mobile screening plants mobiscreen
TRANSCRIPT
MOBILE SCREENING PLANTS
MOBISCREEN
A WIRTGEN GROUP COMPANY
KLEEMANN is part of the WIRTGEN GROUP, a group of companies in the plant construction industry who operate on an international level. This Group includes the five well-known brands, WIRTGEN, VÖGELE, HAMM, KLEEMANN and BENNINGHOVEN, with their headquarters in Germany and local production sites in Brazil, India and China. Customer service is provided worldwide through its 55 independent sales and service outlets.
COMPETENCE AS TRADITION
For the past 100 years, KLEEMANN GmbH has been developing and manufacturing machines and plants for the natural stone and recycling industry.
24 260604SPARE PARTS FEATURESMOBISCREEN
06 The series08 MOBISCREEN EVO18 Classifying screens20 Scalping screens
PRODUCT RANGE
As an innovative manufacturer of mobile crushing and screening plants, KLEEMANN impresses with high quality, state-of-the-art technologies andsuperior application know-how.
THE KLEEMANN PRODUCT RANGE
MOBILE JAW CRUSHERS
MOBILE IMPACT CRUSHERS
MOBILE SCREENING PLANTS
MOBILE CONE CRUSHERS
MOBICAT
MOBIREX
MO
BICONE
MO
BISCREEN
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For recrushing in the 2nd and 3rd crushing stage
USE IN: > moderate abrasive natural stone
MOBIFOXMOBILE IMPACT CRUSHERS
For high crushing rates and highquality end product with cubic grain shape in the 1st and 2nd crushing stage
USE IN: > soft to medium-hard natural stone > recycling
MOBIREXMOBILE IMPACT CRUSHERS
Screens for process or coarse elements
USE IN: > all natural stones > residual construction materials > iron
MOBISCREENMOBILE SCREENING PLANTS
MOBICATMOBILE JAW CRUSHERS
For coarse and pre-crushing
USE IN: > medium-hard to hard natural stone > recycling > mining applications
For recrushing in the 2nd and 3rd crushing stage
USE IN: > medium-hard to hard, abrasive natural stone > mining applications
MOBICONEMOBILE CONE CRUSHERS
MOBISCREEN – THE MOBILESCREENING PLANTS FROM KLEEMANNThe MOBISCREEN mobile screening plants are used for screening almost all types ofnatural stone and residual construction materials. The classifying and scalping screens are available in a double- or triple-deck design, with hydraulic or diesel- electric drives. The areas of application of the MOBISCREEN plants are very varied.A large number of suitable screen surfaces are available to achieve the different finalgrain sizes and for the different feed material.
MOBILE SCREENING PLANTS
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MOBISCREEN – THE MOBILESCREENING PLANTS FROM KLEEMANN
MOBISCREEN – THE SERIES
> Classifying screens: feed size 0 – 200 mm
> Scapling screens: feed size 0 – 500 mm
APPLICATION OF THE MOBISCREEN PLANTS
High application diversity, intuitive operation, simple transport
The new MOBISCREEN EVO screening plants are characterised bytheir flexible utilisability, excellent transport properties, fast setup timeand efficient operation – combined with top output values. The classi- fying screens are available as double- or triple-deck screens.
Optimised material flow through opening of feed hopper in material flow direction
Easy-to-operate control system with a symbolsystem via mobile control panel
Powerful and efficient hydraulic drive forhigh output with low fuel consumption
Option of external power supply (optional) for efficient operation
in quarries
Large feed hopper for high installation flexibility,
two sizes are available
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MOBILE SCREENING PLANTS MOBISCREEN EVO
THE NEW CLASSIFYING SCREENSIN THE EVO LINE
MOBILE SCREENING PLANTS
YOUR ADVANTAGES AT A GLANCE
09YOUR ADVANTAGES AT A GLANCE
Extra-wide feeding conveyor for efficientscreen area utilisation for optimum throughputs
Jolt-free travel, simple transportthanks to space-saving dimensions
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Screen casing of size 7 or 9.5 m² and adaptablescreen angle for the best possible distributionof the material on the screening surface
MOBISCREEN MS 702/703 EVO The mobile screening plants MOBISCREEN MS 702 and 703 are used as classifying screens. The plants have a screen casing size of 7 m² and are available in two basic configurations: the MS 702 EVO is equipped with a double-deck screen, the MS 703 EVO has a triple-deck screen.
Vibrating screen for screening all types of stone > MS 702 up to 3 fractions > MS 703 up to 4 fractions
Extensive range of screen surfaces
Feed capacity of up to 350 tons per hour
As classifying screen for up to four fractions
APPLICATION
MOBILE SCREENING PLANTS
THE KLEEMANN APPLICATION RECOMMENDATION
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Short setup times, good transport properties,high output: MOBISCREEN MS 702/703
MS 702/703 EVO
Technical Information MS 702 EVO
Screen decks 2
Screening unit (W x L) 1,550 x 4,500 mm
Weight 29,900 kg
Technical Information MS 703 EVO
Screen decks 3
Screening unit (W x L) 1,550 x 4,500 mm
Weight 33,000 kg
Compact design for simple transport with flat bed trailer
TRANSPORT
The screen casing of the MS 702/MS 703 with an area of 7 m² is designed for high outputs. The adaptation of the screen angle to the material properties guarantees optimum distribution of the material on the screeningsurface.
A simple screen surface change is guaranteed thanksto easy access from all sides plus the wedge clamping.The MS 703 also has a third screen deck for additionalclassification.
Plant with 2 or 3 decks Screening surface of 7 or 9.5 m²
CLASSIFIED SCREENINGMOBILE SCREENING PLANTS
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GOOD AND SAFE COMBINATION: INTELLIGENT MATERIAL FLOW CONTROL ACROSS ALL CRUSHING AND SCREENING STAGES
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The compactness and light weight of further plus pointsof the two screening plants MS 702 and MS 703. With a weight of just under 30 tons (MS 702) or 33 tons (MS 703), compact dimensions and generous ground clearance, transport with a flat bed trailer is easy. The side discharge conveyors remain on the machine during transport and can be folded hydraulically into position in next to no time.
With its easy-to-operate control system via the controlpanel, handling of the MS EVO screening plants is userfriendly and intuitive.
FAST WORKERS
Transport position
MS 702/703 EVO
Ground clearance
MOBISCREEN MS 952/953 EVO The mobile screening plants MOBISCREEN MS 952 and 953 are used as classifyingscreens. They have a screen casing with an area of 9.5 m² and can thus meet highperformance demands. The feed hopper has a very high holding capacity and opensin the direction of material flow – this guarantees an optimum material flow with thedouble-deck (MS 952) and triple-deck screens (MS 953).
Flexible application options, high output with a large screening surface: MOBISCREEN MS 952/953.
Vibrating screen for screening all types of stone > MS 952 up to 3 fractions > MS 953 up to 4 fractions
Extensive range of screen surfaces
Feed capacity of up to 500 tons per hour
MOBILE SCREENING PLANTS
THE KLEEMANN APPLICATION RECOMMENDATION
As classifying screen for up to four fractions
APPLICATION
15MS 952/953 EVO
Technical Information MS 952 EVO
Screen decks 2
Screening unit (W x L) 1,550 x 6,100 mm
Weight 33,900 kg
Technical Information MS 953 EVO
Screen decks 3
Screening unit (W x L) 1,550 x 6,100 mm
Weight 36,300 kg
Compact design for simple transport with flat bed trailer
TRANSPORT
With a capacity of up to 500 tons per hour, the screen-ing plants MS 952 and MS 953 have a very high produc-tion output.
In order to guarantee an optimal material outflow, thefeed hopper has a very large feed capacity and opens in the direction of the material flow.
Simple loading is thus possible with a wheel loader. The installation arrangement of the MS EVO plants is thus very flexible.
With its easy-to-operate control system via the controlpanel, handling of the MS EVO screening plants is userfriendly and intuitive. The symbols for the functions areknown from the other KLEEMANN EVO machines – rethinking is not necessary.
The control panel can be connected at different areas on the machines. The executed functions are thus clearly visible and high work and operational safety can be guaranteed. The optional radio remote control makes convenient controlling of the drive functions possible.
LARGE VOLUMES PROCESSED EFFICIENTLY
CONTROL SYSTEM – INTUITIVE ANDEASY HANDLING
Mobile control panel Optional radio remote control
Large feed hopper
MOBILE SCREENING PLANTS
17MS 952/953 EVO
Efficient and powerful The MOBISCREEN EVO screening plants can also be connected to an external power supply. This turns them into efficient power packs, primarily in quarries.
Daniel SpeisserManager Customer Support Training
MOBILE SCREENING PLANTS
The classifying screens in the Quarry-Line are designed to deal with the tough con-ditions encountered in day-to-day work in a quarry. With their diesel-electric drives,they are even more powerful and particularly suitable for interlinking with crushersfrom the KLEEMANN Quarry-Line. Thanks to their large screen surfaces, higherthroughput is guaranteed, even with small final grain sizes.
Classifying screens for screening in natural stone applications with a feed size up to 200 mm
Triple-deck screens for classifying up to 4 fractions
Extensive range of screen surfaces
Feed capacity from 650 t/h to 800 t/h
CLASSIFYING SCREENS FORTHE QUARRY
THE KLEEMANN APPLICATION RECOMMENDATION
19CLASSIFYING SCREENS FOR THE QUARRY
MS 20 D
Triple-deck screening plant
Diesel-electric drive
For natural stone applications
Maximum feed size: 150 mm
MS 23 D
Triple-deck screening plant
Diesel-electric drive
For natural stone applications
Maximum feed size: 200 mm
Technical information
Feed capacity up to approx. 800 t/h
Screen size (W x L) 2,300 x 8,000 mm
Weight 85,000 kg
Engine/Motor output 226 kW
Technical information
Feed capacity up to approx. 650 t/h
Screen size (W x L) 2,050 x 6,000 mm
Weight 57,000 kg
Engine/Motor output 226 kW
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Good preparation before the crushing process.
The MOBISCREEN scalping screens are used, for example, priorto the crushing process for material sorting. Scalping screen surfaces,such as slotted grates, finger screens and punched plates are used. Various plant versions with double-deck screening units are available.
MOBILE SCREENING PLANTS
MOBILE SCREENING PLANTS MOBISCREEN
SCALPING SCREENS
Easy access for maintenance andscreen surface changing
YOUR ADVANTAGES AT A GLANCE
Double-deck screening unit formaterial sorting, large number of
different screen surfaces available
Generously proportioned screencasing for an ideal distribution of
the material on the screen surface
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YOUR ADVANTAGES AT A GLANCE
Possibility of external power supplywith MS 13 Z and MS 15 Z (optional)
Powerful and efficient diesel-hydraulic drive
Large feed hopper for high flexibility in feedingby means of wheel loader or digger
SCALPING SCREENSScalping screens are designed such that they can already sort the materialbefore the first crushing stage. Various screening plants with different screen casingsizes are available as double-deck plants. Depending on the plant, the feed materialcan have a feed size of up to 500 mm. Thanks to their compact dimensions, the plantscan be relocated quickly and are easy to transport.
MOBILE SCREENING PLANTS
Scalping screen for screening all types of stone and residual construction materials
> Double-deck screens for classifying up to 3 fractions
Extensive range of screen surfaces
Feed capacity from 200 t/h to 500 t/h
THE KLEEMANN APPLICATION RECOMMENDATION
23SCALPING SCREENS
MS 13 Z
Scalping screen with two screen decks
Diesel-hydraulic drive
For natural stone and recycling applications
Maximum feed size: 400 mm
Option for external power supply (optional)
MS 15 Z
Scalping screen with two screen decks
Diesel-hydraulic drive
For natural stone and recycling applications
Maximum feed size: 400 mm
Option for external power supply (optional)
MS 12 Z
Scalping screen with two screen decks
Diesel-hydraulic drive
For natural stone and recycling applications
Maximum feed size: 300 mm
MS 21 Z
Scalping screen with two screen decks
Diesel-hydraulic drive
For natural stone and recycling applications
Maximum feed size: 500 mm
Technical information
Feed capacity up to approx. 500 t/h
Screen size (W x L) 1,830 x 6,100 mm
Weight 40,000 kg
Engine/Motor output 165 kW
Technical information
Feed capacity up to approx. 400 t/h
Screen size (W x L) 1,520 x 4,880 mm
Weight 34,000 kg
Engine/Motor output 95 kW
Technical information
Feed capacity up to approx. 200 t/h
Screen size (W x L) 1,220 x 2,750 mm
Weight 15,500 kg
Engine/Motor output 95 kW
Technical information
Feed capacity up to approx. 300 t/h
Screen size (W x L) 1,370 x 3,660 mm
Weight 23,000 kg
Engine/Motor output 75 kW
SCREENING TECHNOLOGY – THE MATCHING SCREEN BASES FOR THE BEST POSSIBLE RESULTS
Screen surfaces are severely tested during the dailyroutine. To guarantee continuous and reliable screeningto the desired final grain size, the screen surfaces fromKLEEMANN are made of particularly wear-resistant spring wire steel or round wire. Thanks to their double
bracing at the intersections, they have a very high meshstability to guarantee uniform screening. The screeningresult itself is determined by numerous factors. The mostimportant influencing factors include the grain shape,the humidity content and the loaded volume.
Plant with 2 or 3 decks
MOBILE SCREENING PLANTS
25PRESENTATION OF SPARE PARTS
Further information: www.partsandmore.net
It's down to the materialThe applications of the MOBISCREEN plants are diverse. A variety of suitable screen surfaces are available for attaining different final grain sizes and for different feed material.
Most commonly used screen surface
Used for applications in which a cubic shape is required
Different wire qualities and thicknesses available (thicker = longer service life, thinner = higher production)
For screening damp material and difficult screening product
With self-cleaning effect through the natural vibration of the longitudinal wires
To be inserted at the lower deck of the screen
Available in different versions: W-harp, S-harp, Varia harp
SQUARE MESH
HARP SCREEN
For screening cubic grain sizes
Frequently used for natural gravel
For high throughputs
RECTANGULAR MESHES
MOBILE SCREENING PLANTS
MOBISCREEN MS 12 Z MS 13 Z MS 15 Z MS 20 D MS 21 Z
Type Double-deck screening plant Double-deck screening plant Double-deck screening plant Triple-deck screening plant Double-deck screening plant
Classification of up to 3 fractions up to 3 fractions up to 3 fractions up to 4 fractions up to 3 fractions
Screen decks 2 2 2 3 2
Screen casing size (W x T) 1,220 x 2,750 mm 1,370 x 3,660 mm 1,520 x 4,880 mm 2,050 x 6,000 mm 1,830 x 6,100 mm
Feed capacity up to approx. 200 t/h 300 t/h 400 t/h 650 t/h 500 t/h
Max. feed size 300 mm 400 mm 400 mm 150 mm 500 mm
Weight approx. 15,500 kg 23,000 kg 34,000 kg 57,000 kg 40,000 kg
MOBISCREEN MS 23 D MS 702 EVO MS 703 EVO MS 952 EVO MS 953 EVO
Type Triple-deck screening plant Double-deck screening plant Triple-deck screening plant Double-deck screening plant Triple-deck screening plant
Classification of up to 4 fractions up to 3 final grain sizes up to 4 final grain sizes up to 3 final grain sizes up to 4 final grain sizes
Screen decks 3 2 3 2 3
Screen casing size (W x T) 2,300 x 8,000 mm 1,550 x 4,500 mm 1,550 x 4,500 mm 1,550 x 6,100 mm 1,550 x 6,100 mm
Feed capacity up to approx. 800 t/h 350 t/h 350 t/h 500 t/h 500 t/h
Max. feed size 200 mm 150 x 150 mm 150 x 150 mm 150 x 150 mm 150 x 150 mm
Weight approx. 85,000 kg 29,900 kg 33,000 kg 33,900 kg 36,300 kg
ALL IMPORTANT FEATURES AT A GLANCE
MOBISCREEN MS 12 Z MS 13 Z MS 15 Z MS 20 D MS 21 Z
Type Double-deck screening plant Double-deck screening plant Double-deck screening plant Triple-deck screening plant Double-deck screening plant
Classification of up to 3 fractions up to 3 fractions up to 3 fractions up to 4 fractions up to 3 fractions
Screen decks 2 2 2 3 2
Screen casing size (W x T) 1,220 x 2,750 mm 1,370 x 3,660 mm 1,520 x 4,880 mm 2,050 x 6,000 mm 1,830 x 6,100 mm
Feed capacity up to approx. 200 t/h 300 t/h 400 t/h 650 t/h 500 t/h
Max. feed size 300 mm 400 mm 400 mm 150 mm 500 mm
Weight approx. 15,500 kg 23,000 kg 34,000 kg 57,000 kg 40,000 kg
MOBISCREEN MS 23 D MS 702 EVO MS 703 EVO MS 952 EVO MS 953 EVO
Type Triple-deck screening plant Double-deck screening plant Triple-deck screening plant Double-deck screening plant Triple-deck screening plant
Classification of up to 4 fractions up to 3 final grain sizes up to 4 final grain sizes up to 3 final grain sizes up to 4 final grain sizes
Screen decks 3 2 3 2 3
Screen casing size (W x T) 2,300 x 8,000 mm 1,550 x 4,500 mm 1,550 x 4,500 mm 1,550 x 6,100 mm 1,550 x 6,100 mm
Feed capacity up to approx. 800 t/h 350 t/h 350 t/h 500 t/h 500 t/h
Max. feed size 200 mm 150 x 150 mm 150 x 150 mm 150 x 150 mm 150 x 150 mm
Weight approx. 85,000 kg 29,900 kg 33,000 kg 33,900 kg 36,300 kg
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KLEEMANN GmbHGermany
Manfred-Wörner-Str. 16073037 Göppingen
Phone: +49 7161 206-0E-Mail: [email protected]
© KLEEMANN GmbH 2541162 Illustrations and texts are non-binding and may include optional equipment.
We reserve the right to make technical changes. Performance data is dependent on the operating conditions. Version 2017-1