model w1683 20 planer · keep work area clean and well lighted. clutter and inadequate lighting...
TRANSCRIPT
INSTRUCTION MANUAL
MODEL W168320" PLANER
Phone: 1-360-734-3482 • On-Line Technical Support: [email protected]
COPYRIGHT © April, 2002 BY WOODSTOCK INTERNATIONAL, INC.WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.Printed in Taiwan
WARNINGSome dust created by power sanding, sawing,grinding, drilling, and other construction activitiescontains chemicals known to the State of Californiato cause cancer, birth defects or other reproductiveharm. Some examples of these chemicals are:
• Lead from lead-based paints.• Crystalline silica from bricks, cement, and
other masonry products.• Arsenic and chromium from chemically
treated lumber.
Your risk from these exposures varies, depending onhow often you do this type of work. To reduce yourexposure to these chemicals: work in a wellventilated area, and work with approved safetyequipment, such as those dust masks that arespecially designed to filter out microscopicparticles.
Table Of ContentsPAGE
1. INTRODUCTION ........................................................................................................2ABOUT YOUR NEW PLANER ....................................................................................2WOODSTOCK SERVICE AND SUPPORT ........................................................................2WARRANTY AND RETURNS ......................................................................................3PLANER MACHINE SPECIFICATIONS............................................................................3
2. SAFETY FIRST! ..........................................................................................................4SAFETY INSTRUCTIONS........................................................................................4-5ADDITIONAL SAFETY INSTRUCTIONS FOR PLANERS........................................................6ELECTRICAL REQUIREMENTS....................................................................................7220V OPERATION ................................................................................................7EXTENSION CORDS................................................................................................7GROUNDING........................................................................................................7
3. ASSEMBLY................................................................................................................8BOX CONTENTS....................................................................................................8OVERVIEW..........................................................................................................8SHOP PREPARATION..............................................................................................9CLEANING MACHINE ..............................................................................................9EXTENSION ROLLERS ..........................................................................................10HANDWHEEL ....................................................................................................11DUST HOOD ......................................................................................................11SWITCH............................................................................................................12KNIFE SETTING JIG..............................................................................................12
4. ADJUSTMENTS ........................................................................................................13LOCATION OF CONTROLS......................................................................................13MOVING BED ROLLERS..........................................................................................14TABLE ........................................................................................................14-16CHECKING KNIVES ..............................................................................................17KNIFE ADJUSTMENT ........................................................................................18-19FEED ROLLERS, CHIPBREAKER & PRESSURE BAR ....................................................20-21CHIP DEFLECTOR................................................................................................22ANTI-KICKBACK PAWLS ........................................................................................22CHAIN TENSIONER ..............................................................................................23SPRING TENSION ................................................................................................23TABLE ROLLERS ................................................................................................24
5. OPERATIONS ..........................................................................................................25TEST RUN ........................................................................................................25FEED RATE........................................................................................................25OPERATIONAL TIPS ............................................................................................26TROUBLESHOOTING PLANING RESULTS ....................................................................27AFTERMARKET SETUP ACCESSORIES ........................................................................28
6. MAINTENANCE ........................................................................................................29GENERAL..........................................................................................................29CLEANING ........................................................................................................29TABLE AND BASE ................................................................................................29LUBRICATION ....................................................................................................30BELT TENSION ..................................................................................................31PULLEY ALIGNMENT ............................................................................................31
WIRING DIAGRAM ....................................................................................................32TROUBLESHOOTING ..................................................................................................33
7. CLOSURE ..............................................................................................................34DIAGRAMS AND PARTS LISTS..............................................................................35-42WARRANTY AND REPLACEMENT..............................................................................43
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USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
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INTRODUCTION
ABOUT YOUR NEW PLANERThis new Shop Fox® 20" Planer has been specially designed to provide many years of trouble free service.Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliableoperation.
Woodstock International, Inc. is committed to customer satisfaction in providing this manual. It is ourintent to make sure all the information necessary for safety, ease of assembly, practical use anddurability of this product be included.
If you should have any comments regarding this manual, please contact us at:
Woodstock International, Inc.P.O. Box 2309
Bellingham, WA 98227
WOODSTOCK SERVICE AND SUPPORTWe stand behind our machines! In the event that a defect is found, parts are missing or questions ariseabout your machine, please contact Woodstock International Service and Support at 1-360-734-3482 [email protected]. Our knowledgeable staff will help you troubleshoot problems, send outparts or arrange warranty repair or returns.
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WARRANTY AND RETURNS
Planer Machine Specifications
Motor ..................................................................5 H.P., 220V, Single-PhaseAmps ................................................................................................28Cutting Width ....................................................................................20"Cutting Height ....................................................................................8"Minimum Stock Thickness ......................................................................1⁄4"Minimum Stock Length ............................................................................7"Maximum Depth of Cut ..........................................................................1⁄8"Cutterhead Diameter ..........................................................................33⁄16"Cutterhead Speed ....................................................................5500 R.P.M.Table Size ..............................................................................253⁄4" x 20"Knives ........................................................................................4 H.S.S.Feed Rates ..........................................................................18 & 23 F.P.M.
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Woodstock International, Inc. warrants all SHOP FOX® machinery to be free of defects from workmanshipand materials for a period of 2 years from the date of original purchase by the original owner. Thiswarranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents,lack of maintenance, or to repair or alterations made or specifically authorized by anyone other thanWoodstock International, Inc.
Woodstock International, Inc. will repair or replace, at its expense and at its option, the SHOP FOX®
machine or machine part which in normal use has proven to be defective, provided that the originalowner returns the product prepaid to the SHOP FOX® factory service center or authorized repair facilitydesignated by our Bellingham, WA office, with proof of their purchase of the product within 2 years, andprovides Woodstock International, Inc. reasonable opportunity to verify the alleged defect throughinspection. If it is determined there is no defect, or that the defect resulted from causes not within thescope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storingand returning the product.
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may beimplied by law, including any merchantability or fitness, for any particular purpose, are hereby limitedto the duration of this written warranty. We do not warrant that SHOP FOX® machinery complies withthe provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under thiswarranty exceed the purchase price paid for the product, and any legal actions brought againstWoodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall inno event be liable for death, injuries to persons or property or for incidental, contingent, special orconsequential damages arising from the use of our products.
Every effort has been made to ensure that all SHOP FOX® machinery meets high quality and durabilitystandards. We reserve the right to change specifications at any time because of our commitment tocontinuously improve the quality of our products.
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READ MANUAL BEFORE OPERATING MACHINEFAILURE TO FOLLOW INSTRUCTIONS BELOW WILL
RESULT IN PERSONAL INJURY
SAFETY FIRST!
1. Thoroughly read the instruction manual before operating your machine. Learn the applications,limitations and potential hazards of this machine. Keep manual in a safe, convenient place for futurereference.
2. Keep work area clean and well lighted. Clutter and inadequate lighting invite potential hazards.
3. Ground all tools. If a machine is equipped with a three-prong plug, it must be plugged into a three-hole electrical outlet or grounded extension cord. If using an adapter to aid in accommodating a two-hole receptacle, ground using a screw to a known ground.
4. Wear eye protection at all times. Use safety glasses with side shields or safety goggles (that meetthe national safety standards) while operating this machine.
5. Avoid dangerous environments. Do not operate this machine in wet or open flame environments.Airborne dust particles could cause an explosion and severe fire hazard.
6. Ensure all guards are securely in place and in working condition.
7. Make sure switch is in the “OFF” position before connecting power to machine.
8. Keep work area clean and free of clutter, grease, etc.
9. Keep children and visitors away. All visitors should be kept a safe distance away while operatingunit.
10. Childproof workshop with padlocks, master switches or by removing switch keys.
11. Disconnect machine when cleaning, adjusting or servicing.
12. Do not force tool. The machine will do a safer and better job at the rate for which it was designed.
Indicates an imminently hazardous situation which, if not avoided, WILLresult in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULDresult in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAYresult in minor or moderate injury. It may also be used to alert againstunsafe practices.
This symbol is used to alert the user to useful information about properoperation of the equipment.NOTICE
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13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed.
14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, etc.
15. Remove adjusting keys and wrenches before turning the machine on. Make this a habit!
16. Use proper extension cord. When using an extension cord, make sure it is in good condition. Useextension cords 100' or less in length that are rated Hard Service (grade S) or better, and that havea conductor size of 16 A.W.G. A drop in line voltage, loss of power and overheating can result whenusing an undersized cord. The extension cord must have a ground wire and ground plug pin, as well.
17. Keep proper footing and balance at all times.
18. Do not leave machine unattended—wait until it comes to a complete stop before leaving the area.
19. Perform machine maintenance and care. Follow lubrication and accessory attachment instructionsin the manual.
20. Keep machine away from open flame. Operating machines near pilot lights and/or open flamescreates a high risk if dust is dispersed in the area. Dust particles and an ignition source may causean explosion. Do not operate the machine in high risk areas, including but not limited to, thosementioned above.
21. Do not use machine under the influence of drugs or alcohol or if you are excessively tired.
22. Do not let untrained people use the machine if they are not supervised by an experiencedoperator.
23. If at any time you are experiencing difficulties performing the intended operation, stop using themachine! Then contact our service department or ask a qualified expert how the operation shouldbe performed.
24. Mag switches can be accidentally turned on when they are bumped. Always be aware of the magswitch location when moving items around the shop.
SAFETY
Operating this equipment has the potentialfor flying debris to cause eye injury. Alwayswear safety glasses or goggles whenoperating equipment. Everyday glasses orreading glasses only have impact resistantlenses, they are not safety glasses. Becertain the safety glasses you wear meetthe appropriate standards of the AmericanNational Standards Institute (ANSI).
ADDITIONAL SAFETY INSTRUCTIONS FOR PLANERS1. Always make sure the planer is on firm ground and is stable before operating. Immediately fix or
shim the planer if it rocks or wobbles.
2. Always inspect the workpiece before running it through the planer. Stock with loose knots, nails,staples, dirt or other foreign objects should be rejected from use or corrected by eliminating thecondition that makes it questionable.
3. Always make sure that all components of the planer are adjusted to their proper specificationsbefore planing stock.
4. Always use the help of another person or some type of support fixture when planing long stock.
5. Never stand behind the workpiece when you are feeding it into the planer; the workpiece couldpossibly kick back and be thrown in the direction from which it came.
6. Never operate the planer if knives are dull or damaged. Sharp knives are safer and produce betterfinal results.
7. Never process any material through the planer other than wood. This planer is designed for woodonly!
8. Always take multiple light cuts rather than excessively deep cuts.
9. Never attempt to free a stalled workpiece while the planer is powered on and plugged in.
10. Absolutely never reach inside the planer or open the top cover while the planer is powered onand/or plugged in.
11. Never plane wood that is less than 7" long or less than 1⁄4" thick.
12. Always wear hearing protection when operating the planer.
No list of safety guidelines can becomplete. Every shop environment isdifferent. Always consider safety first, as itapplies to your individual workingconditions. Use this and other machinerywith caution and respect. Failure to do socould result in serious personal injury,damage to equipment or poor work results.
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Read the manualcompletely beforeassembly and operation.Become familiar with themachine and its operationbefore beginning anywork. Serious personalinjury may result if safetyor operational informationis not understood orfollowed.
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ELECTRICAL REQUIREMENTS
220V Operation
We do not recommend using an extension cordfor 220V equipment. Instead, arrange theplacement of your machinery and installedwiring to eliminate the need for extensioncords. If you must use an extension cord, makesure it is rated Hard Service (grade S) andcapable of handling a 28 amp load. Theextension cord must always contain a groundwire and plug pin. Be sure to ask an expertabout the correct gauge to use with yourdesired cord length. Always repair or replaceextension cords when they become worn ordamaged.
Extension Cords
GroundingThis machine must be grounded! See Figure 1.The electrical cord supplied with the ModelW1683 does not come with a 220 volt plug. Usea plug with a ground pin. If your outlet does notaccommodate a ground pin, have it replaced bya qualified electrician or have an appropriateadapter installed and grounded properly. Anadapter with a grounding wire does notguarantee the machine will be grounded. Aground source must be verified.
The motor supplied with your new planer israted at 5 H.P. and will draw approximately 28amps during 220 volt operation. When choosingan outlet for this machine, we recommendusing a NEMA L6-30A with a 30 amp circuitbreaker or fuse. Keep in mind that a circuitbeing used by other machines or tools at thesame time will add to the total load beingapplied to the circuit. Add up the load ratingsof all machines on the circuit. If this numberexceeds the rating of the circuit breaker, fuseor wires, use a different circuit.
Figure 1. Typical 220V 3-prong plug and outlet.
NOTICENEVER replace the circuit breaker with onerated at a higher amperage or damage to thecircuit may occur.
This equipment must begrounded. Verify that anyexisting electrical outlet andcircuit you intend to pluginto is actually grounded.Under no circumstancesshould the grounding pinfrom any three-pronged plugbe removed. Serious injurymay occur.
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The following is a description of the componentsshipped with the Shop Fox® W1683 20" Planer.
Should any parts be missing, examine thepackaging carefully to be sure parts are notamong the packing materials. If any key partsare missing, contact Woodstock International,Inc. at 360-734-3482 or by e-mail at: [email protected].
Box Contents1. Planer Unit2. Dust Hood3. Starter Switch4. Rollers (2)5. Handwheel6. Hardware Bag:
(6) M6-1.0 x 12 Hex Bolts(6) 6mm Flat Washers(8) 1⁄2" Flat Washers(8) M10-1.5 x 25 Hex Bolts(1) Knife Setting Rod(2) Knife Setting Gauge(4) 9mm E-Clip Ring(1) Handle(1) 3mm Allen Wrench(1) 4mm Allen Wrench(1) 5mm Allen Wrench(1) 6mm Allen Wrench(1) 8mm & 10mm Combo Wrench(1) 12mm & 14mm Combo Wrench(1) 17mm & 19mm Combo Wrench
ASSEMBLY
Figure 2. Parts that need to be assembled.
Overview
Do not connect themachine to power at thistime. The machine mustremain unpluggedthroughout the entireassembly process. Failureto do this may result inserious personal injury.
We have assembled most of your new planer foryou at the factory; however, the parts shown inFigure 2 still need to be assembled afterdelivery. Please take your time and try to be asaccurate as possible when following each step.This care will provide you with better resultswhen you are finished.
Additional Tools Required: Besides the toolsthat were included with the planer, you will alsoneed a Phillips® screwdriver, a flat-headscrewdriver and a good straightedge. A set offeeler gauges and a dial indicator will also benecessary for the Adjustments section.
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The Model W1683 is aheavy machine, 840 lbs.shipping weight. Usepower equipment.Serious personal injurymay occur if safe movingmethods are notfollowed.
Shop Preparation• Floor Load: Your Model W1683 represents a
large weight load in a small footprint. Mostcommercial floors are suitable for theplaner. Some residential floors may requireadditional bracing to support both machineand operator.
• Working Clearances: Consider existing andanticipated needs, size of material to beprocessed through each machine, and spacefor auxiliary stands, work tables or othermachinery when establishing a location foryour planer.
• Lighting and Outlets: Lighting should bebright enough to eliminate shadow andprevent eye strain. Electrical circuits shouldbe dedicated or large enough to handleamperage requirements. Outlets should belocated near each machine so power orextension cords are clear of high-trafficareas. Observe local electrical codes forproper installation of new lighting, outlets,or circuits.
Make your shop “childsafe.” Ensure that yourworkplace is inaccessibleto youngsters by closingand locking all entranceswhen you are away. Neverallow visitors in your shopwhen assembling,adjusting or operatingequipment.
Cleaning MachineThe table and other unpainted parts of theModel W1683 are coated with a waxy grease thatprotects them from corrosion during shipment.Clean this grease off with a solvent cleaner orcitrus-based degreaser. Do not use chlorine-based solvents—if you happen to splash someonto a painted surface, you will ruin the finish.
Do not use gasoline orother petroleum-basedsolvents. They have lowflash points which makethem extremelyflammable. A risk ofexplosion and burningexists if these productsare used. Serious personalinjury may occur if thiswarning is ignored.
Many of the solventscommonly used to cleanmachinery can be toxicwhen inhaled oringested. Always work inwell-ventilated areas farfrom potential ignitionsources when dealingwith solvents. Use carewhen disposing of wasterags and towels to besure they do not createfire or environmentalhazards.
Do not smoke while usingsolvents. A risk ofexplosion or fire exists andmay result in seriouspersonal injury.
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Figure 3. Checking roller extension with astraightedge.
Extension RollersThe extension roller assemblies are identical forboth the infeed and the outfeed ends of thetable. To mount these assemblies:
1. Attach an extension bar to the end of eachroller. Secure these in place with the 12mmsnap rings provided in the hardware bag.
2. Match the tapped holes on the side of thetable to the extension bars. Lightly secure inplace with the M10-1.5 x 25 hex bolts andwashers from the hardware bag.
3. The end (outside) roller is fixed in place.Place a straightedge flat across the tableand across the rollers as shown in Figure 3.Adjust the end roller so it is flush with thetable, and tighten the M10-1.5 x 25 hexbolts to secure the extension bars in place.
4. The two inside rollers are mounted inslotted holes so they can be adjusted flushwith the table and the end roller. Makethese adjustments and tighten the bolts tosecure the inside rollers in place.
The top of the rollers should now be completelyeven with the top of the table. Double-check tomake sure that the rollers did not move duringthe tightening process.
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HandwheelThe handwheel operates the chain driven systemthat raises/lowers the table to control thecutting depth.
To mount the handwheel:
1. Secure the handwheel to the worm gearshaft (as shown in Figure 4) with the hexnut and washer that is already on thethreads.
2. Thread the handle into the handwheel andtighten the hex nut to keep it locked inplace.
Dust HoodThe dust hood included should only be installedif you plan on hooking your planer up to a dustcollection system.
To install the dust hood:
1. Match the holes in the dust hood to thetapped holes in the planer casting on theoutfeed end.
2. Secure the dust hood with the (6) M6-1.0 x12 hex bolts from the hardware bag, asshown in Figure 5.
3. Attach a 5" dust hose to the dust port.
Figure 4. Handwheel attached correctly.
Figure 5. Dust hood attached to planer.
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Switch
Figure 6. Attaching switch to the planer.
Figure 7. Knife setting jig.
The prewired magnetic switch needs to bemounted to the planer head casting.
To mount the switch:
1. Match the holes at the back of the switchwith the tapped holes in the front, left-hand corner of the planer.
2. Secure the switch to the head casting withthe cap screws as shown in Figure 6.
3. Read Section 2: Circuit Requirements in thismanual, then install an appropriate plug tothe power wire.
Knife Setting JigWe have provided a jig to make the knife settingprocess easy and quick. Please refer to Figure 7for jig component identification whileassembling.
To assemble the knife setting jig:
1. Snap one of the E-clips over the notch onone end of the knife setting rod.
2. Slide the aluminum knife setting jigbrackets onto the rod.
3. Snap the other E-clip on the other end ofthe knife setting rod.
Refer to page 17 for use.
DO NOT connect machineto the power at this time!Wait until all otherassembly instructions andadjustments have beencompleted.
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ADJUSTMENTS
Location of ControlsTake the time to familiarize yourself with thecontrols of your new planer. They will befrequently mentioned throughout theinstructions in this manual, and the better youknow your machine, the better you can make itperform. Figure 8 points out the key controlsand their locations.
As with all precision machinery, adjustments tothe planer require very close tolerances. Theadjustments described in this section will befactory set. However, during the life of themachine it will necessary to make theseadjustments yourself. Many of theseadjustments require the use of an indicating toolsuch as a dial indicator or a Rotacator® toachieve accurate results.
Figure 8. Machine controls.
Do not connect power tothe machine whileperforming adjustments.Failure to follow thiswarning may result inserious personal injury.
Planer knives aredangerously sharp! Useextreme caution whenworking near cuttingsurfaces. Failure toexercise care whileworking near knives couldresult in severe injury.
Feed RateControl
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ON/OFFSwitch
Table Extension Rollers
Table HeightHandwheel
Table HeightScale
Table HeightLock Knobs
Figure 10. Gauge block.
Figure 9. Bed roller setscrews.
Table
Moving Bed Rollers
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In order to perform table adjustments, the bedrollers must be adjusted below the surface ofthe table.
To move the bed rollers:
1. Loosen the setscrews where the bed rollersmount to the planer body (on both ends) asshown in Figure 9.
2. Use a wrench to lower the rollers on theireccentric shafts.
Leave the bed rollers in this position untilinstructed to adjust them at the end of thissection.
The most critical adjustments made on your newplaner are dependent on the table beingparallel to the cutterhead body. Because of thisrelationship, checking the table is the first stepto setting up an accurate planer.
There are two movements you should beconcerned about when checking/adjusting thetable—the table should be parallel to the headcasting from front-to-back, and the table shouldbe parallel with the cutterhead body from side-to-side.
The table has been pre-set at the factory, but itis a good idea to check any machine thoroughlybefore use.
To check the table:
1. Make sure machine is unplugged!
2. Make the gauge shown in Figure 10 out of ablock of wood.
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Side View Front View
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Figure 11. Checking table/head casting in front.
Figure 12. Table mounting screws.
3. Place the block on one end of the table,directly under the cutterhead body. Raisethe table up so the block only touches thecutterhead body (keep knives rotated out ofthe way for this step).
4. Without moving the table, slide the block ofwood to the other end of the cutterhead. Ifthe block of wood will not fit, or if the blockis below the cutterhead body, measure thisgap with a feeler gauge. If the difference ismore than .002", then the table needs to beadjusted from left to right.
5. Place the block under the middle-front ofthe head casting. Raise the table up so theblock barely touches the head casting asshown in Figure 11.
6. Remove the block and place it between themiddle-rear of the head casting and thetable. If there is a gap or it will not fit underthe head casting, measure the differencewith a feeler gauge. If this measurement ismore than .002", then the table needs to beadjusted from front to back.
7. There are two methods to adjust the tableon the Model W1683. The first is foradjustments smaller than .016" and thesecond is for adjustments larger than .016".
To adjust the table less than .016":
1. Use the table mounting screws shown inFigure 12. Loosen the screws and lift/lowerthe table until the table and the cutterheadbody are parallel with each other and thetable is parallel with the head casting fromfront to back. This may require some trialand error.
2. Adjust each column on both sides until thetable is properly set. While adjusting thecolumns, tighten each screw after each stepto ensure accurate results.
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Figure 13. Underside of table.
Figure 14. Understanding sprocket movement.
To adjust the table more than .016":
1. Remove the front cabinet cover.
2. On the underside of the table there is achain drive and five sprockets as shown inFigure 13. The four sprockets in the cornerscontrol the movement of the table columns.The fifth sprocket is the idler sprocket thatcontrols the chain tension. Loosen the twobolts on the idler sprocket bracket (asshown in Figure 13) to loosen the chain sothat each sprocket can be rotated on itsown. Make sure to hold the chain away fromthe sprocket while you adjust it.
3. Moving the sprockets clockwise lowers thetable and moving them counter-clockwiseraises the table. Each tooth on the cornersprockets equals .016" of vertical movementwhen the cogs are turned (see illustration inFigure 14). Make sure, as you adjust eachsprocket, that you count the number ofteeth that pass a fixed point.
Knowing how far you turned one sprocketwill help you keep the other side consistentif you are adjusting two columns together.
4. After you have the table adjusted to within.016" from front-to-back and from side-to-side, tighten the chain so all of the slack isremoved.
5. Now follow the previous instructions foradjusting the table when it is less than .016"from its proper position.
Do not connect power tothe machine whileperforming adjustments.Failure to follow thiswarning may result inserious personal injury.
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Idler Sprocket Bracket
Sprocket
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Checking Knives
Figure 16. Correct jig position on cutterhead.
The Model W1683 features a 4 knife cutterhead.These knives must be checked and adjustedafter regular use. Adjusting the knives is also animportant part of the maintenance process.Correctly positioned knives act as a referencepoint for adjusting the feed rollers, the chipbreaker and the pressure bar.
When checking/adjusting the knives, keep inmind that the knife edge should be as precise aspossible at tolerances within .002" from one endto the other. Improperly adjusted knives mayunbalance the cutterhead, reduce the sharpnessof knife edges prematurely, shorten bearinglife, and produce poor planing results.
To check the knives:
1. Remove the upper cover as shown in Figure15 so you have access to the top of thecutterhead.
2. Remove the V-belt cover from the left-handside of the planer (facing front).
3. Using the V-belt to rotate the cutterhead,turn the cutterhead so one of the knives isaccessible.
4. Place the knife setting jig on thecutterhead. Both feet should sit solidly onthe cutterhead and the knife should barelytouch the center of the jig as shown inFigure 16.
5. If the knife does not contact the center ofthe jig, or if the knife contacts the center ofthe jig but both feet will not sit solidly onthe cutterhead, then the knives will need tobe adjusted.
For quick and easy knife setup, considerpurchasing a Planer Pal®. This handy tool allowsyou to quickly set the knives to within .001" fromone end to the other. See “AftermarketAccessories” at the end of the Operationssection for more details.
Figure 15. Cover removed from planer.
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These Points Must All Touch Evenly
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Figure 17. Understanding cutterhead assembly.
Knife AdjustmentThe Model W1683 is equipped with both springsand jack screws for knife adjustment. These twooptions have been provided for operatorpreference. Both types have advantages anddisadvantages. Springs allow adjustments to bemade quickly, while jack screws are moreaccurate. The following instructions offersuggestions for both methods, followed by theprocedures for tightening the gib bolts.
Springs under the knives exert upward pressurewhile wedge-type gibs and gib bolts lock theknives in place. See Figure 17 for cutterheadassembly identification.
To adjust the knives using the springs:
1. Unplug the machine from the powersource!
2. Lower the jack screws completely to getthem out of the way. Loosen the gib bolts sothe knife will move upward from thepressure of the springs.
3. Place the knife setting jig on the cutterheadso both feet sit solidly on the cutterheadand so that the center of the jig pushesdown on the knife (similar to Figure 16).Make sure equal pressure is placed on bothends of the jig and that the jig is parallelwith the cutterhead.
4. Tighten the knives by following “tightening”instructions on the next page.
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Jack Screws support the knives fromunderneath. By threading the jack screws in orout, you can precisely control the knife height.
To adjust the knives using the jack screws:
1. Unplug the machine from the powersource!
2. Loosen the gib bolts and remove the gib andknives. Remove all of the springs and placethem in a plastic bag. Tape the bag to theinside of the cabinet so they do not get lost.
3. Place the knives, gibs, and gib bolts back inthe cutterhead as they were beforeremoval. Make sure the knives are resting onthe jack screws when you install them.
4. Place the knife setting jig on the cutterheadso both feet sit solidly on the body of thecutterhead. If the knife does not allow thejig to sit on the cutterhead evenly, raise orlower the knife with the jack screws toadjust as needed.
5. Tighten the knives by following the“tightening” instructions on the next page.
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Figure 18. Gib bolt tightening sequence.
1 23 45 6
Wear heavy leather gloves when tighteninggib bolts in case the wrench slips off and yourhand hits the knife. Planer knives aredangerously sharp. If care is not takenaround them, serious injury may occur.
NOTICEUneven tightening of the gib bolts may causethe cutterhead to become unbalanced,which will lead to premature wear and tearof the knives.
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To tighten the knives after adjustment:
1. Snug the gib bolts on each end of the knifebut do not completely tighten them. In thismanner, work toward the center of theknife by alternating back-and-forth fromeach end of the knife. Figure 18 illustratesorder of this sequence. Make sure you onlysnug the gib bolts enough to hold the knifein place. You will tighten them more later.
2. Rotate the cutterhead and repeat knifeadjustments and step 1 tightening until youhave performed these procedures on all ofthe knives.
3. When you come back to the knife youstarted with, check the height with the jigto make sure that it is still correct. If thebolt height is not correct, fix as necessaryand re-snug the gib bolts; if the height iscorrect, snug each bolt down a little morein the same alternating procedure you usedbefore, but do not tighten the boltscompletely. Repeat again with each knife.
4. When you return to the original knife,tighten all gibs completely in the samefashion, repeating on all knives.
Do not connect power tothe machine whileperforming adjustments.Failure to follow thiswarning may result inserious personal injury.
20
AD
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MEN
TS
Figure 19. Board position on table.
Figure 20. Bottom dead center.
Figure 21. Feed roller adjustment controls.
Feed Rollers, ChipBreaker & Pressure
BarThe feed rollers, the chip breaker and thepressure bar are factory set for general planing.If you need to alter the settings or reset themafter maintenance, these components can beadjusted at the same time, assuming that theknife height is set correctly. The standardsetting for the infeed roller, the chipbreakerand the pressure bar is .004"-.008" below thecutterhead knife at bottom dead center. Theoutfeed roller should be set to .020" below thecutterhead knife at bottom dead center.
To adjust the feed rollers, the chip breakerand the pressure bar:
1. Unplug the machine from the powersource!
2. You will need two boards that are the sameheight and are long enough to span theentire length of the table. An easy way toget two boards of the same height is to ripone board down the middle.
3. Place each board across the entire length ofthe table, on each side of the table, similarto Figure 19.
4. Rotate the cutterhead with the V-beltpulley so one of the knives is at bottomdead center. Bottom dead center is thefurthest point down that the knife reachesin its rotation. The black line underneaththe cutterhead in Figure 20 representsbottom dead center.
5. Raise the table up until the boards barelytouch the knife edge.
6. Lower the feed rollers onto the boards withthe adjustment controls shown in Figure21.
21
Figure 23. Pressure bar adjustment controls.
Figure 22. Chipbreaker adjustment controls.
7. Lower the chipbreaker and the pressure baronto the boards, using the adjustmentcontrols shown in Figures 22 and 23.
8. Make sure that each of the adjustmentcontrols for the feed rollers, thechipbreaker and the pressure bar arebacked off enough so that they will allowthe components to move below the currentposition on the board.
9. To accurately perform this adjustment, youwill need a dial indicator (not included).Place the dial indicator near the Shop Foxname plate that is directly above the table.
10. Position the indicator plunger on the tableand lower the table .004"-.008". The feedrollers, the chipbreaker and the pressurebar should all move freely with the table. Ifthey do not, make sure that they are allresting evenly on the boards at this currentposition.
11. Lock the infeed roller, the chipbreaker andthe pressure bar in place. They should nowall be set between .004"-.008" below theknife edge when it is at bottom deadcenter.
12. The outfeed roller should still be able tomove with the table. Continue lowering thetable another .012" (.008" + .012" =.020").The outfeed roller should now be set toapproximately .020" below the knife edge atbottom dead center. Lock the outfeed rollerin place.
For super accurate setup, consider purchasing aRotacator®. This handy tool allows you to adjustthe feed rollers, chipbreaker, and pressure barto accuracy within .001" every time. See“Aftermarket Accessories” at the end of theOperations section for more details.
AD
JUSTM
ENTS
22
AD
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TS
Figure 24. Chip deflector mounting bolts.
Figure 25. Anti-kickback pawls.
NOTICEIf you use a dust collector, move the chipdeflector slightly farther away from theknives to help remove chips better.
The power should not beconnected to the planerat this time! If it is,serious injury may occur.
Chip Deflector
Anti-Kickback Pawls
A chip deflector is mounted behind thecutterhead to keep wood chips from falling ontothe outfeed roller.
To adjust the chip deflector:
1. Loosen the chip deflector mounting boltsshown in Figure 24.
2. Make sure the deflector is angled towardthe cutterhead. Position the edge of thedeflector to approximately 1⁄16" from theknife edge. Rotate the cutterhead with theV-belt pulley and make sure there is enoughclearance between all the knives and thechip deflector.
3. Re-tighten the mounting bolts and replacethe top cover.
The Model W1683 features anti-kickback pawls(shown in Figure 25) as an important safetyfeature. These safety devices allow theworkpiece to enter the planer without affectingthe proper operation, but are designed to stopthe workpiece from coming back out of theentrance in the event of a kickback.
The anti-kickback pawls should be frequentlychecked to ensure that they swing free andeasy. Do not try to lubricate the pawls.Lubrication may cause dust to build-up, whichwill restrict movement.
Proper operation of the anti-kickback pawlsis essential to the safe operation of theplaner. If they aren’t working properly,they will not protect you if a kickbackoccurs.
23
Figure 27. Roller spring tension adjustmentscrews.
NOTICEMore adjustments may be necessary to theroller spring tension after the machine hasbeen test run and is in safe workingcondition. See the Operations section formore details.
Figure 26. Chain tensioner.
After setting the feed rollers, the chipbreakerand the pressure bar, the chain tensioner(shown in Figure 26) must be reset for theplaner to operate properly. Incorrect chaintension may cause the feed rollers to jam oreven cause the chain to break.
To adjust the chain tensioner:
1. Remove the chain drive cover and thebacking plate.
2. Place the block of wood described on page14 under the right side of only the outfeedroller. Raise the table up so the block barelytouches the outfeed roller.
3. Look at the current table height on thescale. Raise the table up 1mm, using thescale as a gauge. This will move the outfeedroller up approximately .040".
4. Loosen tensioner bracket screw, rotate thechain tensioner until the chain is tight, thensecure the tensioner bracket screw to keepthe tensioner in place.
5. Replace the backing plate and the chaindrive cover.
The power should not beconnected to the planerat this time! If it is,serious injury may occur.
Roller spring tension keeps the roller pressureuniform as the workpiece moves through theplaner. To adjust the roller spring tension:
1. Figure 27 shows the four spring adjustmentscrews. Adjust screws A, B & C so theyprotrude 1⁄8" above the head casting.
2. Adjust screw D so it protrudes 5⁄16" abovethe head casting. This extra height willcompensate for the pressure of the chainduring operation.
Spring Tension
Chain Tensioner
AD
JUSTM
ENTS
A
B C
D
24
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S
Figure 28. Table roller tolerances.
Figure 29. Measuring gap between straightedgeand table with a feeler gauge.
Table RollersThe table rollers should be set last so they stayout of the way during the other adjustments.The required height of the table rollers will varydepending on the type of stock you intend toplane.
As a general rule, table roller height should bebetween .002" and .020" above the table (seeFigure 28). However, some stock may havebetter results outside of these numbers. Often,a small amount of trial-and-error is required tofind the best table roller height for anyparticular stock. Rough stock will plane betterwhen the rollers are higher, and smooth stockwill have less snipe when the rollers are lower.
To adjust the table roller height:
1. Place a good straightedge across the lengthof the table as shown in Figure 29.
2. Use a feeler gauge to measure the gapbetween the table surface and thestraightedge, and adjust the table rollers asdescribed on page 14 to reach the desiredheight. The gap between the straightedgeand the table should be even all the wayacross the table.
For quick and easy table roller setup, considerpurchasing a Rotacator®. This handy tool allowsyou to watch the height of the table roller asyou adjust it, giving you accuracy within .001"every time. See “Aftermarket Accessories” atthe end of the Operations section for moredetails.
Table Rollers
25
Figure 30. Feed rate knob.
Figure 31. Feed rate knob positions.
Feed Rate
OperationsTest Run
Before turning the machine on for the first time,make sure you have read through the entiremanual and have performed the instructionsgiven in the Assembly and Adjustments sections.
Once assembly and adjustments have beenproperly performed, the machine is ready to beconnected to the power. Make sure there are noobvious safety hazards and any tools used toassemble/adjust the machine are properlycleared away. The table should be loweredenough to provide plenty of room for the safeoperation of the feed rollers and thecutterhead.
Press the START button. Make sure that youremain near the switch in case you have to pressthe STOP button in an emergency. Strange orunnatural noises should be investigated andcorrected before operating the machine further.
DO NOT investigateproblems or adjust theplaner while it is runningor plugged into power!
Always wear safetyglasses when operatingthis machine!
The feed rate is the speed that the rollers drivethe workpiece through the planer. The ModelW1683 features 18 and 23 F.P.M. feed rates.
As a general rule, the faster feed rate willdimension lumber quicker but leave a rougherfinish; the slower feed rate will have theopposite effect and leave a smoother finish.Often, a small amount of trial-and-error will bethe best way to determine which setting is rightfor your particular application.
To change the feed roller speed, locate the feedrate knob shown in Figure 30. The machinemust be running in order to change speeds;however, you should NEVER be planing stockthrough the machine when you switch speeds.Start the planer and adjust the knob asillustrated in Figure 31.
OPERA
TION
S
NOTICEDO NOT change speeds while planing orsevere damage to gearbox will result!
26
Figure 32. Face joint the concave side of cuppedstock before planing.
Figure 33. Only plane clean stock.
Operational Tips• Carefully inspect any lumber that you plan
to run through the planer. Each board musthave at least one flat surface to slide alongthe planer table. To create a flat surface,pass the stock over a jointer first. SeeFigure 32. Some defects such as moderatetwisting, loose knots or severe cracks maymake the stock unusable.
• Only use clean stock. See Figure 33. Scrapeoff all glue from joined boards beforeplaning. Remove all dirt, nails, staples,imbedded gravel, etc. from any lumber youplan on using. A hidden nail in a workpiecewill instantly damage the sharp edges of theknives. This will cause unsatisfactory resultsin future operations.
• Plane ONLY natural wood fiber. Never planewood composites such as particle board,plywood or MDF. Never plane laminates,formica or other synthetic materials.
• Surface wood in the same direction as thegrain. Never feed end-cut or end-grainedlumber into the planer.
• Keep your work area clear. Always makesure that long workpieces are supported andhave enough room to exit the planer.
• When making multiple passes with longstock, use the top rollers to move materialback to the infeed side of the planer.
• Avoid planing wood with a high moisturecontent. Stock with more than 20%moisture, or stock that has been exposed torain or snow, will plane poorly and causeunnecessary wear on the knives and motor.Excess moisture may also cause rust orcorrosion problems.
PortionRemoved With
Jointer
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27
TroubleshootingPlaning Results
Planing results are affected by the species andcondition of the wood, how the planer is setup,and the condition of the knives. The followingcharacteristics are common problemswoodworkers might have while planing.
Snipe — Where more material is removed fromboard ends than the middle of the board. Thiscondition occurs with all planers to somedegree. Usually exaggerated when one or bothbed rollers are set too high, this condition canalso be caused by the chipbreaker or thepressure bar being set too high. Adjustment ofthe above components should reduce snipebeyond notice.
Chatter Marks — Usually caused by incorrectchipbreaker and pressure bar settings. Can alsobe caused by running a narrow workpiecethrough the planer on the far left or right side ofthe cutterhead. Shows up in the form of a“washboard” look across the face of the freshlyplaned workpiece. Likely to be inconsistent inappearance.
Chip Marks — Occur when chips are not properlyexpelled from the cutterhead. The chips getcaught between the knives and the workpiece,hindering the ability of the knife to take an evencut. Chip marks usually appear as random anduneven. They can also be caused by exhaustblockage or too large of a gap between the chipdeflector and the cutterhead. Using a dustcollector with the planer will help this situation.
Wavy Surface — Usually caused by poor knifeheight adjustment. Appears when one knife istaking deeper cuts than the others. Can be fixedby resetting the knives to a tolerance within.001" from one end to the other.
Note that one knife being slightly higher thanthe others will also result in that knife dulling ata faster rate, because it is doing more work.
Chipped Grain — Frequently a result of planingagainst the grain. May also be caused by woodwith knots or cross grain, dull knives or amisaligned chipbreaker. Chipped Grain canusually be avoided by slowing down the feedrate and by taking more shallow cuts. Inspectyour lumber and determine if grain is causingthe problem.
Fuzzy Grain — Commonly caused by surfacinglumber with too high of a moisture content.Fuzzy grain can also be caused by dull knives oran incorrect grinding bevel on the knives. Checkstock with a moisture meter. Anything over 20%should be stickered and allowed to dry.
Glossy Surface — Most often caused by dullknives taking shallow cuts at a slow feed speed.The lumber usually gets scorched and blackensthe surface of the stock; eventually damage tothe knives will occur. If knives are sharp and aglossy surface still results, increase the feedspeed or cutting depth.
Pitch & Glue Build-Up — Resin or glue build-upon the rollers and the cutterhead will causeover-heating by decreasing the cuttingsharpness while increasing drag in the feedmechanism. Scorched lumber, as well as unevenknife marks and chatter, can result.
OPERA
TION
S
AFTERMARKETSETUP ACCESSORIES
Figure 35. Measuring table roller height withRotacator® in downward position.
Figure 34. Measuring table-to-cutterhead withRotacator® in upward position.
Figure 36. Planer Pal® knife setting jig.
To make the setup process easier and moreaccurate, consider some of the aftermarketproducts available.
Here are some basic aftermarket items youmight want to consider:
• Rotacator® — A rotating dial indicator on amagnetic base. Shown in Figures 34 and 35,this handy device allows you to set yourtable within .001" from being parallel withthe cutterhead. The Rotacator® isindispensable for adjusting the table rollersand is also great for precisely setting feedrollers, the chip breaker and the pressurebar.
• Planer Pal® — Using powerful neodymiummagnets, Planer Pal® (Figure 36) hold knivesin place while freeing both hands to tightenthe gib. Place one of these jigs on each endof the cutterhead, and you can set theknives in perfect alignment every time.
28
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S
29
MAINTENANCE
Regular periodic maintenance on your ModelW1683 20" Planer will ensure its optimumperformance. Make a habit of inspecting yourplaner each time you use it.
Check for the following conditions and repairor replace when necessary:
• Loose mounting bolts.• Worn switch.• Worn or damaged cords and plugs.• Damaged V-belt.• Any other condition that could hamper the
safe operation of this machine.
General
CleaningFrequently blow-off dust with compressed air.This is especially important for the internalworking parts and motor. Dust build-up aroundthe motor is a sure way to decrease its life span.
Occasionally it will become necessary to cleanthe internal parts with more than compressedair. To do this, remove the covers and clean theinternal parts with a citrus cleaner or mineralspirits and a stiff wire brush or steel wool. DONOT USE WATER—WATER WILL RUST CAST IRON.Make sure the internal workings are dry beforeusing the planer again. If any essentiallubrication is removed during cleaning,relubricate those areas.
Disconnect power to themachine when performingany maintenance orrepairs. Failure to do thismay result in seriouspersonal injury.
Inspect your planer forloose nuts and bolts. Makesure that all tools arecleared away from themachine.
Table And BaseThe table can be kept rust-free with regularapplications of products like Boeshield® T-9. Forlong term storage, you may want to considerproducts like Kleen Bore's Rust Guardit™.
MA
INTEN
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30
LubricationSince all bearings are sealed and permanentlylubricated, leave them alone until they need tobe replaced. Do not lubricate them.
The Model W1683 does need lubrication in otherplaces.
• Columns and Lead Screws — Remove dustcovers for access. Lubricate columns weeklywith light oil, and lubricate the four leadscrews once a month with general purposegrease.
• Worm Gear — Inspect the worm gearmonthly and lubricate when needed. Theworm gear box will need to be removed toperform the inspection. See Figure 37.
• Chain — Inspect the table heightadjustment chain monthly and lubricate asneeded. Use high quality chain lubricant forbest results.
• Gear Box — Drain the gear box after thefirst 20 hours of operation. Figure 38 showsthe gear box drain and fill plugs. Refill with80-90w gear oil. The oil level should reachthe top of the filler plug port. After theinitial change, inspect fluid levelsperiodically and change yearly. If yourplaner receives heavy use, change the gearoil more frequently.
• Drive Chain — Inspect and lubricate thedrive chain monthly. Check the sprockets,the chain, and the master links duringinspection. Use a general purpose grease tolubricate the chain.
• Feed Rollers — Lubricate feed rollers dailybefore start-up. Figure 39 shows thelubrication points for the feed rollers. Theseare screws that have holes drilled throughthem to allow oiling. Make sure that dust isnot trapped in these screws and apply 2drops of light oil in each to penetrate thebearings. Do not lubricate more than this orthe excess will end up on the floor.
Figure 38. Gear box drain and fill plugs.
Figure 37. Worm gear.
Figure 39. Bearing lubrication points.
MA
INTE
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Fill PlugDrain Plug
31
Figure 40. V-belt adjustment check nuts.
Figure 41. Aligning V-belt pulleys.
Belt TensionFrequently inspect the V-belt tension during thefirst twenty hours of operation. During thisperiod, the belts will stretch a little.
To adjust belt tension, lower the motor slightlyby loosening the lower check nuts shown inFigure 40. When belt tension is satisfactory,tighten the upper check nuts down onto themotor bracket to secure it.
DO NOT over-tighten the check nuts—too muchpressure at the wrong angle may break themotor mount casting ears.
Pulley AlignmentThe V-belt pulleys should be properly alignedwith each other to prevent premature beltwear. Check the alignment with a good qualitystraightedge as shown in Figure 41.
To align the pulleys:
1. Loosen the belt tension check nuts so themotor will freely move up and down.
2. Loosen, but do not remove, the 4 bolts thatsecure the motor to the motor mountingplate.
3. Slide the motor as needed to align thepulleys.
4. When the pulleys are aligned, tighten the 4motor mount bolts.
5. Tension the V-belts and replace the beltcover.
MA
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32
Wiring Diagram
SINGLE-PHASE�220 VOLT POWER SOURCE
5 HP Magnetic Switch -L.Z. Type
Disconnect power from machine before performing any electrical service. Failure to do this will result in a shock hazard leading to injury
R/1/L1 S/3/L2 T/5/L3
U/2/T1 V/4/T2 W/6/T3
B
A
ON
OFF�RESET
1/2 3/4 5/6
34 2822
MOTOR
GROUND
#15
#13
#14
#16
989695
MA
INTE
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33
This section covers the most common processing problems encountered in planing and what to do aboutthem. Do not make any adjustments until planer is unplugged and moving parts have come to a completestop.
TROUBLESHOOTING
SYMPTOM
Motor will not start.
Motor will not start; fusesor circuit breakers blow.
Motor overheats.
Motor stalls (resulting inblown fuses or trippedcircuit).
Machine slows whenoperating.
Loud, repetitious noisecoming from machine
Machine is loud whencutting. Overheats or bogsdown in the cut.
Infeed roller marks are lefton the workpiece.
Outfeed roller marks areleft on right side ofworkpiece.
Cannot control snipe.
Chip buildup on outfeedroller.
Machine howls on startup.
Table moves down whilecutting.
POSSIBLE CAUSE
1. Low voltage.2. Open circuit in motor or loose
connections.
1. Short circuit in line cord or plug.2. Short circuit in motor or loose
connections.3. Incorrect fuses or circuit
breakers in power line.
1. Motor overloaded.2. Air circulation through the
motor restricted.
1. Short circuit in motor or looseconnections.
2. Low voltage.3. Incorrect fuses or circuit
breakers in power line.4. Motor overloaded.
1. Feed rate too high.2. Depth of cut too great.
1. Pulley setscrews or keys aremissing or loose.
2. Motor fan is hitting the cover.3. V-belt is defective
1. Excessive depth of cut.2. Knives are dull
1. Depth of cut too shallow.
1. Too much spring tension on feedroller.
1. Long or heavy board sags as itenters and exits.
1. Chips working their way backunder the chip deflector.
1. Chip deflector too close to thecutterhead.
1. Knives dull
CORRECTIVE ACTION
1. Check power line for proper voltage.2. Inspect all lead connections on motor for loose or open
connections.
1. Inspect cord or plug for damaged insulation and shorted wires.2. Inspect all connections on motor for loose or shorted terminals
or worn insulation.3. Install correct fuses or circuit breakers.
1. Reduce load on motor.2. Clean out motor to provide normal air circulation.
1. Inspect connections on motor for loose or shorted terminals orworn insulation.
2 Correct the low voltage conditions.3. Install correct fuses or circuit breakers.
4. Reduce load on motor.
1. Feed workpiece slower.2. Reduce depth of cut.
1. Inspect keys and setscrews. Replace or tighten if necessary.2. Tighten fan or shim cover.
3. Replace V-belt. See Maintenance.
1. Decrease depth of cut.2. Sharpen knives.
1. Increase depth of cut.
1. Refer to Adjustments, Spring Tension.
1. Lift up on unsupported end of board as it enters and exitscutterhead.
1. Lay duct tape over the mounting bolts along the outside edgeto seal any possible gaps.
1. Move back 1/8" to 1/4" from the cutterhead.
1. Replace knives.
MA
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34
The following pages contain general machinedata, parts diagrams/lists and warranty/returninformation for your Shop Fox® Model W1683 20"Planer.
If you need parts or help in assembling yourmachine, or if you need operationalinformation, we encourage you to call ourService Department. Our trained servicetechnicians will be glad to help you.
If you have comments dealing specifically withthis manual, please write to us using theaddress in General Information part of thismanual. The specifications, drawings andphotographs illustrated in this manual representthe Model W1683 as supplied when the manualwas prepared. However, due to WoodstockInternational, Inc.’s policy of continuousimprovement, changes may be made at anytime with no obligation on the part ofWoodstock International, Inc. Wheneverpossible, though, we send manual updates to allowners of a particular tool or machine. Shouldyou receive one, add the new information tothis manual and keep it for reference.
We have included some important safetymeasures that are essential to the operation ofthis machine. While most safety measures aregenerally universal, we remind you that eachworkshop is different and safety rules should beconsidered as they apply to your specificsituation.
We recommend you keep this manual forcomplete information regarding WoodstockInternational, Inc.’s warranty and return policy.If you need additional technical informationrelating to this machine, or if you need generalassistance or replacement parts, please contactthe Service Department at 1-360-734-3482 [email protected].
Additional information sources are necessary torealize the full potential of this machine. Tradejournals, woodworking magazines and your locallibrary are good places to start.
The Model W1683 was specifically designed forcutting natural wood stock. DO NOT MODIFYAND/OR USE THIS PLANER FOR ANY OTHERPURPOSE. Modifications or improper use ofthis tool will void the warranty. If you areconfused about any aspect of this machine, DONOT use it until all your questions have beenanswered.
CLOSURE
As with all power tools, there is dangerassociated with the Model W1683. Use thetool with respect and caution to lessen thepossibility of mechanical damage oroperator injury. If normal safetyprecautions are overlooked or ignored,injury to the operator or others is likely.
35
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98
66
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38 3756
107
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103
105
104
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38 1523
80 80
8385
84
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1920
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34 18
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PARTS
36
01 X1683001 HEADCASTING02 XPSS13M SETSCREW M10-1.5 X 1203 X1683003 CUTTERHEAD04 X1683004 SPRING05 X1683005 BLADES FOR PLANER06 X1683006 GIB07 XPB17M HEX BOLT M8-1.25 X 1008 X1683008 KNIFE GAUGE W/BAR09 X1683009 JACK SCREW12 XP6206 BEARING 620613 XPK09M KEY 8 X 8 X 3614 X1683014 CUTTERHEAD PULLEY15 X1683015 SPECIAL WASHER 5⁄16" X 13⁄16"16 XPSS12M SETSCREW M6-1.0 X 2517 X1683017 MOTOR PULLEY18 X1683018 INFEED ROLLER19 X1683019 BUSHING BLOCK20 X1683020 SPRING21 X1683021 OILER SETSCREW22 X1683022 PLATE23 XPB09M HEX BOLT M8-1.25 X 2024 XPSS11M SETSCREW M6-1.0 X 1625 XPN01M HEX NUT M6-1.026 XPK21M KEY 5 X 5 X 2329 XPB18M HEX BOLT M6-1.0 X 1530 X1683030 OUTFEED ROLLER32 X1683032 LOCKING ROD33 XPR03M EXT RETAINING RING 12MM34 X1683034 CHIP BREAKER35 XPN09M HEX NUT M12-1.7536 X1683036 CHIP BREAKER SPRING37 XPW03M FLAT WASHER 6MM38 XPB02M HEX BOLT M6-1 X 1239 X1683039 SHAFT40 X1683040 BRACKET41 X1683041 PRESSURE BAR42 XPLW04M LOCK WASHER 8MM43 X1683043 SHAFT44 XPSS11M SETSCREW M6-1.0 X 1646 X1683046 SPRING PLATE47 X1683047 CHIP DEFLECTOR PLATE48 X1683048 ANTI-KICKBACK FINGER49 X1683049 SPACER50 X1683050 SHAFT51 XPEC06M E-CLIP 20MM52 X1683052 DEPTH LIMITER53 XPFH02M FLT HD SCR M6-1.0 X 1254 X1683054 UPPER COVER55 X1683055 GASKET
REF PART # DESCRIPTION
56 X1683056 DUST HOOD57 X1683057 ROLLER STAND58 X1683058 ROLLER59 XPSB01M CAP SCREW M6-1.0 X 1660 X1683060 WORM GEAR BOX61 XPSB37M CAP SCREW M6-1.0 X 5062 X1683062 WORM63 XP6201 BEARING 620164 XPR29M SNAP RING 32MM65 XPK05M KEY 4 X 4 X 1066 X1683066 HANDWHEEL67 X1683067 SPECIAL WASHER 1⁄2" X 11⁄8"68 X1683068 HANDLE69 X1683069 SCALE70 XPS08M PHLP HD SCR M5-0.8 X 1273 X1683073 COVER75 X1683075 SAFETY HATCH76 XPB04M HEX BOLT M6-1.0X1077 X1683077 SAFETY HATCH78 XPSB11M CAP SCREW M8-1.25 X 1679 X1683079 PULLEY GUARD80 X1683080 STUD81 XPW07 FLAT WASHER 5⁄16"82 XPN02 HEX NUT 5⁄16" X 1883 XPVM59 V-BELT M59 3L59084 X1683084 PULLEY COVER85 X1683085 KNOB86 X1683086 SWITCH BRACKET87 X1683087 MAGNETIC SWITCH88 XPN06M HEX NUT M5-0.889 X1672123 SHOP FOX PLAQUE90 X1683090 RIVET92 X1683092 STRAIN RELIEF93 X1683093 POWER CORD94 X1683094 STAR WASHER #1095 XPSB04M CAP SCREW M6-1.0 X 1096 XPSS14M SETSCREW M8-1.25 X 1297 X1683097 RETAINER98 X1683098 COLLAR100 X1683100 W1683 ID/WARNING LABEL101 X1677219 READ MANUAL LABEL102 X1672497 SAFETY GLASSES LABEL103 X1683103 EAR PROTECTION LABEL104 X1683104 COVER REMOVAL LABEL105 X1672498 ELECTRICITY LABEL107 XPLW03M LOCK WASHER 6MM108 XPS09M PHLP HD SCR M5-0.8 X 10109 XPSW01-1 SWITCH COVER SCREW
REF PART # DESCRIPTION
PART
S
37
211
211
212
201
214213
207
206
204
208
210
212
211
211
207
206
202
203
204
203
208
209
205
215
216217
209
SPACE-AGEBEARIN
G
CO.62
01TR
SPACE-AGEBEARING
CO.62
01TR
SPACE-AGEBEARING
CO.62
01TR
SPACE-AGEBEARING
CO.62
01TR
532531
PARTS
38
312 311
309
308 307
310
306
329
330
328
304
303
307
305
303
307 30
530
7 305
313
314
316 317
318
326
327
326
327
316
317
318
314
313
319
320
321
323 324
302
301
325
315
331
332
333
334
SPACE-AGEBE
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G
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SPACE-AGEBE
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G
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6202ZZ
PART
S
39
415
413
414
419
407
406
409
410
409
408
404
408
404
406405
412
411
409
409
410
403
402
401
418
417
402
403
406
PARTS
40
201 X1683201 MIDDLE TABLE202 X1683202 ROLLER203 XP6201 BEARING 6201204 X1683204 ECCENTRIC SHAFT205 XPSS04M SETSCREW M6-1.0 X 12206 X1683206 THREADED GIB207 X1683207 LOCK ROD208 X1683208 GIB209 X1683209 KNOB210 XPSB61M CAP SCREW M10-1.25 X 20211 X1683211 EXT ROLLER BAR212 X1683212 EXTENSION ROLLER213 XPB32M HEX BOLT M10-1.5 X 25214 XPW04M FLAT WASHER 10MM215 X1683215 POINTER 216 XPSB04M CAP SCREW M6-1.0 X 10217 XPLW03M LOCK WASHER 6MM301 X1683301 BASE302 XPSS13M SETSCREW M10-1.5 X 12303 X1683303 COLUMN304 X1683304 COLUMN305 X1683305 LEADSCREW306 X1683306 LEADSCREW307 X1683307 LEADSCREW NUT308 X1683308 BUSHING309 XPR22M INT RETAINING RING 38MM310 XPK10M KEY 5 X 5 X 12311 X1683311 GEAR312 XPR03M EXT RETAINING RING 12MM313 XP6202 BALL BEARING 6202314 XPR21M INT RETAINING RING 35MM315 XPK08M KEY 5 X 5 X 16316 X1683316 SPROCKET317 X1683317 WASHER
318 XPN08M HEX NUT M10-1.25319 XPW01M FLAT WASHER 8MM320 XPB07M HEX BOLT M8-1.25 X 25321 X1683321 BRACKET W/ SHAFT323 X1683323 SPROCKET324 XPR05M SNAP RING 15MM325 X1683325 CHAIN326 X1683326 CRANE POST327 XPR08M EXT RETAINING RING 19MM328 X1683328 PIPE BAND329 PHTEK5 TAP SCREW 10-24 X 1⁄2"330 X1683330 EXPANSION BAND331 XPB33M HEX BOLT M12-1.75 X 50332 XPW06M FLAT WASHER 12MM333 XPLW05M LOCK WASHER 12MM334 XPN09M HEX NUT M12-1.75401 X1683401 STAND402 X1683402 COVER403 XPFH06M FLAT HD SCREW M6-1.0 X 20404 X1683404 BAR405 X1683405 MOTOR MOUNT406 XPSS20M SETSCREW M8-1.25 X 8407 X1683407 COLLAR408 X1683408 ADJUSTABLE BOLT409 XPN09M HEX NUT M12-1.75410 XPW01 FLAT WASHER 1⁄2''411 XPB07M HEX BOLT M8-1.25 X 25412 X1683412 SPECIAL WASHER 5⁄16'' X 7⁄8''413 XPN03M HEX NUT414 X1683414 5HP MOTOR415 XPK36M KEY 5 X 5 X 50417 X1683417 POWER CORD418 X1683418 STRAIN RELIEF419 XPW01M FLAT WASHER 8MM
REF PART # DESCRIPTION REF PART # DESCRIPTION
PART
S
41
C
C
D
D
B B
A
A
532531
529
530
533
508
517523
520
521522
403
524
508
512
508
514
513
511
508
510
509
508
503504
505
536
507506
501
539
537
534
539
502
538
540
535
612608
609611 610
607614
602603
603
603
602
602
616617
613
605
605
618
601
604
606
615
ENDU
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PARTS
534 X1683534 KNOB535 X1683535 PIN536 X1683536 GASKET537 X1683537 GEAR CASE538 XPSB06M CAP SCREW M6-1.0 X 25539 X1683539 OIL PLUG540 XPSB05M CAP SCREW M8-1.25 X 50601 X1683601 SPROCKET602 X1683602 SPECIAL WASHER 1⁄4" X 7⁄8" 603 XPSB18M CAP SCREW M4-0.7 X 8604 X1683604 SPROCKET605 XPRP07M ROLL PIN 6X20606 X1683606 CHAIN 33 LINKS607 XPSB04M CAP SCREW M6-1.0 X 10608 X1683608 CHAIN TENSIONER609 X1683609 SHAFT610 X1683610 HANGER611 X1683611 SPRING612 X1683612 SPACER613 X1683613 OUTER CHAIN TENSIONER614 X1683614 SPROCKET615 X1683615 CHAIN 25 LINKS 616 XPSB48M CAP SCREW M6-1.0 X 35617 XPW03M FLAT WASHER 6MM
REF PART # DESCRIPTION
501 X1683501 GEAR BOX502 X1683502 OIL SEAL 28-40-8503 XP6204 BALL BEARING 6204504 X1683503 GEAR505 XPSB02M CAP SCREW M6-1.0 X 20506 X1683506 SPECIAL WASHER 1⁄4" X 7⁄8" 507 XPSB28M CAP SCREW M6-1.0 X 15508 XP6201 BALL BEARING 6201509 X1683509 GEAR510 X1683510 GEAR AND SHAFT511 XPK10M KEY 5 X 5 X 12512 X1683512 GEAR513 XPK06M KEY 5 X 5 X 10514 X1683514 GEAR, 2-SPEED517 X1683517 DOUBLE GEAR520 XPK11M KEY 6 X 6 X 40521 X1683521 BALL 6MM522 X1683522 SPRING523 X1683523 SHAFT524 X1683524 OIL SEAL 25 X 47 X 7529 X1683529 SHIFTER530 X1683530 SHIFTING SHAFT HANDLE531 XPW03M FLAT WASHER 6MM532 XPB02M HEX BOLT M6-1.0 X 12533 X1683533 O-RING 12MM
REF PART # DESCRIPTION
42PART
S
CUT
ALO
NG
DO
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LIN
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10. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw___Band Saw ___Planer___Drill Press ___Power Feeder___Drum Sander ___Radial Arm Saw___Dust Collector ___Shaper___Horizontal Boring Machine ___Spindle Sander___Jointer ___Table Saw___Lathe ___Vacuum Veneer Press___Mortiser ___Wide Belt Sander___Other__________________________________________________
11. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder___5" - 8" Drill Press ___Mini Lathe___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw___Disc/Belt Sander ___Spindle/Belt Sander___Mini Jointer___Other__________________________________________________
12. Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander___Biscuit Joiner ___Palm Sander___Circular Saw ___Portable Planer___Detail Sander ___Saber Saw___Drill/Driver ___Reciprocating Saw___Miter Saw ___Router___Other__________________________________________________
13. What machines/supplies would you like to see?________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
14. What new accessories would you like Woodstock International to carry?____________________________________________________________________________________________________________________
15. Do you think your purchase represents good value?
___Yes ___No
16. Would you recommend Shop Fox® products to a friend?
___Yes ___No
17. Comments:__________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
1. Where did you purchase your Shop Fox® machine?__________________________________________________________
2. How did you first learn about us?
___Advertisement ___Friend___Mail order Catalog ___Local Store___World Wide Web Site
___Other__________________________________________________
3. Which of the following magazines do you subscribe to.
___American Woodworker ___Today’s Homeowner___Cabinetmaker ___WOOD___Family Handyman ___Wooden Boat___Fine Homebuilding ___Woodshop News___Fine Woodworking ___Woodsmith___Home Handyman ___Woodwork___Journal of Light Construction ___Woodworker___Old House Journal ___Woodworker’s Journal___Popular Mechanics ___Workbench___Popular Science ___American How-To___Popular Woodworking___Other__________________________________________________
4. Which of the following woodworking/remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop___Home Time ___This Old House___The American Woodworker ___Woodwright’s Shop___Other__________________________________________________
5. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999___$30,000-$39,999 ___$70,000-$79,999___$40,000-$49,999 ___$80,000-$89,999___$50,000-$59,999 ___$90,000 +
6. What is your age group?
___20-29 ___50-59___30-39 ___60-69___40-49 ___70 +
7. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years___2 - 8 Years ___20+ Years
8. How would you rank your woodworking skills?
___Simple ___Advanced___Intermediate ___Master Craftsman
9. How many Shop Fox® machines do you own? ___________________
Name___________________________________________________________________________________________Street___________________________________________________________________________________________City ______________________________________________________________State________Zip______________Phone Number_______________________E-Mail_______________________FAX_____________________________MODEL # W1683 20" Planer SERIAL#
The following information is given on a voluntary basis and is strictly confidential.
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