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Applied Mechanics Modeling of Gasoline Hollow Cone Spray Modeling of Gasoline Hollow Cone Spray Using OpenFOAM Chen Huang PhD student Department of Applied Mechanics Department of Applied Mechanics Chalmers University of Technology CERC 5 th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

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Page 1: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Modeling of Gasoline Hollow Cone SprayModeling of Gasoline Hollow Cone Spray Using OpenFOAMg p

Chen Huang PhD student

Department of Applied MechanicsDepartment of Applied MechanicsChalmers University of Technology

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Page 2: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

O tli eOutline1. Motivation

2 M difi i i O FOAM Lib2. Modifications in OpenFOAM Library

3 Modelling of Gasoline Hollow Cone Spray3. Modelling of Gasoline Hollow Cone Spray

4 Conclusions4. Conclusions

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Page 3: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

M ti tiMotivation Wh O FOAM ?

License free industryP i i f ( bj i d C ) f i l i

Why OpenFOAM ?

Promising features (object oriented, C++) for implementing new models academia

High demand on usersHigh demand on usersSpace for improvement

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Page 4: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

M difi ti i O FOAM LibG li ti

Modifications in OpenFOAM LibraryGasoline properties

http://www.tfd.chalmers.se/~hani/kurser/OS_CFD_2009/ChenHuang/OFProject0122.pdf

1. Properties from KIVA fuel library:1) vapour pressure (pv), 2) heat of vapourization (hl)2) heat of vapourization (hl), 3) liquid heat capacity (cp), 4) liquid enthalpy (h), 5) id l h i ( ) table5) ideal gas heat capacity (cpg), 6) liquid viscosity (mu), 7) liquid thermo conductivity (K),

table

8) surface tension (sigma), 9) molecular weight (W), 10) critical temperature (Tc).

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

) p ( )

Page 5: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Gasoline propertiesGasoline properties

2. Properties from thermophysical functions:1) second virial coefficient (B) (C8H18), 2) diff i i (D) (C H )2) vapour diffusivity (D) (C7H16).

3. Density (rho) is taken from the book*

* Joseph A. Schetz, Allen E. Fuhs, Handbook of Fluid Dynamics and Fluid Machinery volume one Fundamentals of Fluid Dynamics p 156-157

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Machinery, volume one Fundamentals of Fluid Dynamics. p 156 157.

Page 6: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Gasoline properties4. Properties from mixing rule* based

IC H C H d C H

Gasoline properties

on IC8H18, C7H8, and C7H16: 1) vapour viscocity (mug), 2) vapour thermo conductivity (Kg),

ii

im QyQ 3) critical pressure (Pc), 4) critical volume (Vc), 5) critical compressibility factor (Zc),

is a mixture parameter.is a liquid or vapor mole fraction

mQ

y) p y ( ),6) triple point temperature (Tt), 7) triple point pressure (Pt), 8) normal boiling temperature (Tb)

is a liquid or vapor mole fraction.

is a property of a pure liquid or vapor.iy

iQ

8) normal boiling temperature (Tb), 9) dipole moment (dipm), 10) Pitzer’s ascentric factor (omega), 11) solubility parameter (delta)11) solubility parameter (delta).

*Robert C. Reid, John M. Prausnitz, Bruce E. Poling, The Properties of Gases & Liquids

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

, , g, p qFourth Edition. p 75.

Page 7: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Implementation of gasoline properties

Description of thermophysical functions and liquid library

Implementation of gasoline properties

Description of thermophysical functions and liquid library

K_h

thermophysicalFunctions NSRDSfunc0 IC8H18 liquid

h_cp_

scalar

•The abstract class and its sub-classes are linked with blue arrows•A pink dashed arrow is used if a class is contained or used by another class. The arrow is labeled with the variable(s) through which the pointed class or

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

( ) g pstruct is accessible.

Page 8: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

h h l f d l d l bNew thermophysical functions and liquids library

thermophysicalFunctions NSRDSfuncgSigma gasoline liquidsigma_

thermophysicalFunctions NSRDSfuncgSigma gasoline liquid

scalar

•Class gasoline based on class IC8H18•Class NSRDSfuncgSigma based on class NSRDSfunc6•Private data sigma[56]: gasoline surface tension from 0-550K with 10 K as interval.•NSRDSfuncgSigma function is a linear interpolation function which returns

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

the surface tension at specified temperature.

Page 9: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Ch k h l f lCheck the implementation of gasoline properties

M dif h b k d l hi h h f i• Modify the break-up model which uses the surface tension, eg, myReitzDiwakar.C

• Add Info commands to output the temperature and corresponding dd o co a ds to output t e te pe atu e a d co espo d gsurface tension

• Check the log fileW t– We got

– T = 320.326– sigma = 0 0163615sigma = 0.0163615

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Page 10: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Modifications in OpenFOAM dieselSpray LibraryModifications in OpenFOAM dieselSpray LibrarySpray models

Standard OpenFOAM Modifications in OpenFOAMmodels

Injector type Unit injector with constant

Cd

Unit injector with varied

CdCd Cd

Injector model

Hollow cone Pressure swirl

Pressure swirl with correct

d0

Primary break up

“Rosin-Rammler”

LISA Correct Rosin-Rammler

LISA with correctbreak-up Rammler Rammler correct Rosin-

Rammler

S d TAB R i TAB i hSecondarybreak-up

TAB with chi-square

Reitz-Diwakar

TAB with Rosin-Rammler

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Collision O’Rourke Trajectory Bug fixedO’Rourke

Bug fixed trajectory

Page 11: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Comparison of Rosin-Rammler pdfComparison of Rosin Rammler pdf

“R i R l ” C t R i R l

nDn

eDDf

nDn

eDnDf

1“Rosin-Rammler” Correct Rosin-Rammler

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

e

f

n = 2; = 20 m;

Page 12: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Test of Rosin-Rammler pdfTest of Rosin Rammler pdf

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Hollow cone injector, w/o break-up model, 5000 parcels.

Page 13: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Comparison of Rosin-RammlerComparison of Rosin RammlerCDF based on the test

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Page 14: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Spray modelsSpray modelsSpray models

Original OpenFOAM Modified OpenFOAMmodels

Injector type Unit injector with constant

Cd

Unit injector with varied

CdCd Cd

Injector model

Hollow cone Pressure swirl Pressure swirl with

correct d0

Primary break up

“Rosin-Rammler”

LISA Correct Rosin

LISA with correctbreak-up Rammler Rosin-

Rammlercorrect Rosin-

Rammler

S d TAB R i Di k TAB i hSecondarybreak-up

TAB with chi-square

Reitz-Diwakar TAB with Rosin-Rammler

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Collision Bug fixedO’Rourke

Bug fixed trajectory

Page 15: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Comparison of droplet distribution generated byComparison of droplet distribution generated by Rosin-Rammler pdf

Original

Correct

0 3 SOI 0 6 SOI 1 0 SOI0.3 ms aSOI 0.6 ms aSOI 1.0 ms aSOI

Rosin-Rammler (=20 m, n=2)

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

(Tgasol=243 K, Tair=350 K, pinj=200 bar)

Page 16: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Comparison of liquid penetration and SMD generatedComparison of liquid penetration and SMD generated by Rosin-Rammler pdf

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Page 17: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Modifications to LISA atomization model

DDDf

DeDfD 2

21. Pdf after sheet break-up

eDf

eDf

2. SMDd

13133

12

1

12

1

22

0

3nn

dDDfD

dDDfDdSMD

for Rosin-Rammler distribution n=2

110 nndDDfD

SMDd 4

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

for Rosin-Rammler distribution n=2, SMDd

3

Page 18: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Spray modelsSpray modelsSpray models

Original OpenFOAM Modified OpenFOAMmodels

Injector type Unit injector with constant

Cd

Unit injector with varied

CdCd Cd

Injector model

Hollow cone Pressure swirl Pressure swirl with

correct d0

Primary break up

“Rosin-Rammler”

LISA Correct Rosin

LISA with correctbreak-up Rammler Rosin-

Rammlercorrect Rosin-

Rammler

S d TAB R i Di k TAB i hSecondarybreak-up

TAB with chi-square

Reitz-Diwakar TAB with Rosin-Rammler

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Collision Bug fixedO’Rourke

Bug fixed trajectory

Page 19: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Comparison of droplet distribution generated byComparison of droplet distribution generated by LISA

LISA

LISA with correct

Rosin-Rammler

0.3 ms aSOI 0.6 ms aSOI 1.0 ms aSOI

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

(Tgasol=243 K, Tair=350 K, pinj=200 bar)

Page 20: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Comparison of liquid penetration and SMD generatedComparison of liquid penetration and SMD generated by original and modified LISA

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

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Applied Mechanics

Comparison CDF of TAB modelComparison CDF of TAB model after droplet break-upp p

TAB with Chi-square TAB with Rosin-Rammler

1132 xxxe x

12121211

6211

3212

xexF 2

1 xexF

62

1211 12e

12,12.0x 4,025.0x

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Page 22: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Spray modelsSpray modelsSpray models

Original OpenFOAM Modified OpenFOAMmodels

Injector type Unit injector with constant

Cd

Unit injector with varied

CdCd Cd

Injector model

Hollow cone Pressure swirl Pressure swirl with

correct d0

Primary break up

“Rosin-Rammler”

LISA Correct Rosin

LISA with correctbreak-up Rammler Rosin-

Rammlercorrect Rosin-

Rammler

S d TAB R i Di k TAB i hSecondarybreak-up

TAB with chi-square

Reitz-Diwakar TAB with Rosin-Rammler

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Collision Bug fixedO’Rourke

Bug fixed trajectory

Page 23: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Comparison of droplet distribution generated byComparison of droplet distribution generated by TAB with Chi-square and with Rosin-Rammler

Chi-square

Rosin-Rammler

0.3 ms aSOI 0.6 ms aSOI 1.0 ms aSOI

Rosin-Rammler (=40 m, n=2)

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

(Tgasol=243 K, Tair=350 K, pinj=200 bar)

Page 24: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Comparison of liquid penetration and SMD generatedComparison of liquid penetration and SMD generated by TAB with Chi-square and with Rosin-Rammler

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Page 25: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Modification of liquid sheet thicknessModification of liquid sheet thickness calculated by pressure swirl injector model

• Pressure swirl injector is usually used with LISA atomization model. d

• One member function d0(), returns the thickness of liquid film.

• According to Lisa model ref SAE 0d AAccording to Lisa model, ref. SAE 1999-01-0496, modification to d0 was made:

Pressure swirl injector nozzle

Addd 4

21 2

0 Addd 421 2

0 22

After modification, initial droplet size is smaller;“fl ti i t ” i id d ith ll i j t di t

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

“floating point error” is avoided with small injector diameter.

Page 26: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Spray modelsSpray modelsSpray models

Original OpenFOAM Modified OpenFOAMmodels

Injector type Unit injector with constant

Cd

Unit injector with varied

CdCd Cd

Injector model

Hollow cone Pressure swirl Pressure swirl with

correct d0

Primary break up

“Rosin-Rammler”

LISA Correct Rosin

LISA with correctbreak-up Rammler Rosin-

Rammlercorrect Rosin-

Rammler

S d TAB R i Di k TAB i hSecondarybreak-up

TAB with chi-square

Reitz-Diwakar TAB with Rosin-Rammler

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Collision Bug fixedO’Rourke

Bug fixed trajectory

Page 27: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Comparison of droplet distribution generated byComparison of droplet distribution generated by original and modified pressure swirl injector model

Original

Pressure swirl with correct d0

0 3 ms aSOI 0 6 SOI 1 0 SOI0.3 ms aSOI 0.6 ms aSOI 1.0 ms aSOI

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

(Tgasol=243 K, Tair=350 K, pinj=200 bar)

Page 28: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Comparison of liquid penetration and SMD generatedComparison of liquid penetration and SMD generated by pressure swirl injector model

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Page 29: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Comparison different Cd profilesComparison different Cd profiles using unit injector model

vACm 21 vpp binj

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

vACm d 2vpp binj

Page 30: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Spray modelsSpray modelsSpray models

Original OpenFOAM Modified OpenFOAMmodels

Injector type Unit injector with constant

Cd

Unit injector with varied

CdCd Cd

Injector model

Hollow cone Pressure swirl Pressure swirl with

correct d0

Primary break up

“Rosin-Rammler”

LISA Correct Rosin

LISA with correctbreak-up Rammler Rosin-

Rammlercorrect Rosin-

Rammler

S d TAB R i Di k TAB i hSecondarybreak-up

TAB with chi-square

Reitz-Diwakar TAB with Rosin-Rammler

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Collision Bug fixedO’Rourke

Bug fixed trajectory

Page 31: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Comparison of droplet distribution generated byComparison of droplet distribution generated by constant and varied Cd

Constant Cd

Varied Cd

0.3 ms aSOI 0.6 ms aSOI 1.0 ms aSOI

Modified Rosin-Rammler (=20 m, n=2)

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

(Tgasol=243 K, Tair=350 K, pinj=200 bar) ( , )

Page 32: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Comparison of liquid penetration and SMD generated byComparison of liquid penetration and SMD generated byconstant and varied Cd

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Page 33: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Spray modelsSpray modelsSpray models

Original OpenFOAM Modified OpenFOAMmodels

Injector type Unit injector with constant

Cd

Unit injector with varied

CdCd Cd

Injector model

Hollow cone Pressure swirl Pressure swirl with

correct d0

Primary break up

“Rosin-Rammler”

LISA Correct Rosin

LISA with correctbreak-up Rammler Rosin-

Rammlercorrect Rosin-

Rammler

S d TAB R i Di k TAB i hSecondarybreak-up

TAB with chi-square

Reitz-Diwakar TAB with Rosin-Rammler

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Collision Bug fixedO’Rourke

Bug fixed trajectory

Page 34: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Validation of gasoline sprayValidation of gasoline spray

Modified Rosin-Rammler (=30 m, n=2), ReitzDiwakar (Cs=40)

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

(Tgasol=243 K, Tair=350 K)

Page 35: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Spray modelsSpray modelsSpray models

Original OpenFOAM Modified OpenFOAMmodels

Injector type Unit injector with constant

Cd

Unit injector with varied

CdCd Cd

Injector model

Hollow cone Pressure swirl Pressure swirl with

correct d0

Primary break up

“Rosin-Rammler”

LISA Correct Rosin

LISA with correctbreak-up Rammler Rosin-

Rammlercorrect Rosin-

Rammler

S d TAB R i Di k TAB i hSecondarybreak-up

TAB with chi-square

Reitz-Diwakar TAB with Rosin-Rammler

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Collision Bug fixedO’Rourke

Bug fixed trajectory

Page 36: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Comparison of original and modified codeComparison of original and modified code

Rosin-Rammler, Cd

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

(Tgasol=243 K, Tair=350 K, pinj=200 bar)

Page 37: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Comparison of gasoline droplet distributionComparison of gasoline droplet distribution0.82 ms aSOI0.36 ms aSOI 0.64 ms aSOI0.18 ms aSOI

measurement

original OF

modified OF

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

(Tgasol=243 K, Tair=350 K, pinj=200 bar)

Page 38: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Bugs in collision modelsBugs in collision models1. Trajectory model in myTrajectoryCM.C

Add a very small value when calculating the distance between two parcels. To avoid zero value in the denominator when the two parcels are in the same positionin the same position.

2 O’Rourke model in sameCell H

scalar dist = mag(p) + SMALL;

2. O Rourke model in sameCell.HWhen calculating how many parcels is coalescence, the code falls into looping all the time without giving any results.// xx > collProb=zz

while ((zz < xx) && (n<1000)) {zz += vnu;vnu *= nu/n;

//avoid looping all the timen++;

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

n ;}

Page 39: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Spray modelsSpray modelsSpray models

Original OpenFOAM Modified OpenFOAMmodels

Injector type Unit injector with constant

Cd

Unit injector with varied

CdCd Cd

Injector model

Hollow cone Pressure swirl Pressure swirl with

correct d0

Primary break up

“Rosin-Rammler”

LISA Correct Rosin

LISA with correctbreak-up Rammler Rosin-

Rammlercorrect Rosin-

Rammler

S d TAB R i Di k TAB i hSecondarybreak-up

TAB with chi-square

Reitz-Diwakar TAB with Rosin-Rammler

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

Collision Bug fixedO’Rourke

Bug fixed trajectory

Page 40: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Comparison of collision modelsComparison of collision models

Hollow cone injector, modified Rosin-Rammler, ReitzDiwakar (Cs=40)

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

(Tgasol=243 K, Tair=350 K , pinj=200 bar)

Page 41: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Sensitivity of grid size (original vs modified)Sensitivity of grid size (original vs modified)

Rosin-Rammler (=30 m, n=2), Cd,

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

ReitzDiwakar (Cs=40), (Tgasol=243 K, Tair=350 K , pinj=200 bar)

Page 42: Modeling of Gasoline Hollow Cone SprayModeling of …web.student.chalmers.se/groups/ofw5/Presentations/ChenHuangSlides… · Using OpenFOAM Chen Huang PhD ... Machinery volume one

Applied Mechanics

Conclusions I d t t l i l t th li th l h ll

Conclusions In order to accurately simulate the gasoline-ethanol hollow cone spray,

the following items were implemented/modified in OpenFOAM library:– gasoline fuel property g p p y– correct Rosin-Rammler distribution– pressure swirl injector– unit injector for varied Cd– LISA

bug fixed collision models– bug fixed collision models Gasoline-ethanol hollow cone spray model, gives reasonably agreement

with the Chalmers spray chamber experiments including droplet distribution and liquid penetration.

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg

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Applied Mechanics

Thank you for your attention!

CERC5th OpenFOAM Workshop / June 21- 24, 2010, Gothenburg