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MOBILE SCREENING PLANTS MOBISCREEN A WIRTGEN GROUP COMPANY

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Page 1: MOBILE SCREENING PLANTS MOBISCREEN

MOBILE SCREENING PLANTS

MOBISCREEN

A WIRTGEN GROUP COMPANY

Page 2: MOBILE SCREENING PLANTS MOBISCREEN

KLEEMANN is part of the WIRTGEN GROUP, a group of companies in the plant construction industry who operate on an international level. This Group includes the five well-known brands, WIRTGEN, VÖGELE, HAMM, KLEEMANN and BENNINGHOVEN, with their headquarters in Germany and local production sites in Brazil, India and China. Customer service is provided worldwide through its 55 independent sales and service outlets.

COMPETENCE AS TRADITION

For the past 100 years, KLEEMANN GmbH has been developing and manufacturing machines and plants for the natural stone and recycling industry.

Page 3: MOBILE SCREENING PLANTS MOBISCREEN

24 260604SPARE PARTS FEATURESMOBISCREEN

06 The series08 MOBISCREEN EVO18 Classifying screens20 Scalping screens

PRODUCT RANGE

As an innovative manufacturer of mobile crushing and screening plants, KLEEMANN impresses with high quality, state-of-the-art technologies andsuperior application know-how.

Page 4: MOBILE SCREENING PLANTS MOBISCREEN

THE KLEEMANN PRODUCT RANGE

MOBILE JAW CRUSHERS

MOBILE IMPACT CRUSHERS

MOBILE SCREENING PLANTS

MOBILE CONE CRUSHERS

MOBICAT

MOBIREX

MO

BICONE

MO

BISCREEN

Page 5: MOBILE SCREENING PLANTS MOBISCREEN

05

For recrushing in the 2nd and 3rd crushing stage

USE IN: > moderate abrasive natural stone

MOBIFOXMOBILE IMPACT CRUSHERS

For high crushing rates and highquality end product with cubic grain shape in the 1st and 2nd crushing stage

USE IN: > soft to medium-hard natural stone > recycling

MOBIREXMOBILE IMPACT CRUSHERS

Screens for process or coarse elements

USE IN: > all natural stones > residual construction materials > iron

MOBISCREENMOBILE SCREENING PLANTS

MOBICATMOBILE JAW CRUSHERS

For coarse and pre-crushing

USE IN: > medium-hard to hard natural stone > recycling > mining applications

For recrushing in the 2nd and 3rd crushing stage

USE IN: > medium-hard to hard, abrasive natural stone > mining applications

MOBICONEMOBILE CONE CRUSHERS

Page 6: MOBILE SCREENING PLANTS MOBISCREEN

MOBISCREEN – THE MOBILESCREENING PLANTS FROM KLEEMANNThe MOBISCREEN mobile screening plants are used for screening almost all types ofnatural stone and residual construction materials. The classifying and scalping screens are available in a double- or triple-deck design, with hydraulic or diesel- electric drives. The areas of application of the MOBISCREEN plants are very varied.A large number of suitable screen surfaces are available to achieve the different finalgrain sizes and for the different feed material.

MOBILE SCREENING PLANTS

Page 7: MOBILE SCREENING PLANTS MOBISCREEN

07

MOBISCREEN – THE MOBILESCREENING PLANTS FROM KLEEMANN

MOBISCREEN – THE SERIES

> Classifying screens: feed size 0 – 200 mm

> Scapling screens: feed size 0 – 500 mm

APPLICATION OF THE MOBISCREEN PLANTS

Page 8: MOBILE SCREENING PLANTS MOBISCREEN

High application diversity, intuitive operation, simple transport

The new MOBISCREEN EVO screening plants are characterised bytheir flexible utilisability, excellent transport properties, fast setup timeand efficient operation – combined with top output values. The classi- fying screens are available as double- or triple-deck screens.

Optimised material flow through opening of feed hopper in material flow direction

Easy-to-operate control system with a symbolsystem via mobile control panel

Powerful and efficient hydraulic drive forhigh output with low fuel consumption

Option of external power supply (optional) for efficient operation

in quarries

Large feed hopper for high installation flexibility,

two sizes are available

> > > > > > > >

MOBILE SCREENING PLANTS MOBISCREEN EVO

THE NEW CLASSIFYING SCREENSIN THE EVO LINE

MOBILE SCREENING PLANTS

YOUR ADVANTAGES AT A GLANCE

Page 9: MOBILE SCREENING PLANTS MOBISCREEN

09YOUR ADVANTAGES AT A GLANCE

Extra-wide feeding conveyor for efficientscreen area utilisation for optimum throughputs

Jolt-free travel, simple transportthanks to space-saving dimensions

> > > > > > > >

Screen casing of size 7 or 9.5 m² and adaptablescreen angle for the best possible distributionof the material on the screening surface

Page 10: MOBILE SCREENING PLANTS MOBISCREEN

MOBISCREEN MS 702/703 EVO The mobile screening plants MOBISCREEN MS 702 and 703 are used as classifying screens. The plants have a screen casing size of 7 m² and are available in two basic configurations: the MS 702 EVO is equipped with a double-deck screen, the MS 703 EVO has a triple-deck screen.

Vibrating screen for screening all types of stone > MS 702 up to 3 fractions > MS 703 up to 4 fractions

Extensive range of screen surfaces

Feed capacity of up to 350 tons per hour

As classifying screen for up to four fractions

APPLICATION

MOBILE SCREENING PLANTS

THE KLEEMANN APPLICATION RECOMMENDATION

Page 11: MOBILE SCREENING PLANTS MOBISCREEN

11

Short setup times, good transport properties,high output: MOBISCREEN MS 702/703

MS 702/703 EVO

Technical Information MS 702 EVO

Screen decks 2

Screening unit (W x L) 1,550 x 4,500 mm

Weight 29,900 kg

Technical Information MS 703 EVO

Screen decks 3

Screening unit (W x L) 1,550 x 4,500 mm

Weight 33,000 kg

Compact design for simple transport with flat bed trailer

TRANSPORT

Page 12: MOBILE SCREENING PLANTS MOBISCREEN

The screen casing of the MS 702/MS 703 with an area of 7 m² is designed for high outputs. The adaptation of the screen angle to the material properties guarantees optimum distribution of the material on the screeningsurface.

A simple screen surface change is guaranteed thanksto easy access from all sides plus the wedge clamping.The MS 703 also has a third screen deck for additionalclassification.

Plant with 2 or 3 decks Screening surface of 7 or 9.5 m²

CLASSIFIED SCREENINGMOBILE SCREENING PLANTS

STOP

GOOD AND SAFE COMBINATION: INTELLIGENT MATERIAL FLOW CONTROL ACROSS ALL CRUSHING AND SCREENING STAGES

Page 13: MOBILE SCREENING PLANTS MOBISCREEN

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The compactness and light weight of further plus pointsof the two screening plants MS 702 and MS 703. With a weight of just under 30 tons (MS 702) or 33 tons (MS 703), compact dimensions and generous ground clearance, transport with a flat bed trailer is easy. The side discharge conveyors remain on the machine during transport and can be folded hydraulically into position in next to no time.

With its easy-to-operate control system via the controlpanel, handling of the MS EVO screening plants is userfriendly and intuitive.

FAST WORKERS

Transport position

MS 702/703 EVO

Ground clearance

Page 14: MOBILE SCREENING PLANTS MOBISCREEN

MOBISCREEN MS 952/953 EVO The mobile screening plants MOBISCREEN MS 952 and 953 are used as classifyingscreens. They have a screen casing with an area of 9.5 m² and can thus meet highperformance demands. The feed hopper has a very high holding capacity and opensin the direction of material flow – this guarantees an optimum material flow with thedouble-deck (MS 952) and triple-deck screens (MS 953).

Flexible application options, high output with a large screening surface: MOBISCREEN MS 952/953.

Vibrating screen for screening all types of stone > MS 952 up to 3 fractions > MS 953 up to 4 fractions

Extensive range of screen surfaces

Feed capacity of up to 500 tons per hour

MOBILE SCREENING PLANTS

THE KLEEMANN APPLICATION RECOMMENDATION

As classifying screen for up to four fractions

APPLICATION

Page 15: MOBILE SCREENING PLANTS MOBISCREEN

15MS 952/953 EVO

Technical Information MS 952 EVO

Screen decks 2

Screening unit (W x L) 1,550 x 6,100 mm

Weight 33,900 kg

Technical Information MS 953 EVO

Screen decks 3

Screening unit (W x L) 1,550 x 6,100 mm

Weight 36,300 kg

Compact design for simple transport with flat bed trailer

TRANSPORT

Page 16: MOBILE SCREENING PLANTS MOBISCREEN

With a capacity of up to 500 tons per hour, the screen-ing plants MS 952 and MS 953 have a very high produc-tion output.

In order to guarantee an optimal material outflow, thefeed hopper has a very large feed capacity and opens in the direction of the material flow.

Simple loading is thus possible with a wheel loader. The installation arrangement of the MS EVO plants is thus very flexible.

With its easy-to-operate control system via the controlpanel, handling of the MS EVO screening plants is userfriendly and intuitive. The symbols for the functions areknown from the other KLEEMANN EVO machines – rethinking is not necessary.

The control panel can be connected at different areas on the machines. The executed functions are thus clearly visible and high work and operational safety can be guaranteed. The optional radio remote control makes convenient controlling of the drive functions possible.

LARGE VOLUMES PROCESSED EFFICIENTLY

CONTROL SYSTEM – INTUITIVE ANDEASY HANDLING

Mobile control panel Optional radio remote control

Large feed hopper

MOBILE SCREENING PLANTS

Page 17: MOBILE SCREENING PLANTS MOBISCREEN

17MS 952/953 EVO

Efficient and powerful The MOBISCREEN EVO screening plants can also be connected to an external power supply. This turns them into efficient power packs, primarily in quarries.

Daniel SpeisserManager Customer Support Training

Page 18: MOBILE SCREENING PLANTS MOBISCREEN

MOBILE SCREENING PLANTS

The classifying screens in the Quarry-Line are designed to deal with the tough con-ditions encountered in day-to-day work in a quarry. With their diesel-electric drives,they are even more powerful and particularly suitable for interlinking with crushersfrom the KLEEMANN Quarry-Line. Thanks to their large screen surfaces, higherthroughput is guaranteed, even with small final grain sizes.

Classifying screens for screening in natural stone applications with a feed size up to 200 mm

Triple-deck screens for classifying up to 4 fractions

Extensive range of screen surfaces

Feed capacity from 650 t/h to 800 t/h

CLASSIFYING SCREENS FORTHE QUARRY

THE KLEEMANN APPLICATION RECOMMENDATION

Page 19: MOBILE SCREENING PLANTS MOBISCREEN

19CLASSIFYING SCREENS FOR THE QUARRY

MS 20 D

Triple-deck screening plant

Diesel-electric drive

For natural stone applications

Maximum feed size: 150 mm

MS 23 D

Triple-deck screening plant

Diesel-electric drive

For natural stone applications

Maximum feed size: 200 mm

Technical information

Feed capacity up to approx. 800 t/h

Screen size (W x L) 2,300 x 8,000 mm

Weight 85,000 kg

Engine/Motor output 226 kW

Technical information

Feed capacity up to approx. 650 t/h

Screen size (W x L) 2,050 x 6,000 mm

Weight 57,000 kg

Engine/Motor output 226 kW

Page 20: MOBILE SCREENING PLANTS MOBISCREEN

> > > > > > > > > > > > > > > > > > >

Good preparation before the crushing process.

The MOBISCREEN scalping screens are used, for example, priorto the crushing process for material sorting. Scalping screen surfaces,such as slotted grates, finger screens and punched plates are used. Various plant versions with double-deck screening units are available.

MOBILE SCREENING PLANTS

MOBILE SCREENING PLANTS MOBISCREEN

SCALPING SCREENS

Easy access for maintenance andscreen surface changing

YOUR ADVANTAGES AT A GLANCE

Double-deck screening unit formaterial sorting, large number of

different screen surfaces available

Generously proportioned screencasing for an ideal distribution of

the material on the screen surface

Page 21: MOBILE SCREENING PLANTS MOBISCREEN

21

> > > > > > > > > > > > > > > > > > >

YOUR ADVANTAGES AT A GLANCE

Possibility of external power supplywith MS 13 Z and MS 15 Z (optional)

Powerful and efficient diesel-hydraulic drive

Large feed hopper for high flexibility in feedingby means of wheel loader or digger

Page 22: MOBILE SCREENING PLANTS MOBISCREEN

SCALPING SCREENSScalping screens are designed such that they can already sort the materialbefore the first crushing stage. Various screening plants with different screen casingsizes are available as double-deck plants. Depending on the plant, the feed materialcan have a feed size of up to 500 mm. Thanks to their compact dimensions, the plantscan be relocated quickly and are easy to transport.

MOBILE SCREENING PLANTS

Scalping screen for screening all types of stone and residual construction materials

> Double-deck screens for classifying up to 3 fractions

Extensive range of screen surfaces

Feed capacity from 200 t/h to 500 t/h

THE KLEEMANN APPLICATION RECOMMENDATION

Page 23: MOBILE SCREENING PLANTS MOBISCREEN

23SCALPING SCREENS

MS 13 Z

Scalping screen with two screen decks

Diesel-hydraulic drive

For natural stone and recycling applications

Maximum feed size: 400 mm

Option for external power supply (optional)

MS 15 Z

Scalping screen with two screen decks

Diesel-hydraulic drive

For natural stone and recycling applications

Maximum feed size: 400 mm

Option for external power supply (optional)

MS 12 Z

Scalping screen with two screen decks

Diesel-hydraulic drive

For natural stone and recycling applications

Maximum feed size: 300 mm

MS 21 Z

Scalping screen with two screen decks

Diesel-hydraulic drive

For natural stone and recycling applications

Maximum feed size: 500 mm

Technical information

Feed capacity up to approx. 500 t/h

Screen size (W x L) 1,830 x 6,100 mm

Weight 40,000 kg

Engine/Motor output 165 kW

Technical information

Feed capacity up to approx. 400 t/h

Screen size (W x L) 1,520 x 4,880 mm

Weight 34,000 kg

Engine/Motor output 95 kW

Technical information

Feed capacity up to approx. 200 t/h

Screen size (W x L) 1,220 x 2,750 mm

Weight 15,500 kg

Engine/Motor output 95 kW

Technical information

Feed capacity up to approx. 300 t/h

Screen size (W x L) 1,370 x 3,660 mm

Weight 23,000 kg

Engine/Motor output 75 kW

Page 24: MOBILE SCREENING PLANTS MOBISCREEN

SCREENING TECHNOLOGY – THE MATCHING SCREEN BASES FOR THE BEST POSSIBLE RESULTS

Screen surfaces are severely tested during the dailyroutine. To guarantee continuous and reliable screeningto the desired final grain size, the screen surfaces fromKLEEMANN are made of particularly wear-resistant spring wire steel or round wire. Thanks to their double

bracing at the intersections, they have a very high meshstability to guarantee uniform screening. The screeningresult itself is determined by numerous factors. The mostimportant influencing factors include the grain shape,the humidity content and the loaded volume.

Plant with 2 or 3 decks

MOBILE SCREENING PLANTS

Page 25: MOBILE SCREENING PLANTS MOBISCREEN

25PRESENTATION OF SPARE PARTS

Further information: www.partsandmore.net

It's down to the materialThe applications of the MOBISCREEN plants are diverse. A variety of suitable screen surfaces are available for attaining different final grain sizes and for different feed material.

Most commonly used screen surface

Used for applications in which a cubic shape is required

Different wire qualities and thicknesses available (thicker = longer service life, thinner = higher production)

For screening damp material and difficult screening product

With self-cleaning effect through the natural vibration of the longitudinal wires

To be inserted at the lower deck of the screen

Available in different versions: W-harp, S-harp, Varia harp

SQUARE MESH

HARP SCREEN

For screening cubic grain sizes

Frequently used for natural gravel

For high throughputs

RECTANGULAR MESHES

Page 26: MOBILE SCREENING PLANTS MOBISCREEN

MOBILE SCREENING PLANTS

MOBISCREEN MS 12 Z MS 13 Z MS 15 Z MS 20 D MS 21 Z

Type Double-deck screening plant Double-deck screening plant Double-deck screening plant Triple-deck screening plant Double-deck screening plant

Classification of up to 3 fractions up to 3 fractions up to 3 fractions up to 4 fractions up to 3 fractions

Screen decks 2 2 2 3 2

Screen casing size (W x T) 1,220 x 2,750 mm 1,370 x 3,660 mm 1,520 x 4,880 mm 2,050 x 6,000 mm 1,830 x 6,100 mm

Feed capacity up to approx. 200 t/h 300 t/h 400 t/h 650 t/h 500 t/h

Max. feed size 300 mm 400 mm 400 mm 150 mm 500 mm

Weight approx. 15,500 kg 23,000 kg 34,000 kg 57,000 kg 40,000 kg

MOBISCREEN MS 23 D MS 702 EVO MS 703 EVO MS 952 EVO MS 953 EVO

Type Triple-deck screening plant Double-deck screening plant Triple-deck screening plant Double-deck screening plant Triple-deck screening plant

Classification of up to 4 fractions up to 3 final grain sizes up to 4 final grain sizes up to 3 final grain sizes up to 4 final grain sizes

Screen decks 3 2 3 2 3

Screen casing size (W x T) 2,300 x 8,000 mm 1,550 x 4,500 mm 1,550 x 4,500 mm 1,550 x 6,100 mm 1,550 x 6,100 mm

Feed capacity up to approx. 800 t/h 350 t/h 350 t/h 500 t/h 500 t/h

Max. feed size 200 mm 150 x 150 mm 150 x 150 mm 150 x 150 mm 150 x 150 mm

Weight approx. 85,000 kg 29,900 kg 33,000 kg 33,900 kg 36,300 kg

Page 27: MOBILE SCREENING PLANTS MOBISCREEN

ALL IMPORTANT FEATURES AT A GLANCE

MOBISCREEN MS 12 Z MS 13 Z MS 15 Z MS 20 D MS 21 Z

Type Double-deck screening plant Double-deck screening plant Double-deck screening plant Triple-deck screening plant Double-deck screening plant

Classification of up to 3 fractions up to 3 fractions up to 3 fractions up to 4 fractions up to 3 fractions

Screen decks 2 2 2 3 2

Screen casing size (W x T) 1,220 x 2,750 mm 1,370 x 3,660 mm 1,520 x 4,880 mm 2,050 x 6,000 mm 1,830 x 6,100 mm

Feed capacity up to approx. 200 t/h 300 t/h 400 t/h 650 t/h 500 t/h

Max. feed size 300 mm 400 mm 400 mm 150 mm 500 mm

Weight approx. 15,500 kg 23,000 kg 34,000 kg 57,000 kg 40,000 kg

MOBISCREEN MS 23 D MS 702 EVO MS 703 EVO MS 952 EVO MS 953 EVO

Type Triple-deck screening plant Double-deck screening plant Triple-deck screening plant Double-deck screening plant Triple-deck screening plant

Classification of up to 4 fractions up to 3 final grain sizes up to 4 final grain sizes up to 3 final grain sizes up to 4 final grain sizes

Screen decks 3 2 3 2 3

Screen casing size (W x T) 2,300 x 8,000 mm 1,550 x 4,500 mm 1,550 x 4,500 mm 1,550 x 6,100 mm 1,550 x 6,100 mm

Feed capacity up to approx. 800 t/h 350 t/h 350 t/h 500 t/h 500 t/h

Max. feed size 200 mm 150 x 150 mm 150 x 150 mm 150 x 150 mm 150 x 150 mm

Weight approx. 85,000 kg 29,900 kg 33,000 kg 33,900 kg 36,300 kg

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Page 28: MOBILE SCREENING PLANTS MOBISCREEN

KLEEMANN GmbHGermany

Manfred-Wörner-Str. 16073037 Göppingen

Phone: +49 7161 206-0E-Mail: [email protected]

© KLEEMANN GmbH 2541162 Illustrations and texts are non-binding and may include optional equipment.

We reserve the right to make technical changes. Performance data is dependent on the operating conditions. Version 2017-1