model 24562 crane - southwest products

99903271: 24562: PARTS-1

IOWA MOLD TOOLING CO., INC.BOX 189, GARNER, IA 50438-0189

641-923-3711

MANUAL PART NUMBER: 99903271

20140912

Model 24562 Crane

PARTS MANUAL

Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation company.

99903271: 24562: PARTS-2

In addition to the information presented in this manual,read and understand the IMT Crane Operator's Safety

Manual before operating or performing any maintenanceon your crane.

20010426

REVISIONS LIST

DATE LOCATION DESCRIPTION OF CHANGE- - -20020416 P. 50 ADDED DECAL KIT PART NUMBER 95716465 TO DECAL KIT20020508 P.51 ADDED BOOM SUPPORT ASM (51716550)20020513 P.38-40, 44-48 ECN 8924, CHANGES TO 51705095A-D FITTINGS, EXT. CYL; 51705050,HYD SYS PUMP/TANK;

51705060 HYD SYS, SLEWING20020613 P. 54-55 ADDED 51707700 MERCURY SWITCH, AND 51707800 RADIO REMOTE CONTROL20020801 P 33 ADDED BOM20021014 P. 37 ADDED FAN PART NUMBER (59349)

P. 55 CORRECTED INCORRECT PART NUMBERS, ITEMS 33 AND 3420021125 P. 55 NEW BATTERY PART NO. WAS 700794, IS NOW 57133.20030310 P. 20,21 CLARIFIED OUTER BOOM CYLINDER INFORMATION.

P. 55 UPDATED BATTERY CHARGER NO. WAS 7000804, IS NOW 5713420030327 P. 37 ADDED THERMOSTAT/SENSOR TO OIL COOLER KIT ON P. 37

P. 55 CORRECTED RADIO REMOTE PART NO. - CORRECT NO. IS 5710820030505 P. 36 ECN 9170 - TANK ASM CALLED FOR 25002 2” HOSE NIPPLE. CHANGED REQUIREMENT TO

72534362 BARBED NIPPLE20031103 P. 20 ADDED TRACK NUMBER 6380224 TO OUTER BOOM CYL. DRAWING20031203 P. 53 ECN 9311 - ADDED NEW BOOM SUPPORT ASM. 5171844920040310 P. 57-60 ADDED 24562 MOUNTING INSTRUCTIONS20040504 P. 29 CORRECTED DRAWING FOR STABILIZER BEAM, DV20040630 P. 51, 61 ADDED MOUNTING INSPECTION PROCEDURE; ECN 9526 - UPDATED 6661940 MOUNTING KIT20040823 P. 55 MERCURY SWITCH ITEM 11, 28821, WAS 2836620050509 P. 51, 56-60 ECN 9808 - REPLACED MOUNTING KIT WITH 95719252, REMOVED MOUNTING INSTRUCTIONS, AS

THEY ARE INCLUDED IN MANUAL 99903701.20051215 P. 8 ADDED NEW PART NUMBER FOR COLUMN 6380171, SERIAL NUMBER RANGE20070227 1-1 NEW OWNERSHIP STATEMENT20070705 PG 24,25 ADDED CYLINDER TRACK PART # 638106420071128 THROUGHOUT UPDATED ASSEMBLIES PER MANUFACTURING DRAWINGS20080130 23-24 UPDATED BOOM CYLINDER WITH LHV TEXT TO CLARIFY SERIAL BREAKS20090723 7,21 ADDITIONAL PARTS ADDED20100216 38 CORRECTED ITEM 30 - SHOULD BE 5968220111129 20 ECN 11552 - NEW CATWALK 51724240

5,64 ECN 11628 - UPDATED SAFETY DECALS, STABILIZER VERBIAGE20120619 64-65 ADDED 99904260 SHEAR MOUNT SYSTEM20120827 46,48,60, 72 UPDATED FILTERS, ADDED MINI G2 REMOTE ON PAGE 7220140912 67-68 ECN 12256 - NEW BOOM SUPPORT

99903271: 24562: PARTS-3

TABLE OF CONTENTS 20020613

REVISIONS LIST ............................................................................................................................................................... 2INTRODUCTION ................................................................................................................................................................. 5BASE ................................................................................................................................................................................. 6CENTRAL LUBRICATION, 3 CIRCUITS .............................................................................................................................. 7SLEWING SYSTEM............................................................................................................................................................ 8MAIN BOOM .................................................................................................................................................................... 10JIB (THRU S/N 940133) .................................................................................................................................................. 11JIB (EFF S/N 940134) ...................................................................................................................................................... 12EXTENSION K1 ................................................................................................................................................................ 13EXTENSION K2 ................................................................................................................................................................ 14EXTENSION K3 ................................................................................................................................................................ 15EXTENSION K4 ................................................................................................................................................................ 16TOP SEAT, CPL (THRU S/N 940133) .............................................................................................................................. 17TOP SEAT, COMPLETE (EFF S/N 940134) ...................................................................................................................... 18CATWALK (THRU S/N 940133) ...................................................................................................................................... 19CATWALK (EFF S/N 940134) .......................................................................................................................................... 20CATWALK (51724240) (EFF 8-1-11) .............................................................................................................................. 21EXTRA VALVES .............................................................................................................................................................. 22BOOM CYLINDER ............................................................................................................................................................ 23BOOM CYLINDER WITH LHV (THRU 940229) ................................................................................................................ 24BOOM CYLINDER WITH LHV (EFF 940230) .................................................................................................................... 25OUTER BOOM CYLINDER ............................................................................................................................................... 26OUTER BOOM CYLINDER ASM ....................................................................................................................................... 27PROTECTIVE GUARD – OUTER BOOM CYLINDER ......................................................................................................... 28EXT. CYLINDER I ............................................................................................................................................................. 29EXT. CYLINDER II ............................................................................................................................................................. 30EXT. CYLINDER III ............................................................................................................................................................ 31EXT. CYLINDER IV ........................................................................................................................................................... 32STABILIZER CYLINDER WITH FIXED FOOTPLATE ......................................................................................................... 33STABILIZER CYLINDER WITH BALL JOINT .................................................................................................................... 34STABILIZER CYLINDER WITH CHECK VALVE ................................................................................................................ 35BEAM CYLINDER ............................................................................................................................................................. 36STABILIZER BEAM, DV ................................................................................................................................................... 37SECURING OF STABILIZERS, COMPLETE ...................................................................................................................... 38VALVE BLOCK, CIRCUIT 1 .............................................................................................................................................. 39VALVE BLOCK, CIRCUIT 2 .............................................................................................................................................. 40VALVE BLOCK, SINGLE CIRCUIT, MANUAL ................................................................................................................... 41VALVE BLOCK, DUAL CIRCUIT, MANUAL ...................................................................................................................... 42STABILIZER, VALVE BLOCK, 4 SECTION ....................................................................................................................... 43DUAL CONTROL ............................................................................................................................................................. 44VALVE BRACKET, COMPLETE ....................................................................................................................................... 45TANK ............................................................................................................................................................................... 46OIL COOLER KIT ............................................................................................................................................................. 47HYDRAULIC SYSTEM, PUMP/TANK (THRU S/N 940133) ............................................................................................... 48HYDRAULIC SYSTEM, PUMP/TANK (THRU S/N 940133) ............................................................................................... 49HYDRAULIC SYSTEM, PUMP/TANK (EFF S/N 940134) ................................................................................................... 50HYDRAULIC SYSTEM, PUMP/TANK (EFF S/N 940134) ................................................................................................... 51HYDRAULIC SYSTEM, SLEWING .................................................................................................................................... 52HYDRAULIC SYSTEM, BOOM ......................................................................................................................................... 53HYDRAULIC SYSTEM, JIB ............................................................................................................................................... 54HYDRAULIC SYSTEM, EXT. CYLINDERS ......................................................................................................................... 55FITTINGS, EXT CYLINDER - S/N 940001 TO 940010 ...................................................................................................... 56FITTINGS, EXT CYLINDER - S/N 940011 TO 940054 ...................................................................................................... 57FITTINGS, EXT CYLINDER - S/N 940055 TO 940060 ...................................................................................................... 58FITTINGS, EXT CYLINDER - S/N 940061 TO 940065 ...................................................................................................... 59FITTINGS, EXT CYLINDER - S/N 940066 + ...................................................................................................................... 60

99903271: 24562: PARTS-4

HYDRAULIC SYSTEM, STABILIZERS .............................................................................................................................. 61HYDRAULIC SYSTEM, BEAM .......................................................................................................................................... 62CLAMP MOUNTING KIT (95719252) (EFF. 4/05) ............................................................................................................. 63SHEAR MOUNTING KIT (99904260-1) ............................................................................................................................ 64SHEAR MOUNTING KIT (99904260-2) ............................................................................................................................ 65SHEAR MOUNTING KIT (99904260-3) ............................................................................................................................ 65DECAL KIT (95716465) ................................................................................................................................................... 66BOOM SUPPORT ASSEMBLY (51726211) (EFFECTIVE 9/08/14) .................................................................................. 67BOOM SUPPORT ASSEMBLY (51718449) (EFFECTIVE 2004 THROUGH 9/08/14) ....................................................... 68BOOM SUPPORT ASSEMBLY (51716550) (THROUGH 2003) ....................................................................................... 69MERCURY SWITCH, COMPLETE .................................................................................................................................... 70RADIO REMOTE CONTROL ............................................................................................................................................. 71JOYSTICK ....................................................................................................................................................................... 72RADIO REMOTE KIT (EFFECTIVE 2012) (MINI G2) .......................................................................................................... 73WIRING DIAGRAM, 24562 CRANE WITH G2 REMOTE AND RCL5300 (12V) (REF 702197701) .................................... 74

TABLE OF CONTENTS

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INTRODUCTIONGENERALThis manual contains the parts drawings withaccompanying parts lists for the assemblies used onthis crane. These drawings are intended to be used inconjunction with the instructions found in theInstruction Manual.

WARNINGDO NOT ATTEMPT TO REPAIR ANYCOMPONENT WITHOUT READING THEINFORMATION CONTAINED IN THEINSTRUCTION MANUAL. PAY PARTICULARATTENTION TO THE WARNINGS, CAUTIONSAND NOTES CONTAINED IN THAT MANUAL.FAILURE TO COMPLY WITH THESEINSTRUCTIONS MAY RESULT IN DAMAGE TOTHE EQUIPMENT, AN INJURY OR EVENDEATH.

CRANE IDENTIFICATIONEvery crane has a serial number placard attached tothe mast. When ordering parts, communicatingwarranty information or referring to the unit incorrespondence, always include the assigned serialnumber and model number as shown on the serialnumber placard.

ORDERING REPAIR PARTSWhen ordering replacement parts:

1. Give the model number of the unit.

2. Give the serial number of the unit.

3. Specify the complete part number. When orderingcomplete cylinders or assemblies, identify thecylinder or assembly by name.

4. Give a complete description of the part.

5. Specify the quantity required.

All inquiries should be addressed to:

Iowa Mold Tooling Co., Inc.Box 189, Garner, IA 50438-0189Telephone: 641-923-3711Technical Support Fax: 641-923-2424

SERIAL NUMBER PLACARD

20111129

COMPONENT REFERENCE

1. Suspension traverse2. Control valve block3. Stabilizer arm4. Stabilizer leg5. Oil tank (located on opposite side of crane)6. Rotation/Slewing cylinder7. Base8. Inner/Boom cylinder9. Mast/Column11. Hinge pin12. Innder boom cylinder13. Outer boom cylinder

14. Outer boom pin15. Outer boom16. Extension boom17. Extension cylinder (located inside extensionboom)

99903271: 24562: PARTS-620011003

6380020 BASE, STANDARD1. 6380001 BASE 12. 6382992 TRAVERSE SUSPENSION 13. 33153 SNAP RING U 14. 23354 BUSHING, PM 175X180X100 DX 15. 20207 O-RING 180X3 16. 6191104 COVER 17. 31155 LOCK WASHER 8MM 108. 30132 SET SCREW M8X20 69. 30134 SET SCREW M8X25 410. 60915 OIL LEVEL GLASS ½” 111. 60214 AIR FILTER 112. 31154 LOCK WASHER 6MM 413. 30109 SET SCREW M6X8 414. 21106 SEAL WASHER 21.5X28.7X2.5 115. 6631924 PLUG 116. 20177 O-RING 34.2X3 217. 6191094 LOCKING DEVICE 118. 63963 SLIDE BEARING 6191193 119. 23385 BUSHING PM 30080 DX 120. 6381824 CLAMP 1

6380010 BASE WITH BEARINGS

BASE

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99903271: 24562: PARTS-720090723

CENTRAL LUBRICATION, 3 CIRCUITS6380430 CENTRAL LUBRICATION, 3 CIRCUITS

1. 6382474 LUBRICATING BLOCK 12. 30116 STEEL BOLT M6x35 23. 32302 FACE WASHER 6mm 44. 30884 LOCK NUT M6 25. 31318 LUBRICATOR 1/8RG 36. 26189 CONNECTOR 37. 25106 CONNECTOR 38. 62821 NYLON PIPE 39. 26114 COMP. FITTING 6*10. 26164 PORT TUBE NUT 6** NOT INCLUDED IN 6380430. MUST BE ORDEREDSEPARATELY.

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99903271: 24562: PARTS-8REV. 20071127SLEWING SYSTEM

6190520 SLEWING SYSTEM, 420 DEGREES6892760 SEAL KIT (INCLUDES 2,7,9,10) 1

1. 33340 LOCKING RING 12. 20198 O-RING 129.5x3 1 REF3. 30479 CAP SCREW MC12x50 124. 6191213 FLANGE 15. 6191163 CYLINDER 16. 6191203 RACK 17. 20322 O-RING 59.2x5.7 1 REF8. 6021134 PISTON 19. 20678 SEAL WITH GUIDE RING

HH71 100x125x22/31 1 REF10. 33135 SNAP RING 1 REF11. 63720 GUIDE 14mm 112. 6191084 SWIVEL 113. 63682 GUIDE BLOCK 1

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99903271: 24562: PARTS-920071127

COLUMN6380710 COLUMN, COMPLETE

1. 6383601 COLUMN (FROM S/N 940133 ON) 1(REF - COLUMN 6380171 USED ON S/N 940001 TO940132)

2. 63731 SPACER 23. 6257344 LOCK PLATE 24. 30545 SCREW

MK10x20 125. 6380044 PIN 16. 23920 BUSHING MB 9080DU 27. 31318 LUBRICATOR (WAS 30415) 1

6380720 COLUMN WITH BEARINGS

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99903271: 24562: PARTS-1020011003

MAIN BOOM6380750 MAIN BOOM COMPLETE

1. 6383540 MAIN BOOM 12. 6380034 PIN 23. 6257344 LOCK PLATE 44. 30545 SCREW

MK10x20 325. 33245 WASHER PS 90x110x1 26. 6380064 PIN 17. 6257354 LOCK PLATE 18. 33247 WASHER PS 80x100x1 19. 6239464 LOCK PLATE 110. 64329 RUBBER PROTECTION

15x430MM 211. 63729 STOP 112. 31565 WASHER SS 10mm 213. 31571 LOCK WASHER 10mm 214. 31568 SCREW, STAINLESS MC10x30 2

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99903271: 24562: PARTS-1120010915

JIB (THRU S/N 940133)6380760 JIB COMPLETE

1. 6380441 OUTER BOOM 12. 6380034 PIN 13. 23920 BUSHING MB 9080 DU 24. 6257344 LOCK PLATE 45. 30545 SCREW MK10x20 246. 33245 WASHER PS90x110x1 27. 6380074 PIN 18. 6380534 PIN 19. 31147 WASHER SS 8mm 210. 30136 STEEL BOLT M8x35 111. 30886 LOCK NUT M8x35 1

12. 6380643 STOP 113. 23921 BUSHING MB 5030 DU 214. 6380904 SPACER 1mm 115. 6382454 SPACER 1.5mm 116. 44225 RUBBER BUMPER /

STEEL PLATE 117. 32423 SCREW MCL10x16 318. 63671 STOP BLOCK 119. 31565 WASHER SS 10mm 220. 31571 LOCK WASHER SS 10mm 221. 32435 SCREW MCL10x20 222. 30415 PIPE PLUG 1/8” 1

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20071127JIB (EFF S/N 940134)

6383900 JIB WITH BEARINGS1. 6383921 OUTER BOOM 12. 6380034 PIN 13. 23920 BUSHING MB 9080 DU 24. 6257344 LOCK PLATE 45. 30545 SCREW MK10x20 246. 33245 WASHER PS90x110x1 27. 6380074 PIN 18. 6380534 PIN 19. 31147 WASHER SS 8mm 210. 30136 STEEL BOLT M8x35 111. 30886 LOCK NUT M8x35 112. 6380643 STOP 113. 23921 BUSHING MB 5030 DU 214. 6380904 SPACER 1mm 115. 6382454 SPACER 1.5mm 116. 44225 RUBBER BUMPER /

STEEL PLATE 117. 32423 SCREW MCL10x16 318. 31318 LUBRICATOR 1/8” RG 1

99903271: 24562: PARTS-1320011003

EXTENSION K16381930 EXTENSION K1

1. 6381401 EXTENSION 455/267mm 12. 63844 SLIDE BLOCK 43. 6182334 PLATE 44. 6293954 COVER PLATE 45. 32424 SCREW MSP16x20 46. 30821 COUNTER NUT M16 47. 31510 SET SCREW M10x16 88. 6381534 ADJUSTING PLATE 49. 63668 SLIDE BLOCK 410. 6381573 BRACKET, RIGHT 211. 31517 SET SCREW M10x20 812. 31565 WASHER SS 10mm 813. 6381563 BRACKET, RIGHT 214. 6381544 ADJUSTING PLATE 415. 63669 SLIDE BLOCK 816. 6381493 BRACKET 417. 31504 SS SET SCREW M12x25 618. 31131 WASHER 24x13x2.5 1019. 31594 SET SCREW M12x20 220. 6381484 GUIDE 2

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99903271: 24562: PARTS-1420010915EXTENSION K2

6381940 EXTENSION K2 COMPLETE1. 6381581 EXTENSION 421/249mm 12. 63844 SLIDE BLOCK 23. 6182334 PLATE 44. 6293954 COVER PLATE 45. 32424 SCREW MSP16x20 46. 30821 COUNTER NUT M16 47. 31510 SET SCREW M10x16 88. 64096 SLIDE BLOCK 29. 6381544 ADJUSTING PLATE 410. 63669 SLIDE BLOCK 811. 6381493 BRACKET 412. 31504 SS SET SCREW M12x25 813. 31131 WASHER 24x13x2.5 814. 6381534 ADJUSTING PLATE 415. 63668 SLIDE BLOCK 416. 6381573 BRACKET, RIGHT 217. 31517 SET SCREW M10x20 818. 31565 WASHER SS 10mm 819. 6381563 BRACKET, RIGHT 220. 6381484 GUIDE 2

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99903271: 24562: PARTS-1520010915

EXTENSION K36381950 EXTENSION K3 COMPLETE

1. 6381711 EXTENSION 385/231mm 12. 64096 SLIDE BLOCK 43. 6182334 PLATE 44. 6293954 COVER PLATE 45. 32424 SCREW MSP16x20 46. 30821 COUNTER NUT M16 47. 31510 SET SCREW M10x16 88. 6381534 ADJUSTING PLATE 49. 63668 SLIDE BLOCK 410. 6381573 BRACKET, RIGHT 211. 31517 SET SCREW M10x20 1612. 31565 WASHER SS 10mm 1613. 6381563 BRACKET, RIGHT 214. 6381554 ADJUSTING PLATE 415. 63669 SLIDE BLOCK 416. 6381663 BRACKET, RIGHT 217. 6381673 BRACKET, RIGHT 218. 6381484 GUIDE 2

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99903271: 24562: PARTS-1620011003

EXTENSION K46381960 EXTENSION K4

1. 6381841 EXTENSION 350/212mm 12. 64096 SLIDE BLOCK 23. 6182334 PLATE 24. 6293954 COVER PLATE 25. 32424 SCREW MSP16x20 26. 30821 COUNTER NUT M16 27. 31510 SET SCREW M10x16 48. 6381484 GUIDE 49. 6381534 ADJUSTING PLATE 210. 63668 SLIDE BLOCK 211. 6381573 BRACKET, RIGHT 112. 31517 SET SCREW M10x20 913. 31565 WASHER SS 10mm 814. 6381563 BRACKET, RIGHT 115. 6381554 ADJUSTING PLATE 216. 63669 SLIDE BLOCK 217. 6381663 BRACKET, RIGHT 118. 6381673 BRACKET, RIGHT 1

19. 64084 SLIDE BLOCK 8mm 220. 64086 SLIDE BLOCK 9mm 221. 64089 SLIDE BLOCK 10mm 222. 63895 SLIDE BLOCK 11mm 223. 63896 SLIDE BLOCK 12mm 224. 6199604 MOUNTING PLATE 225. 31170 LOCK WASHER 8mm 626. 30597 COUNTERSUNK SCREW

MK8x12 227. 6193304 SPACER 6mm 228. 6235944 SPACER 7mm 229. 6193314 SPACER 8mm 230. 6234814 LOCK WASHER 431. 30543 COUNTERSUNK SCREW

MK8x16 432. 6380884 PIN 133. 6380874 LOCK PLATE 134. 31571 LOCK WASHER SS 10MM 135. 31280 COTTER BOLT 5X40 136. 30837 NUT M24 137. 33458 LOCKING RING, SS 1

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20071127TOP SEAT, CPL (THRU S/N 940133)

6383190 TOP SEAT, CPL1. 6382572 TOP SEAT 12. 31111 WASHER 14mm 63. 30210 STEEL BOLT M14x50 34. 30891 LOCK NUT M14 35. 64071 PIN 16. 31565 WASHER SS 10mm 27. 30155 SET SCREW M10x25 28. 6874914 BRACKET FOR SEAT 19. 31324 LUBRICATOR ¼” UNF ST 110. 6382732 ARMREST 111. 31147 SPRING WASHER 8mm 4512. 30132 SET SCREW SS M8x20 12

13. 24101 SLIDE BAR 114. 64518 PLASTIC PLUG 18mm 415. 48460 GAS SPRING 116. 30232 SET SCREW M8x35 117. 30856 NUT M8 218. 30886 LOCK NUT M8 1519. 24115 RUBBER BUFFER 120. 30874 COUNTER NUT M8 121. 6382984 PLATE 122. 6232984 ELBOW 723. 30133 SET SCREW,

STAINLESS M8x22 924. 31134 WASHER 6mm 925. 30111 SET SCREW M6x12 926. 6382873 PROTECTIVE PLATE 127. 6382972 PROTECTIVE PLATE 129. 6136574 CLAMP 129. 30134 SET SCREW M8x22 830. 31755 WASHER 8mm 631. 30925 ROUND-HEAD SCREW M8x16 432. 6233533 LOCK PLATE 133. 6383343 SAFETY GUARD 134. 24102 SEAT COMPL. 135. 31155 LOCK WASHER SS 8 MM 436. 31571 LOCK WASHER SS 10MM 237. 31154 LOCK WASHER SS 6MM 938. 31995 SVEJSEPLADE 2

99903271: 24562: PARTS-1820071127TOP SEAT, COMPLETE (EFF S/N 940134)

6383190 TOP SEAT, COMPLETE1. 6382572 TOP SEAT 12. 31111 WASHER 14mm 63. 30210 STEEL BOLT M14x50 34. 30891 LOCK NUT M14 35. 6383894 SPACER 26. 31565 WASHER SS 10mm 27. 31564 LOCK NUT, SS M10 28. 30156 SET SCREW, SS M10X30 29. 6383883 BRACKET FOR SEAT 110. 6382732 ARMREST 111. 31147 SPRING WASHER 8mm 5112. 30132 SET SCREW SS M8x20 1213. 24101 SLIDE BAR 1

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99903271: 24562: PARTS-19CATWALK (THRU S/N 940133)

6382520 CATWALK WITH PLATFORM6383250 FITTINGS FOR CATWALK

1. 6382121 CATWALK 12. 6382052 SUPPORT 13. 6382062 SUPPORT 14. 6382342 SUPPORTING FRAME 15. 6382004 BRACE 26. 6382292 LADDER 27. 6383094 FOOT PLATE 28. 6383233 BRACKET FOR LADDER 19. 31565 WASHER SS 10MM 4610. 31571 LOCK WASHER SS 10MM 2211. 31517 SET SCREW M10 X 20 22

12. 32388 FACE WASHER 12MM 1213. 31504 SET SCREW M12 X 25

STAINLESS 414. 31533 SET SCREW M12 X 40 415. 32216 LOCK NUT SS M12 416. 31520 STEEL BOLT M10 X 40 217. 31564 LOCK NUT SS M10 1218. 31515 SET SCREW M10 X 30 419. 31518 STEEL BOLT M10 X 55 420. 64548 FERRULE VL 3O X 30 X 4.5 221. 31576 LOCK WASHER 12 MM 422. 6383250 FITTINGS FOR CATWALK 1

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22

99903271: 24562: PARTS-20CATWALK (EFF S/N 940134)1. 6383711 CATWALK 12. 6382052 SUPPORT 13. 6382062 SUPPORT 14. 6383682 SUPPORTING FRAME 15. 6382004 BRACE 26. 6382292 LADDER 27. 6383094 FOOT PLATE 28. 6383233 BRACKET FOR LADDER 29. 31565 WASHER SS 10MM 4610. 31571 LOCK WASHER SS 10MM 2211. 31517 SET SCREW M10 X 20 22

20071127

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11

919

6

179

20

169

9 17

8

22

71221

13

91011

91011

2

179

9

18

5

189917

1

179

918

5

189 9

17

91011

91011

3

1321127

91011

91011

91011 9

10119

1011

19

9

6

20

89

17

169

1215

1412

917

4

1412

1215

12. 32338 FACE WASHER 12MM 1213. 31504 SET SCREW M12 X 25

STAINLESS 414. 31533 SET SCREW M12 X 40 415. 32216 LOCK NUT SS M12 416. 31520 STEEL BOLT M10 X 40 417. 31564 LOCK NUT SS M10 1218. 31515 SET SCREW M10 X 30 419. 31518 STEEL BOLT M10 X 55 420. 64548 FERRULE VL 3O X 30 X 4.5 221. 31576 LOCK WASHER 12 MM 422. 6383250 FITTINGS FOR CATWALK 1

99903271: 24562: PARTS-21

6

2

1

7

4 5 5

3

7 6

8

8

9209 12

129

920

9

10

11

910

11

91011

910

11

209

9

12

9

1011

91011

91011

161715

139

9

20

2099

14

209

209

914

1815

15

19

913

CATWALK (51724240) (EFF 8-1-11)1. 6383682 FRAME-MAIN SUPPORT 12. 6383711 CATWALK 13. 6382052 SUPPORT 14. 6382062 SUPPORT 15. 6382004 BRACE 26. 6382292 LADDER 27. 6383233 BRACKET FOR LADDER 28. 6383094 FOOT PLATE 29. 72063226 WASHER-FLAT M10 4610. 72063227 WASHER-LOCK 10MM 2211. 72601571 CAP SCREW M10-1.50X 20 HHZ 2212. 72060437 CAP SCREW M10-1.50X 30 HHZ 413. 72060438 CAP SCREW M10-1.50X 55 HHZ 414. 72601267 CAP SCREW M10-1.50X 40 HHZ 415. 72601800 WASHER-FLAT M12 1216. 72601805 CAP SCREW M12-1.75X 25 HHZ 417. 72601798 WASHER-LOCK 12MM 418. 72601796 CAP SCREW M12-1.75X 40 HHZ 419. 72601966 NUT M12 X 1.75 HEX NYLOC ZINC 420. 72601965 NUT M10 X 1.50 HEX NYLOC ZINC 12

51724240: 20111129

99903271: 24562: PARTS-22EXTRA VALVES

6381980 EXTRA VALVES, K4-21. 62896 HOSE 3/8x1450 90/L JIC 42. 25824 BULKHEAD CONNECTION

WTX-WLNS12 JIC 83. 62980 HOSE 3/8x8850 S/L JIC 4

(THRU S/N 940133)56254 HOSE 3/8x8660 S/L JIC 4

(EFF S/N 940134)4. 31833 CLAMP 2x18mm 85. 31834 COVER PLATE 86. 31155 SPRING WASHER 8mm 87. 30137 SET SCREW M8x40 68. 31517 SET SCREW SS M10x20 49. 31565 WASHER SS 10mm 1110. 6381183 PROTECTIVE GUARD 111. 6272291 PROTECTIVE PLATE 512. 6234524 SCREW 513. 6234504 NUT 514. 6234514 CLAMP 1015. 6382434 HYDRAULIC PIPE 216. 6382444 HYDRAULIC PIPE 217. 32302 FACE WASHER 6mm 2018. 30112 SET SCREW M6x16 2019. 6383164 BRACKET F.BULKHEAD

CONNECTION 120. 25876 SCREW CAP FNTXS12 JIC 421. 27884 END BRACKET 422. 32201 SCREW, STAINLESS MK6x16 823. 27561 NYLON DRAG CHAIN 30 LINK 424. 6383364 DISTANCE PIPE 625. 6383354 PLATE 326. 30906 COUNTER SUNK

SCREW MK6x35 627. 6382424 HYDRAULIC PIPE 1628. 6380844 HOSE GUIDE BRACKET 129. 31571 LOCK WASHER SS 10mm 930. 30136 STEEL BOLT M8x35 231. 6381213 BRACKET FOR

PROTECTIVE GUARD 132. 6381203 BRACKET FOR HOSE GUIDE 133. 30591 SCREW MK12x20 434. 31134 WASHER 6mm 235. 31154 SET SCREW SS M6 236. 30113 SET SCREW SS M6x20 237. 6381192 PROTECTIVE GUARD 138. 31510 SET SCREW,

STAINLESS M10x16 739. 62894 HOSE 3/8x1900 S/S JIC 1640. 31179 WASHER 37x21x3 541. 30449 SCREW MC8x16 442. 62587 PROTECTIVE COVER

95x800mm 243. 62630 PROTECTIVE COVER

95x1800mm 1

20090723

42

1

2

3 4567

4567

89

10

220

19

12

1317

18

1213

1516

14

14

17

18

11

18

17

14

11

27

18

17

14

11

27

14

222118

17 12

13

14

222118

17

18

17

14

11

27

23

24

25

26

23

2425

26

12

1314

22

1817

21

12

13

14

11

27

1817

14

23

242526

23

32

33

34

36

9

38

9

38

4567

289298

45

630

9

38

9

38

31

33

37

39

39

39

3923

4

12

3 4

1

2

2 3 4

43

1

12 3 4

CW

CCW

OPEN

CLOS

ED

29

29

29

29

35

211817

22

41

41

41

41

40

40

40

40

40

6381914

99903271: 24562: PARTS-23BOOM CYLINDER

6380730 BOOM CYLINDER6893250 SEAL KIT 1

(INCLUDES 4,5,6,8,9,12,13,14)1. 6380103 CYL TUBE (THRU S/N 940133) 1

6383633 CYL TUBE (EFF S/N 940134) 12. 23919 BUSHING MB 9060 DU 43. 30415 PIPE PLUG 1/8” 2

(THRU S/N 940133)31318 LUBRICATOR 1/8” 2

(EFF S/N 940134)4. 20620 SEAL HH605 110X130X13 1 REF

20071127

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5

4

1

2

23

14

11

13

12

10

2

2

3

5. 20347 0-RING 164.3 X 5.7 1 REF6. 20889 BACK RING 164.3 X 5.7 1 REF7. 6291642 GUIDE 18. 22113 BEARING HH506 110X115 X 25 1 REF9. 20532 SCRAPER AUAS 110X120X7/1 1 REF10. 6383143 PISTON ROD (THRU S/N 940133) 1

6383653 PISTON ROD (EFF S/N 940134) 111. 6291653 PISTON 112. 20884 BACK RING 64.2 X 5.7 1 REF13. 20317 O-RING 64.2 X 5.7 1 REF14. 20905 DOUBLE SLEEVE 170X140X25.4 1 REF

99903271: 24562: PARTS-24BOOM CYLINDER WITH LHV (THRU 940229)

6380740 BOOM CYLINDER, COMPLETE1. 6380730 BOOM CYL (THRU 940133) 1

6383740 BOOM CYL (EFF 940134) 12. 25130 ADAPTER 13. 6382854 PORT TUBE (THRU 940133) 1

6383764 PIPE (EFF 940134) 14. 20133 O-RING 12.3 X 2.4 15. 6185004 BLOCK 16. 59023 LOAD HOLDING VALVE 17. 30812 STEEL BOLT M8 X 75 4

8. 31155 SPRING WASHER 8MM 49. 21102 SEAL WASHER 14 X 18.7 X 1.5 110. 25859 ADAPTER ¼ JIC 111. 59840 CONNECTION, MALE 112. 25867 ADAPTER, STRAIGHT #4 113. 25874 ADAPTER, TEE #4 114. 25831 ADAPTER, STRAIGHT #6 115. 25839 ADAPTER, ELBOW #8 1

20080130

2

3

113

12

45

9

10

11

15

14

87

6

99903271: 24562: PARTS-25BOOM CYLINDER WITH LHV (EFF 940230)1. 6383740 BOOM CYL (EFF 940134) 12. 25130 ADAPTER 13. 6383764 PIPE 14. 20133 O-RING 12.3 X 2.4 15. 6185004 BLOCK 16. 59023 LOAD HOLDING VALVE 17. 30143 STEEL BOLT SS M8 X 80 28. 30812 STEEL BOLT, SS M8X75 29. 31155 SPRING WASHER, 8MM 410. 21102 SEAL WASHER 14 X 18.7 X 1.5 1

20080130

2

3

1 14

13

45

10

11

12

1615

19

17

86

9

918 7

11. 25859 ADAPTER ¼ JIC 112. 59840 CONNECTION, MALE 113. 25867 STR CONNECTION F40XS 1

12-1/4 JIC14. 25874 CONNECTION R6XS 12JIC 115. 25831 STR CONN F40XS 12-3/8 JIC 116. 25839 ADPTR, ELBOW 1

C40SX14/16-1/2 JIC17. 6311914 FITTINGS 118. 28850 PRESSURE TRANSDUCER 119. 31136 WASHER, SS 8MM 2

NOTE: CYLINDER 6383740 EFFECTIVE 940134, OTHERPARTS WERE CHANGED EFFECTIVE 940230.

99903271: 24562: PARTS-26

OUTER BOOM CYLINDER6380770 OUTER BOOM CYLINDER C170-7486893240 SEAL KIT

(INCLUDES 4,5,6,8,9,13,14,16) 11. 6380142 CYLINDER PIPE 12. 23918 BUSHING MB 8080 DU 23. 30318 LUBRICATOR 1/8” RG 24. 20630 SEAL HH605 150X170X16 1 REF5. 20339 0-RING 194.2X5.7 1 REF6. 20895 BACK RING 195X205 1 REF7. 6291422 GUIDE FOR BOOM CYLINDER 18. 22114 BEARING HH506 150X155X25 1 REF

9. 20548 SCRAPER 1 REF10. 23919 BUSHING MB 9060 DU 211. 6380163 PISTON ROD 112. 6380514 SPACER FOR JIB CYLINDER 113. 20887 BACK RING 104.1 X 57 1 REF14. 20338 O-RING 104.1 X 5.7 1 REF15. 6291432 PISTON 116. 20799 DOUBLE SLEEVE MDM

200 X 170 X 35 1 REF

20031103

1

2

2

3

4

5

6

7

8

910

10

3

11

16

15

14

13

12

NOTE: REFER TO OUTER BOOM CYL. ASM (NEXTPAGE) FOR COMPLETE CYLINDER WITH PORT TUBESAND LOAD-HOLDING VALVE.

Track #6380224 (2)

99903271: 24562: PARTS-27

OUTER BOOM CYLINDER ASM6380780 JIB CYLINDER, COMPLETE

1. 6380770 JIB CYLINDER 12. 25130 BANJO CONNECTION

P-RSWV 12 LR – 3/8 13. 6382864 PIPE 14. 25127 ADAPTER 15. 59027 LOAD-HOLDING VALVE 16. 30138 SET SCREW M8 x 45 47. 31155 LOCK WASHER 8MM 48. 25787 ADAPTER #6 JIC 29. 30161 CAP SCREW M10x60 210. 31571 LOCK WASHER SS 10MM 211. 6380393 BLOCK FOR LHV 112. 20136 0-RING 13.1 x 1.6 213. 6292834 PORT TUBE 1

20030310

1

2

3

9

1312

1211

10

6

7 45

8

NOTE: REFER TO OUTER BOOM CYLINDER(PREVIOUS PAGE) FOR CYLINDER PARTSINFORMATION.

99903271: 24562: PARTS-28PROTECTIVE GUARD – OUTER BOOM CYLINDER

6383200 PROTECTIVE GUARD & OUTER BOOM CYLINDER, COMPLETE1. 6380332 PROTECTIVE GUARD 12. 63689 SLIDE BLOCK (WAS 6294374) 23. 31565 WASHER, SS 10 MM 2

(WAS 6294364-SPACER)4. 31571 LOCK WASHER SS 10MM 65. 31515 SET SCREW M10x30 46. 31517 SET SCREW SS M10x20 2

20071127

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3 5

61

4

4

3

99903271: 24562: PARTS-29

EXT. CYLINDER I6380970 EXTENSION CYLINDER I COMPLETE6892540 SEAL KIT

(INCLUDES 5,6,7,8,9,10,13) 11. 6380982 CYLINDER PIPE 12. 30551 POINTED SCREW MSP6 x 6 13. 6381023 GUIDE 14. 6381034 BRACKET 15. 20187 O-RING 69.5 x 3 1 REF6. 20708 BACK RING 69.5 x 3 1 REF7. 20693 SEAL HH605 50x60x11 1 REF8. 21982 BEARING HH506 50x60x11 1 REF9. 20515 SCRAPER 1 REF

10. 20782 SEAL SKM 70x58x20 1 REF11. 6181413 PISTON 112. 30903 SCREW MSP6x8 113. 20704 BACK RING 15.3x2.4 2 REF14. 20128 0-RING 15.3 x 2.4 115. 6381004 PISTION ROD 116. 25197 PLUG 1

20011003

4

2

1

98

37

65

16

15

1314

1311

10

12

99903271: 24562: PARTS-30EXT. CYLINDER II

6381040 EXTENSION CYLINDER II COMPLETE6892540 SEAL KIT

(INCLUDES 5,6,7,8,9,12,13,14)1. 6381052 CYLINDER PIPE 12. 30551 POINTED SCREW MSP6x6 13. 6381074 BRACKET 14. 6381023 GUIDE 15. 20187 O-RING 69.5 x 3 1 REF6. 20708 BACK RING 69.5 x 3 1 REF

20071127

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32

56

74

8

9

1210

11

1314

13

15

CYLINDER TRACK6381064

7. 20693 SEAL HH605 50x60x11 1 REF8. 21982 BEARING HH506 50/55 x 25 1 REF9. 20515 SCRAPER AUAS 50x60x7/11 1 REF10. 6181413 PISTON 111. 30903 SCREW MSP6x8 112. 20782 SEAL SKM 70x58x20 1 REF13. 20704 BACK RING 15.3x2.4 2 REF14. 20128 O-RING 15.3x2.4 1 REF15. 6381004 PISTON ROD 1

99903271: 24562: PARTS-31EXT. CYLINDER III

6381080 EXTENSION CYLINDER III COMPLETE6892540 SEAL KIT

(INCLUDES 5,6,7,8,9,11,13,14)1. 6381052 CYLINDER PIPE 12. 30551 POINTED SCREW MSP6x6 13. 6383174 BRACKET 14. 6381023 GUIDE 15. 20187 O-RING 69.5x 3 1 REF6. 20708 BACK RING 69.5 x 3 1 REF7. 20693 SEAL HH605 50x60x7/11 1 REF8. 21982 BEARING HH506 50/55 x 25 1 REF9. 20515 SCRAPER AUAS 50x60x7/11 1 REF

10. 6181413 PISTON 111. 20782 SEAL SKM 70x58x20 1 REF12. 30903 SCREW MSP6x8 113. 20704 BACK RING 15.3 x 2.4 2 REF14. 20128 O-RING 15.3 x 2.4 1 REF15. 6381004 PISTON ROD 116. 25197 PLUG VS-R-1/4 WD 1

20070705

1

32

56

74

8

9

1210

11

1314

13

15

16

CYLINDER TRACK6381064

99903271: 24562: PARTS-32

EXT. CYLINDER IV6381100 EXTENSION CYLINDER IV, CPL.6892530 SEAL KIT (INCLUDES 5,6,7,8,9,11)

1. 6380982 CYLINDER PIPE 12. 30551 POINTED SCREW MSP6 x 6 13. 6381223 BRACKET 14. 6381143 GUIDE 15. 20187 O-RING 69.5 x 3 1 REF6. 20708 BACK RING 69.5 x 3 1 REF

7. 20680 SEAL HH605 45/50 x 25 1 REF8. 21981 BEARING HH 506 45/50 x 25 1 REF9. 20514 SCRAPER AUAS 45x55x7/10 1 REF10. 6183053 PISTON 111. 20782 SEAL SKM 70x58x20 1 REF12. 30903 SCREW MSP6x8 113. 6381114 PISTON ROD 1

20011003

1

3

2

56

74

89

11

10

13

12

99903271: 24562: PARTS-33STABILIZER CYLINDER WITH FIXEDFOOTPLATE

7019340 STABILIZER CYLINDER, TYPE R,V6892650 SEAL KIT (INCLUDES 2,4,5,6,8,9,11)

1. 6194353 CYLINDER 12. 20338 O-RING 104.1x5.7 1 REF3. 6194333 GUIDE 14. 20619 SEAL NI 300 85 x 100 x 12 1 REF5. 20529 SCRAPER AUAS 85x100x12 1 REF6. 21918 BEARING HH506 85/90 x 25 1 REF7. 6194304 PISTON ROD 18. 20709 BACK RING 44.2x3 1 REF9. 20181 O-RING 44.2x3 1 REF10. 6194343 PISTON 111. 20642 DOUBLE SLEEVE

MDM 110x85x22 1 REF

20071127

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2

3

4

6

5

11

10

9

8

7

99903271: 24562: PARTS-34

1

2

3

4

5

6

7

8

9

10

11

12 (USELOCKTITE 243)

14

15

16

14

17

13

STABILIZER CYLINDER WITH BALL JOINT6892650 SEAL KIT (INCLUDES 2,4,5,6,8,9,11)

1. 6194353 CYLINDER 12. 20338 O-RING 104.1x5.7 1 REF3. 6194333 GUIDE 14. 20619 SEAL NI 300 85 x 100 x 12 1 REF5. 21918 BEARING HH506 85/90 x 25 1 REF6. 20529 SCRAPER AUAS 85X95X7/10 1 REF7. 20642 DOUBLE SLEEVE MDM 110X85X22 18. 6194343 PISTON 19. 20181 O-RING 44.2X3 1 REF10. 20709 BACK RING 44.2 X 3 111. 6300851 PISTON RING 112. 6300852 BALL JOINT 113. 33265 SPRING RING RB 70 114. 6300854 BALL SEAT CATCH 215. 6300853 BALL SEAT 116. 6300855 FOOT PLATE 117. 31318 LUBRICATOR 1/8” RG 1

20071127

99903271: 24562: PARTS-35

1

2

3

489

5

6

7

6198

900

/ 630

0850

STABILIZER CYLINDER WITH CHECK VALVE1. 25127 CONNECTION, GES 12 LR-WD 12. 25242 ELBOW 13. 25241 CONNECTION, EGESD 12 LR 1/4-WD 14. 60472 PILOTED CHECK VALVE 15. 25195 CONNECTION GEV 12 L/R 1/4-WD 16. 6194964 PIPE 17. 25130 BANJO CONNECTION, RSWV 12 LR 18. 25867 STR CONNECTION, F40XS 12-1/4 JIC 29. 25876 SCREW CAP, FNTXS 12 JIC 2

20071127

99903271: 24562: PARTS-36BEAM CYLINDER

6892670 SEAL KIT (INCLUDES 2,3,4,6,7)1. 6194602 CYLINDER WITH STOP 12. 20177 O-RING 34.2 x 3 1 REF3. 20705 BACK RING 34.2 x 3 1 REF4. 20651 SEAL HH605 25x33x11 1 REF5. 6194183 GUIDE 16. 20505 SCRAPER GA 25x35x7/10 1 REF7. 20779 DOUBLE SLEEVE

MDM 40x30x12.5 1 REF8. 6194154 PISTON ROD 1

20011003

1

2

43

5

6

7

8

99903271: 24562: PARTS-37

123

1 8

65

7

129

10111

213

56

14

19

9 1510

17

18

6

2122

22

20 21

16

4

24

2

23

STABILIZER BEAM, DV6194590 STABILIZER BEAM, DV7010590 KIT OF COMPONENTS

1. 30132 SET SCREW M8x20 122. 31155 LOCK WASHER 8 MM 123. 6194254 CLOSING PLATE 14. 27124 RUBBER LEAD-IN 12MM 15. 6095814 SHIM 36. 64030 SLIDE BLOCK 47. 6196854 SPACER 18. 63927 BUSHING 4

9. 6194444 SPACER 210. 31756 WASHER 10MM 411. 30197 STEEL BOLT M10x75 212. 6194434 SPACER 213. 63946 SLIDE BLOCK 6194234 214. 6194483 STABILIZER BEAM 115. 6197290 CLICK 116. 31571 LOCK WASHER SS 10MM 217. 31520 STEEL BOLT SS M10x40 218. 31198 WASHER 7/8 119. 6194532 STABILIZER BEAM 120. 6194244 BRACKET 121. 6194264 PIN 122. 33102 SNAP RING 223. 63681 SLIDE BLOCK 424. 30968 SCREW MC24x45 4

20071127

99903271: 24562: PARTS-38SECURING OF STABILIZERS, COMPLETE1. 6382504 FITTINGS 12. 6238384 BRACKET FOR LOCK 13. 31518 STEEL BOLT M10x55 14. 31565 WASHER SS 10MM 35. 30888 LOCK NUT M10 16. 6245244 HOOK 17. 33473 SUSPENSION, SS 18. 6245264 BUSHING 19. 32338 WASHER FACE 12mm 210. 30183 STEEL BOLT M12x60 1

2007112711. 32216 LOCK NUT SS M12 112. 32201 SCREW, C-SUNK MK6 X 16 113. 6382514 LOCK PLATE 114. 30133 SET SCR, SS M8X22 215. 31755 WASHER 8MM 216. 6236054 CLICK 117. 6236064 WASHER 118. 30854 NUT, SS M6 119. 32302 FACE WASHER, SS 6MM 120. 30114 SET SCR, SS M6X25 1

17

1514

13

10

98

712

6

2

4

5

911

1

4

3

4

2019

16

18

99903271: 24562: PARTS-39VALVE BLOCK, CIRCUIT 1

62291 VALVE BLOCK 1REF1. 62037 INLET SECTION 12. 62227 CONTROL VALVE 23. 62225 CONTROL VALVE 14. 62235 END PLATE 15. 62018 CONNECTING KIT, MODULES,

(INCLUDES ALL SEALS) 16. 62237 SEAL KIT 37. 58925 SEAL KIT 18. 58935 ELECTRIC MODULE 12V 39. 58907 LEVEL MODULE 310. 62029 SPOOL, BOOM 111. 62287 SPOOL, SLEW 112. 62034 SPOOL, EXTENSION 113. 62277 PORT-RELIEF VALVE 114. 62276 PORT-RELIEF VALVE 215. 62271 PORT-RELIEF VALVE 116. 21102 SEAL WASHER 14x18.7x1.5 117. 25859 ADAPTER 1/4 JIC 1

18. 59840 MALE CONNECTOR 119. 25109 CONNECTION GES 8 LR-WD 120. 25834 STRAIGHT CONNECTION

F40xS18/20 - 3/4JIC 121. 25169 CONNECTION GEV 22 LR-WD 122. 25829 STRAIGHT CONNECTION

F40xS8-1/4JIC 123. 25833 STRAIGHT CONNECTION

F40xS14/16-1/2JIC 324. 25832 STRAIGHT CONNECTION

F40xS12-1/2JIC 325. 30856 NUT M8 226. 31147 WASHER 8.4x16x1.6 227. 62240 SEAL KIT 128. 30420 SCREW MC5x14 229. 62239 SEAL KIT 130. 59682 FOOT FOR LEVER 131. 62062 LEVER 132. 62052 O-RING 433. 61958 PLUG 134. 59676 SENSOR 135. 59663 SEAL KIT FOR SENSOR 136. 30966 SCREW, MC 6 X 65 1

20100216

3232

32

32

1617

18

19

20

21

6

23

24

15

13

6

1

8

2

9

6

14

14

24

24

28

9

2625

26255

22

4

2728

8

7

23

3

12

29

28

30

31 9

1110

33

35

36

34

99903271: 24562: PARTS-4020071128VALVE BLOCK, CIRCUIT 2

62290 VALVE BLOCK1. 62037 PUMP SIDE MODULE 12. 62227 BASIC MODULE 13. 62221 BASIC MODULE 14. 62222 BASIC MODULE 15. 58921 END COVER 16. 62237 SEAL KIT 37. 58925 SEAL KIT 18. 58935 ELEC. MODULE (WAS 58922) 39. 58907 LEVER MODULE 310. 61960 SPOOL, JIB 111. 58923 SPOOL, FORK ROTATE 112. 62041 SPOOL, FORK TILT 113. 62277 PORT-RELIEF VALVE 114. 62276 PORT-RELIEF VALVE 215. 62282 PORT-RELIEF VALVE 116. 25833 STRAIGHT CONNECTION

F40XS14/16-1/2JIC 217. 25832 STRAIGHT CONNECTION

F40XS12-1/2JIC 4

18. 25109 CONNECTION GES 8 LR-WD 119. 25169 CONECTION GEV 22LR-WD 120. 21102 SEAL WASHER 14X18.7X1.5 121. 59840 CONNECITON, MALE 122. 25859 ADAPTER 1/4JIC 123. 25834 STRAIGHT CONNECTION

F40XS18/20 - 3/4JIC 124. 62018 CONNECTING KITS, MODULES 1

(INCLUDES SEALS)25. 62240 SEAL KIT 126. 30420 SCREW MC5X14 227. 62239 SEAL KIT 128. 59682 BOOT FOR LEVER 129. 62062 LEVER 130. 62052 O-RING 231. 30856 NUT M8 232. 31147 WASHER 8.4X16X1.6 233. 61958 PLUG 1

30

30

25

26

19

23

2022

21

18

16

13

15

8

2 6

27

26 299

28

121110

16

17

3

8

9

3231

3231

24

6

30

3014

14

8

4

9

7

5

17

33

99903271: 24562: PARTS-41VALVE BLOCK, SINGLE CIRCUIT, MANUAL1. 62271 PORT-RELIEF VALVE 12. 62273 PORT-RELIEF VALVE 13. 62014 COVER 34. 62279 PORT-RELIEF VALVE 25. 62037 INLET SECTION 16. 62227 CONTROL VALVE 27. 62225 CONTROL VALVE 18. 62235 END PLATE 19. 62026 SPOOL 110. 62287 SPOOL 111. 62034 SPOOL 112. 31147 WASHER, SS 8 MM 113. 30856 NUT, SS 114. 62018 CONNECTING KIT, 3 MODULES 115. 58945 LEVER 316. 62239 SEAL KIT REF

20071128

3

3

14

1213

8

15

16

7

11

3

10

6

6

5

9

15

15

21

4

99903271: 24562: PARTS-42VALVE BLOCK, DUAL CIRCUIT, MANUAL1. 62282 PORT-RELIEF VALVE 12. 62277 PORT-RELIEF VALVE 13. 62037 INLET SECTION 14. 62227 CONTROL VALVE 15. 62221 BASIC MODULE 16. 62222 BASIC MODULE 17. 58921 END COVER 18. 61960 SPOOL 19. 58923 SPOOL 110. 62041 SPOOL 111. 62014 COVER 312. 62275 PORT-RELIEF VALVE 113. 62276 PORT-RELIEF VALVE 114. 31147 WASHER, SS 8 MM 115. 30856 NUT, SS 116. 62018 CONNECTING KIT, 3 MODULES 117. 58945 LEVER 318. 62239 SEAL KIT REF

20071128

12

17

1514

7

11

6

10

17

9

5

11

8

11

4

3 13

1718

1

2

16

99903271: 24562: PARTS-4351705015: 20020801

17

15

16

19

187

6

1

2625

23

22

24

15

2027

28

21

22

8

6

2

17

17

27

28

2

6

8

30

5

17

29

17

29

929

29

9

3

3

19

18 9

4

11

12

10

1314

STABILIZER, VALVE BLOCK, 4 SECTION1. 61423 INLET SECTION 12. 59501 CONTROL VALVE EXCL. LEVER 23. 61402 CONTROL VALVE EXCL. LEVER 24. 61426 OUTLET SECTION 15. 61486 HARDWARE KIT, 4 SECT. 36. 25829 CONN. STR F40XS8X1/4 JIC 57. 25108 CONNECTION GES 12 LR-1/2 WD 18. 25180 CONN RED R 1/2-2D/R 1/4 49. 25832 CONN, STR F40XS12-1/2 JIC 510. 6195244 CONTROL LEVER, SHORT 211. 61364 PIN 412. 61320 LOCK, PIN 813. 64342 GAUGING RING, 8 X 16 MM 214. 64256 BALL W/ BUSHING 215. 61490 SEAL KIT REF

16. 61321 PLUG REF17. 61493 SEAL KIT REF18. 61366 PLUG REF19. 20129 O-RING 17.3 X 2.4 REF20. 61365 SEAL KIT REF21. 61362 BRACKET, LEVER REF22. 30420 SCREW MC5 X 14 REF23. 61482 SPRING KIT REF24. 61353 COVER REF25. 61480 CHECK VALVE REF26. 61688 PLUG REF27. 61466 RELIEF VALVE 1813 PSI REF28. 61533 RELIEF VALVE 1015 PSI REF29. 61468 RELIEF VALVE 2538 PSI REF30. 30888 LOCK NUT M10 REF

99903271: 24562: PARTS-44DUAL CONTROL1. 64122 BUSHING 22. 6198143 LEVER 23. 64256 BALL WITH BUSHING 24. 31601 SPLIT PIN 1.6x20 25. 31274 COTTER BOLT 6x30 26. 33107 SNAP RING 19U 27. 6197334 PIN FOR 4 LEVERS 18. 30110 SET SCREW,

STAINLESS M6x10 29. 31154 SPRING WASHER 6mm 210. 6197224 CLAMP 2

13. 31330 LUBRICATOR M6x1-45’ 214. 30118 STEEL BOLT M6x45 215. 6197193 DOUBLE GUIDE 116. 61674 CONTROL 217. 61755 CABLE 218. 61364 PIN 219. 61320 LOCK FOR PIN 420. 61361 COVER .LMB21. 30420 SCREW22. 61482 SPRING KIT

20011003

11. 32302 WASHER 6mm 4

12. 30884 LOCK NUT M6 2

32

1

7

6

5

4 89

136

15

14

10

12

1721

20

22

16

1819

11

11

1112

1411

99903271: 24562: PARTS-45VALVE BRACKET, COMPLETE1. 6380402 VALVE BRACKET 12. 6382462 PROTECTIVE PLATE 13. 6232984 BRACKET, ELBOW 14. 31565 WASHER 10MM SS 35. 31571 SPRING WASHER, 10MM SS 36. 31517 SET SCREW M10x20 37. 31147 WASHER 8.4x16x1.6 68. 30133 SET SCREW M8x22 1

9. 30886 LOCK NUT M8 110. 32302 FACE WASHER 6MM 911. 31154 SET SCREW M6x20 512. 30111 SET SCREW M6x12 113. 30113 SET SCREW SS M6X20 414. 30884 LOCK NUT M6 SS 415. 31155 SPRING WASHER SS 8MM 416. 30132 SET SCREW SS M8x20 417. 64501 PLASTIC PLUG 118. 46596 RUBBER PROTECTION 150MM 1

20011001

3

7

9

7

8

7

16

4

6

1

18

10

12

1014

13

10

10

14

2

17

1310

11

5

15

99903271: 24562: PARTS-46TANK

6382530 TANK, 210 I, COMPLETE1. 60249 RETURN FILTER 12. 30515 SET SCREW SS M10x30 4.3. 31565 WASHER SS 10mm 44. 31571 SPRING WASHER SS 10mm 45. 6380613 BRACKET FOR TANK 16. 6380563 BRACKET FOR TANK 17. 31533 SET SCREW SS M12x40 68. 31131 WASHER 24x13x2.5 199. 32216 LOCK NUT SS M12 610. 64544 FERRULE RHS 60 x 40 211. 6380964 MOUNTING BOLT 212. 30860 NUT, STAINLESS M12 713. 6383550 OIL TANK 210 L 114. 60275 AIR FILTER 115. 62493 PLASTIC HOSE .36m 1

16. 31448 WORM CLIP 217. 58787 3-WAY BALL VALVE 2” 118. 25001 ELBOW 2”x45° 119. 25863 STRAIGHT CONNECTION

F40XS25-1 JIC 120. 26818 REDUCING CONNECTION

RED-R 1 ¼ WD/R1 121. 30737 SHEET METAL SCR 4.8x16 622. 60276 FILTER REF23. 30442 SCREW MC8x30 REF24. 31155 SPRING WASHER 8mm REF25. 60282 COVER REF26. 20197 O-RING 118x3 REF27. 20196 O-RING 109.5x3 REF28. 20191 O-RING 89.5x3 REF29. 49409 FILTER CATRIDGE (WAS 60250) REF30. 60283 SEAL REF

20120827

13

15

16

17

18

6

128

8

7

9

87

9

812

1112 8

812

12 8

812

11

128

8

7

9

10

105

897

2019

14

30

29

27

26

24

23

2

3

4

128

2521

22

99903271: 24562: PARTS-4720071128OIL COOLER KIT1. 59312 OIL COOLER 12 V 1

59349 FAN ONLY (NOT SHOWN)2. 25863 STRAIGHT CONNECTION

F40XS25x1 JIC 23. 30155 SET SCREW, M10X25 44. 31756 WASHER, 10 MM 45. 62968 HOSE 1’ x 900 L/90 JIC 1

59381 THERMOSTAT/SENSOR 1REF(NOT SHOWN)

1

2

2

4

35

99903271: 24562: PARTS-4851705050: 20120827HYDRAULIC SYSTEM, PUMP/TANK (THRU S/N940133)

6382920 HYDRAULIC SYSTEM, PUMP/TANK1. 6380412 BRACKET, HIGH

PRESSURE FILTER 12. 31756 WASHER 43. 30154 SET SCREW 104. 6381504 BRACKET, BLK. CONN. 1” 15. 31147 WASHER 106. 30134 SET SCREW 27. 30886 LOCK NUT 58. 25894 BULKHEAD CONN. 19. 25855 T-CONNECTION 110. 25868 REDUCING NIPPLE 111. 6381234 BRACKET, HOSE ROUTING 112. 31155 SPRING WASHER 413. 30131 SET SCREW 414. 31836 CLAMP 115. 30856 NUT, SS M8 316. 6239013 CLAMP 117. 30854 NUT 218. 30112 SET SCREW 619. 6382553 BRACKET, BLK. CONN. 120. 60201 HIGH PRESSURE FILTER 221. 31565 WASHER 622. 31571 SPRING WASHER 623. 25834 STRAIGHT CONN. 424. 25842 SCREW CAP 225. 25827 ELL. CONN. 226. 25828 CONNECTION 127. 25865 RED. CONN. 128. 25862 BLK. CONN. 229. 6351054 PROTECTIVE PLATE 130. 6382904 BRACKET 131. 6382914 CLAMP 132. 31134 WASHER 6

CONTINUED ON NEXT PAGE

33. 31154 LOCK WASHER, 6MM 434. 30111 SET SCREW, SS M6X12 235. 6382964 HOUSING 136. 25863 STR. CONN. 337. 25103 PLUG 138. 6875154 CONNECTING PIPE 139. 25169 CONNECTION 240. 25109 CONNECTION 141. 6383074 RETURN PIPE 242. 25209 ELBOW CONNECTION 243. 26170 ELBOW CONNECTION 244. 26104 CONNECTION 145. 59903 VALVE HOUSING 146. 60425 CHECK VALVE 247. 59020 MAGNETIC CART. 148. 6383054 PIPE, RIGHT 149. 6383064 PIPE, LEFT 150. 25823 BLK. CONN. 151. 25240 CONN. EGESD 12 LR-WD 152. 59771 VALVE HOUSING 153. 59025 MAGNETIC CARTRIDGE 154. 25831 STR. CONN. 155. 62971 HOSE 5/8x3050 L/L 256. 62969 HOSE 1”x2150 L/90 1

(THRU S/N 940130)56139 HOSE 1” X 2800 L/90 JIC 1

(S/N 940131 - 940133)57. 62938 HOSE 1”x2900 90/L 158. 62879 HOSE 3/8x850 90/L 259. 62978 HOSE 1”X420 90/90 160. 62977 HOSE 5/8 X 1100 90/L JIC 261. 62874 HOSE 1/4x3700 90/L 162. 62974 HOSE 1/4x350 90/L 163. 62632 HOSE SLEEVE 150x2700mm 164. 62636 HOSE SLEEVE 150x600mm 165. 60289 INDICATOR66. 60290 SEAL KIT67. 60291 SEAL KIT68. 49402 FILTER CARTRIDGE (WAS 60202)

99903271: 24562: PARTS-49HYDRAULIC SYSTEM, PUMP/TANK (THRU S/N940133)(PARTS LIST ON PREVIOUS PAGE)

51705050: 20071128

323334 13

12

64

63

3233

61

75

43

4846

4745

46 4443

4049

394142

39

4142

38

36

37

5936

35

36

5028

18

62

60

19

65

8

5810

57

9

456

11

1

75

32

55

2523

2423

322

2155

5827

2625

23

20

2423

1312

30

3218 5

1531

2916

18

17

14

155

57

5152

5354

20

68

67

6665

99903271: 24562: PARTS-5051705050B: 20120827HYDRAULIC SYSTEM, PUMP/TANK (EFF S/N940134)1. 6380412 BRACKET, HIGH

PRESSURE FILTER 12. 31756 WASHER 43. 30154 SET SCREW 104. 6381504 BRACKET, BLK. CONN. 1” 15. 31147 WASHER 106. 30134 SET SCREW 27. 30886 LOCK NUT 58. 25894 BULKHEAD CONN. 19. 25855 T-CONNECTION 110. 25868 REDUCING NIPPLE 111. 6381234 BRACKET, HOSE ROUTING 112. 31155 SPRING WASHER 413. 30132 SET SCREW, SS M8X20 214. 31836 CLAMP 115. 30856 NUT, SS M8 316. 6239013 CLAMP 117. 30854 NUT 218. 30112 SET SCREW, M6 X 16 619. 6382553 BRACKET, BLK. CONN. 120. 30131 SET SCREW, SS M8X16 221. 60201 HIGH PRESSURE FILTER 222. 31565 WASHER, SS 10MM 623. 31571 SPRING WASHER 624. 25834 STRAIGHT CONN. 425. 25842 SCREW CAP 226. 25827 ELL. CONN. 227. 25828 CONNECTION 128. 25865 RED. CONN. 129. 25862 BLK. CONN. 230. 6351054 PROTECTIVE PLATE 131. 6382904 BRACKET 132. 6382914 CLAMP 133. 31134 WASHER 6


34. 31154 LOCK WASHER, 6MM 435. 30111 SET SCREW, SS M6X12 236. 6382964 HOUSING 137. 25863 STR. CONN. 338. 25103 PLUG 139. 6875154 CONNECTING PIPE 140. 25169 CONNECTION 241. 25109 CONNECTION 142. 6383074 RETURN PIPE 243. 25209 ELBOW CONNECTION 244. 26170 ELBOW CONNECTION 245. 26104 CONNECTION 146. 59903 VALVE HOUSING 147. 60425 CHECK VALVE 248. 59020 MAGNETIC CART. 149. 6383054 PIPE, RIGHT 150. 6383064 PIPE, LEFT 151. 25823 BLK. CONN. 152. 25240 CONN. EGESD 12 LR-WD 153. 59771 VALVE HOUSING 154. 59025 MAGNETIC CARTRIDGE 155. 25831 STR. CONN. 156. 56259 HOSE 5/8 X 3200 L/L JIC 257. 56139 HOSE 1”x2800 L/90 JIC 158. 56260 HOSE 1”x2980 L/L JIC 159. 62879 HOSE 3/8”X850 90/L JIC 260. 62978 HOSE 1” X 420 90/90 JIC 161. 62977 HOSE 5/8 X 1100 90/L JIC 262. 62874 HOSE 1/4x3700 90/L 163. 62974 HOSE 1/4x350 90/L 164. 62632 HOSE SLEEVE 150x2700mm 165. 62636 HOSE SLEEVE 150x600mm 166. 31755 WASHER 8MM 267. 60289 INDICATOR68. 60290 SEAL KIT69. 60291 SEAL KIT70. 49402 FILTER CARTRIDGE (WAS 60202)

99903271: 24562: PARTS-51

55

36

333435

2012

65

64

3334 62

75

44

4947

4846

47 4544

4150

404243

40

4243

39

3738

6037

37

512918

6319

65

8

5910

58

9

457

11

1

75

32

56

2624

2524

323

2256

592827

2624

21

2524

66

31

3318 5

1532

3016

18

17

14

155

57

5253

54

61

1268

20

70

69

67

13 (USELOCTITE243)

HYDRAULIC SYSTEM, PUMP/TANK (EFF S/N940134)(PARTS LIST ON PREVIOUS PAGE)

51705050B: 20071128

99903271: 24562: PARTS-52HYDRAULIC SYSTEM, SLEWING1. 25838 ELBOW CONNECTION

C40XS12-3/8 JIC 22. 59977 LOAD-HOLDING VALVE 13. 25127 CONNECTION GES 12 LR WD 24. 6199024 PIPE 15. 6199014 PIPE 16. 30117 STEEL BOLT M6x40 27. 31154 SPRING WASHER, SS 6mm 48. 25108 CONNECTION

GES12LR – ½ WD 4

9. 6195294 PIPE 110. 6195304 PIPE 111. 6195284 PIPE 112. 6195274 PIPE 113. 25137 CONNECTION

P-TV 12 L 214. 31418 CLAMP, DOUBLE 2x12mm 215. 25824 BULKHEAD CONNECTION

WTX-WLNS 12 JIC 216. 62952 HOSE 3/8 x 3100 L/L JIC 2

(THRU S/N 940133)62953 HOSE 3/8 X 3250 L/L JIC 2

(EFF S/N 940134)17. 62879 HOSE 3/8 x 850 90/L JIC 218. 30116 BOLT SS M6x35 219. 59048 RUBBER COVER 2

51705060: 20071128

8

8

9

10

11

12

8

8

1314

14

45

76

3

1

17

15

2

CCW

CW

16

718

7

18

19

19

99903271: 24562: PARTS-5320071128HYDRAULIC SYSTEM, BOOM1. 62904 HOSE 3/8x1250 90/L JIC 12. 62976 HOSE 1/2x1300

90/L (16/16) JIC 13. 25825 BULKHEAD CONNECTION

WTX-WLNS14/16 JIC 14. 25824 BULKHEAD CONNECTION

WTX-WLNS12 JIC 15. 62972 HOSE ½x2700 L/L (16/16) JIC 1

(THRU S/N 940133)56252 HOSE 1/2”x2430 L/L (16/16)JIC 1

(EFF S/N 9401346. 62862 HOSE 3/8x2600 90/L JIC 1

(THRU S/N 940133)56251 HOSE 3/8x2339 90/L JIC 1

(EFF S/N 940134)7. 25832 STRAIGHT CONNECTION

F40XS12-1/2 JIC 18. 62975 HOSE 3/8x1650 L/90 JIC 19. 62587 PROTECTIVE COVER

95x800mm 3

DOWN

UP

4

6

5

3

1

27

8

9

9

DOWN

UP9

99903271: 24562: PARTS-5420071128HYDRAULIC SYSTEM, JIB1. 62976 HOSE ½ x 1300 90/L

(16/16) JIC 22. 25825 BULKHEAD CONNECTION

WTX-WLNS 14/16 JIC 23. 62973 HOSE ½ x 3400 L/L JIC 2

(THRU S/N 940133)56253 HOSE 1/2x3210 L/L JIC 2

(EFF S/N 940134)4. 31837 HOSE GUIDE,

RUBBER 2 x 22 mm 35. 31838 COVER PLATE 36. 31155 SPRING WASHER 8mm 37. 30139 STEEL BOLT,

STAINLESS M8x50 38. 62587 PROTECTIVE COVER

95x800mm 1

3

2

1

4567

4567

456

7

8

UP DOWN

99903271: 24562: PARTS-5520071128HYDRAULIC SYSTEM, EXT. CYLINDERS1. 26396 STRAIGHT CONNECTION

P-GEV 12 SR-WD 62. 26334 CONNECTION P-GEV

16 SR-WD 53. 25713 STRAIGHT CONNECTION

F64XS14/16-3/8 JIC 14. 25722 ELBOW CONNECTION

V6XS 14/16 JIC 15. 25723 ADAPTOR, 45’

V40XS16-1/2 JIC 16. 59044 LOAD HOLDING VALVE 17. 25833 STRAIGHT CONNECTION

F40XS14/16 – ½ JIC 28. 25741 CONNECTION C6XS14/16 JIC 29. 26340 CONNECTION EWSD 16 S 610. 6381764 PIPE 111. 26368 STRAIGHT CONNECTION

P-GEV 16 SR-WD 3/8 312. 6381774 PIPE 213. 31446 SUSPENSION 414. 32302 FACE WASHER 6mm 815. 30110 SET SCREW,

STAINLESS M6x10 816. 6381784 PIPE 217. 27974 CLIP 418. 6381804 PIPE 119. 6381794 PIPE 120. 6383104 CLAMP, 12mm 2

10

9

2

54

311

2

67

1

17

13

14

15

1415

16

12

12

11

20

2223

2322

20

15

14

1415

2322

21

23

22

21

1

11

21

2 9

1

131415

17

1612

14

15

13

17

8

17

13

3533

32

32

34

24

26

25

30

28

27

29

24

25

262728

2930

A B

A B

A

B

37

31

18

19

36

36

IN OUT

39

38

38

Tighten all fittings with Locktite 542.

Tighten all screws with Locktite 243.

21. 6383114 CLAMP, 16mm 222. 31154 SPRING WASHER 6mm 423. 30113 SET SCREW,

STAINLESS M6x20 424. 6381253 BRACKET 225. 31565 WASHER SS 10mm 426. 31510 SET SCREW,

STAINLESS M10x16 427. 31837 HOSE GUIDE,

RUBBER 2x22mm 228. 31838 COVER PLATE 229. 31155 SPRING WASHER 8mm 230. 30139 STEEL BOLT,

STAINLESS M8x50 231. 6382564 FITTING F. BULKHEAD

CONNECTION 132. 31147 WASHER 8.4x16x16 433. 30132 SET SCREW,

STAINLESS M8x20 234. 30886 LOCK NUT M8 235. 25825 BULKHEAD CONNECTION

WTX-WLNS 14/16 JIC 236. 62981 HOSE ½ x 6000 L/L (16/16) JIC 2

(THRU S/N 940133)56255 HOSE 1/2x5810 L/L 16/16 JIC 2

(EFF S/N 940134)37. 62976 HOSE ½ x 1300 90/L

(16/16) JIC 238. 31571 LOCK WASHER SS 10MM 439. 62587 PROTECTIVE COVER

95x800mm 1

99903271: 24562: PARTS-56

16. 63672 SLIDE BLOCK 117. 30579 COUNTERSINK SCREW

MK6x20 218. 6294364 SPACER 119. 6381334 SLIDE BLOCK 120. 6381684 THREADED DISC 621. 30458 SCREW MC10x50 422. 31568 SCREW SS MC10x30 423. 6383423 GUIDE 124. 63966 SLIDE BLOCK 425. 31964 COUNTERSINK SCREW

MK8x25 826. 6381704 PIN 127. 33110 SNAP RING 128. 31571 LOCKWASHER SS 10MM 429. 6383504 SHIM PLATE 2MM 130. 63674 SLIDE BLOCK 231. 6383444 SPACER 232. 31539 SCREW SS MC6x16 2

FITTINGS, EXT CYLINDER - S/N 940001 TO940010

6381830 FITTINGS, EXT. CYL.1. 6381261 GUIDE RAIL 12. 6381154 PIN 33. 31617 SPLIT PIN 5x35 34. 31131 WASHER 24x13x2.5 295. 31523 SET SCREW M12x30 146. 31542 SOCKETHEAD SCREW

MC12x30 67. 6381343 BRACKET 18. 30180 STEEL BOLT M12x45 59. 6381354 BRACKET 110. 6381364 BRACKET 111. 31533 SET SCREW M12x40 412. 6381314 SPACER 113. 6381324 SLIDE BLOCK 114. 31565 WASHER SS 10MM 415. 31513 SET SCREW SS M10x25 4

51705095: 20011003

SERIAL NUMBERS 940001 TO 940010

23

4

845

7

4 5

6

23 14

15

1

1312

2

3

11 4 14

15

1918

2220

24

25

25 24

24

255

4

6

2021

2021

2022

24

25

2627

16

179

10

85

45

6

6

4

4

54

28

28

2930

3231

323130

23

From serial number 940001to serial number 940010.

Tighten all screws with Locktite 243.

99903271: 24562: PARTS-57

16. 63672 SLIDE BLOCK 117. 30579 COUNTERSINK SCREW

MK6x20 218. 6294364 SPACER 119. 6381334 SLIDE BLOCK 120. 6381684 THREADED DISC 421. 31568 SCREW SS MC10x30 823. 6381693 GUIDE 124. 63966 SLIDE BLOCK 425. 31964 COUNTERSINK SCREW

MK8x25 826. 6381704 PIN 127. 33110 SNAP RING 128. 31571 LOCKWASHER SS 10MM 429. 6383504 SHIM PLATE 2MM 130. 63674 SLIDE BLOCK 231. 6383444 SPACER 232. 31539 SCREW SS MC6x16 2




51705095A: 20020513


From serial no. 94 0 011to serial no. 94 0 054.

All screws should betightened with Locktite 243.

99903271: 24562: PARTS-58

16. 63672 SLIDE BLOCK 117. 30579 COUNTERSUNK SCREW

MK6x20 218. 6294364 SPACER 119. 6381334 SLIDE BLOCK 120. 6381684 THREADED DISC 421. 31568 SCREW, STAINLESS

MC10x30 822. 6381693 GUIDE 123. 63966 SLIDE BLOCK 424. 31964 COUNTERSINK SCREW

MK8x25 825. 6381704 PIN 126. 33110 SNAP RING 127. 31571 LOCK WASHER SS 10MM 428. 6383494 SHIM PLATE 1 MM 229. 63674 SLIDE BLOCK 230. 6383444 SPACER 231. 31539 SCREW SS MC6x16 2




51705095B; 20020513


23

4

845

7

4 5

6

23 14

15

1312

23

11 4 14

15

1918

21

2023

24

24 2322

23

2454

620

21

2021

2021

23

24

2526

16

179

10

85

45

6

6

4

4

54

27

All screws to be tightenedwith Locktite 243

27

293130

3130

2928

1

28

From serial number 94 0 055 to serial number 94 0 060.

99903271: 24562: PARTS-59FITTINGS, EXT CYLINDER - S/N 940061 TO940065


MC12x30 67. 6381343 BRACKET 18. 30180 STEEL BOLT M12x45 59. 6381354 BRACKET 110. 6381364 BRACKET 111. 31533 SET SCREW M12x40 412. 6381314 SPACER 113. 6381324 SLIDE BLOCK 114. 31565 WASHER SS 10MM 4

15. 31513 SET SCREW SS M10x25 416. 63672 SLIDE BLOCK 117. 30579 COUNTERSUNK SCREW

MK6x20 218. 6294364 SPACER 119. 6381334 SLIDE BLOCK 120. 6381684 THREADED DISC 421. 31568 SCREW, STAINLESS

MC10x30 822. 6381693 GUIDE 123. 63966 SLIDE BLOCK 424. 31964 COUNTERSINK SCREW

MK8x25 825. 6381704 PIN 126. 33110 SNAP RING 127. 31571 LOCK WASHER SS 10MM 428. 6383494 SHIM PLATE 1MM 229. 63680 SLIDE BLOCK 130. 6383444 SPACER 231. 31539 SCREW SS MC6x16 232. 63674 SLIDE BLOCK 1

51705095C: 20020513


2 34

845

7

4 5

6

23 14

15

1312

23

11 4 14

15

1918

212023

24

24 2322

23

2454

62021

20 21

2021

2324

2526

16

179

10

85

45

6

6

4

4

5 4

27


273130

3130

3228

1

2829

From serial number 94 0 061 to serial number 94 0 065.

99903271: 24562: PARTS-60FITTINGS, EXT CYLINDER - S/N 940066 +


MC12x30 67. 6381343 BRACKET 18. 30180 STEEL BOLT M12x45 59. 6381354 BRACKET 110. 6381364 BRACKET 111. 31533 SET SCREW M12x40 412. 31147 WASHER, SS 8.4 X 16 X 1.6 413. 30132 SET SCREW, SS M8X40 4

51705095D: 20020513

FROM SERIAL NUMBER 940066

2 34

845

7

4 5

6

23

23

11 4

171619

20

20 1918

19

2054

61617

16 17

1617

1920

2122

14

159

10

85

45

6

6

4

4

5 4


2827

2827

2924

1

2426

122313

132312

25

25

15 Nm

15 Nm

From serial no. 94 0 066

14. 63672 SLIDE BLOCK 115. 30579 C-SINK SCREW, MK6X20 216. 6381684 THREADED DISC 417. 31568 SCREW, SS MC10X30 818. 6381693 GUIDE 119. 63966 SLIDE BLOCK 420. 31964 C-SINK SCREW, SS MK8X25 821. 6381704 PIN 122. 33110 SNAP RING 123. 31155 WASHER, SS 8MM 424. 6383494 SHIM PLATE, 1 MM 225. 63689 SLIDE BLOCK W/BUSHING 226. 63680 SLIDE BLOCK 127. 6383444 SPACER 228. 31539 SCREW, SS MC6X16 229. 63674 SLIDE BLOCK 1

99903271: 24562: PARTS-61HYDRAULIC SYSTEM, STABILIZERS1. 31147 WASHER 8.4x16x1.6 42. 31155 SS SET SCREW M8X20 63. 30132 SET SCREW SS 44. 6383394 HOSE GUIDE 2x18mm 15. 31808 CLAMP 2x18mm 46. 30136 STEEL BOLT M8x35 27. 31134 WASHER 6mm 18. 30119 STEEL BOLT M6x50 19. 32302 FACE WASHER 6mm 110. 30884 LOCK NUT M6 111. 6383374 HOSE GUIDE 112. 62926 HOSE 3/8x3000 L/90 JIC 213. 62966 HOSE 3/8x4700 90/L JIC 2

20011003

1

3

4

52

6

13 875

910 5

1

3

11

526

12

2

2

99903271: 24562: PARTS-6220011003

HYDRAULIC SYSTEM, BEAM1. 21125 TIGHTENING WASHER 3/8” 22. 25244 CONNECTION GES 8 L/R 3/8 23. 7019224 PIPE 24. 25820 ELBOW CONNECTION

ETXS8 JIC 25. 25830 STRAIGHT CONNECTION

F40XS8-3/8 JIC 26. 25826 ELBOW CONNECTION

C6XS8 JIC 27. 31418 CLAMP, DOUBLE 2x12mm 18. 31808 CLAMP 2x18mm 19. 30141 SET SCREW M8x60 110. 62935 HOSE 1/4x2650 90/L JIC 211. 62934 HOSE 1/4x1330 90/L JIC 212. 30116 STEEL BOLT M6x351 113. 31154 LOCK WASHER SS 6MM 114. 31155 LOCK WASHER SS 8MM 1

8

9

7

510

10

4

3 12

3

4

11

11

65

13

12 14

99903271: 24562: PARTS-6320120619CLAMP MOUNTING KIT (95719252) (EFF. 4/05)(REPLACED 661940)1. 60128018 REAR CLAMP PLATE 22. 60128019 REAR WASHER PLATE 23. 71411439 STUD-TIE DOWN 33MM-2 X 850MM 44. 72062325 WASHER-METRIC 33MM HARDENED 85. 72062324 NUT M33 X 2 HEX ZINC 10.9 166. 71411440 STUD-TIE DOWN 30MM-2 X 850MM 27. 71411441 STUD-TIE DOWN 30MM-2 X 950MM 28. 52719230 SUPPORT-WLDMT TRUCK FRAME 49. 60128035 ANGLE-FORM 10GA 2.00 X 2.00 X 2.00 410. 60126463 FRONT WASHER PLATE 211. 60126464 FRONT CLAMP PLATE 212. 72062330 WASHER-METRIC 30MM HARD FZV 813. 72062331 NUT-METRIC 30MM X 2 HEX 10.9 1614. 60128954 GUSSET STOP BLOCK 415. 60128955 STOP BLOCK 216. 99903701 DWG-24562 MOUNTING INSTRUCTIONS 1

DRAWING AND INSTALLATION INSTRUCTIONSARE PART OF 24562 INSTALLATION MANUAL,PART NUMBER 99903701.

NOTE:

TYPICAL INSTALLATION USES SHEAR MOUNT KIT,99904260, SHOWN ON NEXT PAGE.

99903271: 24562: PARTS-64SHEAR MOUNTING KIT (99904260-1)1. 93720298 KIT-INSTALLATION-SHEAR PLATE

FRAME MOUNT 12. 52721095 WLDMT-SHEAR PLATE FRAME

MOUNT 24562 LH (#1) 13. 52721096 WLDMT-SHEAR PLATE FRAME

MOUNT 24562 RH (#1) 14. 60119624 TUBE-SQ 4X 4X.38X 30.75 (#1) 25. 60129964 PLATE-BOLT TIE DOWN (#1) 46. 60129965 PLATE- 1.00X 1.50X 2.00 (#1) 47. 71411440 STUD-TIE DOWN 30MM-2

X 850MM (#1) 58. 71411441 STUD-TIE DOWN 30MM-2

X 950MM (#1) 19. 71412316 STUD-TIE DOWN 30MM-2

X 750MM 10.9 CLASS (#1) 110. 71412317 STUD-TIE DOWN 30MM-2

X 650MM 10.9 CLASS (#1) 111. 72060931 CAP SCR .62-11X2.75 HHGR8 (#1) 3212. 72062330 WASHER-FLAT M30 HARD FZV (#1) 1613. 72062331 NUT M30 X 2 HEX 10.9 (#1) 3214. 72063119 WASHER .62 FLAT ASTM F436 (#1) 6415. 72601859 NUT .62-11 HEX ZINC NYLOK GR8 (#1) 3216. BASE CRANE BASE REF

20120619

WELDING REQUIREMENTS:1. Welder must be certified to one of the following:

a. AWS D14.3 Specification for welding Earth Moving and Construction Equipmentb. AWS D1.1 Structural Steel Welding Codec. ASME Boiler and Pressure Vessel CodeSection IX

2. All welding is to be completed with an E7018electrode of solid or flux core wire of comparablecharacteristics.

3. Electrodes must be in good condition and ofproper dryness. New electrodes from a sealedcontainer are preferred. Electrodes which havebeen opened previously and have been storedproperly are also acceptable.

4. All material must be at least 70 degrees F beforeany tack welding or welding can be performed.

5. Pre-heat is required for heavy sections or materialhigh in carbon content.

6. No downhill welding is allowed! All vertical weldingmust be done in an uphill direction.

7. Any area where carbon arc gouging has beendone, area must be ground to clean metal beforewelding can begin.

8. All paint, grease and other contamination must beremoved from any area where welding will bedone.

INSTALLATION STEPS:1) Attach shear plate weldments. Drill frame and bolt in place.

Torque 5/8 bolts to 160 Ft-Lb.2) Cut cross member #4 to fit and weld in place.

(See 99904260-3)3) Position base on shear plates.4) Weld rotation stops (#6) In position.5) Torque tie downs to 680 Ft-Lb.

10 7

6

2

1

98

3

4

13(32)

12(16)

5(4)

7(5)

SEE NOTE #2,VIEW 99904260-3

FRAME-REF

TYP 40.38

11,14,15(MIN 32X)


99903271: 24562: PARTS-65

Holes either side of studs are required for mount.Holes in center where possible.

2.75" (2x)

2.75" (2x)

Suggested LocationAll dimensions ref.

2.00" (2x)

Drill ł 0.625" - 16X minimumas required.

2.88 (2 X) 2.88 (2 X)

Minimum 4 holesbetween studs.

SHEAR MOUNTING KIT (99904260-2)20120619

NOTES:All holes drilled at installation. Use existing frame holeswhere applicable.

All welding (as displayed) to be done at installation.

Weld structural components in accordance with ANSI/AWS D14.3 Welding Specification.

CONTINUED FROMPREVIOUS PAGE

SHEAR MOUNTING KIT (99904260-3)

34

24

.38

.38

G

Cut to fit between frameand shear plate mounts

at assembly.(See note #2, 99904260-1.)

TYP 4

TYP 4(.38)

99903271: 24562: PARTS-66DECAL KIT (95716465)1. 70029252 PLACARD – IMT

DIAMOND 9.25 x 18.50 22. 70395978 DECAL – INDENT 23. 70395982 DECAL – CP 34. 70392813 DECAL - DANGER

ELECTROCUTION 35. 70392814 DECAL - WARNING

OPERATOR TRAINING 26. 70392815 DECAL - WARNING

OPERATION 27. 70392866 DECAL - WARNING

OPER CONDITIONS 28. 70392888 DECAL - WARNING

OPER RESTRICTIONS 29. 70394189 PLACARD - MOBILOIL

RESERVOIR 110. 70392864 DECAL - WARNING

STAB STAND CLEAR 212. 70392865 DECAL - DANGER

ELEC HAZARD (LARGE) 413. 70392868 DECAL - WARNING CR

LOADLINE (TRK) 414. 70392890 DECAL - DANGER

STOWING/UNFOLDING 2

15. 70392891 DECAL - DANGERDRIVELINE 2

16. 70392108 DECAL - SUCTION LINE 117. 70392109 DECAL - RETURN LINE 118. 70392213 DECAL - CAUTION DON’T

WASH/WAX 219. 70392524 DECAL - ROTATE

CRANE WHILE GREAS 120. 70392863 DECAL - DECAL – DANGER

HOISTING PERSONNL 221. 70392982 DECAL - SERVICE &

REPAIR (GARNER) 222. 70394670 DECAL - IMT MATL

HANDLING SYSTEM 223. 70394625 DECAL - FORK

HOSE ROUTING 124. 71039134 DECAL - CAUTION

OIL LEVEL 225. 70395992 DECAL - MANUAL CTRL

OVERRIDE ORIENTATION 226. 70395994 DECAL - CONTROL

STAB VB 227. 70391613 DECAL - GREASE

WEEKLY (RIGHT) 528. 70029119 PLACARD -SERIAL NUMBER 129. 70396021 DECAL - MADE IN DENMARK 130. 70392834 DECAL-SPEED CTL 131. 95716465 DECAL KIT (INCLUDES 1-30) REF

20111129

99903271: 24562: PARTS-67

BOOM SUPPORT ASSEMBLY (51726211)(EFFECTIVE 9/08/14)1. 51715910 KIT-BOOM SUPPORT HRDW 12. 52726210 BOOM SUPPORT 13. 60118670 PLATE (PART OF 1) 24. 60118671 CHANNEL-FORM (PART OF 1) 25. 60118677 RUBBER PAD (PART OF 1) 26. 7206151 CAP SCREW (PART OF 1) 87. 72060959 BOLT-CRG (PART OF 1) 48. 72062103 NUT (PART OF 1) 49. 72063003 WASHER (PART OF 1) 410. 72601859 NUT (PART OF 1) 8

.25

WELD BOTH ENDS OF FORKSUPPORT CHANNEL TOBOOM SUPPORT WLDMT

6.25( )

SEENOTE 1

NOTE:

1. WELD FORK SUPPORT CHANNEL IN PLACE AFTER FORK IS MOUNTEDONTO CRANE AND POSITIONED INTO BOOM SUPPORT.

2. TORQUE 5/8" BOLTS TO 160 FT-LBS.

2

4 5

7

3

810

6

9

99903271: 24562: PARTS-6820031202BOOM SUPPORT ASSEMBLY (51718449)(EFFECTIVE 2004 THRU 9/08/14)1. 60119499 PIN 1REF2. 52718447 BOOM SUPPORT WLDMT 14. 60118671 CHANNEL-FORM FORK SPT 2REF5. 60118670 PLATE 2REF6. 60118677 RUBBER PAD-1.44X2.24X5.88 2REF7. 72060194 CAPSCR 3/4-10 X 6.50 HHGR5 4REF8. 72060959 BOLT-CRG 3/8-16 X 2.50 4REF10. 72062103 NUT 3/8-16 HEX NYLOC 4REF11. 72062114 NUT 3/4-10 HEX NYLOC 4REF13. 72063008 WASHER 3/4 FLAT 4REF14. 72661367 QUICK PIN 2REF15. 51715910 HARDWARE KIT (INCL. 1,4-14) 116. 70073661 STRAP 3X27 1

"X"SEE

NOTE 145,6

6.25 2

7,1311

1,14

Note:Weld fork support channel, item #4, in place after fork is mounted onto crane and positioned onto boom support.

99903271: 24562: PARTS-6920020508BOOM SUPPORT ASSEMBLY (51716550)(THROUGH 2003)1. 60119499 PIN 1REF2. 52716507 BOOM SUPPORT WLDMT 14. 60118671 CHANNEL-FORM FORK SPT 2REF5. 60118670 PLATE 2REF6. 60118677 RUBBER PAD-1.44X2.24X5.88 2REF7. 72060194 CAPSCR 3/4-10 X 6.50 HHGR5 4REF8. 72060959 BOLT-CRG 3/8-16 X 2.50 4REF10. 72062103 NUT 3/8-16 HEX NYLOC 4REF11. 72062114 NUT 3/4-10 HEX NYLOC 4REF13. 72063008 WASHER 3/4 FLAT 4REF14. 72661367 QUICK PIN 2REF15. 51715910 HARDWARE KIT (INCL. 1,4-14) 116. 70073661 STRAP 3X27 1

45,6

2

7,1311

1,14

SEENOTE

1

WELD BOTH ENDS OF FORK SUPPORTCHANNEL (ITEM #4) TO BOOM SUPPORTWELDMENT (ITEM #2).0.25

IS MOUNTED ONTO CRANE AND POSITIONED INTO BOOM SUPPORT. 1. WELD FORK SUPPORT CHANNEL, ITEM #4, IN PLACE AFTER FORKNOTE:

99903271: 24562: PARTS-70

2

1

5

6

4

3

7

9

8

11

10

1312

15

14

13

1216

17

18

19

17

51707700: 20040823MERCURY SWITCH, COMPLETE1. 28369 MERCURY SWITCH, COMPLETE 12. 27970 MERCURY SWITCH REF3. 28228 CONTROLLER, RCL 5100 14. 28283 FRONT, COMPLETE RCL 5100 REF5. 28240 BUZZER REF6. 28241 PUSH BUTTON/EMERG. STOP REF7. 28259 FUSE, 4 AMP REF8. 7000770 TOGGLE SWITCH, CPL 19. 27860 SWITCH REF10. 28256 PLUG, TRANSDUCER 111. 28821 PRESSURE TRANSDUCER 1

(WAS 28366)12. 61777 SOLENOID 213. 28258 PLUG, SOLENOID VALVE REF14. 7000740 MICROSWITCH, CPL 115. 28916 MICROSWITCH REF16. 28277 POWER BOX 117. 28249 CABLE 11 +9M REF18. 28290 CABLE, DUMP VALVE REF19. 28266 CABLE,PRESS TRANSDUCER REF

99903271: 24562: PARTS-7151707800: 20050509

2

865

96

7

104

3

1312

14

11

16

15

2019

17

18

3233

34

35

1

21

24

23

25

26

28

3130

29

22

27

36

36

RADIO REMOTE CONTROL57108 RADIO REMOTE CONTROL

1. 57301 RADIO TRANSMITTER 12. 57306 SUPPORTING FRAME REF3. 57305 TRANSMITTER HOUSING, TOP REF4. 57303 3-PROP. JOYSTICK REF5. 57320 TOGGLE SWITCH (OPT.) REF6. 57322 TOGGLE SWITCH-RUB. COV. REF7. 57302 E-STOP REF8. 57130 DIODE REF9. 57321 TOGGLE-SWITCH-RPM REF10. 57307 LABEL KIT REF11. 57131 FUSE REF12. 57132 BUZZER REF13. 57149 SYNTHESIZER, US REF14. 57308 BOTTOM PRINT, TRANSMITTER REF15. 57325 PUSH BUTTON, BLK REF16. 57304 TRANS. HOUSING, BOTTOM REF17. 57326 KEY SWITCH, CPL REF18. 57327 KEY, BLACK REF19. 57324 PUSH BUTTON, RED REF20. 57323 PUSH BUTTON, GRN REF

21. 57142 ADDRESS MODULE REF22. 57118 RECEIVER BOX, CPL 123. 57124 ANTENNA REF24. 57125 ANTENNA MOUNT REF25. 7000784 RECEIVER HOUSING REF26. 57126 RUBBER BUFFER SET, CPL REF27. 57121 FUSE REF28. 57120 RECEIVER BASEBOARD REF29. 57105 EMAK PRINT 6.5 REF30. 57104 CAN-BUS PRINT REF31. 57129 SYNTHESIZER, US REF32. 57134 BATTERY CHARGER, US 1

(WAS 700804)33. 57133 BATTERY 3.6 V RECHARGEABLE 2

(WAS 700794)34. 57140 WAIST STRAP 135. 57147 NECH STRAP 136. 28368 CABLE REF

57122 INTERNAL WIRING, HF+CAN57123 INTERNAL WIRING, EMAK57143 IMT DECAL KIT, CPL

REFERENCE:57351 TRANSMITTER - 3 JOYSTICK57352 RECEIVER - 3 JOYSTICK

ITEMS 57351 AND 57352 AVAILABLE ON CRANES WITHSERIAL NUMBER 940149 AND UP.

NOTE: REMOTE USED THROUGH 2011. SEE RADIOREMOTE KIT ON PAGE 72 FOR 2012-PRESENTREMOTE PART NUMBERS.

99903271: 24562: PARTS-7251707500: 20071128JOYSTICK1. 30794 SCREW M4X16 82. 31152 LOCK WASHER, SS 4 MM 83. 63675 JOY STICK BRACKET 24. 6383464 COVER 25. 30768 SCREW, SS M4X10 46. 6383434 INSERT 47. 31154 LOCK WASHER, SS 6MM 48. 32222 SCREW, BUTTON HEAD M6X16 49. 31539 SCREW, SS MC6X16 410. 64353 THUMB SCREW, M6 4

12

11

3

4

513

109

67

8

87

6

12

12

3

4

59

10

14

13

20

21

18

17

16

19

16

17

18

1617

19

1617

15

11. 58928 JOYSTICK, MASTER REF12. 58927 JOYSTICK, SLAVE REF13. 28924 CABLE LEAD-IN M12X1.5 214. 28925 COUNTER NUT M12X1.5 115. 57309 ELEC BOX 116. 62188 SNAP HOOK 417. 62161 WIRE LOCK 418. 49120 JOYSTICK COVER 219. 62160 WIRE ROPE, NYLON 450MM 220. 58929 JOYSTICK CABLES REF21. 58926 JOYSTICK, COMPLETE 1

99903271: 24562: PARTS-73

56753 TRANSMITTER

56736

58129 BATTERY 58128 BATTERY

58165 - WAIST STRAP

7.2 V DC CHARGER, 12V DC56808

58114

RECEIVER

CABLE

NECKSTRAP

RADIO REMOTE KIT (EFFECTIVE 2012)20120829

(MINI G2)

99903271: 24562: PARTS-74WIRING DIAGRAM, 24562 CRANE WITH G2 REMOTE AND RCL5300 (12V) (REF 702197701)

20120829

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99903271: 24562: PARTS-75

IOWA MOLD TOOLING CO., INC.BOX 189, GARNER, IA 50438-0189

641-923-3711

MANUAL PART NUMBER: 99903271

model 24562 crane - southwest products

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