mobile concrete batching plants - …mobilbetonkevero.hu/documents/elkon_mobil_betonkevero_1.pdf ·...
TRANSCRIPT
MOBILE CONCRETE BATCHING PLANTS
3
ELKON was founded in Istanbul in 1975. Up to now, it has successfully accomplished the design, production, installation, commissioning and after sales service of concrete batching plants, trailer type concrete pumps, concrete recycling plants, concrete mixers, conveyor systems and various industrial facilities. Our company ELKON has performed designing, manufacturing, installing, commissioning and after sales servicing of 40 different models of mobile and stationary concrete batching plants and 2 different models of trailer type concrete pumps successfully in 65 different countries.
At the beginning, ELKON was established to produce conveyor systems in 100 m² total manufacturing area in Topkapi - Istanbul. After that ELKON has made modern investments and continues its activities in 1200 m² Head Office in Esentepe, Istanbul and in its three different modern factories as ELKON-1 which was founded in 1989 (Concrete Batching Plant and Mixer Factory), ELKON-2 which was founded in 2006 (Mobile Concrete Batching Plant and Aggregate Silo Factory) and ELKON-3 which was founded in 2007 (Cement Silo and Transfer Conveyor Factory) in Cherkezkoy which are totally built on 40000 m² open area and consist of 20000 m² closed area. In these factories ELKON manufactures its products with employees who are specialists in their areas by using modern manufacturing technologies.
With its exportation success to 65 different countries all over the world, ELKON became the 338th exporter company in First Big 500 Exporter of Turkey in 2008 according to Turkish Exporter's Assembly's 2008 Annual Report and has proven its real sector leadership in Turkey. ELKON is the pioneer manufacturer in its sector with its advanced technology focused on innovation departments and with its technological breakthroughs in its concrete batching plants.
Recently ELKON has broken a new record by installing more than 350 units of ELKON Concrete Batching Plants in Russia. With special importance given to advanced technology, international high standards and a %100 customer satisfaction, ELKON has made a quick entrance and has sold a lot of concrete batching plants to European market which is considered as the heart of concrete batching plants manufacturing and accommodates big European concrete batching plant manufacturers.
ELKON SINCE 1975...
4 www.elkomix.com
M
V
Mission
Vision
Our Mission
Our Vision
Our mission is to provide customer satisfaction at the maximum level by presenting products that are designed and manufactured in compliance with the customer needs and expectations.
Our vision is to become an innovative company which determines the concept of realibility, technology and quality in the rapidly changing world.
5www.elkomix.com
ELKON continues its managerial activities in its 4 floored modern head office which is 1200 m² in Esentepe, at the heart of Istanbul. Main mission of the head office is executing the general managerial facilities and coordinating all ELKON factories 'facilities and agencies' facilities. Our company considers that it is very important to make different departments work simultaneously.
ELKON Head Office includes the departments of Sales and Marketing, Innovation, Purchasing, Foreign Trade, Finance and Accounting, Legal Affairs.
ELKON employs experienced specialists who can speak several languages. ELKON consists of people who always aim to success, reach their targets, move to a common target and follow the path of progress.
ELKON HEAD OFFICE
6 www.elkomix.com
ELKON FACTORIESIt can be accomplished only by having powerful production facilities to manufacture the equipments that satisfy the expectations and requirements of customers of our time. Being aware of this, ELKON has been expanding its production facilities since its foundation in 1975, and today ELKON continues its activities in its 3 modern factories not only as the biggest concrete batching plant manufacturer in Turkey but also as one of the biggest concrete batching plant manufacturers in Europe.
ELKON continues its integrated concrete batching plant production (ELKON manufactures all units of concrete batching plants with ELKON quality and guarantee in its factories) with its 3 factories which have 20000 m² indoor and 40000 m² total area. By now ELKON has the capacity of manufacturing 240 units of concrete batching plants in a year.
ELKON-1 Factory
7www.elkomix.com
ELKON-1 factory is built on 8000 m² indoor and 15000 m² outdoor area. ELKON-1 has 2 units of 150 meters-length main production line and 5 units of production department which are electric-electronic assembly workshop, welding and assembly workshop, mechanical workshop, gear-box production workshop and painting workshop.
ELKON-2 factory is built on 8000 m² indoor and 15000 m² outdoor area. ELKON-2 has 2 units of 150 meters-length main production line and 2 units of production workshops which are welding-assembling workshop and painting workshop.
ELKON-3 factory is built on 4000 m² indoor and 8000 m² outdoor area. ELKON-3 has 2 units of 75 meters-length main production line and 3 units of production workshops which are welding- assembling workshop, packaging workshop and painting workshop.
In September of 2010, ELKON started to establish new factory which named as ELKON-4. It is expecting to complete 4th factory of ELKON in June of 2011. ELKON-4 factory will be built on 11000 m² indoor and 22000 m² outdoor area. ELKON intends to produce 300 units concrete batching plant in a year with the joining of ELKON-4 factory to its production chain.
In addition to management, innovation and quality-control departments, our factories have activity and training rooms.
ELKON-2 Factory ELKON-3 Factory
8 www.elkomix.com
ELKON has the principle of using its own technology in every phase of the production process. In other words whole production from design to quality control is done in the organization of ELKON and whole production process is controlled by the engineers of ELKON. Thus, it becomes possible to reach high quality and a %100 customer satisfaction.
Scenes from ELKON Factories
Why ShouldI Prefer ELKON?
10 www.elkomix.com
The studies for creating more economical or technological solutions for the increasing demands of human beings are various and increasing day by day. This situation is not very different for the machineries which are used to produce construction materials in construction sector. ELKON which started manufacturing of construction machineries in 1975 presents significant technological solutions to the sector and continues to do so. Definitely one of these solutions is mobile concrete batching plant.
Traffic jam in crowded metropoles and its consequences like; losses in time and work while transporting the concrete from the manufacturing points to the construction sites; minor projects which are not worth to set up a concrete batching plant , increasing demands like finding concrete whenever needed in construction site were the main reasons for ELKON to start the mobile concrete batching plant project in 1999. With its great experience and technological background, R&D, project and prototype studies were completed in 2000. In 2001, ELKON manufactured ELKON MOBILE MASTER-120 which is the first mobile concrete batching plant in Turkey and exported it to Mazamet, France. These studies were improved and ELKON started manufacturing of a different model ELKON MOBILE MASTER-60 in 2002.
ELKON - The First and The Biggest Mobile Concrete Batching Plant Manufacturer in TURKEY
11www.elkomix.com
Manufacturing a fully functional mobile concrete batching plant requires a high experience, technological production and design facilities and engineering ability, because all units that will be put in a limited space should be within the limits that the transportation permits, the units fulfill all functions that are required for the concrete production and work harmoniously. Moreover the mobile concrete batching plant should fulfill all safety regulations. A mobile concrete batching plant which is manufactured by not considering the above mentioned features will not be a real mobile concrete batching plant. It will be mobile just in appearance. Up to 2005, ELKON was the only mobile concrete batching plant manufacturer in Turkey and by today ELKON is not only the biggest mobile concrete batching plant manufacturer in Turkey but also one of the biggests in Europe.
Esthetic and functional design in ELKON Mobile Concrete Batching Plants can be observed in every units starting from aggregate silo to the concrete discharging chute. In other words ELKON Mobile Concrete Batching Plants weigh and transfer the aggregates with the same conveyor (cycle time gets shorter, the angle of the conveyor stays at the proper angle and the capacity increases ), platforms that are needed for the maintenance of the weight batcher and conveyor are equipped with ladders, conveyor is cleaned by means of belt cleaner driven with the motor of transfer conveyor, the transfer of the cement from integrated cement silo is made by means of 2 units semi-open cement screws which are placed under the whole built-in cement silo. (This application exists only in ELKON Mobile Master-60. In most of the mobile concrete batching plants, the transferring of the cement from the built-in cement silo is made from just one point. In this case the problem is, 40% of the cement will remain (can not be transferred) in the integrated cement silo because of the geometric structure of it.) Moreover ELKON mobile concrete batching plants are equipped with centralized lubrication system (which also exist only in ELKON Mobile Concrete Batching Plants) and integrated cement silo is equipped with parapets to provide maintenance convenience. Mixer is surrounded by galvanized maintenance platforms in order to provide full access to all maintenance points.Operator cabinet is equipped with necessary furnitures, heater and air conditioner and is manufactured from polyurethane material in order to provide isolation even at - 30 C°. Also it is designed to provide a wide view to operator during the production. According to type of the concrete that will be produced, ELKON manufactures its mobile concrete batching plants with Twinshaft or Pan Type Mixers. In ELKON Mobile Concrete Batching Plants, ELKON uses world wide known-reliable components.
ELKON Mobile Concrete Batching Plants
12 www.elkomix.com
Since concrete batching plants are investment products, it is not easy at all for the customer to choose the most appropriate supplier among many of them. Therefore it is necessary for the customer to be very careful in this subject. Choosing the wrong supplier causes irremediable consequences. So while making the decision, taking only into considiration the shape and the price is not sufficient. But customer should also evaluate parameters like experience, technical sources, skills, manufacturing technologies, components and engineering solutions.
ELKON which has a big innovation department uses CAD programmes in all its designs. By this way, error rate is decreased to zero and millimetric accuracy is reached in manufacturing. Simulation, static and dynamic analysis of new designed products can be actualized by these programmes. Also, accurate components are produced by special machineries supported by CAM.
ELKON Manufacturing Technologies
Computer Aided Design
13www.elkomix.com
Human factor has a great effect on final product. Because concrete batching plant manufacturing is an effort based on sector. Minimizing this effect means making the process independent from human factor as much as possible and standardization of the parts. Laser technology is used to cut and to pierce the parts which will be used in manufacturing process. Thus it is possible to reach high sensitivity. After this process, chemical surface cleaning operation is applied to these parts and after that they become ready to be used in manufacturing process.
As we mentioned before, human factor has an effect on final product. This issue is also valid for equipment preparation and manufacturing processes. ELKON succeeded not only isolating the manufacturing process from human factor but also to reach high sensitivity in the production with the special moulds and tools that it designed. For instance the mixers, the panels of aggregate silos, cement silos, manufacturing of the metal construction of winterized covering. Moreover ELKON mostly prefers bolted type connections in its production. Bolted type connections is not only the proof of the sensitive production but also provide resistent structure which can be easily interfered. Also there will be no defection in the materials on the connection points as it is in the welding technic. In addition to this it provides the customer economical and reliable packaging possibilities during the transportation (the defects that could occur during the transportation is minimized.)
Material Preparation
Manufacturing and Control Processes
14 www.elkomix.com
The control process of the production is very important to continue the manufacturing process in a high quality. Many local or foreign manufacturers work with subcontractors regarding the production of some parts of the concrete batching plants to reduce the cost. In this method responsibility of some processes are being assigned to other manufacturers. As a result control chain is broken. ELKON takes all responsibility thereby producing all units from aggregate silos to cement silos in its factories. Therefore ELKON becomes the only manufacturer in Turkey and one of the biggest manufacturers all over the world which has this attribute.
Parts manufactured in special moulds and tools, are being galvanized and painted to have protection against corrosion. Processes which are considered as optional in Europe, are presented to customer as standard by ELKON. For example water weight batchers, additive wieght batchers, walking platforms, maintenance gates, parapets, stairs and conveyor chassises are galvanized as a standard. Also regarding the painting ELKON uses JOTUN brand epoxy primers and top coatings which have great resistance against corrosion. Painting process is being done in modern painting cabins. Each ELKON factory has two painting cabins.
Painting and Galvanization
15www.elkomix.com
ELKON reaches its technological, high quality and reliable concrete batching plant manufacturing principle by using 2 parallel ways. 1. High manufacturing culture 2. Choosing reliable, high quality and proper components. Component selection requires high experience and feedbacks. At the same time it is an optimization problem. For example if you are required manufacture a conveyor which will transfer a certain capacity of sand, you should solve following problems: selecting the correct drum and roller, appropriate conveyor angle, type of conveyor, conveyor belt width and drive system and etc.
ELKON prefers properly designed, high productive, reliable, and widely serviced components in its concrete batching plants. Also, this components' reliability have been tested by ELKON since 1975. For example ELKON uses world's famous brands like: Brevini (Italy), WAM (Italy), FARBO (Italy), Duplomatic (Italy), Pirelli (Italy), Siemens (Germany), Beckhoff (Germany), Lincoln (Germany), Beka - Max (Germany), Telemecanique (France), Jotun (Norway) etc. in its own concrete batching plants.
Components
K O M P R E S S O R E N
16 www.elkomix.com
Power panel is a part of the automation system. Automatic contactor switches, transformators, TMS, phase control relay, switch plugs and softstarters are inside of this panel. All above mentioned equipments are SIEMENS brand and make concrete batching plants work reliably. Protection and isolation standards of the power panel are exactly inconfirmity with European Standards. Power panel is illuminated with spot lights and all the cables inside of the panel are marked according to electrical project. Thus it becomes easier to take a technical care.
It is obvious that a reliable automation system with a proper weighing system, makes it possible to produce high quality concrete.
The control of the ELKON Concrete Batching Plants are made by means of SIEMENS PLC and SIEMENS TOUCH Operator Panel (Germany). While the SIEMENS PLC controller realizes the transactions which requires high sensitivity and realibility quickly and continuously, the SIEMENS TOUCH Panel makes it possible to program the production process directly by presenting various setup options. Also it is possible to monitor the whole production process from the interface of the SIEMENS TOUCH Panel.
Automation System and Power Panel
17www.elkomix.com
Computer system includes PC, Concrete Production Software, printer and UPS. The technical Specifications of Concrete Production Software;
• To interfere to production process immediately.• To monitor the whole production process.• To monitor the alarms and warnings.• To reach all parameters.• To archieve the records of below parameters (the numbers of the archive records are unlimited);
• The records related to aggregate, cement, water and additive• The records related to concrete which is produced in automatic mode.• The records related to concrete which is produced in manual mode.
• To print all archieve records.
When it is needed, ELKON technicians can reach the automation system through the Internet and make the necessary interference into the system and resolve the errors. The software of automation system and all related documents are translated into English.
18 www.elkomix.com
If an investor has not invested in concrete batching plant sector before, he may not have enough knowledge about this subject. This situation is being abused by many manufacturers. During the commercial offer preparation period, manufacturer convinces the customer that customer can produce many parts of the plant by himself to reduce the cost. But for example, production of upper panels of aggregate silo, cement silos, supporting structures by customer is a completely wrong application. Because it would be the first time for the customer and it would be very difficult to produce the items at reasonable costs on time, with required quality and guarantee. However ELKON directs its customers, shows possible alternatives and helps about the scope of business. Furthermore ELKON carries out analysis for its customers for free.
Completeness
19www.elkomix.com
Increasing number of concrete batching plant manufacturers creates competition. Manufacturers which have only price-based mentality, want to reduce the cost thereby ignoring standards during the production. In other words, a designer has to consider safety of workers, maintenance and repair convenience. For instance, mixer gates should be equipped with safety switches, cement, water and additive weight batchers should be reached by stairs and should be equipped with platforms and parapets. Unfortunately, ignoring these standards to reduce the cost is becoming widespread among European manufacturers. All regulations which are required by CE and GOST-R standards are being applied to ELKON concrete batching plants carefully.
Conformity with Standards
DIN EN ISO 9001:2000 Zertifikat 15 100 52988
ISO 9001:2000 REGISTERED COMPANY
20 www.elkomix.com
ELKON satisfies its customers with quick and qualified after sales services for its concrete batching plants. Being aware of the importance of good after sales support for its customers, ELKON fulfills its customers' after sale requirements immediately with its experienced service teams who can speak languages of our customers. ELKON service teams give technical assistance 7 days 24 hours to close areas with fully equipped ELKON service vehicles.
Quick and Qualified Service
ELKON fulfills its customers' spare parts requirements immediately by the spare parts depots both in its 3 factories and in many countries that ELKON operates. To deliver the required spare parts immediately to its customers, ELKON stores all spare parts in big quantities for all its concrete batching plant models in its spare part depots. ELKON guarantees minimum 10 years spare parts support to its customers and reduces the spare parts costs with its long-life wearing parts.
Immediate Delivery Spare Parts
OUR PRODUCTS
Stationary Concrete Batching Plantsfor Summer Conditions
Mobile Concrete Batching Plantsfor Summer Conditions
Trailer Type Concrete Pumps
Stationary Concrete Batching Plantsfor Winter Conditions
Mobile Concrete Batching Plantsfor Winter Conditions
Bolted Type Cement Silos
Container TypeConcrete Batching Plants
Portable (Compact) TypeConcrete Batching Plants
Concrete Recycling Systems
22 www.elkomix.com
30 m³/h 50 m³/h 50 m³/h
MOBILE MASTER-30 EAGLE
MOBILE MASTER-60 PEGASUS
MOBILE MASTER-60 BEAR
Capacity
Mixer Capacity
Additive Weighing Capacity
Aggregate Weight Batcher
Cement Weighing Capacity
Cement Screw (Ø)
Aggregate Silo
Mixer Type
Control System
Loading Type of Aggregate
Water Weighing Capacity
Built-in Cement Silo
TECHNICAL SPECIFICATIONS
30 m³/h
750 / 500 l.
2 x 15 l.
0 - 1500 kg
0 - 300 kg
165 mm
4 x 10 m³
Pan / Single Shaft Mixer
SIEMENS PLC + PC
Transfer Conveyor
0 - 200 kg
-
EAGLE
50 m³/h
1500 / 1000 l.
2 x 25 l.
0 - 2500 kg
0 - 500 kg
220 mm
4 x 13,5 m³
Pan Mixer
SIEMENS PLC + PC
Transfer Conveyor
0 - 300 kg
-
PEGASUS
50 m³/h
1500 / 1000 l.
2 x 25 l.
0 - 2500 kg
0 - 500 kg
220 mm
4 x 10 m³
Pan Mixer
SIEMENS PLC + PC
Transfer Conveyor
0 - 300 kg
30 tons
MOBILE MASTER-60 BEAR
23www.elkomix.com
50 m³/h 90 m³/h 120 m³/h
MOBILE MASTER-60 PANTHERA
MOBILE MASTER-100 LION
MOBILE MASTER-135 JAGUAR
50 m³/h
1500 / 1000 l.
2 x 25 l.
0 - 2500 kg
0 - 500 kg
220 mm
4 x 13,5 m³
Twinshaft Mixer
SIEMENS PLC + PC
Transfer Conveyor
0 - 300 kg
-
PANTHERA
85 - 90 m³/h
3000 / 2000 l.
2 x 25 l.
0 - 5000 kg
0 - 1000 kg
273 mm
4 x 22,5 m³
Twinshaft Mixer
SIEMENS PLC + PC
Transfer Conveyor
0 - 600 kg
-
LION
115 - 120 m³/h
4500 / 3000 l.
2 x 25 l.
0 - 7500 kg
0 - 1500 kg
273 mm
4 x 22,5 m³
Twinshaft Mixer
SIEMENS PLC + PC
Transfer Conveyor
0 - 900 kg
-
JAGUAR
Capacity
Mixer Capacity
Additive Weighing Capacity
Aggregate Weight Batcher
Cement Weighing Capacity
(Ø) Cement Screw
Aggregate Silo
Mixer Type
Control System
Loading Type of Aggregate
Water Weighing Capacity
Built-in Cement Silo
TECHNICAL SPECIFICATIONS
24 www.elkomix.com
ELKON MOBILE MASTER-30 EAGLEMOBILE CONCRETE BATCHING PLANT
• 30 m³/hour vibrated concrete production capacity • Compact design • Easy installation and start-up • Fully automatic robust control system • Reliable units (Siemens, Hertz, Pirelli, WAM etc.) • Technologic and high quality production • Inconfirmity with GOST-R, UkrSEPRO and European Norms
ELKON Mobile Master-30 EAGLE Mobile Concrete Batching Plant is equipped with 4x10 m³ aggregate silo. Aggregate weighing is made by means of aggregate weight batcher which is equipped with sensitive loadcells. Aggregate weight batcher performs two different functions with its special technological design; weighing and transferring.
25www.elkomix.com
After the weighing process, the materials are transferred to 750/500 l. ELKON Pan Type Mixer and 750/500 l. ELKON Single Shaft Mixer. ELKON Mobile Master-30 EAGLE Mobile Concrete Batching Plant is equipped with cement weight batcher, galvanized water weight batcher and 2x15 l. galvanized additive weight batcher. The operator cabinet is designed to provide a wide operating view and it can be folded during the transportation.The control of the system is made by means of Fully Automatic Computerized Control System with SIEMENS PLC and SIEMENS Touch Operator Panel. The pneumatic valves are brought together in pneumatic boxes to make the maintenance easier and the pneumatic system is equipped with Hertz compressor.
ELKON Mobile Master-30 EAGLE Mobile Concrete Batching Plant is the new generation concrete batching plant with its advantages comparing to other concrete batching plants:
• Less installation area requirement with compact design• Short and easy installation-uninstallation and operating (1-2 days to start concrete production, 1 day for disassembly)• Less foundation costs (%80 less than stationary concrete batching plants)• No requirements for local authorizations for the installation• Less maintenance and operating costs• Less transportation costs• Minimized concrete transportation costs
ADVANTAGES
TECHNICAL SPECIFICATIONS
Capacity
Mixer Capacity
Compressor
The Capacity of Aggregate Weight Batcher
Water Weighing Capacity
Built-in Operator Cabinet
Cement Silo
The Capacity of Aggregate Silo
Cement Weighing Capacity
Control System
Loading Type of Aggregate to the Mixer
Additive Weighing Capacity
Cement Screw
Specifications
[ m³/hour ]
[ l. ]
[ - ]
[ kg ]
[ kg ]
[ - ]
[ ton ]
[ m³ ]
[ kg ]
[ - ]
[ - ]
[ l. ]
[ mm ]
Unit
30
750/500 ELKON Pan / Single Shaft Mixer
Hertz
0-1500
200
Collapsible
50, 75, 100, 150
4x10
300
SIEMENS PLC + SIEMENS TOUCH + PC
Transfer Conveyor
2x15
Ø 165
Value
26 www.elkomix.com
The working position of ELKON MOBILE MASTER-30 EAGLE(with 750/500 l. ELKON Pan Mixer and automatic aggregate prefeeding system) Lagos / NIGERIA
27www.elkomix.com
ELKON has wide product range more than 40 units of concrete batching plants models.
Working position of ELKON MOBILE MASTER-30 EAGLE(with 750/500 l. ELKON Pan Mixer) Baku / AZERBAIJAN
28 www.elkomix.com
ELKON uses the products of worldwide known companies (SIEMENS, TELEMECANIQUE, JOTUN, WAM, PIRELLI etc) in its concrete batching plants.
Transport position of ELKON MOBILE MASTER-30 S EAGLE(with 750/500 l. ELKON Single Shaft Mixer) Erbil / IRAQ
29www.elkomix.com
ELKON is the first Turkish manufacturer which designed and manufactured mobile concrete batching plants.
The working position of ELKON MOBILE MASTER-30 EAGLEfor winter conditions (with 750/500 l. ELKON Pan Mixer) Moscow / RUSSIA
30 www.elkomix.com
ELKON MOBILE MASTER-60 PEGASUSMOBILE CONCRETE BATCHING PLANT
• 50 m³/hour vibrated concrete production capacity • Compact design • Easy installation and start-up • Fully automatic robust control system • Reliable units (Siemens, Hertz, Pirelli, WAM etc.) • Technologic and high quality production • Inconfirmity with GOST-R, UkrSEPRO and European Norms
ELKON Mobile Master-60 PEGASUS Mobile Concrete Batching Plant is equipped with 4x13.5 m³ aggregate silo. Aggregate weighing is made by means of aggregate weight batcher which is equipped with sensitive loadcells. Aggregate weight batcher performs two different functions with its special technological design; weighing and transferring.
31www.elkomix.com
After the weighing process, the materials are transferred to 1500/1000 I. ELKON Pan Type Mixer. ELKON Mobile Master-60 PEGASUS Mobile Concrete Batching Plant is equipped with cement weight batcher, galvanized water weight batcher and 2x25 I. galvanized additive weight batcher. The operator cabinet is designed to provide a wide operating view and it can be folded during the transportation.
The control of the system is made by means of Fully Automatic Computerized Control System with SIEMENS PLC and SIEMENS Touch Operator Panel. The pneumatic valves are brought together in pneumatic boxes to make the maintenance easier and the pneumatic system is equipped with Hertz compressor.
ELKON Mobile Master-60 PEGASUS Mobile Concrete Batching Plant is the new generation concrete batching plant with its advantages comparing to other concrete batching plants:
• Less installation area requirement with compact design• Short and easy installation-uninstallation and operating (1-2 days to start concrete production, 1 day for disassembly)• Less foundation costs (%80 less than stationary concrete batching plants)• No requirements for local authorizations for the installation• Less maintenance and operating costs• Less transportation costs• Minimized concrete transportation costs
ADVANTAGES
TECHNICAL SPECIFICATIONS
Capacity
Mixer Capacity
Compressor
The Capacity of Aggregate Weight Batcher
Water Weighing Capacity
Built-in Operator Cabinet
Cement Silo
The Capacity of Aggregate Silo
Cement Weighing Capacity
Control System
Loading Type of Aggregate to the Mixer
Additive Weighing Capacity
Cement Screw
Specifications
[ m³/hour ]
[ l. ]
[ - ]
[ kg ]
[ kg ]
[ - ]
[ ton ]
[ m³ ]
[ kg ]
[ - ]
[ - ]
[ l. ]
[ mm ]
Unit
50
1500/1000 ELKON Pan Mixer
Hertz
0-2500
300
Collapsible
50, 75, 100, 150
4x13.5
500
SIEMENS PLC + SIEMENS TOUCH + PC
Transfer Conveyor
2x25
Ø 220
Value
32 www.elkomix.com
ELKON is the only manufacturer which has the widest product range of mobile concrete batching plants with 7 different models in 30 m³/h, 50 m³/h, 90 m³/h, 120 m³/h capacities.
The working position of ELKON MOBILE MASTER-60 PEGASUSfor summer conditions (with 1500/1000 l. ELKON Pan Mixer) Tripoli / LIBYA
33www.elkomix.com
The working position of ELKON MOBILE MASTER-60 PEGASUS(with 1500/1000 l. ELKON Pan Mixer and automatic aggregate prefeeding system) Ordu / TURKEY
34 www.elkomix.com
ELKON is the first and the only Turkish manufacturer which manufactures its own pan, planetary and twinshaft concrete mixers.
Most Effective Concrete Production Solution Tripoli / Libya
The working position of ELKON MOBILE MASTER-60 PEGASUS with automatic aggregate prefeeding system
Jouf / Saudi Arabia
35www.elkomix.com
The working position of ELKON MOBILE MASTER-60 PEGASUS(with 1500/1000 l. ELKON Pan Mixer and automatic aggregate prefeeding Neuville St. Amand / FRANCE
ELKON is the first Turkish manufacturer which manufactures bolted type cement silo in different capacities between 50 tons to 1000 tons.
36 www.elkomix.com
ELKON MOBILE MASTER-60 PANTHERAMOBILE CONCRETE BATCHING PLANT
• 50 m³/h vibrated concrete production capacity with 1500/1000 l. ELKON Twinshaft Mixer• Compact design • Easy installation and start-up • Fully automatic robust control system • Reliable units (Siemens, Hertz, Pirelli, WAM etc.) • Technologic and high quality production • Inconfirmity with GOST-R, UkrSEPRO and European Norms
ELKON Mobile Master-60 PANTHERA Mobile Concrete Batching Plant is equipped with 4x13.5 m³ aggregate silo. Aggregate weighing is made by means of aggregate weight batcher which is equipped with sensitive loadcells. Aggregate weight batcher performs two different functions with its special technological design; weighing and transferring.
37www.elkomix.com
After the weighing process, the materials are transferred to 1500/1000 l. ELKON Twinshaft Mixer which is equipped with Lincoln / Beka-Max Automatic Lubrication System. ELKON Mobile Master-60 PANTHERA Mobile Concrete Batching Plant is equipped with cement weight batcher, galvanized water weight batcher and 2x25 l. galvanized additive weight batcher. The water is fed into ELKON Twinshaft Mixer with pressure by means of a water pump after water weight batcher. The operator cabinet is designed to provide a wide operating view and it can be folded during the transportation.
The control of the system is made by means of Fully Automatic Computerized Control System with SIEMENS PLC and SIEMENS Touch Operator Panel. The pneumatic valves are brought together in pneumatic boxes to make the maintenance easier and the pneumatic system is equipped with Hertz compressor.
TECHNICAL SPECIFICATIONS
Capacity
Mixer Capacity
Compressor
The Capacity of Aggregate Weight Batcher
Water Weighing Capacity
Built-in Operator Cabinet
Cement Silo
The Capacity of Aggregate Silo
Cement Weighing Capacity
Control System
Loading Type of Aggregate to the Mixer
Additive Weighing Capacity
Cement Screw
Specifications
[ m³/hour ]
[ l. ]
[ - ]
[ kg ]
[ kg ]
[ - ]
[ ton ]
[ m³ ]
[ kg ]
[ - ]
[ - ]
[ l. ]
[ mm ]
Unit
50
1500/1000 ELKON Twinshaft Mixer
Hertz
0-2500
300
Collapsible
50, 75, 100, 150
4x13.5
500
SIEMENS PLC + SIEMENS TOUCH + PC
Transfer Conveyor
2x25
Ø 220
Value
ELKON Mobile Master-60 PANTHERA Mobile Concrete Batching Plant is the new generation concrete batching plant with its advantages comparing to other concrete batching plants:
• Universal production for all kinds of concrete• Less installation area requirement with compact design• Short and easy installation-uninstallation and operating (1-2 days to start concrete production, 1 day for disassembly)• Less foundation costs (%80 less than stationary concrete batching plants)• No requirements for local authorizations for the installation• Less maintenance, operating and transportation costs• Minimized concrete transportation costs
ADVANTAGES
38 www.elkomix.com
In ELKON Twinshaft mixers, water is fed into mixer quickly with high pressure by means of water pump.
The working position of ELKON MOBILE MASTER-60 PANTHERA(with 1500/1000 l. ELKON Twinshaft Mixer) Tblisi / GEORGIA
39www.elkomix.com
Transportation position of ELKON MOBILE MASTER-60 PANTHERA(with 1500/1000 l. ELKON Twinshaft Mixer) Munich / GERMANY
40 www.elkomix.com
By using automatic aggregate prefeeding system, there is no need to build loading ramp.
The working position of ELKON MOBILE MASTER-60 PANTHERA(with automatic aggregate prefeeding system) Baku / AZERBAIJAN
41www.elkomix.com
ELKON is the first and only Turkish manufacturer which has integrated manufacturing facilities of concrete batching plants.
The working position of ELKON MOBILE MASTER-60 PANTHERAfor winter conditions (with 1500/1000 ELKON Twinshaft Mixer, 100 tons cement silo, automatic aggregate prefeeding system, heating system, automatic covers of aggregate silo and completely covered system with special isolated panels)
Lukavac / BOSNIA HERZEGOVINA
42 www.elkomix.com
ELKON MOBILE MASTER-60 BEARMOBILE CONCRETE BATCHING PLANT
• 50 m³/h vibrated concrete production capacity• Built-in (integrated) 30 tons cement silo• Compact design • Easy installation and start-up • Fully automatic robust control system • Reliable units (Siemens, Hertz, Pirelli, WAM etc.) • Technologic and high quality production • Inconfirmity with GOST-R, UkrSEPRO and European Norms
ELKON Mobile Master-60 Bear Mobile Concrete Batching Plant is equipped with 4x10 m³ aggregate silo. Aggregate weighing is made by means of aggregate weight batcher which is equipped with sensitive loadcells. Aggregate weight batcher performs two different functions with its special technological design; weighing and transferring.
43www.elkomix.com
After the weighing process, the materials are transferred to 1500/1000 l. ELKON Pan Type Mixer. ELKON Mobile Master-60 Bear Mobile Concrete Batching Plant is equipped with cement weight batcher, galvanized water weight batcher and 2x25 l. galvanized additive weight batcher. The operator cabinet is designed to provide a wide operating view and it can be folded during the transportation.
The control of the system is made by means of Fully Automatic Computerized Control System with SIEMENS PLC and SIEMENS Touch Operator Panel. The pneumatic valves are brought together in pneumatic boxes to make the maintenance easier and the pneumatic system is equipped with Hertz compressor.
TECHNICAL SPECIFICATIONS
Capacity
Mixer Capacity
Compressor
The Capacity of Aggregate Weight Batcher
Water Weighing Capacity
Built-in Cement Silo
Built-in Operator Cabinet
The Capacity of Aggregate Silo
Cement Weighing Capacity
Control System
Loading Type of Aggregate to the Mixer
Additive Weighing Capacity
Built-in Semi Open Cement Screws (2 Units)
Additional Cement Silo (Optional)
Specifications
[ m³/hour ]
[ l. ]
[ - ]
[ kg ]
[ kg ]
[ ton ]
[ - ]
[ m³ ]
[ kg ]
[ - ]
[ - ]
[ l. ]
[ mm ]
[ ton ]
Unit
50
1500/1000 ELKON Pan Mixer
Hertz
0-2500
300
30
Collapsible
4x10
500
SIEMENS PLC + SIEMENS TOUCH + PC
Transfer Conveyor
2x25
Ø 220
50, 75, 100, 150
Value
ELKON Mobile Master-60 Bear Mobile Concrete Batching Plant is the new generation concrete batching plant with its advantages comparing to other concrete batching plants:
• Completely mobile solution with 30 tons integrated cement silo• Less installation area requirement with compact design• Short and easy installation-uninstallation and operating (1-2 days to start concrete production, 1 day for disassembly)• Less foundation costs (%80 less than stationary concrete batching plants)• No requirements for local authorizations for the installation• Less maintenance, operating and transportation costs• Minimized concrete transportation costs
ADVANTAGES
44 www.elkomix.com
Standard configuration of ELKON Mobile Master-60 Bear Mobile Concrete Batching Plant can be transported by just one truck trailer.
The transportation position of ELKON MOBILE MASTER-60 Bear(with 1500/1000 l. ELKON Pan Mixer and 36 tons built-in cement silo) Warsaw / POLAND
45www.elkomix.com
The working position of ELKON MOBILE MASTER-60 Bearfor summer conditions (with 36 tons built-in cement silo) Burntwood / UNITED KINGDOM
46 www.elkomix.com
ELKON is the only Turkish manufacturer which has more than 50 units of concrete batching plant references in Europe. This proves ELKON Concrete Batching Plants’ high quality and conformity with European standards.
The working position of ELKON MOBILE MASTER-60 Bear(with 36 tons built-in cement silo, 2x75 tons additional cement silos and automatic aggregate prefeeding system)
Falkirk / UNITED KINGDOM
47www.elkomix.com
ELKON has local sales offices in Ukraine, Russia, Kazakhstan, Hungary, Poland and Serbia.
The working position of ELKON MOBILE MASTER-60 Bear(with 36 tons built-in cement silo, 2x75 tons additional cement silos and automatic aggregate prefeeding system)
Zaporozhe / UKRAINE
48 www.elkomix.com
ELKON is the first and the only Turkish manufacturer which uses semi open special type built-in cement screws in integrated cement silo of mobile concrete batching plant.
Working positions of 2 Units ELKON MOBILE MASTER-60 Bear(with 36 tons built-in cement silos, 2x150 tons additional cement silos and automatic aggregate prefeeding systems)
Mecca / SAUDI ARABIA
49www.elkomix.com
In 2008, ELKON became the 338th exporter company (in all sectors) in Turkey according to “Turkish Exporter’s Assembly’s Annual Report” (Number 1 manufacturer and exporter of concrete batching plant in Turkey)
The working positions of ELKON MOBILE MASTER-60 Bear for summerconditions (with 36 tons built-in cement silos, 1 unit 100 tons additional cement silos and automatic aggregate prefeeding systems)
Cape Town / SOUTH AFRICA
50 www.elkomix.com
ELKON is the first and the only Turkish manufacturer which manufactures all units of concrete batching plants by using its own technology.
The working positions of ELKON MOBILE MASTER-60 Bear for summer conditions (with 36 tons built-in cement silos, 2x100 tons additional cement silos) Bishkek / KYRGYZSTAN
51www.elkomix.com
ELKON Concrete Batching Plants can produce concrete even at -30° C.
The working positions of ELKON MOBILE MASTER-60 Bear for winter conditions (with 36 tons built-in cement silo, 2x75 tons additional cement silos, heating system,automatic covers of aggregate silo and completely covered system with special isolated panels)
Astana / KAZAKHSTAN
52 www.elkomix.com
ELKON MOBILE MASTER-100 LIONMOBILE CONCRETE BATCHING PLANT
• 85-90 m³/h vibrated concrete production capacity with 3000/2000 l. ELKON Twinshaft Mixer• Compact design • Easy installation and start-up • Fully automatic robust control system • Reliable units (Siemens, Hertz, Pirelli, WAM etc.) • Technologic and high quality production • Inconfirmity with GOST-R, UkrSEPRO and European Norms
ELKON Mobile Master-100 Lion Mobile Concrete Batching Plant is equipped with 4x22.5 m³ aggregate silo. Aggregate weighing is made by means of aggregate weight batcher which is equipped with sensitive loadcells. Aggregate weight batcher performs two different functions with its special technological design; weighing and transferring.
53www.elkomix.com
After the weighing process, the materials are transferred to 3000/2000 l. ELKON Twinshaft Mixer which is equipped with Lincoln / Beka-Max Automatic Lubrication System. ELKON Mobile Master-100 LION Mobile Concrete Batching Plant is equipped with cement weight batcher, galvanized water weight batcher and 2x25 l. galvanized additive weight batcher. The water is fed into ELKON Twinshaft Mixer with pressure by means of a water pump after water weight batcher. The operator cabinet is designed to provide a wide operating view and it can be folded during the transportation.
The control of the system is made by means of Fully Automatic Computerized Control System with SIEMENS PLC and SIEMENS Touch Operator Panel. The pneumatic valves are brought together in pneumatic boxes to make the maintenance easier and the pneumatic system is equipped with Hertz compressor.
TECHNICAL SPECIFICATIONS
Capacity
Mixer Capacity
Compressor
The Capacity of Aggregate Weight Batcher
Water Weighing Capacity
Built-in Operator Cabinet
Cement Silo
The Capacity of Aggregate Silo
Cement Weighing Capacity
Control System
Loading Type of Aggregate to the Mixer
Additive Weighing Capacity
Cement Screw
Specifications
[ m³/hour ]
[ l. ]
[ - ]
[ kg ]
[ kg ]
[ - ]
[ ton ]
[ m³ ]
[ kg ]
[ - ]
[ - ]
[ l. ]
[ mm ]
Unit
85-90
3000/2000 ELKON Twinshaft Mixer
Hertz
0-6000
600
Collapsible
50, 75, 100, 150
4x22.5
1000
SIEMENS PLC + SIEMENS TOUCH + PC
Transfer Conveyor
2x25
Ø 273
Value
ELKON Mobile Master-100 LION Mobile Concrete Batching Plant is the new generation concrete batching plant with its advantages comparing to other concrete batching plants:
• Universal production for all kinds of concrete • Less installation area requirement with compact design• Short and easy installation-uninstallation and operating (1-2 days to start concrete production, 1 day for disassembly)• Less foundation costs (%80 less than stationary concrete batching plants)• No requirements for local authorizations for the installation• Less maintenance, operating and transportation costs• Minimized concrete transportation costs
ADVANTAGES
54 www.elkomix.com
The working position of ELKON MOBILE MASTER-100 LION(3x100 tons cement silos and automatic aggregate prefeeding system) Warsaw / POLAND
55www.elkomix.com
ELKON has been serving to the construction industry since 1975
The working position of ELKON MOBILE MASTER-100 LION(3x100 tons cement silos and automatic aggregate prefeeding system) Warsaw / POLAND
56 www.elkomix.com
ELKON has exported its concrete batching plants to 65 different countries in 5 continents up to now.
The transportation position of ELKON MOBILE MASTER-100 LION(with 3000/2000 ELKON Twinshaft Mixer) Kabul / AFGHANISTAN
57www.elkomix.com
The working position of ELKON MOBILE MASTER-100 LION for winter conditions(with 3000/2000 l. ELKON Twinshaft Mixer, 2x100 tons additional cement silos, heating system,automatic covers of aggregate silo and completely covered system with special isolated panels)
Moscow / RUSSIA
58 www.elkomix.com
ELKON MOBILE MASTER-135 JAGUARMOBILE CONCRETE BATCHING PLANT
• 110-120 m³/h vibrated concrete production capacity with 4500/3000 l. ELKON Twinshaft Mixer• Compact design, Easy installation and start-up • Fully automatic robust control system • Reliable units (Siemens, Hertz, Pirelli, WAM etc.) • Technologic and high quality production • Inconfirmity with GOST-R, UkrSEPRO and European Norms
ELKON Mobile Master-135 JAGUAR Mobile Concrete Batching Plant is equipped with 4x22.5 m³ aggregate silo. Aggregate weighing is made by means of aggregate weight batcher which is equipped with sensitive loadcells. Aggregate weight batcher performs two different functions with its special technological design; weighing and transferring.
59www.elkomix.com
After the weighing process, the materials are transferred to 4500/3000 l. ELKON Twinshaft Mixer which is equipped with Lincoln / Beka-Max Automatic Lubrication System. ELKON Mobile Master-135 JAGUAR Mobile Concrete Batching Plant is equipped with cement weight batcher, galvanized water weight batcher and 2x25 l. galvanized additive weight batcher. The water is fed into ELKON Twinshaft Mixer with pressure by means of a water pump after water weight batcher. The operator cabinet is designed to provide a wide operating view and it can be collapsed during the transportation.
The control of the system is made by means of Fully Automatic Computerized Control System with SIEMENS PLC and SIEMENS Touch Operator Panel. The pneumatic valves are brought together in pneumatic boxes to make the maintenance easier and the pneumatic system is equipped with Hertz compressor.
TECHNICAL SPECIFICATIONS
Capacity
Mixer Capacity
Compressor
The Capacity of Aggregate Weight Batcher
Water Weighing Capacity
Built-in Operator Cabinet
Cement Silo
The Capacity of Aggregate Silo
Cement Weighing Capacity
Control System
Loading Type of Aggregate to the Mixer
Additive Weighing Capacity
Cement Screw
Specifications
[ m³/hour ]
[ l. ]
[ - ]
[ kg ]
[ kg ]
[ - ]
[ ton ]
[ m³ ]
[ kg ]
[ - ]
[ - ]
[ l. ]
[ mm ]
Unit
110-120
4500/3000 ELKON Twinshaft Mixer
Hertz
0-7500
900
Collapsible
50, 75, 100, 150
4x22.5
1500
SIEMENS PLC + SIEMENS TOUCH + PC
Transfer Conveyor
2x25
Ø 273
Value
ELKON Mobile Master-135 JAGUAR Mobile Concrete Batching Plant is the new generation concrete batching plant with its advantages comparing to other concrete batching plants:
• Universal production for all kinds of concrete• Less installation area requirement with compact design• Short and easy installation-uninstallation and operating (1-2 days to start concrete production, 1 day for disassembly)• Less foundation costs (%80 less than stationary concrete batching plants)• No requirements for local authorizations for the installation• Less maintenance, operating and transportation costs• Minimized concrete transportation costs
ADVANTAGES
60 www.elkomix.com
The biggest mobile concrete batching plant with 4500/3000 ELKON Twinshaft Mixer.
The working position of ELKON MOBILE MASTER-135 JAGUAR Temyruk / RUSSIA
61www.elkomix.com
ELKON Mobile Master-135 JAGUAR Mobile Concrete Batching Plant can be produce 110-120 m³ per hour vibrated concrete.
A view of ELKON MOBILE MASTER-135 JAGUAR from top of the cement silo with both side aggregate loading ramps Temyruk / RUSSIA
62 www.elkomix.com
Since mobile concrete batching plants have square type aggregate silo (two at one side, two at the other side) to be able to load aggregate, two side concrete ramp should be built.
As it is known, when it is compared to other types of concrete batching plants, mobile batching plants can be easily shift to different jobsites. However, as the concrete ramps in old location can not be moved, a new concrete ramp shall be built and this fact causes an extra cost. ELKON Automatic Aggregate Pre-feeding System is a perfect solution for this problem. This is an optional unit which can be added to mobile concrete batching plants due to customer’s request.
ELKON AUTOMATIC AGGREGATE PRE-FEEDING SYSTEM
Picture-1 Picture-2 Picture-3
63www.elkomix.com
As you can see from the pictures above; an Automatic Aggregate Pre-feeding System consist of loading bunker (See: Picture-1), transfer conveyor (See: Picture-2) and a turning chute which is placed on aggregate bunker (See: Picture-3). The aggregate which is loaded at the zero ground level to loading bunker is transferred to selected aggregate bin by transfer conveyor.
With the help of Automatic Aggregate Pre-feeding System you can both get rid of concrete ramp cost and get an easier and more effective aggregate loading.
64 www.elkomix.com
1115
4
7830
35°
4059
6954
2400
2400
Ø3600
16688
8000
4575
35027005
800017185
24139
2730
0
11400 11400
3000
3300
4500497
5571
12
3
4
5 5
General Layout ofELKON MOBILE MASTER-30 EAGLEwith Aggregate Feeding by Double Ramps
1
2
3
4
5
750/500 l. ELKON Pan Mixer
Aggregate Silo
Operator Cabinet
Cement Silo
Ramps
65www.elkomix.com
1115
461
4224
00
24003471
2080
Ø3600
7830
8173
2996
2405
5571
6954 16688
35199
70053503
4575
11557
28°4059
35°1
2
3
4
5
General Layout of ELKON MOBILE MASTER-30 EAGLE with Automatic Aggregate Prefeeding System
1 750/500 l. ELKON Pan Mixer 2 Aggregate Silo
3 Operator Cabinet 4 Cement Silo
5 Automatic Aggregate Prefeeding System
66 www.elkomix.com
1265
0
6863 17501
8500
2400
1807624939
Ø3600
2400 27
700
11400 114004900
3000
3300
300
575
5602
4359
35°1
2
3
4
5 5
General Layout ofELKON MOBILE MASTER-60 PEGASUSwith Aggregate Feeding by Double Ramps
1
2
3
4
5
1500/1000 l. ELKON Pan Mixer
Aggregate Silo
Operator Cabinet
Cement Silo
Ramps
67www.elkomix.com
1265
0
6863 17501 11339
8173
2996
2405
208051
00
6404
2400
Ø3600
2400
28840
74433721
35703
3471
5602
28°
35°1
2
3
4
5
General Layout of ELKON MOBILE MASTER-60 PEGASUS with Automatic Aggregate Prefeeding System
1 1500/1000 l. ELKON Pan Mixer 2 Aggregate Silo
3 Operator Cabinet 4 Cement Silo
5 Automatic Aggregate Prefeeding System
68 www.elkomix.com
1265
0
9841
4411
6485 18100
8500
4453567
4900 11400
3000
3300 56
35
11400
2770
051
00
7443
850025152
3721
42°
Ø3600
2400
1
2
3
4
5 5
General Layout ofELKON MOBILE MASTER-60 PANTHERAwith Aggregate Feeding by Double Ramps
1
2
3
4
5
1500/1000 l. ELKON Twinshaft Mixer
Aggregate Silo
Operator Cabinet
Cement Silo
Ramps
69www.elkomix.com
1265
0
64854453
2400
6486 29440
73633721
5100 3471
2405
2996
2080
35925
240064
04
18101 11339
9841
4411
42°
Ø3600
12
3
4
5
General Layout of ELKON MOBILE MASTER-60 PANTHERA with Automatic Aggregate Prefeeding System
1 1500/1000 l. ELKON Twinshaft Mixer 2 Aggregate Silo
3 Operator Cabinet 4 Cement Silo
5 Automatic Aggregate Prefeeding System
70 www.elkomix.com
1265
0
8617
4000
6862
2400
2400
24400
3210
2831
441
48
6501
7500
Ø360
0
17537 11957
3200 58
932546
11957 4400
35° 1 2
3
4
5 5
General Layout ofELKON MOBILE MASTER-60 BEARwith Aggregate Feeding by Double Ramps
1
2
3
4
5
1500/1000 l. ELKON Pan Mixer
Aggregate Bunker
Operator Cabinet
36 Tons Built-in Cement Silo
Ramps
71www.elkomix.com
1265
0
6862
2400
240063
54
17033
3627129408
65013210
3471
Ø360
0
208041
48
12375
2405
2996
5903
4000
35°
8617
28°
12
3
4
5
General Layout of ELKON MOBILE MASTER-60 BEAR with Automatic Aggregate Prefeeding System1 1500/1000 l. ELKON Pan Mixer 2 Aggregate Bunker
3 Operator Cabinet 4 Cement Silo
5
6
Automatic Aggregate Prefeeding System
36 Tons Built-in Cement Silo
6
72 www.elkomix.com
1567
0
1084
8
7558
7708
3300
051
00
37217443
2400
17371 562 14000 5000 14000
4000
3700
8500
850025462
Ø3600
4219
43°1
2
3
4
5 5
General Layout ofELKON MOBILE MASTER-100 LIONwith Aggregate Feeding by Double Ramps
1
2
3
4
5
3000/2000 l. ELKON Twinshaft Mixer
Aggregate Bunker
Operator Cabinet
Cement Silo
Ramps
73www.elkomix.com
1567
0
38245
24929
2080
3471
74433721
5100
1084
8
43°
7558
7708
Ø3600
2400
17371 13316
6410
9220
2996
240528°42
19
1
2
3
4
5
General Layout of ELKON MOBILE MASTER-100 LION with Aggregate Prefeeding System
1 3000/2000 l. ELKON Twinshaft Mixer 2 Aggregate Bunker
3 Operator Cabinet 4 Cement Silos
5 Automatic Aggregate Prefeeding System
74 www.elkomix.com
1568
3
1027
8
7840 18327
8500
2400
26696
2400
7708 3300
0
529 13750 5500 13750
3700
4000 63
72
3916
Ø3600
12
3
4
5 5
General Layout ofELKON MOBILE MASTER-135 JAGUARwith Aggregate Feeding by Double Ramps
1
2
3
4
5
4500/3000 l. ELKON Twinshaft Mixer
Aggregate Bunker
Operator Cabinet
Cement Silo
Ramps
75www.elkomix.com
1568
377
0824
00
Ø3600
1027
8
7840 18327
26167 13316
5100
39482
74433721
13316
3471
2080
41°
4086 63
67
9224
2996
240528°
A VIEW
A
B
B VIEW12
3
4
5
General Layout of ELKON MOBILE MASTER-135 JAGUAR with Aggregate Prefeeding System
1 4500/3000 l. ELKON Twinshaft Mixer 2 Aggregate Bunker
3 Operator Cabinet 4 Cement Silos
5 Automatic Aggregate Prefeeding System
76 www.elkomix.com
ELKON ALL OVER THE WORLDWith a mentality to give more importance to quality, technology, %100 customer satisfaction and after sales services, ELKON expands its global market day by day. Up to now ELKON has installed and started up over 1100 concrete batching plants in 62 different countries all over the world.
From the Japan Border to the Carribbean Islands, from Sweden to South Africa, today ELKON proudly represents Turkish machinery sector in 5 continents.
Canada, France, Poland, Germany, Serbia, Crotia, United Kingdom, Sweden, Romania, Barbados, Spain, Bosnia Herzegovina, Hungary, Netherlands, Bulgaria, Greece, Cyprus, Slovakia, Macedonia, Latvia, Lithuania, Slovenia, Netherland Antilles
Russia, Kazakhstan, Ukraine, Belarus, Azerbaijan, Turkmenistan, Uzbekistan, Kyrgyzstan, Georgia, Tajikistan, Moldova
Libya, Algeria, Tunisia, Egypt, Tanzania, Chad, Cameroon Congo, Democratic Republic of Congo, Ethiopia, Nigeria, South Africa, Ghana, Angola, Morocco, Kenya, Sudan, Lebanon, Iraq, Syria, Israel, Kuwait, Saudi Arabia, Qatar, Bahrain, Oman, Yemen, U.A.E., Afghanistan
77www.elkomix.com
COMPANY
PAVER SYSTEMS LTD
CARAYON
EURO BETON
BETON GEP-KER KFT.
PUTEVI
SLAZAI DOZER
NORTH POWER INC.
HINDAS ENT AB
INVESTMENT WISNIEWSCY
ELMOUR BETON
ROLLSTONE KFT
MARSHALLS MONO
SODINEG
ROCKRITE HAULAGE
ELITECH SRO
ACT LIMITED
PREMIER MORTARS LTD
VAR BV
TBBET
FENOMEN DOO
TABILO
CITY / COUNTRY
CARLUKE / UNITED KINGDOM
MAZAMET / FRANCE
DEBRECEN / HUNGARY
VECSES / HUNGARY
STUDENICA / SERBIA
BIHARIA / ROMANIA
MONTREAL / CANADA
BOLLEBGYD / SWEDEN
WOLOMIN / POLAND
BRATISLAVA / SLOVAKIA
BRASOV / ROMANIA
FALKIRK / UNITED KINGDOM
NEUVILLE ST. AMAND / FRANCE
NEW PORT / UNITED KINGDOM
TLMAČE / SLOVAKIA
WARSAW / POLAND
BURNTWOOD / UNITED KINGDOM
WILP / NETHERLANDS
WARSAW / POLAND
OSIJECK / CROATIA
GHEORGHENI / ROMANIA
PRODUCT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-120 MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 PEGASUS MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 PEGASUS MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 PEGASUS MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-100 LION MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
78 www.elkomix.com
COMPANY
SPLENDID
ZAGOPE CONST.
AL HAID AL MATEEN CO.
SIEDEX SARL
PERFECT CONSTRUCTION
B.L.HARBERT INT.
FOKUS METAL SDJ DOOEL
JAZEERAT AL OMRAN CO.
ABEKS FINANCIAL
AL JAZIRAH
SAFRICAS
SPLENDID
AJIAD CONSTRUCTION
ALALMEYA FOR TILES CO.
MERBOUT BACHIR
AMCK MINING SPRL
ALMOTAWSTEYA
MONTMONTAŽA PLC
E.M.T.
PERFECT CONSTRUCTION
AFRIMAT READYMIX
CITY / COUNTRY
BALCHIK / BULGARIA
TRIPOLI / LIBYA
MISURATA / LIBYA
CASABLANCA / MOROCCO
KHARTOUM / SUDAN
ADDIS ABABA / ETHIOPIA
SKOPJE / MACEDONIA
BENGHAZI / LIBYA
RA’S-LANUF / LIBYA
SAN’A / YEMEN
LIMETE / D.R.C.
BALCHIK / BULGARIA
TRIPOLI / LIBYA
MISURATA / LIBYA
JIJEL / MOROCCO
KATANGA REGION / D.R.C.
TRIPOLI / LIBYA
BENGHAZI / LIBYA
CASABLANCA / MOROCCO
KHARTOUM / SUDAN
CAPE TOWN / SOUTH AFRICA
PRODUCT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 PANTHERA MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 PEGASUS MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-100 LION MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 PANTHERA MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
3 x ELKON MOBILE MASTER-60 PANTHERA MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 PEGASUS MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-120 TW MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 PEGASUS MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 PEGASUS MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
2 x ELKON MOBILE MASTER-60 PEGASUS MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 PANTHERA MOBILE CONCRETE BATCHING PLANT
2 x ELKON MOBILE MASTER-60 PEGASUS MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
79www.elkomix.com
COMPANY
BONEV CONSULTING
ASFA INSAAT
ALAWI ASAAD TUNSI EST.
DETAY YAPI
IDEAL PRECAST
ALKE INSAAT
AL TAHER READYMIX
AREEBEL ENGINEERING
AL TURKI CEMENT
YUKSEL INSAAT
MATHAHER CONSTRUCTION
CITY / COUNTRY
LUANDA / ANGOLA
BAGHDAD / IRAQ
MECCA / SAUDI ARABIA
KARBALA / IRAQ
DAMMAM / SAUDI ARABIA
MUSCAT / OMAN
BASRAH / IRAQ
BAGHDAD / IRAQ
MUSCAT / OMAN
MOSUL / IRAQ
AL KHOBAR / SAUDI ARABIA
PRODUCT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-100 DRY MOBILE CONCRETE BATCHING PLANT
4 x ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
2 x ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 PEGASUS MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
2 x ELKON MOBILE MASTER-60 PEGASUS MOBILE CONCRETE BATCHING PLANT
SMI HYUNDAI WEST AFRICA
VIA AZUL INT. S.A.
COSTAIN WEST AFRICA
BIWATER INTERNATIONAL
LAGOS / NIGERIA
LUANDA / ANGOLA
LAGOS / NIGERIA
ABUJA / NIGERIA
2 x ELKON MOBILE MASTER-60 PEGASUS MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-100 LION MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-100 LION MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
RED INGATLAN
KBL INC.
ARCIF
CPM BH DOO
MIERCUREA CIUC / ROMANIA
BRIDGETOWN / BARBADOS
CIMPINA / ROMANIA
LUKAVAC / BOSNIA
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 PANTHERA MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 BEAR MOBILE CONCRETE BATCHING PLANT
ELKON MOBILE MASTER-60 PANTHERA MOBILE CONCRETE BATCHING PLANT
If you want to learn more references, please do not hesitate to contact with us.
CONCRETE BATCHING PLANTS
Since 1975
81www.elkomix.com
HAPPY CUSTOMERS WITH ELKON
Harbert InternationalB. L.
U T V E C K L I N G
Reasons for choosing ELKON: BLHI researched the Wet-Mix Mobile Batchplant market for 6 months prior to choosing ELKON’s Mobile Master 60. We chose ELKON because they offered a proven plant with a streamlined design and strong technical support at a competitive price. ELKON provided prompt service and detailed responses to all our pre-sale questions. Since our purchase, ELKON has continued to provide the same level of technical support.
Reason for Choosing a Mobile Plant: In order to accommodate the needs of our client, BLHI operates in countries all over the world. A mobile concrete plant with quick and easy setup is essential to our business. We chose a wet-mix plant for our operations in Africa because mixer trucks are not always available and we cannot afford production delays.
Opinion of ELKON Plant: ELKON deployed a team of capable technicians to our site in Ethiopia to erect, calibrate, and program our plant. The plant has proven to be efficient and easy to operate. We are very satisfied with our Mobile Master 60.
Best Regards,
Matt DeValk
Would like to dedicate a big thanks for the frst delivery of the ELKON Mobile Master-60 to Sweden. Everything has gone with unexpected great speed, and the result was incredible!
Sweden, the North and Scandinavia have never ever experienced a plant which can produce 50 cubic meter concrete, only a few hours after the power was connected. We hope to change that trend entirely. Your servicemen worked very fast. The English language was no problem at all, we get along really well! They were very compliance and especially very nice!
We hope to keep up our close collaboration and that we can get a great start for concrete production with ELKON Concrete Plants in Sweden. We’ re gonna work 7/24, to get started, and ELKON could not have helped us any more than you already done.
Finally I would like to thank you over again, to the frst delivery of ELKON Mobile Master-60 to Sweden.
Best Regards
B.L. HARBERTINTERNATIONAL
HEAB
Matthew Devalk
Mikael Akesson
September 2008Addis Ababa / ETHIOPIA
November 2007Bollebygd / SWEDEN
82 www.elkomix.com
®ZAO “PP JBK-3” company bought a FULLY AUTOMATIC ELKOMIX-6035 CONCRETE BATCHING PLANT (which was the first plant in RUSSIA.) Totally 260000 m³ high quality concrete has been produced since the installation of the plant in May.
This plant which was manufactured by ELKON company, showed a great performance. Problems that occured during the operation were solved rapidly and perfectly by both of the sides.
Best Regards
We would like to thank you for transporting and installing the concrete batching plant of “ABK - Kurylys Company” on time. The depreciation time of the charge that we have made for this mobile concrete batching plant had been very short. In addition to this, this plant is very easy to use and does not require any special maintenance .
We would like to thank you for assembling and installing our second stationary concrete batching plant quickly. We hope to have an efficient collaboration in the future.
Best Regards
OAO “Injenerniy Tsentr EES” branch, who commanded Sangtudinskiy GES-1 construction, thanks ELKON COMPANY for transporting the plant. The plant performed wonderfully during the start up process. We expect to work with full capacity during the working process. OAO “Injenerniy Tsentr EES” branch wishes to have efficient collaboration and thereby helps to improve the economical collaboration between Republic of Turkey, Russian Federation and Tajikistan.
Best Regards
ZAO “PP JBK-3”
ABK - Kurylys Company
INJENERNIY TSENTR EES
Durasov Y.A.
Isabekov B.A.
Ryabikin A.V.
January 2006 Saratov / RUSSIA
November 2006Astana / KAZAKHSTAN
September 2006Sanktuda / TAJIKISTAN
83www.elkomix.com
Depuis 1938
Resultaatmet recycling
ELKON MOBILE MASTER-120 mobile concrete batching plant was installed at ALBI in 2002 and still working. We are pleased having bought this plant. We wish you luck in your new projects.
Best regards
ELKON MOBILE MASTER-60 mobile concrete batching plant is started up. We are pleased by the technical specifications of this plant. Also we have to mention the brilliance of your training system, technical support and high level service. We hope, this will be the beginning of our collaboration.
Best Regards
We write to advise you that your installation team has completed installation of the batching plant on 11th June 2006. We have received installation and test certificate from your Mr. Emre Resuloglu, the team leader. We would also like to bring to your notice that the team you sent to us in Nigeria have performed in an excellent way. The work was done professionally, speedily and to the best of quality in rather difficult conditions.
Your installation team are real ambassadors of ELKON and Turkey. We wish them the best of luck and prosperity.
Yours Faithfully
OAO “Kombinat Mosinjbeton” thanks to OOO “ELKON”(Russia) and “ELKON CONCRETE BATCHING PLANTS” (Turkey) for transporting the mobile concrete batching plant ELKON MOBILE MASTER. During its duty period, the plant prooved that it is available to be moved to another building sites and to be assembled easily and quickly.
Because of our concrete plant’s high performance we decided to buy a second mobile concrete batching plant and signed a contract. We wish to have an efficient collaboration in the future.
Best Regards
CARAYON
Var B.V.
BIWATER LTD.
Kombinat Mosinjbeton
Arnould Carayon
Ruurd F. Van Schaik
Karl D. Sinko
Trahman A.R.
November 2003 Albi / FRANCE
November 2005Wilp / NETHERLANDS
June 2006Abuja / NIGERIA
November 2006Moscow / RUSSIA
CONTACT DETAILSIf you would like to get any further information, please do not hesitate to contact with us. You can get in contact with us through;
Gazeteciler Sitesi, Dergiler Sokak No: 1334394 Esentepe, Istanbul / TURKEY
TEL : +90 212 288 96 33 FAX : +90 212 274 63 10
Head Office in TURKEY
www.elkomix.com
CONCRETE BATCHING PLANTS