modern crimping technology - · pdf file3 4 crimping is a cost-effective way to produce...
TRANSCRIPT
Modern crimping technology
Productivity in harmony with nature
1 2
Crimping - for successful farming
Why is crimping profitable?
• Noneedforsilosordryers• Ittakesjustoneoperationto
crimpandpreservethegrain• Quickandeasy• Yourgrainpreservationsystem
givesoptimumproductivity
• Nodryingcosts• Lowerlabourcosts• Appetisingfeed• Lessreliantonweather• Longerthreshingperiod• Upto30%largergrainharvest
(drymatter)• Improvedfeed/strawvalue• Youcanadopthigheryield varieties• Youcanthreshthreeweeks
earlier,atatimeofhighestnutrientcontent
Financial gain from crimping!
By crimping into a plastic tube... Tube crimping is the modern alternative!
“ Visibly more appetising feed. The preservation rate is 100% and the tube is much easier to unpack than I expected ” Esko Viitala, Jalasjärvi, Finland
“ Keeps well and is easy to unpack” Kari Metso, Anjalankoskii, Finland
“ The ultimate grain crimping method. It’s easy to remove from the sack with a narrow bucket ” Ari Härmä, Liminkai, Finland
“ Excellent feed for pigs, distributed by liquid feeder. Crimping into a tube suits us well ” Teuvo Tikkanen, Nivalai, Finland
“ Dust-free, good feed at a reasonable cost” Vesa Pasanen, Kiuruvesii, Finland
“ The system works efficiently, and there’s no need for silo structures. Appetising feed ” Jari Laukkonen, Kortesjärvi, Finland
“ Cost-effective, good feed. No need to invest in silos, harvesting is quick with a long harvest period. The mix feeder distributes the feed automatically“ Jukka Rahja, Kalajoki
Saving compared to drying / EUR
Total cost / EUR
Preservation costs: EUR/ton
46,9
98,1
45,1
34,2
69,0
28,1 29,1
52,8
21,6
9 371
19 628
9 01417 083
34 499
14 031
29 138
52 829
21 582
10 25610 613
17 41520 469
23 692
31 247
Drying Oil consumption liters and € / tonne
Oilcost€/tonne
Oilconsumptionl/t
Grainmoisture%
usedforcalculationofoilcosumption125g/of1kgevaporatedwater.Oilpriceof75.4cents/liter(88.6cents(VAT0%)-13.2centsenergytaxdeduction)
Source TTS 01/2013
CrimpingintoplastictubeCrimpingintoplansiloDryingfrom25%
CrimpingintoplastictubeCrimpingintoplansiloDryingfrom25%
CrimpingintoplastictubeCrimpingintoplansilo
3 4
Crimpingisacost-effectivewaytoproducehigh-qualityfeedforalllivestock.Itimprovesprofitabilityofthefarmbyreducingcostsofinvestments(dryer,storage)andenergy(oil,electricity).Productioncostsofcrimpedgrainaremuchlowerthanthoseofdriedgrain.
Crimpedgrainisreadytofeedwithoutanyfurtherprocessing.ItcanbeuseddirectlyfromthestorageforfeedingassuchorasacomponentofTotalMixedRations(TMR)forcattleorinliquidfeedforpigs.Ensilingofcrimpedgrainisbasedonlacticacidfermentationbylacticacidbacteria.Favourableenvironmentforlacticacidfermentationiscrea-tedbyloweringthepHofcrimpedgraintothelevelof4andbyanaerobicconditions.
Valuable and low-cost feed for all livestockDespiteoftheearlierharvestingtime,thenutrientcontentofcrimpedgrainissimilartothatofthegrainharvestedatfullmaturestage.
RuminantsBeefcattlegrowaswellorevenfasterwithcrimpedgrainascomparedtodriedgrain.Severalstudieshaveconfir-medthatdairycowsproduceasmuchmilkwithcrimpedgrainaswithdriedgrain.Overallnutritivevalueofcrim-pedgrainforruminantsissimilartothatofdriedgrain.
High quality cost-effective feed
Crimping in a nut shell• Harvest2to3weeksearlierthannormallyatyellowishstage;optimalgrain moisture30-40%.• CrimponthefieldoratthestoragewithMurskacrimper.• Useadditive3–5litersperton.• Storeinbunkersilos,plasticclamps,bagsortowersilos.• Remembercarefulconsolidation,coveringandweighing.• Feedingcanstartabout3weeksafterclosingthesilo.
High-value low-cost feedwith crimping
• Crimpedgrainhashighnutritivevalue.• Crimpedgrainfitsperfectlyintotalmixedrations.• Crimpedgraincanbeusedforalllivestock.• Costperenergyunitofcrimpedgrainislowerthanthat
ofdriedgrain.• Phosphorusutilizationinpigsandpoultryfedwith crimpedgrainisbetterthaninthosefedwithdriedgrain• Crimpedgrainfitswellinliquidfeedingsystems.• Crimpedgrainisdustfree.• Crimpingisalow-energymethodofprocessingfeedgrain.• Crimpingallowstheuseoflatercerealandmaizevarie-
ties;harvestingevenunderunfavourableweathercondi-tions.
• Dryingcapacitydoesnotlimitharvesting.• Crimpingextendstheoperatingtimeofcombinesin theautumn.
Cultivation technique and harvestingGrainforcrimpingcanbecultivatedsimilarlytograinfordrying,butitisharvested2–3weeksearlierattheyellowishstagewhenthegrain’senergycontentandproteincontentareattheirhighest.Earlyharvestingallowscultivationoflatevarietieswithhigheryieldpotential.Fertilizationisalsomoreflexibleandmanurecanbeusedmorefreely.Grainattheyellowishstageissofterandbiggerthanatthematurestage.Themoisturecontentofthegrainistypically30-40%.
Crimping and ensilingAspecializedMurskacrimpingmachineisusedtopro-cessthegrain.Addthecrimpingadditiveintothecrim-pingmachinetoachievegoodmixingofadditiveinthegrain.
Crimpedgrainwithhighmoisturecontentiseasytoconsolidatetoexcludeair.Ifthegrainiscrimpedinthefield,itisunloadeddirectlyfromthecombineintothecrimper,crimped,andatthesametimetheaddi-tiveisadded.Finally,crimpedgrainisliftedwithelevatortothetrailerandtransportedtothestoragesite.
StorageCrimpedgraincanbestoredinplastictubes,bunker/horizontalsilos,clampsorairtighttowersilos.
PigsCrimpedgraincanbefedtopigsassuch.Itfitsperfectlyforliquidfeeding.Inpractice,8–10%varia-tionindrymattercontentofgraindoesnotaffectthedailygrowthorthefeedconversionratio.VitaminEcontentislowerincrimpedgrain.Inpractice,crimpedgraincanfullyreplacedriedgraininthefeedingofpigs.
PoultryCrimpedgrainassuchispalatablefeedforpoultry,too.Crimpedgrainimprovesbothdailyweightgainandfeedconversionratioofbroilerchick-ens.Thisisrelatedtothe25%higherenergyvalueofcrimpedgrainascomparedtothatofdriedgrain.Energyvalueisincreasedduetothelowerß-glucancontentincrimpedgrainresultinginlowergutcontentviscosity.Thiseffectissimilartothatofß-glucanaseenzyme.Digestibilityoflysineandthreonineareincreasedinbroilersfedcrimpedgrainascomparedtothosefeddriedgrain.Similarlytopigs,digestibilityofphosphorusisinc-reased,too.
TheactualamountsofcrimpedgrainfedorusedinTMRarehigherthanthoseofdriedgrainduetolowerdrymattercontentofcrimpedgrain.Otherwisecrimpedgraincanbefedasdrygrainanditcancompletelyreplacedrygraininfeeding.
5 6
W-Max10CwithBagger
• MurskaW-Maxisapowermill,designedtomeettheuser’severyneed.W-Maxwillachievealmost60tonnes/hour(maize)performanceatlowenergyneed.Thenewgrindingcrimpingtechnologygivesperfectresults.
• TheW-rollercanbeusedonallfeedgrains,whetherdryorharvest-moist:oats,barley,wheat,maize,peas,beansandmixedgrains.• Suitableespeciallyforcrimpingmixturesofgrains/beansandpeas.• Theoptionalcontrolsystemfacilitatesuse.Themillhasautomaticfillcontrol,andpreservativedosingisbasedonthemoisture
contentofthegrain.Whentheworkiscomplete,thesystemsendsareporttoamobilephone,andthecontractorcanattachittohisinvoice.Thereportdetailsthetimespent,theamountofpreservativeaddedandthetotalvolumeofthecrimpedcereal.Thesystemwillalsoproduceinterimdata.Thecontrolsystemtakescareofuserandmachinesecurity.Intheeventofadisruption,themillalertstheuserandstopsthesupplyofgrain.
• MurskaW-Maxisreallyfuntouse.Itiscapableofcarryingalargevolumeofpreservative.Itiseasytoadjustthecrimpinglevel,butthisisseldomnecessary.Theservicepointsareeasilyaccessible.Theadvancedcontrolsystemallowstheusertostopthinkingaboutthepreserva-tivedosageandthecrimpedtonsofgrain.Isthereanyeasierwaytopreservegrain?
MurskaW-Max20Contractorisahigh-performanceprofessionalproduct,designedtothelastdetail.Drawnbyatractor,themillrunssmoothlyandcomfortablyalongthebumpiestofroads,thankstoaspringbogie.Itaccommodatesupto1,800litresofadditive.Thereisawiderangeoftransporteroptions.
New crimping technologyMurska’s ode to efficiency and usability
Model W-Max 10 F W-Max 10 C W-Max 20 C
Capacityt/h 10-30t/h 10-30t/h 25-60t/h
Transmission 1000rpm 1000rpm 1000rpm
Weight/kg 1000kg 1900kg 2900kg
Hoppervolumewithadditionalstorage
2800l 2800l 6500l
Efficient andeasy to use!
TheMurskaW-Max10Contractorisdesignedforuseby
contractors.Thismodelisequippedwithabagger.
Thecapacityiswellsufficientforfieldworkwithtwo
combineharvestersequippedwithca.4mcutterbars.
TheMurskaW-Max10Farmerisdesignedforuseona
singlefarm.Itincorporatesathree-pointlinkage.
Themillhasthesamecapacityasthe10C.
7 8
Murska models that can be equipped with a tube
packing machine
Murska350S2•Murska700HD
Murska1000HD•Murska1400S2x2
Murska2000S2x2•MurskaW-Max10
MurskaW-Max20New!
BogietrailerforMurska1400and2000
New!BogietrailerforMurska1400and2000
Murska 350 S2Themillhasthree-pointlinkageanditisgenerallypoweredbyatrac-tor.Powerrequirementis30-40hp,and15kWwithanelectricmotor.Wetgraincrimpingcapacityis5t/h,whilewithdrygrainitis3-10t/h,dependingontherollersurface.
Murska 700 HDThesmallestHDmodel istheMurska700HD,which isexcellentonmedium-sized and slightly larger farms.The mill incorporates gear-drivenspeciallyhardenedrollers,whichwillcrimpmillionsofkilosoffeedgrain.Wetgraincapacityis10t/h,whilewithdrygrainitis8-20t/h,dependingonrollersurface.Tractorpowerrequirementis70-80hp.
The roller mill for successful farming!
TheMurskarollermillequippedwithabaggercrimps,addspreservativeandpackstheharvest-moistgrainintoanairtightplastictube-allinasingleoperation.Thecrimpedgrainisready-to-feedfodder,suitableforalllivestock.Thetubecanbefilledtoalengthof60m,mea-ningthatasackmeasuringø2.0mwillaccommodatearound180m³ofhigh-qualitycompactedgrain.Theopeninginthesackiseasytomanage,andsuitablealsoforminorconsumption.
Tubepackagingcomesintoitsownespeciallyonfarmswhichbuyinsomeofitsgrainfeed.Often,grainisdelive-redirregularly,andtherecanbeabreakofseveraldaysinthecrimpingoperation.Inthecaseoftubing,preser-vationcanbeinterruptedwithoutanyadditionalworkphases.
Murska BaggerTheMurskaBaggerisaseparatepackingmachinethatcanbeconnectedtoamilloraloadinghopper.Abaggerwithaloadinghoppercanbeusedtopreservenotjustgrain,butothermaterialsaswell.
Equip your roller mill with a tube packing machinePreserving grain in a plastic tube is a cost-effective and easy solution - No need to invest in expensive silos and building projects
Diverse range of equipment• TrailerchassisforMurska350-1000rollermills• Baggertubepackingmachine• Acidbottlestandfora200litrebarrelwithhoist• Additionalhopper• Rangeofrollers:2mmand3mmgroovepatternand
spotflute• Threetimesmoreoperatingtimewithsuperrollers
Murskarollermillshavebecomeknownfortheirpowerandtheirdurablerollers.Murskamachinesareeasytouseandmaintain.Operatingreliabilityhasbeenconfirmedgloballyinallconditionsandcircumstances.
TheMurskafactorywillnotabandonyouifserviceisrequiredunexpectedlywhenyou’rebusyworking.Ourefficientrepairserviceandfastsparepartsdeliveriesmeanlessdowntime.
Murska’sexperienceincrimpinggoesbackto1969.
For larger farms and contract workand for sharing.Murska 1000 HDAlargermodelintheHDrange,the1000HDlooksthesameasthe700HDandhasthesametechnicalspecifications,butitisequippedwithlonger rollers and a larger elevator tube. Crimping capacity for wetgrain isapproximately15 t/h.Theefficientoperationof theMurska1000HDrequiresan80-90hptractor.Themill iscapableofmillingalmost30t/hofdrygrainwith2mmgroovedrollers.TheMurska350-1000millsmaybefittedwithatransportchassis,equip-pedwithoptionaltwostandsfor200litreacidbottlesandahoist.
Murska 1400 S 2x2TheMurska1400S2x2isequippedwithauniquerollercassette,dri-venbyfourgears,achievingacrimpingcapacityofupto20t/h.Thetractorpowerrequirementis140hp.Themillhasanair-springtran-sportchassis,enablingquickchangesbetweenworklocations.Stan-dardequipmentincludeshydraulicelevatortilt,workinglightsandatoolbox.TheMurska1400S2x2isanidealmachineforcrimpinglargequantitiesoffeedgraininashortspaceoftime.
Murska 2000 S 2x2ThetechnicalspecificationsoftheMurska2000S2x2arethesameasfor itssmallerversion, the1400S2x2,butwithenhancedcrimpingcapacityof30t/h.Thisisusuallyenoughforeventhebusiestfarmerorcontractor.Awisechoice,iftimeisoftheessence.
Pleaseseethetechnicalspecificationsonthenextpage.
9 10
Technical specifications
Model 350 S2 700 HD 1000HD 1400 S2x2 2000 S2x2Capacityt/h 5-10t/h 10-15t/h 15-20t/h 20-40t/h 30-50t/hTransmission 540rpm 540rpm 540rpm 540rpm 540rpm
Weight/kg 600kg 1100kg 1400kg 2900kg 3300kg
Hoppervolumewithadditio-nalstorage 1900l 2700l 3300l 5500l 5500l
Murska crimp filling device
Murska crimp feeder• TheautomaticCrimpFillerprovidesinterme-
diatestorageforcrimpedgrainanddrygrain,forinstance,aswellasactingasafillingdeviceforfeeders
• Arobust6m3hopper• Twin-lanegraintransferfromhoppertocon-
veyorscrew.• Areliableelevatorconveyorfromhopperto feeder
Technical specifications
Baseconveyor 2,2kW+1,5kW
Elevatorconveyor 2,2kW
Hoppervolume 6,0m3
Baseconveyorchain Evart74
• TheMurskacrimpfeedercanbeusedinconjunctionwithafeedcartonrails,afixedfeedmixeroraliquidfeeddistributor,etc.
• Becausethecrimpfeederisequippedforelectricity,itiseasytoplaceinuse• Thehopper’sfrontandbackpanelscanbeopened
Murska Fill Device - universal transporter for farms
Murska Rear elevator - elevator transport chassis asoptional extra for the bagger
Thefillingdevicetransfersthegraintotherollermill,thetrailer,thelorryorthesilo,removingtheneedforanotherworkphase,i.e.usingaloader.Thegrainremainscleanerandthereislesswearandtearonthegrainscrewsandmillrollers.Thefiller’soutputisapproximately60t/h.
Capacityaround60t/h.
Filler-rollermillfillingthebagger Largehopper Thefillingdeviceiseasytotransport
Forsituationswhereanelevatorisnecessaryinadditiontothebagger,forinstancewhenthegrainiscrimpedinthefielddirectlyfromtheharvestertothecart.
Assemblyiseasy,usingforexamplethefrontloader’sliftingforks.Attachmentisbyquick-hitchlatches.
Theelevatorisdrivenbyahydraulicmotorandhasahydrauliccylindertilt.
Therearelevatorfitsallbaggermodels.
Productivity in harmony with nature
11 12
TheMurska220SMisatop-of-the-range,modernrollermillforcrimpingdryandpropio-nic-acidgrain.Itistheresultoflong-termproductdevelopmentandisequallyathomeinthefeedingautomationchainoraspartofahandfeedingsystem.Therollersareattheheartofthemill,andconsequentlytheyhavebeenthefocusofspecialattention.Theyarespring-loaded,gear-driven(withbothrollersdriving)andhardened.Shieldmagnetsprotecttherollersfromthemetal.Therollersurfaceisoptionallyeitherspotflutedor2mmgrooved.Spotflutedrollersaresuitableforusewithdryandacidgrain.The2mmgroovedrollerswillalsocrimppeamixes.BecauseitispossibletoruntheMurska220SMwithgrainbetweentherollers,itcanalsobeinstalleddirectlyunderneathasilo.
Murska roller mills for the processing of dry and acidified feed grainThe roller mill is used to crimp dry grain, to produce groat, which is more suitable for livestock feed.
Diverse range of equipment fortransferringgrain to/from the mill
MURSKA 220 SMThroughput 600-1500kg/h
Powerrequirement 4kW
Height 650-1300mm
Width 600mm
Length 830mm
Weight 180kg
Hoppervolume 20l
Shieldmagnets 2xø80mm
MURSKA 220 SM SUPERThroughput 1500-3000kg/h
Powerrequirement 9,2kW
Height 950-1300mm
Width 750mm
Length 1100mm
Weight 255kg
Suppilontilavuus 20l
Shieldmagnets 2xø80mm
Murska 220 SM600-1500 kg/h
Murska 220 SM SuperEffective electric motor-driven roller mill into a mixed ration or a feeding automation chain.
Murska 220 SM Super1500-3000 kg/h
Throughputeven 3000 kg/h
DrawingbottomfeederDrawingtopfeederSuctionfillerCombinedfillerunit
1+2 Discharge headmotor•Wherespiralconveyorsmeet•Positionsfordetectors•Motors0,75kW-2,2kW•Rotationspeedasrequired
1. Interimdischargepoint,openmodel2. Interimdischargepoint,withseal3. Pipecoupling4. Spiralforø75/ø110mmpipe5. HD-spiralpipe:bend45°,ø75/ø110mm6. HD-spiralpipe:straightø75/ø110mm7. Silobottomhopperwithfilladjustment8. Silobottomhopperwithfilladjustment,round9. Fillheadforspiral,adjustablefillvolume10.Fillheadforspiral,withbearings11.Dischargehead,withbearings12.Dischargeheadmotor13.1+2Dischargeheadmotor14.Controlcentresanddetectors
Murska spiral parts
Discharge head motor •Motors0,75kW-2,2kW•Rotationspeedasrequired
Murska straight conveyor -
effective grain transferTheMurskastraightconveyorisaneffectivesolutionforthe
transferoffeedgrainandfeed.
•Gentle-doesnotbreakthegrains
•Lightweight•Lowpowerrequirement–quietoperation
•Sizeandaccessoriesaccordingtoneed(length2-12m)
Straightconveyorsfillinga
feedercart
HD-spiralconveyorfillingthe
milkingrobot’sfeederHD-spiralconveyortothemilking
robotandthefeedcart
rajuvanteet.fi
Tube composting – inexpensive and quickTube composting is an environmentally friendly way to transform manure into nut-ritious full soil. Air exchange by ventilators and the heating effect of black plastic foil will intensifycomposting in the tube. The mass is reduced by about one third and it becomes hygienic, homogenous and inodorous.
Why to compost in a tube?In tube composting an insulated floor or drain basin are not needed. By tube composting, handling of waste is simple and quick.
Tube composting is suitable, for instance, for composting of horse or chicken manure.MurskaBiopacker has a wide packing channel and heavy duty packing worms and thus stones, pieces of wood and other things do not disturb the packing process.
Effective compostingScrew packers • Diameter 570 mm • Material 8 mm wear resistant steel
Hydraulically operated • Funnel can be lifted and lowered, which helps in keeping the machine clean• Control brake for packing density • Base of the tube• Hydraulic brakes
Air suspended platformCapacity requirement 85 kW
MurskaBiopacker -equipment, plastics and consultations
• Nice to fit and relase• Heavy duty - needs less • Safe• Lasts from father to son
By using the twin wheels the harmful compaction of soil may be reduced and thus the crop-production capacity of the soil may be improved.
RAJU-Quick Lock
The method for successful farming
Aimo Kortteen Konepaja OyPohjolantie 2, FI-84100 Ylivieska Finland • Sales +358 44 3700 610, fax. +358 8 425 422
[email protected] • www.murska.fi
FounderofthecompanyAimoKorteandhisfirstcrimper1969.