Installation, Operation, & Maintenance Manual

P (304) 273-5357

F (304) 273-2531

P.O. Box 490/43 Ritmore Dr.

Ravenswood, WV 26164

info@mustangsampling.com

www.mustangsampling.com

MODEL: MIV2-C

Mustang Intelligent Vaporizing Sampling System®

Manufactured by

Valtronics, Inc. for

Mustang Sampling, LLC

© 2014 Mustang Sampling, LLC.

All Rights Reserved.

Revision: 002

Issue Date: 09/25/14

No part of this document may be reproduced or transmitted in any form or by any means, elec-

tronic, mechanical, photocopying, recording, or otherwise, without prior written permission of

Mustang Sampling, LLC.

Systems and equipment are subject of Patents: US7162933, AU2005260719, CA2573120,

EP05769462.2, US7882729, US7484404, US8713995, US8656399. Other Patents Pending.

Mustang Sampling®, Mustang®, Pony®, Certiprobe®, Certicollar®, Mustang Intelligent Vapor-

izer Sampling System®, SoftView®, the Mustang Sampling® logo are all registered trademarks of

Mustang Sampling, LLC.. All other trademarks and copyrights are the property of their respective

owners.

Mustang Sampling, LLC

304-273-5357

P.O. Box 490

Ravenswood, WV 26164

info@mustangsampling.com

www.mustangsampling.com

Product Label 2

Safety Warnings 3

Product Features 4

Technical Specifications 5

Product Dimensions & Parts 6

Electrical & Wiring Diagrams 8

Installation Instructions 10

Operation Instructions 12

Maintenance Instructions 13

Appendix A—Certifications 14

TABLE OF CONTENTS

2

PRODUCT LABEL

3

SAFETY WARNINGS

STANDARDS

Directive 94/9/EC—Equipment and Protective Systems Intended for use in Potentially Explo-

sive Atmospheres

ASME B31.3—2013 Process Piping

ISO 8943

ASME Section VIII, Division 1 (Accumulator Vessel)

MARKING

The marking of the equipment shall include the following:

Suitable for: Class 1, Div 1, Group C & D

II 2G IP56 Ex d II B T3 Gb

“CAUTION: To reduce the risk of fire or explosion, do not install where the marked operating

temperatuer exceeds the ignition temperature of the hazardous atmosphere(s).”

Failure to abide by any of the safety warnings

could result in serious injury or death.

This vessel is to be used within the limitations of its design. The user must ensure that design

limits are not exceeded.

Sealing fitting must be installed with access allowing the dams to be made and the sealing

compound to be properly poured

Electrical power must be "OFF" before and during installation and maintenance or personal

injury may result.

Do not exceed any equipment pressure ratings.

Surface temperatures will approach temperature limit specified in technical specifications.

Gloves may be required for handling or adjustment.

Select a mounting location so that the enclosure will not be subjected to impact by heavy ob-

jects. Impacts can damage enclosed devices.

The hazardous location information specifying class and group listing on each instrument en-

closure is marked on the nameplate of each enclosure.

All unused conduit openings must be plugged. Plugs must be a minimum of 1/8” thick and

engage a minimum of 5 full threads.

Use care to prevent dirt, grit, or other foreign material from lodging on threads. If any such

material settles on these threads, clean them with an approved solvent (to avoid the possibil-

ity of an explosion, oxidation, and corrosion, do not use gasoline or similar solvent), then re-

lubricate with an approved thread lubricant.

4

PRODUCT FEATURES

The Mustang Intelligent Vaporizer Sampling System® (Model 2) is a technology designed to

vaporize liquid providing a fresh sample to a continuous online analyzer.

This system is designed with enhanced sample quality, through controlled vaporization and

remixing, accomplished through 4 stages.

In order for the analyzer to meet it’s stated accuracy, the Mustang Intelligent Vaporizer

Sampling System® ensures the sample to the analyzer is in a stable composition. The single

-path design (Model 2) is suitable for areas such as storage and transfer where redundancy

is not a concern.

► Analytically Accurate™

► Conforms to ISO 8943

► CSA approved for New Brunswick Providence

► Continuous gas flow design eliminating post-vaporization hydrocarbon liquid dropout

► Accurate and reliable BTU measurements by your GC

► Installs at offloading pipeline and other terminal measurement locations

► Integral flow restrictor on inlet

► Optional software for operating, monitoring, trending, and reporting (see Soft View™ Monitor brochure)

5

TECHNICAL SPECIFICATIONS

Classification Class 1, Div 1, Group C, D, T3

Zone 1 Group IIB, Category 2G, IP66, Ex d IIC T3 Gb

MAOP 1200 psig (82 bar) @ -300°F (-184°C)

Proportional Temperature

Control Range

0-250ºF (-18-93ºC)

MDMT -300ºF @ 1200 psig (-184ºC @ 82 bar)

Thermal Cut-off Opens at 230ºF (110°C)

Port Sizes 1/4” female NPT

Conduit Connection 3/4” female NPT

Power Options 1—120 VAC, 790 W , 1 Phase, 50/60 Hz, +/- 10%

2—208 VAC, 790 W, 1 Phase, 50/60 Hz, +/- 10%

3—240 VDC, 790 W, 1 Phase, 50/60 Hz, +/- 10%

Voltage is Specified Prior to Manufacturing

Wetted Materials Machine parts: 316 SS/NACE Compliant

Process Piping: 304/304L or 316/316L SS

All other metal parts: SS/NACE Compliant

(Other materials available upon request)

Cabinet Options 1—GRP with insulation NEMA 4X (IP65)

2—304 or 316 SS with insulation NEMA 4X, NRTL Listed

6

PRODUCT DIMENSIONS & PARTS

INSULATED ENCLOSURE

MHR REGULATOR

SINGLE PATH VAPORIZER

MIXING CHAMBER

POWER SUPPLY &

TEMPERATURE CONTROL

BYPASS FLOW CONTROLLER

PRESSURE TRANSMITTER

CABINET HEATER

POWER IN SWITCH

7

8

ELECTRICAL & WIRING DIAGRAMS

9

10

INSTALLATION INSTRUCTIONS

NOMENCLATURE

MAOP—Maximum Allowable Operating Pressure

LNG—Liquid Natural Gas

BTU—British Thermal Unit

TOOLS REQUIRED

Normal hand tools

Electricians tool kit with multimeter

Battery powered drill with Philips bit

Pry bar

Lifting equipment and/or machinery

Stainless steel tubing installation tools

UNPACKING

Use the drill with the proper bit to remove the screws of the shipping crate. Where needed,

use the pry bar to assist in disassembling the crate.

FOUNDATION PREPARATION AND SECURING

The vaporizer should be installed on a solid, level surface, preferably concrete or metal.

Proper support to prevent the pad from moving up and down due to temperature changes

should be taken in consideration. Accessibility to all four sides of the vaporizer should also be

considered.

PRECAUTIONS

Care should be taken not to damage the vaporizer or any of its components. Proper safety

methods should be used when lifting, pushing, or pulling the unit. Only properly trained and

qualified hoisting and rigging personnel should be used when lifting. Take the necessary pre-

cautions when using power tools in a potentially hazardous area.

11

PRE-START REQUIREMENTS AND PRECAUTIONS

Start-up and commissioning of the unit should be done under the direct supervision of a

qualified factory representative. The area should be thoroughly inspected by qualified per-

sonnel for any safety hazards. A hazardous work permit will be required during start-up.

START-UP PROCEDURE

Open all enclosures to do a pre start-up inspection of the system.

Check for proper electrical termination and tubing connections.

Supply main power to the power entry/termination enclosure and check for proper voltage.

Turn power on to the vaporizer system and check for proper voltages.

Connect a laptop computer to the control board and setup the system with site specific pa-

rameters. Allow the system to warm up for 5 minutes, and then start the flow of LNG through

the vaporizing unit.

Monitor the vaporizer for any abnormalities, and make adjustments where necessary.

12

OPERATION INSTRUCTIONS

GENERAL OPERATING PRECAUTIONS

NEVER start the flow of LNG without the vaporizer being in operation

Only training, qualified people should operate or make any adjustments to the vaporizer.

SHUT DOWN PROCEDURE

The shutdown procedure should be performed by qualified personnel.

Shut off the flow of LNG to the vaporizer.

Allow enough time for the pressure to bleed off the vaporizer.

RESTART PROCEDURE

The shutdown procedure should be performed by qualified personnel.

Turn on power.

Allow system to warm up for 5 minutes.

Turn on the flow of LNG.

Check for proper operation.

13

MAINTENANCE INSTRUCTIONS

TOOLS REQUIRED

Electricians tool kit with multimeter

Stainless steel tubing tools, i.e. cutter, bender...etc.

GENERAL PRECAUTIONS

Always follow proper safety procedures.

A hazardous work permit will be required any time work is performed on the unit.

GENERAL MAINTENANCE RECOMMENDATIONS

Online Recommendations

The operator should be familiar with the normal operating parameters of the vaporizing unit.

Any deviation from such parameters should be reported.

Periodic inspections should be made to the system and any abnormalities reported to the re-

sponsible person.

OFFLINE RECOMMENDATIONS

Periodic physical inspections should be made to the system during power off conditions.

Check to see that proper shut down procedures have been followed.

A thorough inspection of the complete system should be made and any abnormalities re-

ported to the responsible person.

14

APPENDIX A—CERTIFICATIONS

15

16

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Analytically Accurate™ Liquid & Gas Solutions