
beverage, healthcare and personal
care – largely due to the emergence
of modern retail and a fast-growing
middle class in India. We are starting
to see evolution in rigid packaging in
the country. It is being adopted rapidly,
thereby replacing flexible packaging in
many traditional product categories such
as cookies, crackers, biscuits, snacks and
few homecare products too.
In Pune, we have our manufacturing
unit. Our corrugated packaging solutions
mainly go into the agricultural markets,
ie packaging for fruits & vegetables that
help in their hygienic transport from
farm all the way to market. Our solutions
are aimed at industry and supply chain -
ready to be competitive in this rapidly
developing scenario in India.
Besides, we are also excited about
our caps and closures portfolio. With the
growing demand for convenience, caps
and closures call for renewed innovation.
Items such as ketchups, condiments,
etc have huge scope of absorbing this
innovation. It is imperative to upgrade
packaging, making it consumer-friendly.
What has been the status of corrugated packaging in India?The industry as a whole is served by
sub-par quality packaging. This greatly
brings in the need and acceptance for
high-quality packaging. It is necessary
for the industry to realise that packaging
is one of the most important parameters
for reduction of spoilage and waste.
How do you view India as a business destination?We are enthusiastic about the
opportunities in India. Even though
the overall GDP has been growing at a
slower rate in the country, if one looks
at the broader canvas, there are huge
opportunities in packaging. It can be
rightly said that no place in the world
is booming in economy as India. It is
an attractive market and we are excited
about expanding in India. If you look at
the figures, in India, per capita packaging
consumption is $ 10, whereas in its
contemporaries China and Brazil, it is
$ 40 and $ 100 respectively. In the US &
UK, it is way ahead, $ 400. This shows
the under-penetration of packaging in
the country, which can translate into huge
opportunities. We plan to invest more in
consumer & supply chain research. We
are now in the process of turning them
into solutions in the market. In course
of next three years, we plan to bring in
R&D facilities in India and make it one
of our research hubs for packaging.
What are your priorities for the Indian market?Our first priority is around executing
integration and expansion of Ruby
Macons, given how important a
stepping stone that acquisition is in our
growth strategy. At the same time, we
are looking at more than doubling the
capacity of our businesses in the country.
This not just includes scaling up the
manufacturing but also expanding our
presence in the relevant marketplaces.
We aim at capturing the latent demand
and essence & needs of the consumers
in the industry, which calls for much
higher quality. Apart from making our
innovations consumer-friendly and
attractive, we are also aiding the demands
of brands. Brands can benefit greatly as
they can enhance promotional features
on the packaging.
What are the areas of innovation for corrugated packaging? One of the most common observations
across retail stores is the presence
of dented or damaged corrugated
packages. Research shows that around
the world, consumers reject externally
damaged packages. It affects the brand
image directly. There is great potential
on this front to enhance strength of
packages. Also, there is a growing need
to increase strength in tertiary packaging
to withstand harshness of supply chain.
Besides, bringing in good printability to
help product stand out on the shelf is
another area of innovation.
One of things we learnt in Brazil
was the emphasis on reducing wastage.
So we concentrated on developing
products for the agricultural sector to
reduce the substantial transit related
damage of fruits and vegetables. We
developed a packaging solution where
fruits can be placed in an innovative
package and then loaded in an organised
manner. Virtually all of it made it to the
market unscathed, and gradually
contributed to make Brazil a net exporter
for fruits. We plan to replicate this
model in India and have invested greatly
in primary research. Using corrugated
packaging solutions will prove to be a
better alternative to the current practice
of loading directly in trucks or wooden
crates. Rotting food contributes largely
to greenhouse gas emissions and good
packaging solutions can help combat
this global problem. We are looking
at sustainable solutions to use lighter
materials and downsize the amount
of packaging.
Email: [email protected]
Can you mention one business etiquette you always follow?Maintaining engaging conversations with people and listening intently.
What causes do you care passionately about?In my 30 years with MWV, social development and environment are causes that have been driving the company’s philosophy.
Dear Reader,
‘Modern Food Processing’ solicits original, well-written, application-oriented, unpublished articles that refl ect your
valuable experience and expertise in the food processing industry.
You can send us Technical Articles, Case Studies and Product Write-ups. Th e length of the article should not exceed
1500 words, while that of a product write-up should not exceed 100 words.
Th e articles should preferably reach us in soft copy (either E-mail or a CD). Th e text should be in MS Word format
and images in 300 DPI resolution & JPG format.
Th e fi nal decision regarding the selection and publication of the articles shall rest solely with ‘Modern Food Processing’.
Authors whose articles are published will be sent a complimentary copy of that particular edition.
Published by Network18 Media & Investments Ltd, ‘Modern Food Processing’ one of the leading monthly magazines
exclusively meant for producers and user fraternities of the food processing industry. Well supported by a national
readership of over 80,000 and our strong network of 26 branch offi ces across India, this magazine reaches out to key
decision makers among the Indian manufacturers of food processing products, machinery and allied sectors. Brought
out in association with Hong Kong-based Ringier Trade Publishing Ltd (one of the world’s largest trade publishing
houses with more than 200 special interest titles and offi ces in every major country), it ensures that advertisers are
able to promote their products and services across the globe at no extra cost.
So get going and rush your articles, write-ups, etc…
Th anking you,
Yours sincerely,
An invite that rewards as well...
Manas R BastiaSenior Editor
Network18 Media & Investments Ltd‘A’ Wing, Ruby House,J K Sawant Marg, Dadar (W)Mumbai 400 028India
T +91 22 3024 5000F +91 22 3003 4499E [email protected] www.network18publishing.com
D +91 22 3003 4669
Business Insights •Technologies•Opportunities
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SPECIAL FOCUS
31February 2013 | Modern Food Processing
Photo: Nachiket Gujar;
Food styling: Chef Prabhakar,
Ovenfresh, Dadar, Mumbai
BAKERYBAKERY PRODUCTS Baking a new growth story .....................................32
PREMIUM BAKERY MARKETTempting consumers with sumptuous offerings ....34
GLUCOSE BISCUITS MARKETIs it losing steam against other bakery products? ...36
CAKES SEGMENTIt’s celebration time! ................................................40
ROUNDTABLESmall size packs, the next big thing for premium bakery manufacturers! ..............................42
Modern Food Processing | February 201332
Prasenjit Chakraborty
According to research findings
by Global Industry Analysts,
the global baked goods
industry is expected to exceed
$ 310 billion in 2015. The demand for
baked and pastry goods is being driven
by changing lifestyles, which leaves little
time to prepare meals. Busy consumers
are quick to buy convenient, baked snack
foods such as wraps and sandwiches. The
global baked goods market has shown
strong growth over recent years.Emerging
markets such as Middle East, Africa and
Asia represent good market potential
as Western lifestyles and eating habits
continue to be adopted in these regions.
India is also not far behind.
The bakery sector in India today has
an important place in the industrial map
of the country. Bakery products are mass
consumed in view of their low price and
high nutrient value. With rapid growth
and changing eating habits of people, such
products have gained popularity among
masses. The sector, typically, constitutes
cakes, breads and biscuits. It has achieved
third position in generating revenue
among the processed food industry.
No one can deny the fact that the
bakery industry has come a long way.
But, it is also fact that the industry is
largely unorganised in India. “The sector
is dominated by unorganised players.
There are hardly 50-60 players belonging
to organised sector who have driven
the changes. The unorganised sector
is fighting its own battle,” says Pradeep
Gopalan, Director, Hospitality First India
Pvt Ltd - the organiser of Hospitality
First exhibition.
Expanding the product basketThere was a time when bakery industry
in India was synonymous with biscuit
products only. However, the industry has
traversed a long distance with various
innovative products. During the last few
years, the industry witnessed considerable
innovation in savoury biscuits and
crackers. With the launch of Aliva,
Frito-Lay, the food division of PepsiCo,
introduced baked crackers to consumers.
Parle Products introduced sugar-free
cream crackers. Consumers are moving
towards savoury biscuits and crackers,
which have added health benefits.
Inspired by the development, regional
companies (such as Anmol, Bisk Farm
and Priya in Eastern India) are providing
strong competition to national players
such as Britannia Industries, Parle
Products and ITC. Apart from creating
competition, regional companies are also
inspiring the national brands towards
product innovation. “Earlier, biscuit was
the prime offering by bakery industry.
But recently, different kinds of cakes,
rusks, cookies, seasoning bread, pizza and
other products have been introduced in
the market. It is also believed that bakery
products - compared to other food
products such as namkeens, snacks etc -
are healthier, and thus gaining popularity.
Since the array of products offered by the
industry has increased, the marketshare
has also increased for bakery products,”
opines Om Prakash Gattani, Managing
Director, Gattani Biscuit Industries.
Growth driversThe rapid growth of bakery industry could
be attributed, to a considerable extent,
to the availability of better ingredients
for toppings, fillings, flavours etc. Such
ingredients are instrumental in bringing
the products closer to the customers.
Besides, exposure to outer world has
brought in many new players striving to
manufacture products of international
standards rather than products of low
quality. In this way, the number of players
is increasing slowly. More and more
people are starting to take this up as a
profession, after doing short- or long-
term courses at premier institutes such as
Le Cordon Bleu.
To facilitate further growth in the sector,
even bakery equipment manufacturers are
offering innovative solutions. For example,
Bühler has opened Bakery Innovation
Of late, reputed bakery product manufacturers in India have launched many innovative products to address the increasing consumer demand. By doing so, they are augmenting their marketshare as well. Even regional brands
are doing the same; hence making the bakery market truly competitive.
SPECIAL FOCUS Bakery products
a new growth story
33February 2013 | Modern Food Processing
Bakery products
Centre (BIC) at Uzwil in Switzerland.
Speaking on this, Prashant Gokhale,
General Manager & Head of Sales - Grain
Milling, Bühler India, says, “BIC offers
unique services in grain and flour analytics
as well as expertise in flour and baking
ingredients. The exceptional infrastructure
of the BIC includes state-of-the-art bakery
technology equipment as well as indepth
and comprehensive analytical services. The
experts at the Centre deal with issues such
as how to achieve optimal and consistent
flour quality and how to differentiate one’s
products in the marketplace by offering
specialty flours and innovative products,
and developing customised & sustainable
solutions for the global grain processing
food industry.”
With the innovation in technology
and availability of ingredients,
manufacturers are trying their best to
offer quality products. “Being unique is
always considered an added advantage.
It is essential to create a differentiated
product if one is looking towards creating
a brand image. If done properly, the end-
consumer starts identifying with it, and
slowly but steadily, one can create a niche
in market. If one creates run of the mill,
‘me too’ products, it is more difficult for
customers to identify with these products.
However, initially every company has to
copy the market leader to gain acceptance,
especially so in a volume-oriented
business such as biscuits - foods where
end-consumers have taste preferences,”
points out Ranveer Singh, Managing
Director, Bakefresh Biscuits Pvt Ltd.
Among the different categories of
bakery products, health sector seems to be
gaining traction in the market, especially
in the urban market. Says Gattani, “There
would be more focus on offering healthier
products with adoption of advanced
technology in food industry. However,
manufacturers are offering both indulgent
as well as healthier products. For example,
Britannia offers high fat cookies as well as
digestive biscuits. Indulgent products that
are linked to premium foods are in high
demand, such as those labelled ‘all natural’
or ‘organic’. Organic breads are coming
into the market, but because of lack of
expertise and price factors, these products
are gaining popularity at a slower pace.”
A cautious approachManufacturing of bakery products that
address health needs is a costly affair and it
is to be seen how rural markets accept such
products. Here price will play an important
role because success in rural market for any
product category provides volume. And
when it comes to costly products, volume
sale is imperative. “The health category
is growing slowly but steadily in India.
However, this has gained more acceptance
in the urban landscape mainly due to the
price factor. It would be interesting to see
how the industry shapes up and creates
health products that are inevitably more
costly and difficult to manufacture for the
rural population, which is more price-
sensitive,” concludes Singh.
Email: [email protected]
SPECIAL FOCUS Premium bakery market
Modern Food Processing | February 201334
Prasenjit Chakraborty
The biscuit industry in India
is worth ` 150 billion and
ranked as the third-largest
in the world. Of late, the
industry has been witnessing a shift
towards premium products. This shift
can be attributed to modern retail,
rising disposable income in B and C
class towns and health awareness. Even
people in lower income brackets are
upgrading from the glucose biscuits
to mass cream biscuits and mass
cookies. There are various segments in
the biscuit industry such as economy,
middle, premium and super premium.
If current trends are any indication,
then premium segment is likely to
register substantial growth in the
next few years. People involved in the
industry believe that premium segment
is growing at a fast pace.
Currently, biscuits catering to
the mass segment comprise around
70 per cent of the total market of India.
Due to the growing demand in the
premium segment, the share of the mass
biscuit segment may come down. “While
premium categories of biscuit are also
growing reasonably, it constitutes only
10-15 per cent of the overall growth of
the biscuit segment. The biscuit industry
predominantly consists of biscuits
that are priced low to cater to the
masses,” says K P Mohandas, Secretary
General, Indian Biscuits Manufacturers’
Association (IBMA).
Modern retail infusing growthIn the recent past, the industry has
observed more premium products in
the market and companies are actively
conducting research to offer products
that consumers desire. Why biscuit
manufacturers are giving thrust to the
premium sector? A closer look says that
it is the retail revolution that is infusing
the growth to the premium biscuit sector.
The retail sector in India is growing at
a phenomenal pace opening up many
new avenues right from providing job
opportunities to widening the market
for different products such as biscuits.
And premium biscuit manufacturers are
cashing in on this.
According to the Global Retail
Development Index 2012, India ranks
fifth among the top 30 emerging markets
for retail. The recent announcement of
the Indian Government with regard to
Foreign Direct Investment (FDI) in
retail, especially allowing 100 per cent
FDI in single brands and multi-brand,
has brought in positive sentiments in
the retail sector. Increased consumerism
with a capacity to spend on premium
items and increased spending power in
the hands of Indians are being reflected
in the biscuit segment as well. Today,
many Indians are travelling abroad and
are exposed to different cultures, and
hence seeking more varieties in food
products, garments etc. India’s internal
consumption is high; the consumption
pattern owing to diversity in culture,
religion and family values that encourage
spending on specific occasions keeps the
retail business in a healthy state.
Currently, there are many mini metros
across the country where modern retail
industry has seen encouraging growth.
Moreover, there is growing presence of
malls even in smaller towns of India.
All these have generated volume for
premium biscuits segment, and as a result,
the premium biscuit manufacturers are
coming out with new products. Perhaps,
since the last few years, the biggest
Tempting consumers with sumptuous offerings
The premium biscuit segment in India has been witnessing encouraging growth mainly due to rising disposable income, health awareness and
exposure to the outside world. But, it is the modern retail that has provided volume to the premium biscuit sector. Today, the presence of malls, hyper markets etc, even in smaller towns of India has facilitated
increase in consumption of premium biscuits.
Photo: Nachiket Gujar;
Food styling: Chef Prabhakar, Ovenfresh, Dadar, Mumbai
35February 2013 | Modern Food Processing
Premium bakery market
Source: Indian Biscuit Manufacturers’ Association
shift in the biscuit industry is towards
premiumisation. And when one segment
grows, the other segment feels its impact.
Here, the growth of premium segment is
at the cost of glucose segment.
Today, cream biscuits are also available
in smaller towns, which was not the case
few years ago. “People have become more
aware of the connections between health
& diet and are leaning towards premium
& healthy products. Indian consumers
are now willing to pay higher prices
for a better product. In the recent past,
India witnessed many premium products
that have flourished in the market and
gained wide popularity. For instance,
Britannia increased focus on its fortified
biscuit brand Nutrichoice, while Parle
launched Hide & Seek bourbon biscuits.
The increasing tendency of premium
products in the market is not only the
manufacturer’s interest but also the
consumer’s desire. On the other hand,
the international brands such as Oreo,
McVitie’s and Unibic are gaining much on
the strength of their premium products,”
says Om Prakash Gattani, Managing
Director, Gattani Biscuit Industries.
Within retail, the emerging sectors would
be food and grocery, apparel, electronics,
e-commerce, fashion and lifestyle.
Pack full of goodies According to Gattani, bakery producers
are aiming at increasing the presence
of premium products in all market
segments. The glaring example in this
direction is Britannia. “Its premium
product Good Day, which was originally
in a family pack size, is now also available
in ` 5 pack, and on the other hand, Parle
has come up with ` 5 pack of 20/20.
Moreover, the demand for ` 1 tikki pack
is immensely high in the rural areas. The
pocket size packs are attracting both kids
and the youth. This strategy seems to
have opened up doors for the people with
limited income to go for premium tastes,”
points out Gattani.
There is flurry of activities in the
biscuit industry of India; in the recent
years, a number of new regional biscuits
companies have come up that caters to
the taste of a particular region. And, the
national branded companies have given
stress on developing strong marketing
network. The recent packaging norm
introduced by the government is
expected to give fillip to the industry.
“The recent amendment in Legal
Metrology (PC) Rules 2011 (that is
effective from November 1, 2012) has set
certain standard pack sizes for biscuits
but exemption was given to value-based
packs with MRP between ` 1 and ` 10,
which indeed is an advantage for the
manufacturers to set any weight for these
pocket size packs according to their cost
of production. If we just look around
a shop, we will find a number of small
packs on sale of products ranging from
shampoo, jam, cakes, biscuits, wafers,
snacks, chips, etc. To conclude, Indian
market still has good scope for the small
pack size products,” states Gattani.
To be more precise, availability of
premium biscuits in smaller pack size
is one of the reasons why the products
are being well-accepted in smaller
towns. According to Indian Biscuits
Manufacturers’ Association, the per
capita consumption of biscuits in the
country is only 1.8 kg, as compared to
2.5 kg and 5.5 kg in South East Asian
and European countries, and 7.5 kg in
the US. Clearly, there is enough scope
for premium biscuit players to augment
their share further. But a lot depends
on what they offer.
Eyeing bigger pie of the marketAnother important point to look at is
can the premium biscuit manufacturers
maintain their margin against the
rising cost of raw materials? Any
further hike in price may affect the sale
of premium biscuits, especially in the
rural market. So, there has to be more
prudent approach for manufacturers
catering to premium biscuit segment.
As Ranveer Singh, Managing Director,
Bakefresh Biscuits Pvt Ltd, rightly
points out, “I think they are definitely
adding to the margins, but we should
carefully see what volumes are being
generated. Premium products command
a premium price, which have few takers.
Moreover, the whole marketing strategy
for this segment will be different and
costly. The offtake of such products is
more through modern trade outlets. I
feel it will take some time for premium
products to start generating large
revenues as a segment, and the biscuit
manufacturers will still look towards
getting volume sales and turnover.”
Email: [email protected]
Premium products command a premium price, which have few takers. Moreover, the whole marketing strategy
for this segment will be different and costly. The offtake of such products is more through modern trade outlets.
Ranveer SinghManaging Director, Bakefresh Biscuits Pvt Ltd
Availability of premium biscuits in smaller
pack size is one of the reasons why the products are being well-accepted in
smaller towns.
Annual production of organised biscuit manufacturing industry
Year Production (in lakh metric tonne)
2003-04 11.00
2004-05 12.55
2005-06 14.29
2006-07 16.14
2007-08 16.85
2008-09 17.50
2009-10 18.50
2010-11 19.00
2011-12 20.50
2012-13 10.50 (April to September 2012)
SPECIAL FOCUS Glucose biscuits market
Modern Food Processing | February 201336
Prasenjit Chakraborty
In the recent past, the biscuit
industry in India has seen a new
type of consumption pattern. The
glucose biscuit, which had the
largest marketshare earlier, is now losing
the battle to both cookies and cream
biscuits. The share of glucose biscuits is
steadily falling as companies such as Parle,
ITC, Britannia etc are focussing more on
cookies and cream biscuits due to growing
consumer demand for such products.
Besides the rising demand from consumers,
such categories also provide good margin
to the manufacturers. According to
estimates, in the first half of 2010-11,
the marketshare of glucose biscuits was
around 26.5 per cent whereas shares of
cookies and cream biscuits were 23.8
and 16.6 per cent respectively. However,
the share of glucose biscuits during
April-September 2012 has dwindled to
19.3 per cent in value sale while that
of cookies and cream biscuits rose
26.2 per cent and 22.2 per cent respectively.
As Ranveer Singh, Managing Director,
Bakefresh Biscuits Pvt Ltd, says, “Glucose
is still a large volume generator for most
of the biscuit manufacturers in India.
Having said that, Bakefresh as a policy has
not ventured into that segment since we
would like to create a more differentiated
market segment for ourselves.”
More choices for consumersThe recent past has witnessed a plethora
of value-added products in the biscuit
industry. Interestingly, the price difference
between cookies and cream biscuits is not
much when compared with that of the
glucose biscuit. It means consumers have
options to buy or taste a product, which
is different from glucose. This facilitates
the growth of cream biscuits and cookies.
“Glucose biscuits indeed happened to
be the primary choice in our days. But
with the upgradation in consumers’ tastes
and choices, the glucose biscuit market is
going down. This slide has been pushed
by the introduction of categories such as
cookies, cream biscuits, crackers, fortified
biscuits and cream wafers. At the same
time, biscuit manufacturers have been
able to achieve economies by offering
premium products at an incremental price.
Moreover, the availability of premium
products within the range of ` 5 and ` 10
packs have also impacted the stability of
glucose biscuits,” points out Om Prakash
Gattani, Managing Director, Gattani
Biscuit Industries. Besides taste, pricing
strategy of premium biscuits players
has an important role towards growing
marketshare of cookies and cream biscuits.
Encouraged by the response,
Parle Products, the largest biscuit and
confectionery manufacturer of India, has
entered the low-cost, choco-chip cookie
market with the launch of Happy Happy.
The new product is available across
markets in India at half the price of its
brand Hide & Seek, the comparatively
premium offering and market leader
in the category from the Parle group.
Parle has been in the market of making
indulgence biscuits for long time, with
products such as Hide & Seek, Milano
and Bourbon. The low-cost, choco-chip
cookie category in India is growing in
surplus of 15-20 per cent, as compared
to the regular glucose biscuit category.
The launch clearly signifies two things
- first more options in terms of price
for consumers and more challenges for
regular glucose biscuit segment. It is time
Glucose biscuits indeed happened to be the primary choice in our days. But with the upgradation in consumers’ tastes and
choices, the glucose biscuit market is going down. This slide has been pushed by the introduction of categories such as cookies, cream biscuits, cream wafers, etc.
Om Prakash GattaniManaging Director, Gattani Biscuit Industries
Is it losing steam against other bakery
products?Currently, the glucose biscuit segment is facing tough times as its share
has plummeted due to the rise in consumption of other bakery products such as cookies and cream biscuits. Taking due cognizance of the fact, glucose
biscuit manufacturers have taken some corrective steps to infuse growth in the segment.
Modern Food Processing | February 201338
Glucose biscuits market
for glucose biscuit manufacturers to add
more value to its product and come out
with new strategy to attract consumers.
According to Shalin Desai, Group
Product Manager, Parle Products, “Being
the largest player in the industry, it is
important for us to have a presence across
all categories of biscuits. Parle as a brand
stands for trust and great value to the
customers. The premium and low-cost,
choco-chip cookie segment is growing
rapidly, and with the launch of Happy
Happy, we would like to strengthen
our presence in the mass segment. Our
premium brand in the same category
Hide & Seek has done exceptionally well
since its launch and I am sure we will be
able to achieve the same for Happy Happy
in the coming days.”
Plight of the glucose segmentAny product having significant share
in the market for years together cannot
vanish all of a sudden. It is because many
manufacturers are largely dependent on
that category of products and will do
everything (giving new taste, look, and
adopting new marketing strategy) so
that the product survives in the market.
Glucose biscuit is a case in point. At
present, the segment (glucose biscuit)
is facing difficulty due to the growth
of premium biscuits but no one can
ignore the segment. Many believe, what
is happening in glucose biscuit is just a
temporary phenomenon.
Is glucose biscuit segment losing
marketshare to other bakery products?
Replies Gattani, “Yes, it is true that the
glucose biscuits sector is losing marketshare
to other bakery products. The increasing
purchasing power of the consumers
is adding to the affordable options.
The rising input cost has compelled
the manufacturers to go for innovative
products rather than sticking to glucose.
The bakery products manufacturers have
witnessed drastic growth and profitability
by offering premium range varieties.
The availability of attractive categories
of bakery products has diverted the
consumers’ interests; as such even the
rural consumers have now shown interest
in premium biscuit categories.”
Rejigging marketing plans However, a closer look says that many
manufacturers still have faith in the
segment (glucose biscuit) and believe that
the demand for such biscuit will bounce
back in the days to come. And what is
important here is that manufacturers (of
glucose biscuit) are doing R&D in this
direction. Taking this into account, bakery
players are rejigging their glucose brands.
For example, Parle Products has launched
Parle G Gold in May last year targeting the
urban markets. The product provides its
consumers a richer and better formulation
along with a bigger biscuit and a better
bite. It understands the need to indulge
consumers. The overall look of the biscuit
is wheatish brown with increased weight
of 6.7 gm per biscuit. Even the packaging
is done in a hazy Bi-Axially Oriented
Polypropylene (BOPP) material in a mix
of royal colours of red and gold connoting
the premium quality of the biscuit. The
colour, design and texture of the packet
are clutter breaking, thus appealing to the
consumers.
Similarly, Britannia Industries has
roped in Bollywood superstar Salman
Khan for its Tiger brand. It strongly
believes Khan’s appeal cuts across the
segment and geographies, which will
play a crucial role in further enhancing
Tiger’s core values through his association
in presenting the brand, its products and
promotional activities.
Down, but not outAll these activities are clearly directed
towards revamping the glucose biscuit
segment. Interestingly, all the glucose
biscuit brands such as Parle G of Parle
Products, Sunfeast glucose biscuit of ITC
Foods, Britannia’s glucose brand Tiger,
still contribute significantly to the overall
income of their companies. While cookies
and cream biscuits are discretionary
products, glucose biscuit is considered
more of a necessity. What is important
now for glucose biscuit manufacturers
is to offer more innovative products.
Reputed companies have already initiated
the process (in terms of taste, packaging,
celebrity endorsement); now it is time for
the regional brands to emulate it. Little
more innovation coupled with right pricing
strategy will help the glucose biscuit
segment to regain its lost ground.
Email: [email protected]
26.50%
23.80%
16.60%
19.30%
26.20%
22.20%
0
5
10
15
20
25
30
Glucose biscuit Cookies Cream biscuits
Biscuit categoriesM
ark
etsh
are
(in
%)
April-Sept 2010-11
April-Sept 2012
Share (in terms of value) of different biscuit categories
Source: The Economic Times
Northern Zone
Southern ZoneEast and North East Zone
Western Zone
Source: Indian Biscuit Manufacturers’ Association
25%
23%24%
28%
Pattern of biscuit consumption (on zonal basis) in India
SPECIAL FOCUS Cakes segment
Modern Food Processing | February 201340
Avani Jain
Bakery industry in India is
witnessing a growth curve.
This sector has indicated
promising prospects and has
been making rapid progress. The bakery
industry has achieved the third position
in generating revenue among all other
categories in the processed food sector.
The baked goods industry encompasses
products such as bread, cakes, biscuits and
pastries, among other things. The cake
segment is picking up well in the market
and demand for cakes is increasing
considerably. “As the population is
increasing and people are celebrating
even small occasions of life, the demand
for cakes is continuously rising,” opines
Lester D’Souza, Proprietor, Café Upper
Crust - a fast casual restaurant.
With rapid growth and changing
eating habits of people, bakery products
have gained popularity among masses.
There are various other factors that have
highly affected the demand for cakes in
India such as the desire for indulgent
foods to celebrate important occasions
of life. This is true for all the classes of
people and not a phenomenon restricted
to one section of society. Moreover, due to
increased purchasing power and exposure,
the demand for cakes and pastries has
only increased. Thus, as against what
was observed few years ago, the demand
for cakes has now percolated to tier 2
and 3 cities as well. The cake segment is
now exploring new markets and luring
customers from all sections of society.
Mapping the current trendsThe segment has matured to a great
extent in the past three to four years.
This has mainly happened due to two
reasons. First is the availability of better
ingredients for toppings, fillings, flavours
etc. Secondly, many new players striving
to manufacture products of international
standards rather than products of low
quality are coming into the market.
The number of players is increasing
slowly. In the years to come, many of
these newcomers will be expanding their
horizons into the retail segment.
Indians have always had a sweet
tooth. With more travel and exposure
to the worldwide market, people have
now started appreciating good quality
products, exquisite finishing and are
willing to pay the extra buck. Thus,
growth rate of cake shops is directly
related to the spending power. Today,
people are less hesitant about spending
money, leading to the possibility of
higher prices, and better products.
All these have motivated the
manufacturers to come up with new
varieties and flavours of cakes & pastries.
“Earlier, a cake or a pastry was only
limited to Black Forest. But today, people
are more open to try more variants and
flavours of cakes, and there are cakes for
every occasion right from baby shower
to engagements and weddings. These
days, people are also demanding more
personalised cakes such as the photo
cakes and the marzipan designer cakes,
which are more of theme-based cakes,”
notes Vaidehi Chokhani, CEO - Kabhi
B, Kanhai Foods Pvt Ltd - which offers
personalised cakes and a range of pastries,
baked items and snacks.
Recently, many bakers have gotten into
three dimensional cakes and theme cakes.
As the population is increasing and people are celebrating even small occasions of life, the demand for cakes is
continuously rising. Currently, there is also demand for big shaped and fresh cream cakes.
Lester D’SouzaProprietor, Café Upper Crust
Making birthdays and cakes synonymous, the bakery industry is credited with the accolade of presenting possibly the oldest example of a planned purchase of an indulgent product. With the new marketing strategies, the prospects for this industry, especially the cake segment, seem promising in the tier 2 and 3 cities where demand for cakes is increasing on a continuous basis.
It’s celebration time!
41February 2013 | Modern Food Processing
Cakes segment
Cutting off from the regularity, bakers are
now experimenting with ingredients such
as rice treats, and inculcating them into
cake designs. Some bakers even make
use of wooden planks for support. There
is also something called sugar crystal
sculptures, where they try and use them
as per the theme of the cake. To this,
D’Souza adds, “Currently, there is also
demand for big shaped and fresh cream
cakes. Further, with new developments,
these varieties will only increase.”
Challenges aheadDespite the growth of the segment, there
are certain challenges that need to be
dealt with so as to further provide a boost
to the industry. The cake business is not
a high revenue-generating business. With
commercial property rates so high, it is
difficult to sustain and have profitable
retail outlets. It is also expensive in cities
like Mumbai to expand the production
unit due to the same reason. At present,
the challenge for cake manufacturers is
to expand the consumption of packaged
cakes. In fact, this challenge is also a
significant opportunity for this particular
segment. With the right enablers from
product and supply chain, this is a
category waiting to explode.
Future trends Since the cake segment is growing at
a fast pace in the country, the segment
is bound to see positive changes in the
future. Chokhani concludes, “With new
innovations happening in this sector
and with the availability of sugar-free
products, less cream or even without
cream cakes in the market – keeping in
mind the demand from health-conscious
people – the masses will switch to cakes
and pastries from traditional sweets. As
for tier 2 and 3 cities, since people are
getting exposed to the current trends,
there would be more acceptability of
these desserts over traditional sweets and
we are expecting that the demand will
increase considerably, ie the cake will be
in demand not only on fixed occasions
but would be included into the day-to-
day meal in the form of desserts.”
Thus, with globalisation and
cultural integration, eating habits of the
discerning urban as also rural consumers
are changing fast. Increasing consumer
demands for healthy, convenient &
tasty food have prompted the bakery
manufacturers to differentiate and
innovate baked products, including cakes,
to capitalise on these trends.
Email: [email protected]
Earlier, a cake or a pastry was only limited to Black Forest. But today, people are more open to try more variants and
flavours of cakes, and there are cakes for every occasion right from baby shower to engagements and weddings.
Vaidehi ChokhaniCEO - Kabhi B, Kanhai Foods Pvt Ltd
SPECIAL FOCUS Roundtable
Modern Food Processing | February 201342
Small size packs, the next big thing for premium bakery manufacturers!
The Indian market is price-sensitive, which makes it difficult for the premium bakery product manufacturers to make their presence felt on a pan-India basis. Of late, they have come out with small-pack strategy to sell their products in remote corners of the country. Is it a right strategy? Prasenjit Chakraborty finds out …
By introducing small packs in the market, manufacturers make their products affordable to consumers. Today, such packs are selling in the
rural markets, which was not the case earlier. Consumers do not mind to test a new product if the price is affordable. This is possible only
when size of the pack of a particular product is small. If they like it, they do not mind to go for bigger packs.
EDITORIAL TAKE
The sales volume (unit wise) of
small-size packs are higher than
big-size packs. Packaging strategies,
particularly making products
available in smaller size packs, have
facilitated high sales as this makes
products affordable to every class of
consumers. Now, even the branded
companies have launched most of the
premium varieties in smaller packs.
Indian market has major
consumers located in the rural
areas. Generally, the products of
national and international players
are restricted to cities and towns,
whereas the rural areas are filled
with the products of the local
manufacturers. But now, people
are more erudite and the various
advertising mediums have made
them sensible about the premium
products. The small pack strategy
seems to open new avenues for
players as it attracts kids and youth,
who constitute a major chunk of
our population.
Ranveer SinghManaging Director,
Bakefresh Biscuits Pvt Ltd
This is already happening since
it is perfect to create a sampling
strategy and make your product
more accessible to a larger audience.
Once someone likes the taste of a
product, he/she is bound to come
back for it. However, if the product
is not accessible in the first place
due to the price point, it would
remain untasted. It is a fact that
small size is easy to consume for
the first time than the big size.
At the same time, it has been
observed that consumers do not
want to spend more for a big
size pack without experiencing
a product. They are much
comfortable to get small size pack
for the first time to check the
quality, taste of the product, price,
manufacturing date, etc. In the last
four to five years, it has been seen
that consumers had shown interest
in buying small packs for every
product as they consider it as first-
time investment.
Pradeep GopalanDirector,
Hospitality First India Pvt Ltd
The major advantage of small
pack size is that manufacturers can
gauge the impact of their products
among the masses. The small pack
strategy is a good option for the
biscuit manufacturers to reach out
to consumers who hesitate to try
premium products due to various
reasons. If you want premium bakery
products to have volume business,
you need to correct your packaging
size and only then you can have
volume sales. Today, if you go to any
kirana store, you will find that most
of the baked products available are
in small packs, hence affordable to
most consumers. Today, premium
biscuits are selling in the rural
market, which clearly indicates that
small-pack strategy is successful.
Many companies have adopted this
route and it seems that the trend will
continue. Consumers also associate
small packs with freshness because
they can consume it at a time and
there is no need to preserve it.
Om Prakash GattaniManaging Director,
Gattani Biscuit Industries
Modern Food Processing | February 201344
Avani Jain
Indian packaging industry is
growing at a CAGR of 15
per cent and is estimated to touch
$ 28 billion by 2014. Out of this,
food packaging contributes to 38 per cent
of market (tea - 3 per cent, snacks - 6
per cent, biscuits - 6 per cent,
confectioneries - 6 per cent, food staples
- 6 per cent and others - 11 per cent).
Taking into account this growth of
food packaging sector in the country,
many companies in the segment are
continuously involved in improving the
quality to serve their customers better.
Among them is the Ahmedabad-
based company Parikh Packaging Pvt
Ltd. Pramthesh Pandya, Head - Unit &
Business Development, Parikh Packaging
Pvt Ltd, notes, “Food is a thriving
industry with a large untapped potential.
The growth of food processing sector has
nearly doubled to 13.7 per cent during
the last four years. This has obviously
given a boost to the food packaging
segment and companies like us stand to
benefit from this.”
Cutting-edge infrastructureParikh Packaging Pvt Ltd, a venture
of Parikh Group, was established in
1999. In a short span, the company has
become a one-stop solutions provider
for all flexible packaging needs in
industries such as food, agriculture,
pharmaceutical, personal care, and many
more. Of all the solutions provided
by the company, the food packaging
segment has the largest share.
Sprawling across 20,000 sq yards,
the company has state-of-the-art
infrastructure, along with a dust-free
and insect-free premise. Its design
meets international standards in hygiene
required by food and pharmaceutical
industries. The factory houses three units.
Unit-1 has been recently revamped and
new machines are added to this section.
Unit-2 is the multilayer blown film unit
where the company carries out blowing
of its own films. These films are used
as a sealant layer in packaging and the
same unit has a separate segment for
making pouches.
Unit-3 has a proper segregation of
work, and operations are carried out in a
clean & highly controlled environment
similar to that of a pharmaceutical
company. First in the sequence is
the printing department, followed
by lamination department, extrusion
coating, slitting, packaging and dispatch
With the increasing disposable income, rising consumer awareness & popularity of processed food, etc, the demand for food packaging is growing at a fast pace. The companies in the segment have to continuously innovate to cater to this demand. One such company is Parikh Packaging Pvt Ltd, which strives to serve its customers in the best possible manner.
Defining new horizons for food packaging
Parikh Packaging Pvt LtdFACILITY VISIT
45February 2013 | Modern Food Processing
Parikh Packaging Pvt Ltd
sections. Pandya notes, “There is a clear
distinction between every technology/
department. The temperature and
hygiene level of each department is
maintained. We follow standards similar
to those of a pharmaceutical factory.”
The facility is a one-stop shop for all
printing and packaging solutions. Parikh
Packaging believes that infrastructure
and technology are must-haves to meet
high standards of quality. Hence, the
company uses the latest technology to
fulfill the needs of the customers and
also meet current market demands.
Pandya states, “Apart from the already
existing machines, the company has
recently deployed new technologies
such as 8 colour printing machine
having 300 mtr/min speed; solvent-
free lamination machine with 400 mtr/
min speed; slitting machine with 400
mtr/min speed; extrusion coating &
lamination machine with 300 mtr/min
speed; and shrink sleeve technology
with converting equipment. This added
capacity will help us to execute 1,100-
1,200MT/month volume.”
Enhancing qualityThe Quality Control Department at
Parikh Packaging is fully equipped to
meet the toughest standards set by clients.
Vigorous tests are carried out on all raw
materials and finished products to ensure
that the products are clean, hygienic and
defect-free. Checks are done at all stages
of production cycle. Technical assessment
of products verifies conformity to
customer’s specifications and customised
reports ensure total traceability. The
company is ISO 9000 and 2000 certified
and possesses 18-19 equipment for quality
testing at various stages.
Parikh Packaging is sensitive to the
current market trends and this could be
seen in its innovative products. Pandya
notes, “We are developing bulk bags for
grains, rice and pet food packaging with
1,100 mm height x 500 mm width x 200
mm gusset, which is the largest size bag.
Also, spout insertion at diagonal position
for liquid packaging is one of the specialty
pre-formed pouch product formats being
manufactured here. Diagonal zipper
instead of pouch width zipper pre-
formed pouch for free flow product such
as sugar/salt/tea is also launched by us.
In addition, we have launched lidding
laminate for food application, with
almost zero solvent retention.”
Addressing sustainability issuesBiodegradable laminates is one of
the specialities of Parikh Packaging.
Through this, it is trying to attain
sustainability. Another technology being
developed at the company is extrusion
laminates technology, which is solvent-
free. This is also developed keeping in
mind the current trends. “We are trying
to reduce material at source and energy
consumption during manufacturing. In
addition, we are taking every possible
step to reduce wastage,” avers Pandya.
Envisaging growth opportunities The food packaging industry in India is
growing at a fast pace and Parikh Packaging
Pvt Ltd, being an amalgamation of
family-owned business and a professional
set-up, has strong chances to be a market
leader. The company exports mainly
to the US, Canada, African continent
and Middle East and is in the process
of opening offices in the US and UK.
Pandya concludes, “The company aims at
serving the consumers all over the world
by continuously developing and creating
value-added packaging products. We
also want to be a major player in the
global packaging market by 2018 through
innovation, quality, customer partnering,
support, operational excellence,
international best practices and world-
class competitive strengths. This is our
long-term plan; and as for the short-term
vision, we aim to achieve ` 500 crore
sales volume by 2015.” In a nutshell, the
company is trying its best to live up to its
tagline – ‘Beyond Expectation’!
Photo: Aamir Kadri
Email: [email protected]
We are trying to reduce material at source and energy consumption during manufacturing. In
addition, we are taking every possible step to reduce wastage.
Pramthesh PandyaHead - Unit & Business Development
Extrusion coating and lamination machine Products ready for dispatch
INSIGHT & OUTLOOK
49February 2013 | Modern Food Processing
READY-TO-EAT/COOK (RTE & RTC) FOODS
INSIGHT & OUTLOOK
FROZEN FOODSCool offerings on a platter! ............... ...................................................................................................50
BREAKFAST FOODSQuick-fix options rule the roost............................................................................................................52
INTERFACE - Vijay Uttarwar, CEO, Naturell India Pvt Ltd“Nutrition bars have been able to create a position in the market, which is full of snacking meals”............................. ...............................................................................54
ROUNDTABLEAre frozen foods meeting freshness needs of consumers?....................... .............................................55
HOUSEHOLD SPENDING Processed food vying for a bigger pie.......................... .........................................................................56
DECLINE IN SEAFOOD EXPORTS A short-term phenomenon or long-drawn challenge?......................... .................................................58
MACHINE VISION SYSTEMA key enabler to attain global quality benchmark ........................... ....................................................60
INSIGHT & OUTLOOK Frozen foods
Modern Food Processing | February 201350
Mahua Roy
A hot favourite of the Indian
consumer today, ironically,
is frozen food. From the
freezer to the microwave/
fryer, for a little less than three minutes
is all it takes to enjoy a hearty snack
or meal. Ready availability without
compromising on quality and freshness
is making frozen food market gain a
larger marketshare in the food processing
industry. “Frozen prepared foods are the
next best alternatives to fresh, cooked
food, especially on busy days, and help
in serving meals at short notice as and
when an occasion demands. Over the
past few years, increase in the number
of working women and changing trends
in food habits have led to greater
indulgence in frozen food. Additionally,
increasing number of nuclear families,
rise in disposable incomes, young singles
with little or no cooking skills, enhanced
awareness on healthful diets and increased
interest in ethnic and international foods,
are other factors providing impetus to
the frozen foods industry,” says Rahul
Kulkarni, Director - Marketing, West
Coast Fine Foods.
Battling scepticismThe category of frozen foods started to
gain momentum in the last few years. In
its initial days, it had to face consumers’
scepticism in terms of its health attributes.
However, the growing consumption
pattern of frozen foods has a completely
different story to relate. “Frozen food
in the past was restricted to categories
such as frozen fruits, and vegetables such
as peas. However, in the past few years,
traditional products that were usually
prepared at home have become readily
available in frozen form. Modern retail
has played an integral part in making
this a success,” says Harish Bijoor, CEO,
Harish Bijoor Consults Inc.
The Indian frozen food market is
estimated at ` 1,500 crore, and according
to industry experts, is expected to
become a category worth ` 3,750 crore
in another five years. “Frozen foods
have good growth opportunities as the
consumers are seeking convenience,
round-the-year availability of consistent
quality and safe packaged food. The most
potential channels for frozen foods are
modern trade and food services segment,”
says Pradipta Sahoo, Business Head
(Horticulture), Mother Dairy Fruit and
Vegetable Ltd.
Still an impulse buy?Most of the products in the frozen
food category are snacks and appetisers.
These are spontaneous buys and do not
require extensive prior planning from
the consumers’ side. It is driven mainly
by visibility, and modern retail has thus
a great responsibility in pushing the
sales. “The product portfolio of frozen
foods has been limited to a few product
categories and variants. Innovation is
required to present a bigger assortment
of products in this category to really see
it grow,” opines Bijoor.
However, marketers are working hard
to convert it into a planned purchase and
thus marketing communication is being
driven in that direction increasingly. The
products are positioned as saviours in
emergency situations, for instance, when
guests arrive uninformed, or as an easy
option for parties. Besides, workplaces
can also be increasingly encouraged as a
consumption point. As Kulkarni further
Freezers in Indian households no longer stock just peas and ice. A wide range of frozen foods is becoming favourites among consumers. These foods are readily combining taste, convenience as well as health – the perfect combination for fast-track households of today.
COOL OFFERINGS ON A PLATTER!
Frozen food products are easy as well as fast to cook; they can be enjoyed even in workplaces and
outdoors. Being frozen, its convenience of longer shelf-life makes it an ideal solution for bachelors as well.
Rahul KulkarniDirector - Marketing, West Coast Fine Foods
51February 2013 | Modern Food Processing
Frozen foods
says, “Frozen food products are easy as
well as fast to cook; they can be enjoyed
even in workplaces and outdoors.
Being frozen, its convenience of longer
shelf-life makes it an ideal solution for
bachelors as well.”
Another characteristic of the
consumer that seems to be driving
this category is the want for variety.
Choices drive today’s consumer. “With
the expansion of the working class in
India and also with consumers’ desire
to experiment with different cuisines,
it is imperative to be innovative
with products,” says Rajesh Gandhi,
Managing Director, Vadilal Industries.
The category, in its early days, had
limited itself to products, which were
directly picked up from international
markets. However, with consumers
taking more interest in the category,
the players brought the Indian twist to
the food products. The recent entrant
Vadilal’s Quick Treat includes vegetarian
products such as samosas, parathas, naans
and curried vegetables. Currently, this
segment stands at 15 per cent revenue
share of overall sales at Vadilal and
the company plans to double its share
in the next three years, increasing it
to about 30 per cent. Besides, Godrej
Tyson’s Yummiez range of frozen food
products includes non-vegetarian items
such as chicken nuggets and seekh kebabs
and the favourite chicken tikka. Venky’s
is another big player in the category,
which deals in non-vegetarian products
such as chicken nuggets, chicken cutlets,
chicken patties, etc.
Product differentiationOf all the products in the frozen foods
category, there are few products that are
unique to the players in the market. The
rest are common to all. For example, most
brands offer frozen chicken sausages, or
aloo tikkis, samosas, etc. In such a scenario,
product differentiation surfaces as another
difficulty to stand out in the clutter.
Bijoor elaborates, “If a consumer wishes
to buy a frozen food snack, why should
a consumer pay a premium or prefer
brand A over brand B? The entry barrier
into the frozen foods category is much
lower.” This competition is projected to
intensify once private labels identify this
as an opportunity area. “Innovation in
both process and products is required
to succeed in the frozen foods segment.
The consumers look for value for money,
consistency in quality, convenience,
hygiene and food safety. The innovation
has to be directed towards addressing
this,” says Sahoo. West Coast Fine Foods
has attempted to create differentiation by
bringing in sea food specialties in the
frozen form.
Exploring other opportunitiesThe exceptionally high growth of food
services in recent times, especially the
Quick Service Restaurants (QSRs), is
abundantly offering a massive opportunity
area for the frozen foods sector. The edge
lies in the hygienic supply chain and strong
value-added brands. Expert processing
and product development to create
great tasting, safe, and healthy products
constitute the key to be successful in this
segment. A healthy business relationship
with the food services industry will surely
aid the growth of frozen foods, and this
plan is well-imbibed in the strategies
of the players. “We would be keen to
strengthen the Hotel/Restaurant/Catering
(HORECA) segment by launching bulk
packs for almost all our retail offerings,”
adds Gandhi.
Still a long way to go“Since frozen foods is not as evolved a
category in India as in other parts of
the world, tackling the mindset of the
Indian consumers who find it hard to
believe that frozen food is fresh and are
shying to try the category, is the main
focus as of now. Such a scenario calls
for strategising tactically that will help
the consumers understand the category
and will build on category acceptance as
a whole,” opines Gandhi. It makes a lot
of sense for companies in this segment
to focus on luring the consumers to
try the products on the shopping floor.
“Once the consumer is convinced about
the quality and taste of the product,
the probability of acceptance increases
manifold. Our marketing team goes extra
miles to reach the consumer and make
him/her taste the products. Moreover,
our new packaging and below the line
activities being our focus area along with
a judicious usage of print medium will
give voice to our brand,” adds Gandhi.
Besides, in terms of packaging, marketers
have tried to combat the hesitation of
consumers about buying frozen food by
the introduction of trial packs. These
cost less and are thus a better buy for
a consumer who is unsure about the
product and the category.
Other challenges involve the
penetration and thus distribution in tier
2 and 3 markets, which still struggle with
lack of adequate cold chain facilities,
and power cuts. As the products have an
expiration date and much time is wasted
in transportation, solutions need to be
devised urgently to address this.
The frozen foods segment is expected
to grow at a rate of 15-25 per cent. As
this is such an exciting market, one can
expect more entrants in the industry, thus
activating this segment furthermore.
Email: [email protected]
With the expansion of the working class in India and also with consumers’ desire to experiment with
different cuisines, it is imperative to be innovative with products.
Rajesh GandhiManaging Director, Vadilal Industries
Frozen foods have good growth opportunities as the consumers are seeking convenience, r o u n d - t h e - y e a r
availability of consistent quality and safe packaged food. The most potential channels for frozen foods are modern trade and food services segment.
Pradipta SahooBusiness Head (Horticulture), Mother Dairy Fruit and Vegetable Ltd
INSIGHT & OUTLOOK Breakfast foods
Modern Food Processing | February 201352
Mahua Roy
Around two decades back,
Kel logg ’s a t tempted
changing the breakfast
habits of a rigid consumer-
base like India, making them shift from
hot butter-dolloped parathas to milk
and cereals. It was a daunting challenge,
which involved category creation as well.
And today the company enjoys a 55
per cent marketshare in the ` 600-crore
breakfast foods segment in India. So
what makes the breakfast segment such
an interesting category that almost every
player in the Fast Moving Consumer
Goods (FMCG) sector is attempting to
grab a pie?
The breakfast warAccording to recent reports, two of
the country’s largest food companies,
Hindustan Unilever and Nestle India,
will soon launch oats, and liven up the
competition in the breakfast range.
Breakfast cereal maker Bagrry’s recently
had announced that it is looking at
acquiring companies or brands worth up
to ` 50 crore, and plans to launch an
upma brand, customised for India. The
company will also be investing ` 15 crore
on expanding the production capacity
and marketing activities. Not long ago,
Britannia forayed into this segment with
its new range of Healthy Start mixes of
upma (semolina), poha (flattened rice),
porridge and oats. Marico too entered
this segment with Saffola Oats. PepsiCo
is, however, the market leader in the oats
segment with its Quaker brand having a
35 per cent share.
Kellogg’s has launched its own range
of breakfast oats, besides introducing
numerous innovations in the corn
flakes and muesli categories. “While
there are challenges in changing Indian
consumers’ food habits, breakfast as an
occasion is seeing the maximum change.
The organised breakfast market is
under-penetrated at present, and new
entrants will help grow the segment
even as competition intensifies,” states
Harish Bijoor, CEO, Harish Bijoor
Consults Inc.
Category awarenessIt took almost a decade and a half
for a giant like Kellogg’s to create
awareness about benefits of corn flakes
as a breakfast item. Today, corn flakes
dominate almost 80 per cent of the
breakfast food market. Oats and muesli
as a category are gradually seeing
some activity and acceptance. “Indian
consumer awareness of branded oats and
muesli as a breakfast option is still quite
low. All brands will need to invest in
creating the right quality of awareness.
The point that oats are a good breakfast
food, much like idlis or dosas or poha, has
to be driven home in memorable ways,”
opines Anuj Chadha, Category Director
- Quaker, PepsiCo India Foods.
Oats by itself is ` 200-crore market
in India, growing at a compounded
average rate of 25 per cent according
to industry estimates. The opportunities
are huge in this segment. It is the right
time that the players come together to
promote the category as a whole, and
not just individual brands. This will
work in favour of the category, thereby
pushing sales. “A lot of experimentation
has taken place in last two to three years
in the breakfast category and with the
recent slew of launches of flavoured
As the old adage goes ‘one should eat breakfast like a king’. And food processing companies have finally taken this seriously. This has given rise
to numerous launches in the breakfast foods category in India.
Quick-fix options rule the roost
It is unclear whether consumers will take to Indian flavours in what is essentially a Western breakfast cereal
experience. The experience in Western fast food markets (aloo tikki burgers and tandoori chicken pizzas) appears to be positive though.
Harish BijoorCEO, Harish Bijoor Consults Inc
53February 2013 | Modern Food Processing
Breakfast foods
oats specially with local flavours, the
entire dynamics of the market has
transformed,” says Devendra Chawla,
President, Food Bazaar, Future Group.
What works for the consumer?“Trends in food categories differ from
one consumer group to another. In
urban areas where health awareness
has increased along with the spending
power and preference for convenience,
we can observe an increased popularity
for breakfast cereals, fortified beverages,
fresh fruits and juices. Consumers are
also shifting more towards Western
breakfast options owing to the increased
awareness about different cultures and
cuisines. Traditional breakfast including
rice and bread are still popular in the
semi-urban & rural areas and differ from
one region to another,” says Chaitra
Narayan, Program Manager, Chemicals,
Materials & Foods Practice, Frost &
Sullivan.
While one segment of consumers
prefer Western meals such as corn
flakes, muesli and oats, there is an
equally large segment that preferentially
favours Indian breakfast specialties
such as upma, poha and South Indian
snacks. Opportunities are, therefore,
well-defined for players in this segment.
“Companies in the breakfast segment
are looking to cash in on a surge in
demand for quick-fix breakfast options
in urban areas where the number of
double-income families and working
professionals are rising and consumer
lifestyle & food habits are changing.
These products are targeted specifically
at urban, working people and hence,
there is no price undercutting or margin
pressure. This helps the industry grow
in double-digits, in volume and value,”
explains Chawla.
Glocalising breakfastGlocalisation works wonders with
consumer psyches. When global brands
adapt to Indian environments and
introduce product offerings, especially
customised for the palate, it builds a
unique trust relationship with the brand
and induces a different level of consumer
loyalty. “It is unclear whether consumers
will take to Indian flavours in what is
essentially a Western breakfast cereal
experience. The experience in Western
fast food markets (aloo tikki burgers and
tandoori chicken pizzas) appears to be
positive though,” observes Bijoor.
Kellogg’s is all set to rolling out
variants such as pudina, tomato and
garam masala for its oats range and
is likely to follow the launch with
localised variants of its other products
as well. PepsiCo’s Quaker made a big
launch last year with Homestyle Masala
oats range, which includes strips of
carrot and tomato and Lemony Veggie
Mix oats has real pieces of capsicum.
“After bringing oats to the breakfast
table in India, the innovation had taken
a hit. With a number of players in
this market, the companies need to do
something different in order to stand
out,” adds Chadha.
McCain Foods contributed to the
breakfast foods portfolio by launching
frozen idlis. McDonald’s too changed its
strategy in the country by introducing
its breakfast range, thereby changing
the opening time of its outlets to 07.30
am. It can thus be agreed that the food
processing industry is betting big on the
breakfast range.
Email: [email protected]
BIG NAMES IN THE BREAKFAST GAME
Pioneering the cereal category in India, Kellogg’s is now looking at offering local flavours. Its range includes corn flakes, oats and muesli.
PepsiCo’s famous brand Quaker Oats launched new flavours Strawberry with Apple; Kesar with Kishmish; Homestyle
Masala and Lemony Veggie Mix.
Mohun’s, the brand offered by Mohan Meakin, remains one of the well-known and affordable brands of corn flakes in the country.
Sticking to its ‘good for heart’ communication, Marico’s brand Saffola extends its portfolio to include Saffola Oats.
GSK is the latest entrant in the oats category, with its extension to the ` 1,600-crore brand Horlicks.
This breakfast cereal maker’s current portfolio includes oats, muesli & bran and it is looking towards expanding in the upma space.
The premier bakery company recently introduced its RTE range of traditional Indian breakfast items via its brand Healthy Start.
Known for its mixes, MTR is repositioning itself in the breakfast category with rava dosa, idli, uthappa, dhokla mix. It is offering these in healthy oats variants as well.
Eyeing 20 per cent share in the instant mixes segment, ITC Foods launched rava idli, rice idli & rice dosa mix.
INSIGHT & OUTLOOK Interface - Vijay Uttarwar
Modern Food Processing | February 201354
How mature is the health snack bars sector in India? Nutritional bar is becoming a fast-growth
category. Changing lifestyles and modified
eating habits of India’s growing urban
population have propelled its processed
food industry. About 30 million upper and
middle class Indians consume packaged
food and 200 million more are projected
to do so in the next three years. Many
companies in the food sector have jumped
on the bandwagon to provide healthier
alternatives to liberate consumers from
the ill-effects of fattening products. The
converging economic and demographic
trends in India have laid the groundwork
for opportunity in nutritional bar segment.
Granola bar or cereal bar is a
popular snack today, available in most
supermarkets. But until five years ago, it
was unknown to most Indians. Naturell
was the first company to introduce
the concept of granola bars/nutrition
bars in the country in 2006 and has
cracked the market successfully under
the brand RiteBite. Today, there are
many competitors who have entered the
market including local and international
companies. However, RiteBite is the
market leader in the entire granola
bar/nutrition bar market. Naturell
India has a wide range of nutritional
bars in a wide range of variants catering
to different market segments, taste,
availability and price.
Who are the target audience for nutrition bars? RiteBite nutrition bars are positioned
as ‘on the go snacking bars’, whereas
our newly launched Max Protein Bar is
positioned as post-workout protein bar
or as a meal replacement bar. Under a
broad classification, we are positioning
Max Protein to consumers who fall under
two heads – the sportspersons and the
health-conscious consumers. They tend
to supplement other nutritional or health
products such as protein powders with
the protein bars. The health-conscious
consumers vary from people who workout
occasionally to keep in shape or as a
recreational activity to the people who
eat these products because these bars are
convenient to carry, filling to stomach,
acts as a mini meal and are as healthy as
our regular diet. Touch points for RiteBite
and Max Protein are gym goers, athletes,
health-conscious individuals, specialty
segments such as women having unique
health requirements.
Have snack bars been able to create a differentiation in the market?Nutrition bar is slowly moving from the
niche markets of gyms and health food
stores to mass-market outlets competing
with other health food products such
as protein supplement, sports beverages,
and so on. Driven by new ingredients,
packaging formats and changing
consumer behaviour, sports products are
finding their way into supermarkets and
convenience stores to satisfy consumer
demand for healthy and convenient
lifestyle solutions
Nutrition and snack bars have been
able to create a position in the market,
which is full of snacking meals. It is
crucial to balance both healthy lifestyle
and tedious work life in order to lead
happy life. People are now aware of
health benefits, which have resulted in
consumption of nutrition bars in their
daily routine. Nutrition bar, which offers
multiple benefits in a single serving, fits
perfectly well into today’s busy lifestyles.
What are the future expansion plans of Naturell?Customers are looking for more
choices and varieties in the nutrition
bars segment, with different flavours
and ingredients that we serve; hence
we continue to expand our product
portfolio. As we expand our product
portfolio, improving nutritional values
while maintaining the great taste of
our bar is also important to us. RiteBite
nutrition bars are catering to wide target
audience in various categories such as
protein bars, healthy snacking bars, diet
bars, breakfast bars, etc. We want to
maintain the market leadership position
through innovative products.
Email: [email protected]
…says Vijay Uttarwar, CEO, Naturell India Pvt Ltd. In an interaction with Mahua Roy, he shares his views, observations and predictions about the upcoming snack bar segment in India.
Nutrition bars have been able to create a
position in the market, which is full of snacking meals
INSIGHT & OUTLOOKRoundtable
55February 2013 | Modern Food Processing
Are frozen foods meeting freshness needs of consumers?
While the food processing industry maintains its stand that frozen foods are an upcoming category, the consumers are still struggling to accept the product attributes and come to terms with the fact that frozen foods are healthy, hygienic and safe. Mahua Roy speaks to industry experts to gauge their opinion about the strategies to succeed in the frozen foods category.
Creating consumer awareness is a daunting task before the industry to address the challenge of low penetration of frozen foods. Below the line
(BTL) activities at points of sale coupled with widespread communication by means of labelling, packaging and advertising in mainstream media
are some viable solutions. It is time the processed food industry collaborated to promote frozen foods altogether, rather than individual brands.
EDITORIAL TAKE
When it comes to frozen foods, the
urban population, which is hygiene-
and health-conscious, is increasingly
shifting from live chicken to value-
added chicken. Lifestyle changes
have been in favour of consumption
of Ready-to-Cook (RTC) products.
The edge lies in the hygienic supply
chain and strong value-added
brands. As a strategy to promote
consumption, we have left it to the
consumers to add their signature
touch, enabling the homemaker
to customise the finished products
according to family tastes. Expert
processing and product development
to create great tasting, safe, and
healthy products constitute the key to
be successful in this segment. Godrej
Tyson lays stress on innovative
poultry solutions and world-class
products, but accordingly customised
to suit local tastes. The challenge
lies in ensuring the ‘first buy’ of our
product. The product attributes then
ensure that we get repeat purchases
from the ‘experienced’ consumer.
Harish BijoorCEO,
Harish Bijoor Consults
Busy, time-crunched lifestyle results
in lesser food preparation time, which
has led to the growth in demand for
the frozen processed food. But this
market also presents giant challenges:
The frozen food market in India is
still at a nascent stage with limited
products, a comparatively low
consumer awareness levels and not
so efficient frozen food distribution
network. Besides, recognising that
freezing itself is a natural method of
food preservation without the use of
any preservatives or chemicals and
that it locks freshness & maintains
the nutritive value of food is a fact
not known to most consumers.
The growing demand for
convenience food has also
supported growth in frozen foods,
with consumers appreciating the
convenience of stocking up and
keeping easily prepared food at hand.
The perception barriers associated
with frozen foods will gradually
disappear as companies take prudent
measures to address the shortfall.
Rajiv SubramanianPrincipal – Consumer & Retail,
Tata Strategic Management Group
In the last few years, consumers in
India have gone through a dramatic
transformation in lifestyle by moving
from traditional spending on food and
groceries to lifestyle and convenience
food products, thus leading to growth
in home consumption of frozen
foods. With increasing penetration
of organised retail chains, there has
been an aid to the rising demand
for frozen food products. However,
there is low consumer awareness
about frozen foods. For the Indian
consumers, frozen foods is a new
category altogether and they are
still getting familiar with it. Our
research with consumers shows that
consumers do have misconceptions
about frozen foods. With boom in
modern retail, product sampling has
been made easier. Extensive product
sampling can be the best way to
tackle misconceptions faced by
consumers at point-of-sale, and thus
ensure that the end-consumers get to
taste the product first-hand without
buying the product.
Sushil SawantAVP,
Godrej Tyson Foods
INSIGHT & OUTLOOK Household spending
Modern Food Processing | February 201356
Rakesh Rao
Finding the link between
economic trends and consumer
purchases has always been
difficult, but it is becoming
increasingly vital as companies try to
plan their sales strategies across multiple
markets growing at very different rates.
While consumer spending in the
emerging markets – China, India, Mexico,
South Africa and Turkey – is expected to
grow between 7.7 per cent and 15.2 per
cent a year during the period 2013-16, US
spending growth will average 4.5 per cent
a year and UK’s will be just 3.6 per cent.
The world’s developed economies
are still dealing with the fallout from
the banking crisis of 2008. At the same
time, many emerging markets have seen
incomes rise significantly, providing
significant growth opportunities for
FMCG businesses looking to enter new
markets. Each market continues to differ
and a need for businesses to understand
their market remains integral.
As is typical in wealthy markets,
consumers in the US and the UK devote
less of their spending to food compared
to those in most emerging markets,
according to OECD data – although that
ignores the food service market, which
is enormous in the US, and increasingly
sizeable in China. Globally, food spending
is the priority for consumers, staying
strong in most countries throughout the
recession and keep on growing steadily
even as the global economy recovers.
Higher commodity prices have fed into
that growth, particularly when it comes
to commodity food, where suppliers have
few options to shift to cheaper ingredients.
Nevertheless, underlying this trend
are some sizeable shifts in spending
habits. The most obvious is the increasing
consumption of more expensive, prepared
foods, whether it is snack foods in
Mexico, breakfast cereals in India, or
cooking sauces in China.
India: A shift from commodity to processed food The traditional Indian breakfast used to
be cooked and ranged from chapattis to
dosas, depending on the region. Now, lured
by marketing strategies of food processors
(both MNCs and domestic) as well as the
need for speedier eating, wealthier Indians
are shifting to breakfast cereal. “Breakfast
cereals epitomises a nascent market with
considerable potential. These are gradually
replacing the cooked breakfasts made
from ingredients. Furthermore, these
traditional breakfast foods were regional
in nature (eg dosas or chapattis); so there
will be a gradual move towards national
CONSUMER SPENDING TRENDS IN INDIA � Consumers continue to shift gradually away from home-cooked food
� Demand for breakfast cereals is increasing as lifestyles become busier
� Higher spending expected in beverages market
� Food service market shows the slowest growth despite investment from multinationals
The recently published report ‘Convergence with Divergence’ – prepared jointly by economic forecaster The Economist Intelligence Unit and the consumer market expert Mintel – looks at household spending trends in the five major emerging markets of China, India, Mexico, South Africa and Turkey, and contrasting those with the developed US and UK markets. While the report focusses on the different Fast Moving Consumer Goods (FMCG) categories, we present here some of its interesting findings pertaining to spending on food and beverages.
PROCESSED FOOD VYING FOR A BIGGER PIE
($)
Sources: The Economist Intelligence Unit; Mintel
Mexico South Africa TurkeyUK USA India China
0
200
400
600
800
1,000
1,200
1,400
1,600
1,800
2,000
0
200
400
600
800
1,000
1,200
1,400
1,600
1,800
2,000
16151413121110090807062005
Food and drinks : Spending per capita
57February 2013 | Modern Food Processing
Household spending
“PREPARED FOODS AND PACKAGED DRINKS WILL DO BETTER”
…says Peter Ayton, Global Consumer Analyst, Mintel, while commenting on the household spending in India.
According to the report, spending on both prepared as well as commodity food in India during 2013-16 is expected to be lower than 2009-12. Why is it so?
There is general slow down in consumer spending expected over the next few years and
food will be part of this. There was a considerable price hike of many commodities in
global markets at the beginning of the past review period. While prices are expected
to rise for some foods in the forecast, these are not anticipated to be so high. Also, the
entry of international retailers is expected to put downward pressure on food prices.
Which segments will show higher spending rate in 2013-16 compared to 2009-12? Prepared foods and packaged drinks will do better. These are undeveloped markets
and will gradually replace unpackaged foods previously bought from markets
and small independent retailers, primarily among the growing numbers of urban
affluents. Tea provides a good example as does breakfast cereals.
As per the report, the food service market is forecast to grow 2.8 per cent a year during 2013-16 period (compared to 6.5 per cent a year during 2009-12). What are the reasons for this? The official food service sector has proportionally not done so well in recent years despite
the growth in the economy. Much food is still supplied by street vendors, which do not
get recorded in the data. Eating out is not part of popular consumer Indian culture as it
is in, say, China; many men get home-cooked lunches delivered to them at work.
food habits,” opines Peter Ayton, Global
Consumer Analyst, Mintel.
India’s food market has changed over
the past few years, as consumers shift
away from home-cooked commodity
food towards prepared food. The shift
has begun, but is likely to proceed
gradually, given the country’s huge wealth
disparities. Although spending on ice
cream, noodles, tinned food, snacks and
breakfast cereals is growing fast, Indian
spending on prepared food remains low,
even by South-East Asian standards.
Moreover, with total expenditure
growth decelerating after its strong recovery
in 2011, spending on both prepared food
and commodity food is likely to slow down.
This fits with India’s growing wealth, which
means that even the poor are spending a
lower proportion of their incomes on food.
Food prices are likely to moderate too, after
soaring in 2011.
Everything is relative though, and
food spending will continue to show
growth rates of over 13 per cent a year
during 2013-2016, around the level
of total expenditure growth. “Many of
the food markets, particularly packaged
products, are at the early stages of
development and there is huge potential,”
says Ayton.
The beverages market (alcoholic and
non-alcoholic) is expected to witness
buoyant growth. Growing demand for
non-alcoholic drinks, meanwhile, is
partly driven by health considerations,
with Indians particularly keen on
vitamin-enriched fruit juices. Explaining
the reasons for this buoyancy, Ayton
says, “It is mainly the undeveloped
nature of this market. For beverages,
there is still a large unpackaged
market not so suitable to national
distribution. Despite India having
the largest whiskey market in the
world, per capita consumption of
many other drinks is still low on a
global scale and the growing affluent
urban dwellers are providing a
prime market.”
India’s decision in September
2012 to liberalise its laws on
foreign retailing is likely to aid
faster growth of processed food &
beverages market. Ayton explains,
“One of the problems for food supply
is the basic nature of the distribution
system, with much food getting rotten
before reaching its destination. The
government hopes that by allowing
global retailers to trade, there will be
investment in, for example, chilled
storage facilities, thus raising efficiency.
Naturally, prepared food products that
have a long shelf-life are preferable to
suppliers for the same reason.”
Reference:� ‘Convergence with Divergence’ report
jointly published by The Economist
Intelligence Unit and Mintel. (To
download a copy of the report visit:
www.mintel.com/eiu)
Email: [email protected]
(%)
2013-162009-12
Sources: The Economist Intelligence Unit; Mintel
0
5
10
15
20
25
0
5
10
15
20
25
Total
spen
ding
Person
al ca
re
Beaut
y pro
duct
s
Food
serv
ice
Hou
sehol
d pr
oduc
ts
Clo
thin
g
Tobac
co p
rodu
cts
Alco
holic
drin
ks
Com
mod
ity fo
od
Prepa
red
food
Non
-alco
holic
drin
ks
Bever
ages
Annual average spending growth in India
INSIGHT & OUTLOOK Decline in seafood exports
Modern Food Processing | February 201358
Rakesh Rao
The period April 2011-
March 2012 was a landmark
year in the history of the
Indian seafood industry
since it recorded more than $ 3.5 billion
through the exports for the first time.
This is also the first time export has
crossed all previous records in quantity,
Rupee value and Dollar terms. Exports
aggregated to 8,62,021 tonne valued at
` 16,597 crore and $ 3,508.45 million.
Many believed that the industry
will better this record in 2012-13 with
much improved global market and
increased catch. The year (2012-13)
started on a positive note with seafood
exports during April-June 2012 showing
a healthy growth rate of over 15 per
cent compared to same period in 2011-
12. Experts believed that the increase
in demand, mainly for Litopenaeus
Vannamei shrimp and Black Tiger shrimp,
in the US and European markets would
raise India’s marine exports by over 28
per cent in 2012-13.
Frozen in crisis However, seafood industry suffered a
setback when the provisional figures
for first half of 2012-13 (ie, April-
September 2012) showed a decline in
India’s seafood exports, compared to
the same period in 2011-12. Exports of
marine products registered a decline of
6.91 per cent in quantity and 16.60 per
cent in Dollar earnings.
According to a statement of Seafood
Exporters Association of India (SEAI),
“The industry is passing through a tough
phase right now. Just a few months
back, we had been celebrating the
conclusion of our most successful fiscal,
surpassing all previous export records
and the $ 3.5-billion mark. Though the
current setback could be attributed to
some unforeseen developments in the
international scene, the impact has been
devastating.”
After a gap of around four years,
Europe (with a share of 24.2 per cent)
fell to the second spot after the US (with
24.3 per cent share) in the export table.
New regulations and certification systems
in markets such as China adversely
affected exports during the period.
Similarly, exports to Japan (which
was fourth-largest importer of Indian
marine products in 2011-12) was stalled
due to detection of ethoxyquin, an anti-
oxidant used in shrimp feed, above the
permitted level, for weeks. As a result,
exporters in Odisha and West Bengal
had to incur huge losses.
Real cause for worry While reasons such as global economic
slowdown, stringent quality measures
in importing countries, competition
from other Asian countries, have been
attributed to this decline in catch in
the first half of 2012-13, some industry
observers fear that this could be just a
tip of the iceberg.
Explains Biju Nair, Director, Goan
Fresh Marine Exports, “The mechanised
and traditional fishing was existing side
by side in a most profitable manner till
late 1980s. During those days, seafood
In spite of witnessing a healthy growth in the first quarter of 2012-13, seafood exports from the country registered negative growth during April-September of this financial year compared to the same period in 2011-12. Slowdown in developed markets, stringent regulatory issues in Japan and increased competition are some of the
reasons for this decline. But are these the real reasons? Let’s find out…
A SHORT-TERM PHENOMENON OR
LONG-DRAWN CHALLENGE?
Growth in export of Indian marine products (2007-08 to 2011-12)
Year Quantity in tonne
Value in ` crore
Value in $ million
Growth rate (in %)
Quantity ` value $ value
2007-08 541701 7620.92 1899.09 -11.58 -8.88 2.49
2008-09 602835 8607 1908.63 11.29 12.95 00.50
2009-10 678436 10048.53 2132.84 12.54 16.74 11.75
2010-11 813091 12901.47 2856.92 19.85 28.39 33.95
2011-12 862021 16597.23 3508.45 6.02 28.65 22.81Source: The Marine Products Export Development Authority
59February 2013 | Modern Food Processing
Decline in seafood exports
(marine resources) was mainly consisting
of only premium species such as shrimps,
kingfish, pomfrets, squids, cuttlefish, etc.
Soon after the introduction of deep sea
Chinese fishing trawlers in early 80s,
the landings of these prime species have
declined drastically and almost gone
extinct towards the end of 80s.”
Adds M V Swamy, General
Manager, Goan Bounty, “Since then, the
decline in the catch and destruction of
the sea bed has continued, though the
total figures of fish caught and exported
have shown steady increase till 2011-
2012. This is only because the fishermen
and the industry exploited commercially
unimportant and unexploited low-value
species such as pink perch, sardines,
ribbonfish, horse mackerel, etc, which
used to be dumped back into the sea or
used as manure when landed in excess,
prior to 1980s.”
Experts believe that the damage and
reduction in these low value varieties
was noticed after the introduction
of high speed bull trawlers in 2010-
2011. “In reality, the fish landings of
important varieties have steadily shown
decline from 1980s till date. It is not
during April to September of 2012-
2013,” asserts Nair.
The writing is on the wall In fact, a Greenpeace report released
in June 2012 warned that 90 per
cent of India’s fish resources are at or
above maximum sustainable levels
of exploitation. According to Areeba
Hamid, Campaigner, Greenpeace India,
“Current levels of mechanised fishing
are ecologically unsustainable and can
never employ the millions that currently
depend on non-mechanised fisheries
for their livelihood.” The report also
highlights ecological damage to marine
biodiversity caused by overfishing.
Capacity, intensity and technology
used in combination directly impact
populations of specific species of fish,
and also negatively alter ecosystems.
“If we continue in the same manner
to fulfill our greed, in a year or two, even
sardines and mackerels will not be seen
in the market, which was supposed to be
poor man’s food once upon a time. The
entire fishing industry and processing
will collapse,” warns Swamy.
According to Nair, the decline in
exports as seen in the first half of 2012-
2013 is not because of any temporary
and passing phenomenon such as
climatic change or cyclone etc. It is
because of the onslaught of deep sea bull
trawling on the seabed and degradation
of marine ecosystem. “Definitely there
would not be any improvement in future
till we take remedial measures,” he adds.
Need for a course correctionIn addition to accounting for close to
2 per cent of the national GDP and an
average annual output value of ` 42,178
crore, marine fisheries form an important
socio-economic component of the
coastal regions. The fisheries sector has
also been one of the major contributors
to foreign exchange earnings through
export. India’s fish exports were worth
over $ 3.5 billion in 2011-12, 45 per
cent of this export value comes from
marine capture fisheries.
The government aims to achieve
$ 6 billion worth of seafood exports by
2015. So what steps should be taken
to improve the performance? “It is
just impossible to improve the damage
caused in last three decades in a year’s
time. Irreparable damage must have been
done to the entire marine ecosystem.
This can be clearly understood and felt
by analysing the varieties & quantities
caught and exported from 1970s till
date,” opines Swamy.
According to him, following
measures should be adopted to improve
the situation:
� Suspend deep sea high speed trawling
and bull trawling
� Limit power/HP of engine of the boat
� Have two ban periods in a year, May 1
- August 15 and December 1 - January
31 (spawning period for cuttlefish)
� No new licenses for fishing boats.
And do not permit a new boat in
place of scrapped one because the
density of boats is already in excess
� The mesh size of the nets should
be restricted in such a way that no
fingerlings are caught
� Suspend catching of particular variety,
if found with fully grown eggs
� There must be a regular patrolling
on landing centres by authorities to
monitor proper implementation of
the measures
For a long-term benefit, these measures
should be implemented for the
entire coastline in India. For smooth
implementation, there must be a thorough
discussion and participation of all the
stakeholders of fishing such as union/
co-operative societies of mechanised/
traditional fisherman; prominent and
progressive boatmen; representatives
from processing industries, fisheries
colleges & fish research institutes,
government fisheries department, etc.
Nair notes, “If these corrective measures
are not taken immediately, the entire
industry and employment related to this
sector will be no more in near future.”
Email: [email protected]
Seafood exports in first half (H1) of 2011-12 and 2012-13
H1 2011-12 H1 2012-13 % Growth
Quantity (tonne) 37,4923 34,9009 -6.9
Value (` crore) 7,942.64 7,979.23 0.4
Value ($ million) 1,775.38 1,480.73 -16.60
Unit value ($/kg) 4.74 4.24 -10.40
Source: Business Standard
Current levels of mechanised f ishing a r e e c o l o g i c a l l y unsustainable and can never employ the millions
that currently depend on non-mechanised fisheries for their livelihood.
Areeba HamidCampaigner, Greenpeace India
Modern Food Processing | February 201360
Cou
rtes
y:
Cog
nex
In
c
Indian Food & Beverage (F&B) industry is witnessing a sea change. While
it has covered vast grounds with regard to adoption of novel processing
equipment, a large number of operations are yet to be automated.
Machine vision system can enable Indian manufacturers to achieve
global quality benchmark in a cost-effective way.
A key enabler to attain
global quality benchmark
Didier Lacroix
During the past decade,
India has emerged as one
of the key hubs for global
manufacturing companies
in the automotive, pharmaceutical,
packaging, food processing and
textiles industries. In 2010, Deloitte
Touche Tohmatsu ranked India as
the second-best global manufacturing
platform in the world, above traditional
m a n u f a c t u r i n g
countries such as
the US, Germany and
Japan. Innovation combined with
a talent pool of scientists, researchers
and engineers is more critical to
manufacturing growth on the global
stage rather than low-cost energy,
labour and regulations, it stated.
The manufacturing sector accounts
for nearly 17 per cent of India’s total
GDP and employs nearly 100 million
people (as per ASSOCHAM estimates).
Frost & Sullivan’s IPC Practice predicts
that by 2020, this would generate
25 per cent of the country’s GDP. However,
Frost & Sullivan analysts add that this
growth can only be realised through
adoption of factory automation, which
enables greater efficiency, productivity,
sustainability, global competitiveness and
compliance to standards.
The domestic manufacturing
industry is facing competition from
emerging manufacturing hubs in Asia
and South America. Increasing material
and labour costs coupled with process
inefficiencies are impacting Indian’s
competitive edge. India’s
future depends on adopting
appropriate automation,
innovation & technology;
and empowering its
talented, English-
speaking workforce.
Automation and global competitionAutomation in India has always been a
shop-floor tool rather than a business
performance enabler. When it comes
to core manufacturing processes,
manufacturers rely on labour-intensive
methods. Even with factory automation
in place, the technology threshold is fairly
low when compared to world standards
due to lack of knowledge and awareness.
Based on their prior experience,
significant investments are being made by
established manufacturing hubs in the US
and Japan in India to increase efficiency
and flexibility of their supply chains while
improving upon product features and
quality in the food processing industry. An
increase in the demand for such solutions is
already being witnessed in the Asian region.
Automation technology providers
offer variety of factory automation
Machine vision system INSIGHT & OUTLOOK
61February 2013 | Modern Food Processing
Machine vision system
technologies, including machine vision.
While manufacturing equipment and
robotics make products, machine vision
provides quality assurance, product
tracking and documentation for standards
compliance.
Machine visionMachine vision systems address three
critical areas in the manufacturing
process: identification, inspection,
and guidance. Identification refers to
tracking and tracing raw materials,
components and products throughout
the entire production cycle. It tracks
any industrial code, including engraved
or embossed serial numbers placed on
a product; and informs manufacturers
how, when and where it was produced,
about raw materials used to manufacture
the product, supplier identification,
and any number of other important
production data.
Inspection refers to presence or
absence checking and dimensional
checking where manufacturers make sure
that a part is manufactured to critical
dimension.
Guidance is the use of vision to locate
a part, feature, or pattern to automate
the mechanical handling of that part
during assembly, material handling, and
packaging processes.
Aiding quality missionMachine vision systems offer various
advantages such as:
� Identification (ID) systems, which
when used separately or together
help manufacturers improve their
manufacturing process and cut costs
� Create total visibility and
measurement by automatically
retrieving codes and other identifying
marks on raw materials, components
and products as they move through
the manufacturing supply chain
� Enable accurate, timely information
about a specific item, which can be
stored, retrieved, and analysed in
easy-to-use manufacturing databases
that, in turn, help manufacturers with
removing hidden inefficiencies in
material handling productivity and
tracking the flow of operations
By deploying machine vision system in
the production processes, especially in
the packaging line, food and beverage
manufacturers can increase the line speed
and bottom line as both inspection and
verification are done simultaneously,
eliminating packaging errors. Hence,
machine vision system can help Indian
food & beverage manufacturing
companies reduce costs while improving
throughput and quality.
Didier Lacroix is the Senior
Vice President - International
Sales & Marketing at Cognex
Inc. He has been with
Cognex for over 10 years
and has worked in the machine vision industry
for more than 20 years. For details, contact on
email: [email protected]
AUTOMATION TRENDS Machine safety
Modern Food Processing | February 201362
Prasenjit Chakraborty
With the continued
drive towards a more
dynamic and flexible
manufacturing culture,
manufacturers must not lose sight of the
importance of machine safety in every
aspect of their operations. By proactively
integrating safety, where productivity
and environmental considerations are
foundational elements, manufacturers
are better able to meet their long-term
business goals of better efficiency and
optimised assets, while protecting both
human and manufacturing capital.
With the enforcement of stringent
F&B legislation, there is no room for
compromising on safety and quality issues.
The focus is to protect the consumers and
their interests, while offering consistent
food products. Hence, consistent high
quality along with complete transparency
of the process is of high importance in
this industry. Automation solutions
can promote a better understanding
of production and business processes
in addition to ensuring quality through
precisely defined recipes.
Evolving machine safety marketOver the past decade, the perception
of machine safety solutions among
manufacturers of process and discrete
industries has evolved. A safe working
environment is no longer recognised as
a compromise on productivity. “Safety
in the workplace has been put into
the spotlight recently, and demand for
machine safety solution is expected to
grow in the days to come,” says Niju
V, Director, Industrial Automation &
Process Control, South Asia & Middle
East, Frost & Sullivan.
There are many issues involved in
machine safety such as specification,
assessment of risk, etc. When it
comes to food processing industry,
manufacturers have to be more cautious
while implementing this, because subtle
difference may affect the quality and taste
of food products. What is important here
is manufacturers must consider it as an
investment, which is lacking in India.
According to Chris Brogli, Business
Development Manager for Safety -
Global, Rockwell Automation, “Making
the decision to upgrade a plant’s
safety procedure and equipment is
not easy. It involves an investment in
understanding specifications, performing
risk assessments and engineering to
develop the appropriate circuits, systems,
procedures, validation methods, training
and other aspects associated with the
safety lifecycle. Many view this as an
additional cost and cause for delays.
However, safety-savvy manufacturers
view this as an investment with many
positive returns, which include process
optimisation and increased productivity,
improved system availability and
ergonomics, reduced injuries and
associated costs. Besides, such steps
improve morale of the employees and
help in team building.” He was speaking
at Safety Automation Symposium
recently held in Pune.
An emerging trendGlobally, more and more manufacturers
are developing food processing equipment
that adheres to internationally accepted
standards. They are investing in making
machinery safer so as to protect workers
as well as the equipment. It is essential to
carry out a design stage risk assessment
looking at mechanical and electrical safety.
Taking due note, many enterprises in
India have started to realise the necessity
of incorporating safety into machine and
equipment (M&E) during the initial
design and not to retrofit safety into M&E
after an accident. “The latter approach
not only causes loss in terms of disability
or injury to humans, but huge financial
burdens in terms of lawsuits, retrofitting
safety and needless to mention the loss
in production,” says Nitin Kumar TCV,
Engineering Manager, General Motors
Technical Center India Pvt Ltd.
Since machine safety has become
an important parameter for running
a successful business, companies are
creating manufacturing process that
utilises emerging technology in new and
creative ways to gain competitive edge
by reducing lifecycle cost and increasing
flexibility. These new processes can
fundamentally change the way people
interact with automated machinery. Today,
safety specifications are changing and
becoming increasingly global. It is time
for Indian food processing industry to go
for machine safety, which will ultimately
help to ensure more productivity and safe
plant environment.
Email: [email protected]
AUTOMATION TRENDS
The approach to machine safety in the Food & Beverage (F&B) industry is undergoing constant change with the emergence of new international food safety standards. Machinery manufacturers are concentrating more on an integrated approach while manufacturing machines, as food processors are opting for quality and safe equipment.
ENERGY MANAGEMENT Dairy processing
Modern Food Processing | February 201364
ENERGY MANAGEMENT
Avani Jain
Due to rising energy prices,
every segment of the food
processing industry is now
adopting various measures
for energy efficiency. Any organisation
or industry segment for that matter can
effectively manage its energy use and costs
by adopting a continual improvement
approach to energy management; for
instance, adopting practical yet simple
guidelines. Such guidelines or smart
strategies not only reduce energy
consumption but also minimise various
unwanted costs incurred by a company.
The dairy segment is continuously
striving to reduce energy usage and move
towards sustainability. Sham Chaudhry,
Ex-Assistant General Manager (Quality),
Gujarat Co-operative Milk Marketing
Federation (GCMMF), notes, “Energy
conservation is important in dairy
processing because it helps in minimising
the operating costs and waste, which can
also result in burden on the environment
on a larger scale.”
He adds, “Companies can ensure
energy conservation through frequent
energy audits by professional agencies
and plugging the gaps where needed;
maintaining records of performance
of all machines and sub-systems;
regularly reviewing data regarding
efficiency of all utilities including steam,
power, water, compressed air etc;
discussing on the above points in weekly/
fortnightly departmental meetings;
arriving on common solutions and
implementing them.”
Energy management programmeImproving how energy is managed by
implementing an organisation-wide
energy management programme is one
of the most successful and cost-effective
ways to bring about energy-efficiency.
Continuous improvements to energy
efficiency typically occur when a strong
organisational commitment exists and a
formal energy management programme
is in place. A good energy management
programme is required to create a
foundation for positive change and to
provide guidance for managing energy
throughout an organisation. Such
programmes always help in ensuring
that energy-efficiency improvements do
not just happen on a one-time basis, but
rather are continuously identified and
implemented in an ongoing process of
continuous improvement. Without the
backing of a good energy management
programme, such improvements might
not reach their full potential due to lack
of a systems perspective and/or proper
maintenance and follow-up.
Monitoring at each stageVarious opportunities exist within the
dairy processing industry to reduce
energy consumption while maintaining
or enhancing production. As part of
the dairy industry’s aggressive move to
reduce the carbon footprint and energy
consumption of the industry as a whole,
energy-efficiency improvements to dairy
processing facilities hold the key to
attaining this goal.
The most effective method to
improving energy efficiency in a dairy
processing facility is to implement energy
saving techniques across various levels
of production. At the component and
equipment level, energy efficiency can be
improved by preventative maintenance,
proper loading and operation, energy-
efficient choices for new equipment, and
the replacement of older components and
equipment with higher efficiency models
when feasible.
At the process level, process control,
optimisation, and integration can
In the present scenario, where there is shortfall of power throughout the country, adopting energy-efficient measures has become one of the major goals for the food processing industry including the dairy sector. Here are some practical guidelines for conserving energy during dairy processing.
Reducing cost with simplified energy saving solutions
Cheese slice packing machine at Parag Milk Foods’ Manchar Plant, Pune
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67February 2013 | Modern Food Processing
Dairy processing
ensure maximum efficiency. In addition,
implementation of new or alternative
process systems can improve efficiency
and reduce operating costs. At the
facilities level, efficient lighting, heating,
and cooling can reduce energy loads, and
implementation of combined heat and
power or process integration systems can
improve efficiency.
Finally, at the organisational level, a
strong company commitment to energy
management, augmented by energy
monitoring, target setting, employee
involvement and continuous improvement,
is essential to the long-term success of
energy efficiency improvements and its
associated cost benefits.
Practical guidelinesIt is extremely important to save energy
during dairy processing. There are ways
and means to do so but the basic steps
remain unchanged. So, some of the practical
guidelines for reducing energy consumption
during dairy processing include:
� Spreading awareness among the
entire workforce about the need for
energy conservation in all the sections
of the dairy.
� Training them for following desirable
practices to ensure judicious/efficient
use of energy.
� Energy monitoring of all utilities
(electric power, steam generation,
water used etc) is a prerequisite for
conserving energy. Energy monitoring
systems may include energy sub-
metering at the component,
equipment, or process level and can
be used to track various end-uses of
energy over time for energy-efficiency
improvement analysis.
� Use of Variable Frequency Drives
(VFD) in compressors, chillers,
blowers and fans.
� Reuse of water in coolers, heat
exchangers and evaporators. As a
thumb rule, the dairy should aim at
using not more than 1 litre of water
per litre of milk handled.
In a nutshellThe companies need to adopt
all the possible steps for reducing its
fuel and power consumption. They need
to pay attention to even minute details,
so as to achieve total energy efficiency
in their operations. Chaudhry notes,
“The future trend for conserving
energy during dairy processing would
include high level instrumentation and
automation. Further, usage of solar
heating system and power generation
through biogas (resulting from effluent
treatment plant operation) will also
assume importance.”
Thus, against the backdrop of
shortfall of power throughout the
country, the above mentioned steps
for optimum use of energy will help
the industry to reduce its energy costs
to a large extent. These are right
steps in the right direction and can
help the dairy companies to move
towards sustainability.
Email: [email protected]
POLICIES & REGULATIONS FDI in retail
Modern Food Processing | February 201368
Mahua Roy
What do towns such
as Zirakpur, Indore,
Meerut, Agra have in
common? They are in
the ‘favourites’ list of international retail
chains. German wholesale retailer, Metro
Cash & Carry, is planning to open new
store at Zirakpur in Punjab and Indore
in Madhya Pradesh. French retailer
Carrefour is targeting Meerut and Agra.
And the Fortune 500 number 1 company,
Walmart (through its JV with Bharti),
has made its foothold strong in 13 tier
II cities. With opportunities aplenty in
tier II cities, modern retail chains are all
set to enjoy the marketshare. What is
more crucial is that the opening of stores
by international retailers will change
consumption pattern in these cities by
generating employment and income
opportunities, attracting migrants and
fostering a cosmopolitan culture. “The
potential liberalisation of the FDI policy
presents retailers with an unprecedented
opportunity to expand into tier II and III
cities in the country. The entry of large
retailers into non-metro towns would
catalyse more demand from consumers.
These cities with their untapped clusters
have high potential for retail demand that
international brands can exploit,” says
Pankaj Renjhen, Managing Director –
Retail Services, Jones Lang LaSalle India.
The modern retail revolution in
India began in biggies such as Delhi
and Mumbai over a decade back and
gradually spread to Pune, Hyderabad and
Bengaluru as well as other tier I cities of
the country. These prominent locations
offered clear advantages to retail chains:
millions of potential consumers with
solid purchasing power, high level of
urbanisation, availability of quality retail
real-estate, and good infrastructure.
However, over the years, competition
intensified and rentals & operational costs
soared, affecting the overall profitability
of retailers. “As a result, many players
have begun to seriously look at growth
opportunities in smaller towns beyond
the metros where the competition is less,
rentals are still reasonable, and consumers
have begun to prefer the sophisticated
atmosphere of modern retail outlets over
crowded bazaars that they have been so
far accustomed to,” adds Renjhen.
Figures speak for themselvesWhile the modern trade sector as a
whole grew 28 per cent annually in 2011
nationwide, sales in the modern retail
stores in cities such as Jaipur, Indore
and Surat grew at about 40 per cent, 39
per cent and 27 per cent, respectively
as per AC Nielsen. Modern retail is
expected to grow by a whopping 50-60
per cent per annum in tier II and III
cities of India over the next few years,
as compared to only 35 per cent in
tier I cities. This indicates greatly that
shoppers in tier II cities are waking up to
the advantages that the modern outlets
bring in.
Trent Hypermarkets has 15
hypermarkets measuring 35,000-80,000
sq ft, including those in small towns
such as Aurangabad, Surat and Kolhapur.
Others like Spar have outlets in towns
such as Coimbatore, Vijaywada and
Mangalore spread across 35,000-40,000
sq ft. Bharti Walmart has its presence in
tier III towns such as Ludhiana, Guntur,
Meerut, Agra, Amravati and the like.
Uniform consumer dynamicsTier II and III cities display markedly
vivid characteristics at the current stage
of retail evolution. The success of modern
retail chains in tier I cities has made
several retailers eager to create the first
mover advantage and establish brand
loyalties in tier II cities. As per Technopak
Advisors, of the 700 upcoming malls in
India, almost 40 per cent will come up in
tier II and III cities, which also account
for large chunk of the approximate new
retail supply of 20 million sq ft a year.
Chandigarh, Ludhiana, Kochi, Jaipur and
Coimbatore are among those markets that
are being targeted by both value retailers
and premium international brands.
While some industry experts perceive
non-urban markets consumers to be
Small towns, the next MODERN TRADE
DESTINATIONIn September last year, the Indian Government relaxed norms for Foreign Direct Investment (FDI) in multi-brand retail. While this move is expected to cheer organised retailers, the bigger question is will it benefit the tier II and III cities?
69February 2013 | Modern Food Processing
FDI in retail
on par with their urban counterparts, a
section also believes that the non-urban
consumer is still cost-conscious. “The
unmet demand and the cost structure in
the tier II towns are much better than in
the larger metros. When it comes to food
retailing, consumption does not change
much from a smaller town to a larger city,
but the cost structure can change by as
much as 50 per cent,” opines Prof Srikant
Gokhale, Faculty, IIM-A.
The brands are thus keeping this
important market in mind before strategic
launches and marketing communication.
“Non-urban markets are must-go places
for every food brand looking to establish
itself across all segments. The non-
urban markets, though slow to adapt and
difficult to break-in, have astonishingly
high purchasing power. However, if the
product delivers the quality (read taste)
promise, the consumer will stick to that
brand with utmost loyalty,” says Rahul
Kulkarni, Director - Marketing, West
Coast Fine Foods.
Creating success storiesOne of the major reasons for failures in
tier II and III markets happens as a result
of low investments in market research. As
in case of any real estate, the onus lies on
location. Besides, maintaining a product
mix and store format customised for the
local population is a must. “Retailers need
to adjust their business model according
to the local tastes and dynamics of the
area. They have to study the market and
the customer profile and offer the product
mix accordingly,” says Kulkarni. Else they
will end up combatting the challenge
of ensuring repeat purchase and store
loyalty among consumers. The chains
strategise to have basket sizes gradually
upgraded with people buying more rather
than splitting their baskets across stores.
How China prosperedChina opened up to FDI in retail way
back in 1992 but was limited to 26
per cent. Ten years later, in 2002, that
cap was raised to 49 per cent. It was only
in 2004 that 100 per cent FDI in retail
was allowed. Today, China is a really
interesting example of how it transformed
Walmart USA. As China ramped up
its own manufacturing sector, through
subsidies, special economic zones and
other perks, as many as 15,000 Chinese
suppliers were serving Walmart China
in 2010. Exports to the US amounted to
$ 60 billion annually. Walmart China
now claims that 95 per cent of its
goods sold in China are sourced locally.
Replication of this strategy in India will
spell wonders for the local economy, and
tier II and III cities will play a pivotal
role in boosting this.
Prof Gokhale adds, “Of the top 250
retailers, only 50 operate in more than
10 countries. Of these, 37 are in China
and 18 out of them are already in India.
Barring few, most of the retailers are
facing tough situation on their home
turf. Modern retail in India is here to
revolutionise the economy.”
Email: [email protected]
Modern Food Processing | February 201370
Mahua Roy
Convenience tops the
shopping list of consumers
today. And not just in
metros. The category of heat
& eat has been a priority for innovation
among food processing companies. After
seeing a slump and slow growth in the
initial years, today this is one of the most
promising categories of processed foods.
With immense innovations and new
product launches, the consumer is spoilt
for choices in the supermarket aisles.
“Heat and eat/frozen food category is
estimated to be around ` 1,300-1,500
crore in 2011-12 and is expected to grow
at a rate of 20-25 per cent for the next
five years,” observes Chaitra Narayan,
Program Manager, Chemicals, Materials
& Foods Practice, Frost & Sullivan.
Experimenting with experienceBeing a consistent player in the
FMCG industry works well for the
new launches. Such companies have
a deeper understanding of consumer
psyche and needs, and are better placed
to come up with launches tweaked for
Indian consumers, sometimes, offering
customisations and availability based on
regional geographies. “The Ready-to-Eat
(RTE) arena has lately seen a wide array
of variants being launched. Companies
are launching foods, including snacks,
dals, non-vegetarian items and even
combo meals. The combo meals are
a combination of rice complemented
with a gravy item (dal or rajma). This
provides a complete meal for one. Along
with bringing in mass popular dishes,
companies are also launching products
that are not just country-specific,
but also region-specific. Region-
specific special dishes, though a niche
market, find many takers,” adds Mohit
Khattar, Managing Director, Godrej
Nature’s Basket.
HUL, ITC, Heinz, Britannia are
experimenting with an experienced
hand in this category with their range
of ready meals. Life in today’s world is
fast-paced and consumers are looking for
quick eating options. With this growing
demand, the Indian market has seen a
strong insurgence of RTE food, which
is fast gaining popularity among the
masses. These products are being well
marketed by companies that have been in
the FMCG arena for years selling a wide
variety of products, and also by companies,
which have recently made their mark in
the industry for RTE segment.
MTR that forayed into the RTE
segment way back in 1998 is set to
project ` 500 crore sales over the next
five years. ITC has gone a step ahead
and introduced product differentiation
by creating two distinct segments – the
premium brand Kitchens of India and
the mid-level market brand Aashirwad
series. It offers RTE products using
the experience of the popular Bukhara
and Dum Pukht restaurants at its hotel
chain. Godrej Yummiez, which comprises
vegetarian and non-vegetarian products
in its portfolio, has positioned itself as
a ‘party-maker’. Vadilal, for its Ready-
to-Cook (RTC) range, stresses on the
So who’s competing with the dal makhani at your favourite restaurant? No, not the new restaurant in town, but the neighbourhood supermarket that is stocking heat & eat meals, an upcoming category. So what makes this category so special? Read on...
Warming up the
market with convenience
One of the trends observed in the Indian RTE/RTC segment is increasing interest among consumer s
with focus on health- and diet-based products. Besides, new product offerings that include exotic/regional cuisines are being observed.
Chaitra NarayanProgram Manager, Chemicals, Materials & Foods Practice, Frost & Sullivan
STRATEGY Packaged ready meals
71February 2013 | Modern Food Processing
Packaged ready meals
instant, hassle-free cooking attribute, in
case there is the arrival of uninformed
guests or if there is a party at home.
Differentiation on the basis of cuisine
is also an intelligent trend being followed
by a few players. It gives them an edge
as per first mover advantage and higher
recall. Fieldfresh Foods’ Del Monte brand
has its own range of Italian cuisine whereas
Capital Foods’ Ching’s Secret brand offers
Chinese ready meals. Other interesting
feature is the foray of food services players
into this category, with the most recent
launch being one of northern India’s
oldest eateries Moti Mahal, credited with
creating the present day version of tandoori
chicken, dal makhani and butter chicken in
1920, which has entered the market with a
range of RTE processed foods.
Health as a propositionOne of the biggest issues plaguing the
ready meals industry is the misconception
about the health factor of the product.
While marketers aim to make this
category a part of the regular shopping
list of consumers, the consumers, on the
other hand, treat it as an experimental
meal. Addressing the skeptical mindset
of consumers is the top priority for food
processing companies today. “Consumers
need to be made aware that all RTC
foods do not contain preservatives and
that freezing itself is a preservation
technique. Besides, no synthetic colours
or additives are used. It is only through
awareness that consumers’ confidence
in frozen foods can be increased,” says
Rajesh Gandhi, Managing Director,
Vadilal Industries.
At the same time, new launches
are concentrating on highlighting the
health factor in ready meals. “One of
the trends observed in the Indian RTE/
RTC segment is increasing interest
among consumers with focus on health-
and diet-based products. Products are
increasingly being positioned under
‘natural’ or ‘no-preservative’ platforms.
Besides, new product offerings that
include exotic/regional cuisines are being
observed,” says Narayan.
The biggest activity can be seen in
the oils used in the ready meals. There
is wide adoption of new-age oils such
as canola, olive and rice bran, which are
aiding the food processing companies to
propel the health proposition. “Rice bran
oil has got a neutral flavour that augurs
well for food processing industry. Ready
meal manufacturers can be regulated
to use transfat-free oils like rice bran.
FSSAI needs to ensure some strict
regulations on the edible oil being used
by the food processing industry, especially
those producing deep fried foods,” says
Ravinder Pal Singh Kohli, Director, Jivo
Wellness Pvt Ltd. Similarly, olive oil is
being used in ready Italian meals.
Retail completes the puzzleApart from the urban socio-economic
development, it is the lucrative high
margins in RTE products that are dictating
the market’s fast-paced growth and new
players’ foray into this industry. The retail
industry will aid the ready meals segment
to gain further traction. The prime need is
to reach out to the right consumers. “With
restaurant costs escalating, consumers have
an easy option to buy readymade packs
without spending a lot or investing too
much time sourcing the ingredients to
make them. Modern retail is playing a big
role in pushing the convenience and health
attributes,” opines Kohli.
The RTE segment mostly attracts the
youth or the working women, so a right
placement is needed. “Consumers tend
to do a quick pick of chips and biscuits,
so the RTE or ready meal packs should
be placed along with such quick picks
strategically. Besides, the retailers should
also tie-up with companies and run
awareness, marketing and testing drives so
as to raise the consumption numbers. We
have also consistently attempted to offer
superior in-store experience to consumers
– not just through our friendly store staff
but also through association with relevant
food experts and renowned chefs. We have
worked with them to demystify world
food and make it easier to accept and use
by our consumers,” says Khattar.
Export marketsThere is the huge overseas market,
hungry for branded Indian RTE cuisines.
For example, as per figures provided by
ITC, its Kitchens of India brand sells six
times more in the US than it does in
India, reflecting a trend common to all
companies in the business, and one which
is easily explained. Customers overseas
do not have easy access to Indian food as
customers in India do. MTR’s RTE food
segment that contributes about 5 per cent
to its overall business is driven by exports,
ie 60 per cent.
Email: [email protected]
Consumers need to be made aware that all RTC foods do not contain preservatives and that freezing itself
is a preservation technique. Besides, no synthetic colours or additives are used. It is only through awareness that consumers’ confidence in frozen foods can be increased.
Rajesh GandhiManaging Director, Vadilal Industries
The Ready-to-Eat (RTE) arena has lately seen a wide array of variants b e i n g l a u n c h e d . Along with bringing
in mass popular dishes, companies are also launching products that are not just country-specific, but also region-specific.
Mohit KhattarManaging Director, Godrej Nature’s Basket
Differentiation on the basis of cuisine is an
intelligent trend being followed by a few players. It gives them an edge as per first mover advantage and
higher recall.
TIPS & TRICKS Dust explosion
Modern Food Processing | February 201372
Practical tips for safe handling of powdered substances
A combustible dust explosion hazard may exist in a variety of industries, including food (eg, candy, starch, flour, feed, etc). Over 70 per cent of all organic materials are combustible and have the potential to result in a dust explosion. The manufacture of food products involves storage and handling of materials such as grains and flours, which can give rise to fire and dust explosion hazards. Hence, it is imperative to take steps to prevent dust explosion.
Transport, storage
and handling of
organic materials
using silos, bucket elevators and
pneumatic powder transport can generate
dust clouds, which may be controlled by
the use of dust collection systems.
P r o c e s s i n g
operations such as
milling, spray drying,
blending, etc can produce potentially
hazardous dust clouds. In addition,
high temperature process operations
such as baking and frying can give rise
to fire and explosion hazards. All these
hazards must be assessed in a formal risk
assessment and the appropriate safety
measures must be in place to control the
identified hazards. These would include
a combination of hardware systems –
trips and explosion vents – and software
systems such as trip/testing procedures,
control of ignition sources and hazardous
area classification, per unit operation.
There are other
hazards that may
also need to be
controlled, such as those from flammable
gas (fuels for ovens), flammable liquids
and vapours (spirit-based flavourings and
cooking/coating oils).
Locate plant in
the open air or
in a strong steel-
framed building with lightweight panel
walls, so that the roof and wall cladding
panels can, if necessary, lift and act as
explosion relief. Within older brick/stone
built premises, provide the maximum
possible area of explosion relief, so far as
is reasonably practicable.
Seal joints and
leakage points
around powder
handling systems to prevent escape
and accumulation of dust in the
storage building.
Maintain scrupulous
cleanliness by the
use of a fully earthed,
centralised piped vacuum cleaning system.
Avoid the use of sweeping brushes and
compressed air except for non-dusty
cleaning activities.
Fit silos or bins
with explosion
relief and vent
to an unoccupied place of safety,
preferably outside the building. Ensure
that the venting system is designed to
an acceptable standard. Vent openings
should be unrestricted to allow the free
venting of an explosion.
Equip all explosion
relief vents with index
switches to close
down the plant in the event of explosion
relief being activated to prevent the onward
transmission of burning material.
Hammer mills are
often engineered to
be strong enough to
contain a dust explosion, but sparks or
smoldering particles may spread from the
mill to other more vulnerable equipment.
Associated cyclone/dust collector units
should be equipped with explosion relief
and a rotary valve at the discharge.
Grain throwers
pose a risk of
generating dust
and should not be used.Grain heaps
should be aerated to prevent self-heating
and may be monitored to detect any
temperature rise.
Reference: � The Health and Safety Executive, the
UK’s national regulator for workplace
health and safety
� Burgoyne Consultants Ltd
Email: [email protected]
Adust cloud of any
combustible material
will explode where the
concentration of dust in
air falls within the explosion limits;
and a source of ignition of the required
energy is present. Explosions and
fires within the food industry from
combustible materials are a known
hazard and they can have devastating
and irreversible effects. Common
processes generating explosible dusts
in the food industry include flour and
provender milling, sugar grinding,
spray drying of milk & instant coffee,
and conveyance/storage of whole
grains & finely divided materials.
Given below are some useful tips to
prevent fire and explosion hazards
encountered in the food industry from
dusty and powdered substances.
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33
11
44
66
77
88
99
10155
PROJECTS
73February 2013 | Modern Food Processing
Agro processing
Future Agrovet Ltd Project type
New facility
Project news
Future Agrovet Ltd is planning to set
up a new agro processing plant at Navi
Mumbai in Maharashtra.
Project location
Navi Mumbai, Maharashtra
Project cost
Not known
Implementation stage
Planning
Contact details:
Future Agrovet Ltd
Knowledge House,
Off Jogeshwari-Vikhroli Link Road,
Shyam Nagar, Jogeshwari (E)
Mumbai 400 060
Tel: 022-30841300
Fax: 022-66442201
Email: [email protected]
----------------------------------------
Agro processing
Programme for Rural Advancement Nationally Project type
New facility
Project news
The Bangladesh-based agro-processing
group Programme for Rural Advancement
Nationally (PRAN) has announced plans
to invest around ` 6.8 crore for the setting
up of an agro-food processing unit in
Tripura. The venture will be supported
by the Tripura Industrial Development
Corporation (TIDC).
Project location
Tripura, India
Project cost
` 6.8 crore
Implementation stage
Planning
Contact details:
PRAN
Foods Industriespran-RFI Center 105/1, Ga
Middle Badda, Dhaka 1212
Bangladesh
Tel: +880-2-9890345
Fax: +880-2-8829533
Email: [email protected]
----------------------------------------
Dairy processing
The Kaira District Cooperative Milk Producers Union Ltd Project type
New facility
Project news
The Kaira District Cooperative Milk
Producers Union Ltd (KDCMPUL),
popularly known as Amul Dairy,
is setting up a dairy plant in
Kolkata with an investment of over
` 100 crore.
Project location
Kolkata, West Bengal
Project cost
` 100 crore
Implementation stage
Planning
Contact details:
KDCMPUL
Amul Dairy, Anand 388001
Gujarat
Tel: 02692-256224/324
Fax: 02692-240225
Email: [email protected]
----------------------------------------
Dairy processing
Gujarat Co-Operative Milk Marketing FederationProject type
New facility
Project news
Gujarat Co-Operative Milk Marketing
Federation (GCMMF) will set up a
dairy unit in Thane district, Maharashtra.
The first unit will come up in the Vasai
area. The ` 140-crore plant will collect
around 10 lakh litre of milk daily.
Project location
Thane, Maharashtra
Project cost
` 140 crore
Implementation stage
Ongoing
Contact details:
GCMMF
Amul Dairy Road, Anand 388001
Gujarat
Tel: 02692-258506/07
Fax: 02692-240208
Email: [email protected]
----------------------------------------
Dairy processing
Milgram Milk Specialities Pvt Ltd Project type
New facility
Project news
Milgram Milk Specialities, belonging
to the Milgram Group, is setting up
1 lakh litre per day capacity plant at
Vandiperiyar (Idukki district, Kerala).
The unit will produce milk, paneer,
butter, ghee, etc.
Project location
Vandiperiyar, Idukki, Kerala
Project cost
` 1,000 million
Implementation stage
Planning
Contact details:
Milgram Milk Specialities Pvt Ltd
C/O Milgram Group
Pazhanganad
Kizhakkambalam
Ernakulam 683562
Kerala
Tel: 0484-2684123
Email: [email protected]
----------------------------------------
Milk processing
Parag Milk Foods Pvt Ltd Project type
New facility
Project news
The Pune-headquartered ` 1,000-crore
dairy company, Parag Milk Foods, plans
to scale up its production capacity by
setting up milk processing plants, one
each, in east and north India. The units
are likely to come up in West Bengal
and either in Haryana or Delhi. The
company will invest close to ` 100 crore
in these two plants, which are likely to
New projects and expansion activities are the barometers of industrial growth. These also present business opportunities to service providers like consultants, contractors, plant & equipment suppliers and others down the value chain. This feature will keep you updated with vital information regarding new projects and capacity expansions being planned by companies in the food & beverages industry.
PROJECTS
Modern Food Processing | February 201374
Information courtesy: Tendersinfo.com
1, Arch Gold, Next to MTNL Exchange, Poisar, S V Road, Kandivali (W), Mumbai - 400 067, Maharashtra, India
Tel: 022 28666134 • Fax: 022 28013817 • Email: [email protected]
come up within the next two years.
Project location
East and North India
Project cost
` 100 crore
Implementation stage
Planning
Contact details:
Parag Milk Foods Pvt Ltd
81-A, Mittal Court
Nariman Point
Mumbai 400021
Tel: 022-22844761
Fax: 022-43005580
Email: [email protected]
----------------------------------------
Milk processing
ITC Ltd Project type
New facility
Project news
ITC Ltd has commenced the
construction work on a milk processing
plant in Munger, Bihar. The company
is investing around ` 1.5 billion
($ 27.33 million) for the construction
of the plant, which will be completed
in a year.
Project location
Munger, Bihar
Project cost
` 1.5 billion ($ 27.33 million)
Implementation stage
Ongoing
Contact details:
ITC Ltd
Virginia House
37 J LNehru Road
Kolkata 700 071
Tel: 033-22889371
Fax: 033-22882252
Email: [email protected]
----------------------------------------
Oil seeds processing
Mep Cotton Ltd Project type
New facility
Project news
Mep Cotton Ltd is planning to set up
a new plant at Rajkot in Gujarat. The
project involves processing of oilseeds,
oilcakes by solvent extraction process
(excluding items reserved for SSIs).
Project location
Rajkot, Gujarat
Project cost
Not known
Implementation stage
Planning
Contact details:
Mep Cotton Ltd
305, Solitaire Complex
150 Feet Ring Road
Rajkot, Gujarat
Tel: 0281-2588316/17
Fax: 0281-2588318
Email: [email protected]
----------------------------------------
Rice bran oil
SSS International LtdProject type
New facility
Project news
SSS International Ltd is planning to set
up a plant at Raisen (Mandideep) in
Madhya Pradesh. The project involves
manufacturing of rice bran oil.
Project location
Raisen (Mandideep), Madhya Pradesh
Project cost
Not available
Implementation stage
Planning
Contact details :
SSS International Ltd
M-71(Mkt), First Floor
Greater Kailash-2
New Delhi 110048
Tel: 011-47572222
Fax: 011-29215560
Email: [email protected]
----------------------------------------
Rectified spirit
Jakraya Sugar Ltd Project type
New facility
Project news
Jakraya Sugar Ltd plans to set up a
30 KLD molasses-based distillery at
Watwate Village in Solapur district,
Maharashtra. The company will mainly
produce rectified spirit in this unit.
Project location
Solapur, Maharashtra
Project cost
Not available
Implementation stage
Planning
Contact details:
Jakraya Sugar Ltd
Chelekar Galli, Mangal Wadha
Solapur 413305, Maharashtra
Tel: 02188-221173
Fax: 02188-220523
Email: [email protected]
----------------------------------------
Rectified spirit
Sangamner Bhag Sahakari Sakhar Karkhana Ltd Project type
Facility expansion
Project news
Sangamner Bhag SSK Ltd plans to
expand its molasses-based distillery
from 40 KLD to 80 KLD by adding
another molasses, grain-based distillery
unit of 40 KLD at Amrutnagar, in the
district of Ahmednagar, Maharashtra.
The unit will produce rectified spirit.
Project location
Ahmednagar, Maharashtra
Project cost
Not available
Implementation stage
Planning
Contact details:
Sangamner Bhag Sahakari Sakhar
Karkhana Ltd
Amrutnagar, Post Sangamner S K
Taluka-Sangamner
Ahmednagar 422608, Maharashtra
Tel: 02425-225370/457
Fax: 02425-225425
Email: [email protected]
TENDERS
75February 2013 | Modern Food Processing
Latest Popular Tenders brought to you by www.tendersinfo.com
Vegetarian preparation machine & meal serving conveyorOrg : Al Khafji Joint Operations (KJO) TRN : 14323061 Desc : Provision of vegetarian preparation machine & meal serving conveyor BOD : February 11, 2013 Loc : Saudi Arabia BT : ICB_______________________________________________
Batch ice cream freezer Org : Karnataka Veterinary Animal and Fisheries Sciences University TRN : 13975840 Desc : Supply of batch ice cream freezer with air in corporation system (5 ltr capacity)BOD : February 11, 2013 Loc : Bengaluru, Karnataka BT : Domestic _______________________________________________
DCS machineryOrg : Dakshina Kannada Co-Operative Milk Producers Union LtdTRN : 14318473 Desc : Supply of DCS machinery/materials, power operated chaff cutter (3 hp), power operated chaff cutter (2 hp), hand operated chaff cutter, power operated milking machine, hand operated milking machine, milk pail (5 ltr cpacity)BOD : February 11, 2013 Loc : Mangalore, Karnataka BT : Domestic _______________________________________________
Milk and dairy productsOrg : Ministarstvo Pravosuđa, Uprava Za Zatvorski Sustav, Kaznionica U Glini TRN : 14206798 Desc : Supply of milk and dairy productsBOD : February 11, 2013 Loc : Croatia BT : ICB_______________________________________________
Laboratory equipment for food grainOrg : Maharashtra Agricultural Competitiveness Project (MACP) TRN : 14305469 Desc : Supply of equipment for setting up laboratory for food grain for MSWC warehouse; digital moister meter, computerised grain/seed counter, seed/ grain analyser, grain sampling trierBOD : February 12, 2013
Loc : Pune, India BT : Domestic _______________________________________________
Equipment for setting up food grain testing laboratory Org : Maharashtra Agricultural Competitiveness Project (MACP) TRN : 14296058 Desc : Supply and installation of equipment for setting up food grain testing laboratoryBOD : February 12, 2013 Loc : Pune, Maharashtra BT : Domestic _______________________________________________
Desert coolers Org : Northern Railway TRN : 14293604 Desc : Hiring installation operation and maintenance of desert coolersBOD : February 13, 2013 Loc : New Delhi BT : Domestic _______________________________________________
Milk and milk products Org : Jednostka Wojskowa Nr TRN : 14211855 Desc : Supply of milk and milk productsBOD : February 13, 2013 Loc : Poland BT : ICB_______________________________________________
Food and beverage processing, laboratory equipmentOrg : Výskumný Ústav Potravinársky TRN : 14201950 Desc : Equipment for food and beverage processing, laboratory equipment BOD : February 14, 2013 Loc : Slovakia BT : ICB_______________________________________________
Dairy plant complete with standard tools, accessories and spareOrg : Ministry of Defence, Bangladesh TRN : 14238941 Desc : Supply of dairy plant complete with standard tools, accessories & spare worth fast & slow moving of FOB value BOD : February 17, 2013 Loc : Dhaka, Bangladesh BT : ICB
TENDERS
Modern Food Processing | February 201376
Latest Popular Tenders brought to you by www.tendersinfo.com
Org: Organisation’s name, TRN: Tendersinfo Ref No, Desc: Description, BOD: Bid Opening Date, Loc: Location, BT: Bidding Type
Information courtesy: Tendersinfo.com
1, Arch Gold, Next to MTNL Exchange, Poisar, S V Road, Kandivali (W), Mumbai - 400 067, Maharashtra, India
Tel: 022 28666134 • Fax: 022 28013817 • Email: [email protected]
Milk and dairy productsOrg : Defense Logistics Agency, the US TRN : 14099431 Desc : Supply of milk and dairy products for Puerto Rico area BOD : February 18, 2013 Loc : The US BT : ICB _______________________________________________
Food containerOrg : Jednostka Wojskowa TRN : 14317323 Desc : Supply of food containersBOD : February 19, 2013 Loc : Poland BT : ICB_______________________________________________
Electronic milk analyserOrg : Dairy Development Department TRN : 14426140 Desc : Electronic milk analyser with ultrasonic water bathBOD : February 19, 2013 Loc : Idukki, Kerala BT : Domestic_______________________________________________
Sheep and goat milk processing equipmentOrg : Agris Sardegna TRN : 13771822 Desc : Supply and installation of equipment for the processing of sheep and goat milk BOD : February 19, 2013 Loc : Sassari, Italy BT : ICB_______________________________________________
Bulk milk coolersOrg : Punjab State Cooperative Milk Producers Federation TRN : 14465278 Desc : Annual contract for supply, installation and commissioning of bulk milk coolers of capacities 1,000 ltr, 2,000 ltr, 3,000 ltr & 5,000 ltr along with complete accessories & DG set BOD : February 20, 2013 Loc : Chandigarh, Haryana BT : Domestic
Water coolers and accessoriesOrg : Bridgend County Borough Council TRN : 14138253 Desc : Supply of water coolers and accessories BOD : February 20, 2013 Loc : The UK BT : ICB_______________________________________________
AutoanalyserOrg : National Institute For Environmental Studies (NIES) TRN : 14283638 Desc : Supply of auto analyser for the determination of nutrients concentrationsBOD : February 27, 2013 Loc : Japan BT : ICB_______________________________________________
Installation and management of distributors of hot and cold drinks and pre-packaged food Org : A S L Della Provincia Di Cremona TRN : 14193785 Desc : Service concession installation and management of distributors of hot and cold drinks and pre-packaged foodBOD : February 27, 2013 Loc : Italy BT : ICB_______________________________________________
Milk and dairy productsOrg : Krajská Nemocnice T. Bati, AS TRN : 14260245 Desc : Supply of milk and dairy productsBOD : February 28, 2013 Loc : Czech Republic BT : ICB_______________________________________________
Milk and milk products Org : Viešoji Istaiga Respublikine Panevežio Ligonine TRN : 14211874 Desc : Supply of milk and milk products BOD : March 07, 2013 Loc : Lithuania BT : ICB
EVENT LIST
77February 2013 | Modern Food Processing
NATIONAL
World Tea & Coffee Expo 2013India’s exclusive trade fair for all leading
global companies associated with tea
& coffee trade to showcase their latest
products and technologies; February
15-17, 2013; at Bombay Exhibition
Centre, Mumbai
For details contact:
Amita Salunke
Sentinel Exhibitions Asia P Ltd
B-603, Samajdeep, Adukia Road
Off S V Road, Kandivli (W)
Mumbai 400 067
Tel: 022-28625131, Fax: 022-28625133
Email: [email protected]
National Conference-cum-Exhibition on Food: Processing, Packaging & ExportA knowledge-sharing seminar and
tradeshow emphasising on the
opportunities in the food industry;
March 05, 2013; at Kanpur
For details contact:
Key2Green Pvt Ltd
E- 58, Ground Floor, Behind PNB ATM,
Old Jasola, New Delhi
Tel: 011-29949816, Fax:011-26940127
Email: [email protected]
Nutra India Summit 2013 An exclusive event for nutraceuticals,
functional foods, dietary supplements
and ingredients; March 13-16, 2013; at
Vivanta by Taj-President, Mumbai
For details contact:
MM Activ, 240, Kaliandas Udyog Bhavan,
Babasaheb Woralikar Marg
Near Century Bazaar, Mumbai 400 025
Tel: 022-24385007/9
Fax: 022-24379882
Email: [email protected]
AAHAR 2013 One of the comprehensive tradeshows
with emphasis on upcoming trends in
the food & beverage industry as well as
hospitality sector; March 14-18, 2013; at
Pragati Maidan, New Delhi
For details contact:
India Trade Promotion Organization
Pragati Bhawan, Pragati Maidan
New Delhi
Tel: 011-23378802, Fax: 011-23371492
Email: [email protected]
Food Technology ShowTradeshow, to be held along with
PackPlus South, will provide a one-stop
shop for food & drink technology, quality
assurance, packaging, retail solutions, food
safety and laboratory equipment; July
05-08 2013; at Hyderabad International
Trade Exposition Centre, Hyderabad
For details contact:
Print Packaging.Com Pvt Ltd
F 101, Tower No. 7, First Floor
International Infotech Park
Vashi Railway Station, Vashi
Navi Mumbai
Tel: 022-27812619
Fax: 022-27812578
Email: [email protected]
Food & Technology ExpoTrade show to gain an insight into global
trends in food & beverage processing and
allied technologies; July 26-28, 2013; at
Pragati Maidan, New Delhi
For details contact:
NNS Events & Exhibitions Pvt Ltd
Meri Delhi House, 25/10, East Punjabi Bagh
New Delhi
Tel: 011-46867500, Fax: 011-46867521
Email: [email protected]
Food Tech India – KolkataPremier exhibition dedicated to the
food processing, bakery and food service
industry; August 16-18 2013; at Milan
Mela Complex, Kolkata
For details contact:
N K Kapur & Company Pvt Ltd
C -151 A, Mayapuri Industrial Area,
Phase 2, New Delhi
Tel: 011-28117927, Fax: 011-28117930
Email: [email protected]
Annapoorna - World of Food IndiaOne of the leading and most
recommended B2B food & beverage
shows, with an advanced range
of processed products on display;
September 23-25, 2013; at Bombay
Exhibition Centre, Mumbai
For details contact:
Federation of Indian Chambers
of Commerce & Industry
Federation House, 1, Tansen Marg
New Delhi
Tel: 011-23738760/23738770
Fax: 011-23320714/23721504
Email: [email protected]
FI India 2013A premier exhibition & conference
for ingredients and specialty chemicals
used in the food & beverage industry;
October 03-05, 2013; at Bombay
Exhibition Centre, Mumbai
For details contact:
UBM India Pvt Ltd
Sagar Tech Plaza A 615-617
6th Floor, Andheri Kurla Road
Saki Naka Junction
Andheri East, Mumbai
Tel: 022-66122600
Fax: 022-66122626
Email: [email protected]
For details
Network18 Media & Investments LtdRuby House, 1st Floor, J K Sawant Marg, Dadar (W), Mumbai 400 028.
• Tel: 022 3003 4651 • Fax: 022 3003 4499 • Email: [email protected]
India’s premier industrial trade fair on products and technologies related to Machine Tools, Hydraulics & Pneumatics, Process Machinery & Equipment,
Automation Instrumentation, Packaging & Auxiliaries, IT Products, Electrical & Electronics, Material Handling and Safety Equipment.
AURANGABADMaharashtra,
Feb 22-25, 2013
HYDERABADAndhra Pradesh,
May 31- June 3, 2013
EVENT LIST
Modern Food Processing | February 201378
INTERNATIONAL
The information published in this section is as per the details furnished by the respective organiser.
In any case, it does not represent the views of Modern Food Processing
Japan Food Service Equipment ShowExposition catering to the growing
segment of food services with various new
technologies on display; February 19-22,
2013; Tokyo International Exhibition
Center (Tokyo Big Sight), Tokyo, Japan
For details contact:
Japan Management Association
3-1-22 Shiba Koen, Minato-ku
Tokyo, Japan
Tel: +(81)-(3)-34340998/34341988
Fax: +(81)-(3)-34348076
Email: [email protected]
Gulfood ExhibitionOne of the biggest tradeshows for the food
industry showcasing latest equipment for
processing & packaging; February 25-28,
2013; at Dubai International Convention
& Exhibition Centre, Dubai, The UAE
For details contact:
Dubai World Trade Centre
PO Box No: 9292, Dubai
The UAE
Tel: +(971)-(4)-3321000
Fax: +(971)-(4)-3322866
Email: [email protected]
Ingredients Middle EastTradeshow and conference on food
& beverage ingredients; February
25-28, 2013; at Dubai International
Convention & Exhibition Centre,
The UAE
For details contact:
Dubai World Trade Centre
P.O. Box. No: 9292
Dubai, The UAE
Tel: +(971)-(4)-3321000
Fax: +(971)-(4)-3322866
Email: [email protected]
China DrinktecInternational tradeshow on the beverages
industry; March 04-06, 2013; at China
Import & Export Fair Pazhou Complex,
Guangzhou, China
For details contact:
Adsale Exhibition Services Ltd
6th Floor, 321 Java Road North Point
Hong Kong, China
Tel: +(852)-(2)-8118897
Fax: +(852)-(2)-5165024
Email: [email protected]
Foodex JapanTradeshow and conference for the
food processing industry, with special
emphasis on organic foods; March 05-08,
2013; at Makuhari Messe - International
Convention Complex, Chiba, Japan
For details contact:
Japan Management Association
3-1-22 Shiba Koen, Minato-ku
Tokyo, Japan
Tel: +(81)-(3)-34340998
Fax: +(81)-(3)-34348076
Email: [email protected]
Ingredients RussiaPremier tradeshow for food ingredients
& additives; March 12-15, 2013, All-
Russian Exhibition Center (V.V.C),
Moscow, Russia
For details contact:
ITE Group Plc
105, Salusbury Road
London, The UK
Tel: +(44)-(207)-5965000
Fax: +(44)-(207)-75965111
Email: [email protected]
Global Natural Food & Machinery Industry ExhibitionTradeshow dedicated to latest technologies
in natural food processing as well as
packaging and kitchen equipment; March
28-31, 2013; at Changwon Exhibition
Convention Center, Changwon, Korea
For details contact:
Messe Korea Inc.
No 43, Apec-ro, Haeundea-gu
Busan, Korea
Tel: +(82)-(51)-7407707
Fax: +82-51-7407708
Email: [email protected]
IFFA 2013The leading international trade fair for
processing, packaging and sales in the
meat industry; May 04-09, 2013; at
Frankfurt am Main, Germany
For details contact:
Messe Frankfurt Exhibition GmbH
Ludwig-Erhard-Anlage 1
60327 Frankfurt a. M.
Germany
Tel: +49 69 75 75 0
Fax: +49 69 75 75 - 60 06
Email: [email protected]
Guangzhou International Coffee Equipment & Supplies FairSpecialised exhibition cum tradeshow
for the coffee processing & retail
industry; June 27–29, 2013; at China
Import & Export Fair Pazhou Complex,
Guangzhou, China
For details contact:
Guangzhou Huazhan Exhibition Planning
Company Ltd
Suite H, 9th Floor, Jinsui Tower, No. 900
Guangzhou Avenue Mid
Guangzhou, Guangdong, China
Tel: +(86)-(20)-38866965
Fax: +(86)-(20)-22223568
Email: [email protected]
Natural Products Expo AsiaInternational tradeshow for natural foods
attracting the nutraceuticals, ingredients
& health foods sector; August 29-31,
2013; at Hong Kong Convention &
Exhibition Centre, Hong Kong, China
For details contact:
Penton Media Asia Ltd
Unit B, 3/F, EIB Centre
40 Bonham Strand, Sheung Wan, Hong Kong
Tel: +852 2975 9051
Fax: +852 2857 6144
Email: [email protected]
BOOK REVIEW
79February 2013 | Modern Food Processing
Available at: Wisdom Book Distributors, Hornby Building, 1st floor, 174, D N Road, Mumbai 400 001Tel: 022-2207 4484/6631 8958, Telefax: 022-2203 4058, Email: [email protected]
Chemistry of food additives and preservatives
Author: Titus A M MsagatiPrice: ` 11,500
Reviewer: Tejas Padte, Lecturer, Ramnarain Ruia College
Food and package engineering
Author: Scott A Morris Price: ` 11,520
Additives and preservatives form an integral part of processed & packaged
food available today. A lot of challenges are encountered by food engineers
to incorporate these ingredients during product formulation. Adding new
ingredients to a food has an effect on its chemistry and structure as well as its
sensory characteristics. This book is an up-to-date reference guide on the range
of different types of additives (both natural and synthetic) used in the food
industry. It looks at the processes involved in putting additives and preservatives
to foods, and the mechanisms & methods used. The book contains full details
about the chemistry of each major class of food additive, elaborating not just
on functions of additives but also on their chemical mechanism. In addition,
it also covers new additives currently being introduced. The book contains a
special feature on quality analysis and food safety, two contemporary topics in
the food industry today.
This book is an ideal reference for food chemists, food safety specialists and
agencies, food processors who are working with additives and preservatives,
and food regulators & policy makers.
This book uniquely reflects the systemic, interconnected nature of the food
packaging industry. It takes a holistic approach offering comprehensive
perspectives to discuss critical interrelated topics such as economics, politics,
and natural resources in food packaging. The book also covers engineering
basics and food preservation principles.
Aimed at readers with varying levels of experience, this book provides
multilevel accessibility to each topic, allowing both students and professionals
to find useful information and develop technical expertise. It provides both
real-world examples and challenging problems in food packaging that require
consideration at several different levels. The book includes a special feature on
the packaging cycle, where the life of a package, from raw materials through
material conversion, food packaging operations, distribution, retail and recycling
or disposal by the consumer is elaborated in detail.
PRODUCTS
Modern Food Processing | February 201380
This section provides information about the national and international products available in the market
Looking For A Specific Product?Searching and sourcing products were never so easy.
Just type MFP (space) Product Name and send it to 51818
eg. MFP Fryer and send it to 51818
Reels for confined sanitary spaces
The SSN800 series stainless steel hose
reel features a narrow frame that makes
it ideal for mounting in smaller spaces.
With no paint to chip or potential for
rust and corrosion, this reel is ideal for the
food and beverage, dairy, pharmaceutical
and cosmetics industries. Typical
applications include washdown, chemical
transfer, potable water, food ingredient
transfer and even fire protection. It is constructed using fine
grade 304 stainless frames, discs and drum. It handles single ID
hose from ¾” to 1”, accommodates pressures up to 1000 psi and
sustains temperatures from 20oF to 400oF (-7oC to 204oC).
Hannay Reels
U.S.A
Tel: 518 797 3791
Email: [email protected]
Website: www.hannay.com
Pouch making machine
The high speed three side
seal pouch/stand up pouch
is available with two up
and four up zipper units.
Standing pouches with zipper can be made at 240 CPM.
Maximum film speed is 45 m/min. The patented ‘Wait Time’ and
‘Slow-Start’ feature to reduce set up time and material waste. It has
an original precise servo motor control system, individual servos
with tension dancers and segmented nip rollers that enhance
proper tracking of film. The machine allows control of print repeat
variations. It produces plain - clear or plain film, with no eye marks
and no mark sensor set-up. The print mode allows for ±0.1 – 1
mm of adjustment with each repeat (bags match repeat, not overall
length). This machine can be used to make standing pouches with
zipper for soup stock powder, dried foods, etc. The pouches with
zipper can be used to preserve content even after opening.
Reifenhauser (India) Marketing Ltd
Mumbai - Maharashtra
Tel: 022 - 26862711
Email: [email protected], [email protected]
Website: www.reifenhauserindia.com Microcut emulsifier
The multi-purpose high speed microcut
emulsifier is used for continuous process,
controlled and consistent size reduction.
The easily removable, hardened steel
tipped cutting rotors having no metal-
to-metal contacts provide long tool life,
easy cleaning and minimum product temperature rise. No
pre-run or adjustments are required. The machine is almost
maintenance free. It is ideal for fine pastes, wet spices (onions,
ginger, chilli, garlic), peanuts, vegetables, fruits and confectionery,
meat emulsions for sausages, kebabs, etc, where protein swelling
is better. It is also useful for fish-head paste, flaking fish for
refabrication into portions, grinding fish or chicken skin for fat
recovery, sea moss, reduction for pet food, offal, feathers for feed,
etc. The outputs range from 600 to 1000 kg/hr.
Tricon
Pune - Maharashtra
Tel: 020-25652205, Mob: 09890192832
Fax: 020-25652451
Email: [email protected], [email protected]
Digital test gauge
The digital test gauge Accu-Cal Plus is ideal
for pressure measurement and for calibrating
pressure transmitters, switches and gauges.
Accu-Cal Plus digital test gauge offers
outstanding accuracy, resolution and stability
for pressure measurement and calibration
requirements. It is used extensively in process monitoring and
control industry. It is housed in waterproof casing of polished
stainless steel and rated IP65/NEMA4. Accurate stainless
steel pressure sensors offer models to cover from vacuum up to
10,000 psig with accuracy up to 0.05% of full scale. This test
gauge provides numerous user-configurable features including
adjustable sample rates, dampening, tare, custom engineering
units, minimum/maximum and password-protected field
calibration. A five-digit rotating backlit display with oversized
digits, 20 segment bar graph and high contrast provides superior
resolution and excellent readability in poor light conditions or
bad viewing angles. Temperature compensation circuitry and
multi-temperature calibration provides outstanding accuracy over
a temperature range of 0° to 50° C.
Cole-Parmer India Pvt Ltd
Mumbai - Maharashtra
Tel: 022-67162209/2222
Email: [email protected]
Website: www.coleparmer.in
PRODUCTS
81February 2013 | Modern Food Processing
Calorimeter
Calorimeter is suitable for
measuring reflected colour and
colour difference in a wide range
of application in food industry. It
has 8 mm measuring area and can
meet various measurements, from
all kinds of ingredients, foods, raw
materials and finished products. It has a redesigned data processor,
which features a large back light display for numerical or graphic
display of measurement data and a built-in thermal high speed
printer. The data memory now can store up to 100 target colours and
2,000 measurements. Several new colour spaces and pass/fail formulas
as well as indices for whiteness and yellowness, tomato index, citrus
index enhance the usage into various fields of applications. The
new user indices function allows the input of six different user- or
application-specific equations using CIELAB, XYZ, YXY values.
The communication languages can be set for English, German,
French, Italian, Spanish and Japanese.
Jay Instruments & Systems Pvt Ltd
Mumbai – Maharashtra
Tel: 022 - 23526207, Fax: 022-23526210
Email: [email protected]
Website: www.jayinst.com
Electronic rotary contact coder
Electronic rotary contact coder
(ERCC) is suitable for coding for
food and beverages, pharma, agro,
fertiliser, dairy industries. It operates
on a micro-processor based system
and is easy to learn, and less complex
to operate. This ERCC continuous coder is for manufacturers/
packers of packaged goods to print B.No, date of manufacture,
expiry date, price and other statutory information on packages,
containers, labels, cartons, pouches etc. It gives bigger printing
area up to 50 mm and has 4-6 lines of printing on various goods.
This machine is mounted on your parental machine and it works
in co-ordination with your mother packing machine. The speed
of this machine is co-ordinated with the parental machine and
coding up to 4 line with the stereo set. A specially formulated
fast drying universal coding ink is used for marking on the BOPP
surfaces (biscuit wrappers). It runs by signal system of proximity
switch and in-built timer operation.
Pic-Code Systems
Vadodara - Gujarat
Tel: 0265 - 2290936, Mob: 09825039844, 09825139823
Email: [email protected], [email protected]
Website: www.piccode.com
PRODUCTS
Modern Food Processing | February 201382
Closure feeding system
Fully automatic, hygienic and sanitation-friendly
closure feeding system is used for crowns, PP
caps, aluminium caps, etc. The system is suitable
for high-speed bottle filler machines up to 600
BPM in industries such as beverages, breweries,
distilleries, pharmaceuticals, dairy, etc. It ensures
the flow of closure in gentle and controlled manner into the crowner/
capper hopper, which nullifies the damage and bending of closures
remarkably. The system is self-mounted, as the dies do not require
any foundation and can be moved anywhere in the bottling hall.
Alien Fabricon (India)
Ahmedabad - Gujarat
Tel: 079-25855892, Email: [email protected]
Website: www.bottlingplantconveyor.com
Semi-automatic powder filling machine
The machine is basically an auger type filling machine.
The container/bottle/pouch is to be held manually below
the nozzle. As the pedal switch is pressed, the machine
starts dispensing through the nozzle. The required
quantity can be set with the help of microprocessor-based
logical panel control. A separate stirrer is provided for
stirring the powder in the hopper. All the parts coming in contact with
the product are made of SS304. The start/stop operations of auger screw
are controlled by clutch-brake combination and I/R sensor.
Shruti Flexi Pack Pvt Ltd
Mumbai - Maharashtra
Tel: 022-25955274, 25945274, Mob: 09892618924
Email: [email protected]
Website: www.indiamart.com/shruti-flexipack
Food waste disposal system
Kitchen garbage/food waste disposal system is used
for at-source disposal of all kinds of biodegradable
food waste generated in hotel kitchens and food
processing industries. Various models to suit each point
of food preparation area/vegetable preparation area/
non-veg preparation/butchery area/tableware wash/
landing table/dining area/wet and dry garbage room applications are
available. The system crushes all food wastes into a slurry form that pass
through the drainage. It protects hotels/foodprocessing industries from
contamination of bacteria, insects, files and rodents, foul odour, etc.
Sree Devi Enviro Pvt Ltd
Chennai - Tamil Nadu
Tel: 044 -24512850
Email: [email protected]
PRODUCTS
83February 2013 | Modern Food Processing
Incinerator
The fully-automatic incinerator is used for
incinerating solid, sludge, liquid, gas and chemical
waste. It comes with SOT burners, which cover
less space, and the complete incineration process is
smokeless due to the multi-chamber design. Waste
material is incinerated by a main SOT burner in the primary chamber
under controlled combustion conditions. The gases generated along
with volatile materials are completely burnt in the secondary chamber
through SOT after fire burner.
Steam-O-Tech Engineers (I) Pvt Ltd
Dist Thane - Maharashtra
Tel: 0250-2455288
Email: [email protected], Website: www.steamotech.com
Planetary mixer
The planetary mixer is a modern heavy-duty mixer
designed specially for uniform mixing by planetary
movement of beater (agitator). Detachable cylindrical
bowl with flat/hemispherical bottom of suitable
dimension and batter/dough hook/wire whip cage-type blade is
constructed out of SS-316/304/MS material. The bowl is jacketed for
heating or cooling. Mixer is designed to operate under vacuum to avoid
air entrapment in the product during mixing. The planetary mixer is
used in mixing of liquid-liquid, liquid-solid, solid-solid blending, such
as wet mass, ointments, creams, toothpastes, lotions, cosmetics, pesticides
and insecticide formulations, adhesives, colours & pigments, food and
confectioneries, ceramics, rubber compounds, resins, etc.
Paresh Engineering Co
Mumbai - Maharashtra
Tel: 022-28501794
Email: [email protected], Website: www.pareshenggco.com
Twist wrapping machine
The model 6IST double-twist wrapping machine
is used for wrapping chews, toffees and hard candy
& eclair products. It is available with a number of
standard features, such as Teflon liner in the feeder
bowl to prevent product damage, no sweet no wrapper sensor, paper
breakage sensors, paper jamming sensor, total product wrapped counter
and VFD speed control.
A M P Rose (P) Ltd
Bengaluru - Karnataka
Tel: 080-28473611
Email: [email protected], Website: www.amprose.co.in
PRODUCTS
Modern Food Processing | February 201384
To make the product of superior quality, it must
adhere to safety and contamination-free norms. This
makes the end-product well-accepted in the market
reducing its rejection rates.
Agnish Roy (Manager - Business Development)
Marsap Services Pvt Ltd
Wafer biscuit oven
The SW series fully-automatic wafer biscuit oven
is compact in terms of space requirement with
horizontal banking plates of 350 mm x 500 mm
size. This oven is used for making flat wafers
in large scale. It is available with 48 and 60 baking plates mounted
lengthwise. The SW series machines are also available for production of
hollow wafers, logos and deep patterns. These are made of robust steel
frame with a chain path and continuous line chain that carries the tong
carriages and baking plates. The conveyor of the oven with baking plates
moves on running wheels.
Gemni International
Secunderabad - Andhra Pradesh
Tel: 040-27896990, Mob: 09849746350
Email: [email protected], Website: www.gemni.com
Sugar pulveriser
This is a fine powdering and coarse powdering
machines for sugar. The sugar pulveriser and impact
mill are designed to grind sugar as per customers’
requirements. One does coarse grinding with high
capacity and another fine material but comparatively
less quantity. These are made with accuracy and precision with perfect
selection of type of grinding elements. Different capacity machines are
manufactured as per customers’ requirements.
Able Manufacturers
Hyderabad - Andhra Pradesh
Tel: 040-65974111, Mob: 09849271975
Email: [email protected]
Website: www.processmachines.com
Fruit miller
An efficient range of fruit millers, which is
apt for crushing and grinding fruits, tomatoes,
pineapples, chillies, etc, is available. The miller
has in-built rotators, which operates the crushing
process with great ease. These products require
low maintenance and are offered in different
capacities. The miller is used to crush fruits and
vegetables. Capacity ranges from 300 kg/hr to 3,000 kg/hr.
Suan Scientif ic Instruments & Equipments
Kolkata - West Bengal
Tel: 033-25342047, Mob: 09903872341
Email: suanscientif [email protected]
Website: www.suanscientif ic.com
Bag closer stitching machine
This portable bag closer stitching machine
comes with technologically advanced imported
transmission techniques for timing belt and
timing pulley. Unlike V-belt, the timing belt
does not slip or stretch, giving 100 per cent
power transfer. The auto oil pump lubrication
system supplies oil to all parts for smooth operation. The machine
is coated with special paints, which help to slow down the chemical
corrosion process thereby giving longer life. It comes with two 1/10
hp dust-proof speed motors at 8,000 rpm having a continuous rating,
a fuse holder with fuse, power light and shock indicator lamp.
Nikko
Mumbai - Maharashtra
Tel: 022-23864641
Email: [email protected]
Website: www.vacunair.com
Vacuum sealer
The model WVM-405 mini-type non-nozzle
vacuum sealer is made in stainless construction.
This vacuum sealer keeps fish and game longer
without freezer burn. It stores clothing scent-
free. The commercial-grade vacuum sealer comes with an extra large Teflon
bar for sealing bags up to 400 mm. Double piston vacuum pump can
preserve foods 5-6 times longer than traditional methods. It is equipped
with a cooling fan to cool down the pump.
Wu-Hsing Electronics Co Ltd
Taichung - Taiwan
Tel: +886-4-22711498
Email: [email protected]
Website: www.wuhsing.com
PRODUCTS
85February 2013 | Modern Food Processing
Food processors
The high-pressure food processor is
available as laboratory high pressure
food processor and industrial high
pressure food processor. The working
pressure of laboratory food processor is
in excess of 1,000 MPa. Besides, it ranges from the basic unit, up to
sophisticated, fully computerised pressure and temperature controlled
system. The food processor finds application in diverse areas, such as
food preservation, food texturisation and food safety. Some of the
advantages include capability to retain natural flavour, to enhance
texture and taste of food and use of minimum amount of fresh water.
Batliboi Ltd
Mumbai - Maharashtra
Tel: 022-66378200
Email: [email protected], Website: www.batliboi.com
Dairy homogeniser
The dairy homogeniser is fabricated using
high-grade raw material and is known for
high-performance, efficiency, ease-of-use
and durability. This homogeniser requires
low maintenance. The high-pressure
homogenisation is a process of increasing the consistency of a product
by means of dispersion. Products displaced under the generation of
high-pressure are forced through homogenising valve gap. Cavitation
turbulence and sheer force break the product into particles of size less than
1 micron. The dairy homogeniser finds application in industries like dairy
& ice-cream, food & beverage, pharmaceutical, cosmetics, and chemical.
Goma Engineering Pvt Ltd
Mumbai - Maharashtra
Tel: 022-41614161, Mob: 09322654236
Email: [email protected], Website: www.gomaengg.com
Compressed refrigerated air dryer
The 2KD series compressed refrigerated air
dryer is compact in design with low pressure
drop and consistent dew point. It has features
such as low power saving, high quality finishing,
non-cyclic system, more reliability, ease of
installation, environment-friendliness, reduced
maintenance, etc.
Gem Equipments Ltd
Coimbatore - Tamil Nadu
Tel: 0422-2363800, Mob: 09366631697
Email: [email protected]
Website: www.gemindia.com
PRODUCTS
Modern Food Processing | February 201386
Gravity filling machine
The semi-automatic gravity filling machine can fill
both glass and PET bottles up to top lip. This is
highly useful for batch production up to 8,500 bottles
of 500 ml, 6000 to 7500 bottles of 1000 ml per shift.
There is no requirement of power and any kind of
major setting for different size and capacity of bottles.
It works uninterruptedly for long run. The machine is used to fill water,
fruit juice, oil, or any free-flowing liquid.
The Royal Scientif ic Industries
Chennai - Tamil Nadu
Tel: 044-22254749
Email: royal.scientif [email protected]
Dispensing machine
This dispensing machine is mostly used for
dispensing, counting of empty pouch, filled
flat pouch, paper, paper bags, carton poly bags,
etc. The speed of the machine ranges from 0 to
400 per/min. Range of the product is minimum
of 50 mm x 70 mm and maximum 210 mm x
350 mm. Thickness of the dispensing unit is 70 GSM paper to 10
mm thickness size (which should be flat). Counter and printer are
available (as extra provision) if required.
Jacsons Engineers
Ahmedabad - Gujarat
Tel: 079-25841814
Email: [email protected], Website: www. jacsonsengrs.com
Block ice plant
The standard block ice-making
plant is available in 9 sizes with
a capacity range of 3 to 65 tonne
of ice per 24 hours. Depending
upon the size and customers’
specifications, the plant is designed for either 100 lb (45 kg) or 300
lb (135 kg) capacity cans. Manual or electric hoist for removing cans
from the freezing tank is furnished depending upon the can dump
system employed. Can fillers are suitable for large ice plants using can
grid system. Grid system (optional) is provided for unloading up to
20 cans at a time. A sprinkler type can dump is provided for plants
arranged to harvest 1 or 2 cans at a time.
Industrial Refrigeration Pvt Ltd
Mumbai - Maharashtra
Tel: 022-22041185
Email: [email protected], Website: www.irl.co.in
Double-twist wrapping machine
The model CW-300 double-twist wrapping
machine has auto feeding system with vibrator.
It has quick and easy changeable size. Two
wrapper reels are provided for inner and outer
requirements. Other features include no sweets –
no wrapper system, low maintenance and easy to
clean, product feed flow controlled by sensor, etc.
Makson Export
Dist Surendranagar - Gujarat
Tel: 02752-285991
Mob: 09825224488
Email: [email protected]
Website: www.makson-group.com
Before taking delivery of any machine, one must take
trials of the product for a short time. This will help
determine the product’s effi ciency and effectiveness.
Sharayu Sawant (Director)Shruti Flexipack Pvt Ltd
Weigh filler
The single- and multi-head weigh fillers are
economical machines that weigh the product
accurately and then deliver them to the pans.
Readymade pouch is used to collect the product.
Separate sealing machine is used to seal the filled
pouch. Technical specifications include: single/double and multi-
number of heads, linear vibratory type feeding method, weighing
range 50 gm to 2 kg, speed (fills/min) 8-14, depending on the weight
and type of product, weighing accuracy 0.1-2 per cent depending on
the weight and type of product, and power supply of 230/110 V AC,
50/60 Hz, single-phase 300 V A per head.
Sensograph Packaging Technology Pvt Ltd
Mumbai - Maharashtra
Tel: 022-41420002, Mob: 09920232025
Email: [email protected], Website: www.packagingmachinery4u.com
PRODUCTS
87February 2013 | Modern Food Processing
The information published in this section is as per the details furnished by the respective manufacturer/distributor.
In any case, it does not represent the views of
Modern Food Processing
Suction pad for chocolate
Suction pad has an extremely thin and supple
sealing lip that provides an optimal seal for both
smooth, glazed chocolate bonbons and structured
surfaces. The high nominal flow of the suction
pad ensures that the required operating vacuum is quickly formed and
leaks that occur when moving highly-structured chocolates are optimally
compensated. It is manufactured from FDA-compliant silicone and
authorised for direct contact with food. It complies with applicable hygiene
regulations because it can be replaced without causing contamination. A
mounting aid that is integrated in the shaft enables to mount or remove
the suction pad without touching the sealing lip. The SPG can also be
steam sterilised and cleaned using industry-standard cleaning agents. A
one-piece insertable connection element with a 1/8” thread and integrated
seal is used to connect it to the handling or robot system.
Schmalz India Pvt Ltd
Pune - Maharashtra
Tel: 020-40725500
Email: [email protected]
Milk collection system
The automatic milk collection system measures accurately the
parameters of milk and its quantity. The milk analyser analyses
fat, SNF and water percentage in milk using ultrasonic
technology. The ultrasonic stirrer’s function is to stir the
milk sample and remove air bubbles from the sample to get
a perfect reading. The data processing unit, an integrated
unit with the inbuilt printer, accepts data from the electronic
weighing balance and milk analyser. The milk analyser comes
equipped with battery, inverter with battery and solar power
system, depending upon the requirements. The electronic
weighing balance’s main function is to electronically weigh
and digitally display the milk quantity in litres.
IDMC Ltd
Anand - Gujarat
Tel: 02692-236375
Email: [email protected]
Website: www.idmc.coop
LIST OF PRODUCTS
Modern Food Processing | February 201388
Sl. No. Product Pg. No. Sl. No. Product Pg. No. Sl. No. Product Pg. No.
8th Nutra India Summit ............................. 10Acoustic enclosure .................................. BICAgitator .........................................................FICAir audits blower ............................................... 6Air circuit breaker ............................................. 3Air cooled sealer .............................................. 33Air cooler ........................................................ 15Amino acid analyser ........................................ 48Analog timer ..................................................... 4Analytical instrumentation .............................. 17Animal feed technology .................................BCAtomic absorption spectrophotometer ............ 48Autoclave ........................................................... 5Automatic rotary type cup fill ......................... 81Bag closer stitching machine ...................... 84Beverages blending/preparation system .......... 30Block ice plant................................................. 86Blower ............................................................. 69Brewing ..........................................................BCCalorimeter ............................................... 81Capsule filling machine ..................................... 5Cartoner ............................................................ 5Centrifugal monoblock ................................... 82Chiller ....................................................... 41, 87Chocolate/cocoa .............................................BCCleaning section equipment ...........................BCClosure feeding system ................................... 82Cold room ....................................................... 41Colour masterbatch ......................................... 61Colour sorting ................................................BCColumn and chemistry .................................... 17Compressed refrigerated air dryer ................... 85Compressor ................................................. 6, 15Condenser ....................................................... 87Condensing unit .............................................. 41Connecting clamp ........................................... 83Contactor and motor starter ............................. 3Control panel .................................................. 41Conventional phase failure relay ....................... 4Conveyor belt .................................................. 37Conveyor system ............................................. 41Corner track .................................................... 83Counter ............................................................. 4Counter and power supply .............................. 47Cream separator packing collar ....................... 87Dairy homogeniser ..................................... 85Dehumidifier ................................................... 23Digital test gauge ............................................ 80Dispensing machine ........................................ 86Door ................................................................ 82Double-twist wrapping machine ..................... 86Drive sprocket ................................................. 83Drives/invertor .................................................. 3Dry van pump .............................................. BICDry-break coupling ........................................... 6Dust control door ............................................ 82Ejector......................................................... 6Electronic rotary contact coder ....................... 81Empower ......................................................... 17Encoder ........................................................... 47Engineering plastic component....................... 83Evaporating unit ............................................. 41Evaporating units for cold room ..................... 15Evaporator .............................................. 87, FICExhauster ......................................................... 69Exhibiiton - Plastivision 2013 ........................ 63Extruded product ...........................................BCFastback revolution seasoning system ......... 41Film for packaging .......................................... 29
Flexible transparent PVC strip door ............... 82Flour milling ..................................................BCFood processor ................................................ 85Food waste disposal system ............................. 82Forced convection unit air cooler ................... 15Frame support ................................................. 83Fruit miller ...................................................... 84Fuelling system .................................................. 6Gas chromatography .................................. 48Grain handling ...............................................BCGravity filling machine ................................... 86Grinding and dispersion ................................BCGuide rail clamp ............................................. 83Heat exchanger ........................................FICHeat resistant door .......................................... 82HMI .................................................................. 3Housing ........................................................... 39HPLC ............................................................. 17Human-machine interface ................................ 3Ice candy plant ........................................... 41Idler wheel ....................................................... 83Incinerator ....................................................... 83Induction sealing ............................................. 33Industrial chilling equipment .......................... 41Industrial control and sensing device .............. 47Industrial door ................................................. 82Industrial type unit air cooler.......................... 15Infomedia Yellow Pages .................................. 46Informatics ...................................................... 17Ink adhesion .................................................... 33Insulated container .......................................... 41Label adhesion ........................................... 33Large diameter welded pipe ............................ 87Laser particle size analyser .............................. 48Level controller ............................................... 47Liquid process filter ........................................ 39Liquid sterile filling machine ............................ 5Loading arms .................................................... 6LVS .................................................................. 3Magelis STU HMI panel ........................... 25Measuring and monitoring relay ..................... 47Mechanical vacuum booster ............................ 69Melt blown filter ............................................. 39Membrane filter .............................................. 39Microcut emulsifier ......................................... 80Milk collection system .................................... 87Milk tank ........................................................ 41Modular belt ................................................... 83Natural herbal sweetener .............................. 8Nylon can scrubber brush set .......................... 87Oil milling ................................................BCPanel meter ................................................. 4Pasta ...............................................................BCPhase failure relay ............................................. 4Photo electric sensor ....................................... 47Planetary mixer ............................................... 83Plastic pellet ...................................................BCPlastic sheet ..................................................... 90Plate heat exchanger gasket ............................ 87PLC .................................................................. 3Pleated filter .................................................... 39Pollution control equipment .........................FICPolystyrene product ......................................... 90Porous metal filter ........................................... 39Pouch and bag-making machinery ................. 19Pouch-making machine .................................. 80Power plant PHE gasket ................................ 87Priming valve..................................................... 6Product handling equipment .......................... 41
Production HPCL .......................................... 48Proximity sensor .............................................. 47Pump ........................................................ 6, BICPure steam generator......................................... 5PVC strip door ................................................ 82Quality screening ......................................... 67Reels for sanitary spaces ............................... 80Relay .................................................................. 4Return roller .................................................... 83Rice milling equipment ..................................BCRoots blower ................................................ BICRotary gear ...................................................... 82Rotary lobe pump............................................ 82S.S. pipeline gasket ....................................... 87Safety access equipment .................................... 6Safety door ...................................................... 82Safety light ...................................................... 47Sanitary centrifugal ......................................... 82Screening ......................................................... 67Screw pump ..................................................... 82Seal machine ................................................... 81Sealer ............................................................... 33Seamless pipe .................................................. 87Selp-priming monoblock ................................ 82Semi-automatic powder filling machine ......... 82Servos ................................................................ 3Side bracket ..................................................... 83Spray dryer ....................................................FICStainless steel pipe........................................... 87Stainless steel slat chain .................................. 83Storage tank equipment .................................... 6Submersible cable ............................................ 82Suction pad for chocolate ............................... 87Sugar herb ......................................................... 8Sugar pulveriser ............................................... 84Sugar syrup preparation system ...................... 30Surface treatment ............................................ 33Switching relay ................................................ 47Tank truck equipment .................................... 6Temperature controller ............................... 4, 47Temperature indicator ....................................... 4Thermal process .............................................BCThermoplastic slat chain ................................. 83Timer............................................................... 47TPU masterbatch ............................................ 61Transmissions and PTOs .................................. 6Trilobe roots blower ........................................ 69Triplex plunger ................................................ 82Tube ................................................................ 87Twin lobe roots blower ................................... 69Twist wrapping machine ................................. 83‘U’ tube ......................................................... 87Universal type unit air cooler .......................... 15UPLC .............................................................. 17Vacuum booster pump .............................. BICVacuum pump and system ................................ 6Vacuum sealer ................................................ 84Vacuum system ............................................ BICVertical inline .................................................. 82Vibro separator ................................................ 67Vision sensor ................................................... 47Wafer biscuit oven........................................ 84Water for injection generation still ................... 5Water jetting ..................................................... 6Weigh filler ..................................................... 86Welded pipe .................................................... 87Window hardner ............................................. 41
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LIST OF ADVERTISERS
Advertiser’s Name & Contact Details Pg No Advertiser’s Name & Contact Details Pg No Advertiser’s Name & Contact Details Pg No
89February 2013 | Modern Food Processing
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Acme Air Equipment Co Pvt Ltd 69T: +91-79-25831985
W: www.airequipments.com
AIPMA 63T: +91-22-28217324
W: www.plastivision.org
Alok Masterbatches Ltd 61T: +91-11-41612244
W: www.alokmasterbatches.com
Analytical Technologies Limited 48T: +91-265-2253620
W: www.ais-india.com
Bosch Limited 5T: +91-80-41768218
W: www.boschindia.com/pa
Bry Air (Asia) Pvt Ltd 23T: +91-11-23906777
W: www.bryair.com
Buhler (India) Pvt Ltd BCT: +91-80-22890000
W: www.buhlergroup.com
Dev Engineers 82T: +91-79-26403839
W: www.devpumps.com
Enercon Asia Pacific Systems Pvt Ltd 33T: +91-09600344430
W: www.enerconaciapacific.com
Essen Speciality Films Pvt. Ltd 90T: +91-2827-252021
W: www.essenspeciality.com
Everest Blower Systems BICT: +91-11-45457777
W: www.everestblowers.com
Frascold India Pvt Ltd 15T: +91-79-40190411
W: www.frascoldindia.com
Galaxy Sivtek Pvt Ltd 67T: +91-22-25691208
W: www.galaxysivtek.com
Gardner Denver Engineered Pro. (I) Ltd 6T: +91-79-40089312
W: www.gardnerdenver.com
Gelco Electronics Pvt Ltd 4T: +91-79-22200902
W: www.gelco-world.com
Heat And Control 85T: +91-44-42103950
W: www.heatandcontrol.com
IC Ice Make Refrigeration Pvt Ltd 41T: +91-79-65426394
W: www.icemakeindia.com
Mech-Air Industries 8T: +91-265-2280017
W: www.freshnpure.net
Metro Polythene Manufacturers 29T: +91-260-2242895
W: www.abcfilms.com
Mitsibishi Electric India Pvt. Ltd. 3T: +91-20-27102000
W: www.MitsubishiElectric.in
MM Activ Sci-Tech Communications Pvt Ltd 10T: +91-22-24385007/08/09
W: www.nutraindiasummit.in
Nilsan Nishotech Systems Pvt Ltd 30T: +91-22-41515169
W: www.nilsan-nishotech.com
Omron Automation Pvt. Ltd. 47T: +91-80-40726400
W: www.omron-ap.com
Plast World 82T: +91-09376128372
W: www.stripdoor.co.in
Raj Process Eqpts & Systems (P) Ltd FICT: +91-20-40710010
W: www.rajprocessequipment.com
Reifenhauser India Marketing Ltd 19T: +91-22-26862711
W: www.reifenhauserindia.com
Schneider Electric India Pvt Ltd 25T: +91-124-3940400
W: www.schneider-electric.co.in
Spectra Plast India Pvt Ltd 83T: +91-422-6539529
W: www.spectraplast.in
Suraj Limited 87T: +91-79-27540720
W: www.surajgroup.com
Thermax Limited 39T: +91-20-66476365
W: www.thermaxindia.com
Ultraplast Chainbelts Pvt. Ltd 37T: +91-129-4113187
W: www.ultraplastindia.com
Venus Trading Co. 87T: +91-2692-261142
Vikaash Packaging 81T: +91-44-42171271
W: www.vikaashpack.com
Waters (India) Private Limited 17T: +91-80-28371900
W: www.waters.com
Yellow Pages 46 W: www.yellowpages.co.in
92
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