© 2007 Stertil B.V. 34202840

Mobile column lift

ST 1060-FCF & ST 1073-FCF

List of partsand

appendices

List of Parts and Appendices (Version 0) 2 ST 1060-FCF & ST 1073-FCF

List of parts and appendices for the 6,0 and 7,25 ton Stertil-Koni mobile column lift

ST 1060-FCF & ST 1073-FCF

Starting at Serial Number:

TW129596 & TX129596

A

List of Parts and Appendices (Version 0) 3 ST 1060-FCF & ST 1073-FCF

A List of parts and appendicesThe following sections will give an overview of the main assemblies and their components:A.1 ‘Summary column lift” on page 4,A.2 ‘Hydraulic unit” on page 6,A.3 ‘Hydraulic scheme” on page 7,A.4 Hydraulic cylinder on page 8,A.5 ‘Control box” on page 10,A.6 ‘Electrical diagram control box” on page 11,A.7 ‘Control box sticker” on page 12,A.8 ‘Junction box” on page 13,A.9 ‘Pallet jack mechanism” on page 14,A.10 ‘Label locations” on page 15,A.11 ‘Dimensional drawing” on page 16.

List of parts and appendices

List of Parts and Appendices (Version 0) 4 ST 1060-FCF & ST 1073-FCF

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A.1 Summary column lift

Figure A.1 Column lift

See Figure A.4

See Figure A.2

Summary column lift

List of Parts and Appendices (Version 0) 5 ST 1060-FCF & ST 1073-FCF

Table A.1 Column lift

Index No. Reference Description Remarks1 1 34200150 Column2 1 34200200 Guide block ST 1060-FCF2 1 34400200 Guide block ST 1073-FCF3 1 32500103 Cover4 1 32700140 Cover Primary column4 1 32724141 Cover Secondary column5 1 32706200 Pallet jack mechanism (Figure A.9)6 1 34200117 Plate7 1 32500108 Cable support8 4 1020.50.00.30 Roller9 1 32700134 Support10 2 32500109 Shaft11 2 34000106 Wheel12 1 32700101 Angle support13 4 30001006 Slide plate14 1 32700122 Pawl15 1 30001004 Clamp17 1 32700120 Cap18 1 32550150 Balancer19 1 32550102 Shaft20 1 32550103 Shaft21 2 32700121 Shaft30 1 69451400 Solenoid31 1 See Figure A.4 Hydraulic cylinder33 1 32706075 Oil pipe34 1 32556150 Hydraulic hose37 1 30007400 Potentiometer unit40 1 34200116 Locking bush41 1 60203002 Gas spring42 1 32500107 Support44 1 See Figure A.8 Connection cable50 1 See Figure A.5 Control box60 1 See Figure A.2 Hydraulic unit102 1 68700450 Straight adaptor GE 10-PSR110 6 1035.38.04.11 Bolt M6x10 DIN933111 2 65003285 Bolt M6x16 DIN 933112 2 65202291 Bolt M6x30 DIN 931113 2 65003403 Bolt M10x20 DIN 933114 1 65003405 Bolt M10x25 DIN 933115 2 65003488 Bolt M14x30 DIN 933116 4 65003526 Bolt M16x25 DIN 933117 2 65034219 Bolt M4x10 DIN 7985120 2 65050124 Nut M4 DIN 934121 1 1037.07.50.08 Nut M8 DIN 439B122 4 65051028 Locknut M6 DIN 985125 1 1036.46.03.45 Adjusting screw M5x12 DIN 916126 4 65025055 Stud Bolt M6x30 DIN 939127 1 65214358 Adjusting screw M8x8 DIN 916130 2 65055013 Washer M4 DIN 125A131 9 65055015 Washer M6 DIN125A132 4 65055024 Washer M16 DIN125A133 2 65055023 Washer M14 DIN 125A134 2 65058028 Washer M10 DIN 127B135 2 65762024 Retaining ring nr. 9 DIN 6799136 4 65062041 Retaining ring nr. 24 DIN 6799137 2 1038.66.04.24 Roll pin 6x30 DIN 1481138 2 60203003 Clamp M8x16 type 98.120139 1 66003307 Clamp 14 type 307140 1 69090050 Grommet No. 2790 type 2141 6 66201085 Buffer142 4 65870011 Locking ring special M6143 1 66201076 Plug145 6 66201056 Spacer 6.3-15-15

List of parts and appendices

List of Parts and Appendices (Version 0) 6 ST 1060-FCF & ST 1073-FCF

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A.2 Hydraulic unit

Figure A.2 Hydraulic unit

Hydraulic scheme

List of Parts and Appendices (Version 0) 7 ST 1060-FCF & ST 1073-FCF

A.3 Hydraulic scheme

Table A.2 Hydraulic unit

Index No. Reference Description Remarks68030827 Hydr. unit 1.7cc, 3x230/400V, 50 Hz,

265 barST 1073-FCF

68032827 Hydr. unit 1.2cc, 1x230V, 50 Hz, 265 bar

ST 1073-FCF

68030629 Hydr. unit 1.2cc, 3x230/400V, 50 Hz, 285 bar

ST 1060-FCF

68032629 Hydr. unit 1.1cc, 1x230V, 50 Hz, 285 bar

ST 1060-FCF

1 1 68039011 Tank plastic 9 liter3 1 68510911 O-ring 110.72x3.534 1 32506103 Suction filter D.62 dia. 3/8"5 1 32006254 Return filter 10 micron6 1 32506105 Pump 1,7 cm3/rev. Tightening torque 22 Nm6 1 32516105 Pump 1,2 cm3/rev. Tightening torque 22 Nm6 1 68039008 Pump 1,1 cm3/rev. Tightening torque 22 Nm7 1 68308005 2/2 Valve NC (ex. solenoid) (incl.

manual)Tightening torque 30 Nm

8 4 68510124 O-ring 12.42 x 1.789 2 69481501 Solenoid 24 VDC EC 30D12 1 68039007 Pressure relief valve (see

Figure A.3)Tightening torque 25 Nm

13 1 32506108 Half coupling pump side14 1 32506109 Half coupling motor side15 1 32506110 Electric motor 2,2KW 3x230/400V

50Hz15 1 32556951 Electric motor 1,5HP 1x230V 50Hz16 1 32006261 Check valve Tightening torque 22 Nm17 1 68039004 Breather cap18 1 32556907 Seal cap20 1 32556902 Flow control valve 2 Ltr.21 1 Transport plug22 1 68700451 Straight adapter GE 10-PS/R-1/4

Figure A.3 Hydraulic scheme

Index Table A.2 DescriptionC CylinderEV22b 7b 2/2 ValveVCDF2 20 Flow control valve 2lF1 4 Suction filterF2 5 Return filterK 16 Non return valveP 6 PumpT 1 TankO 12 Pressure relief valveM 15 MotorR Hose burst check valve

ST 1060 pressure relief valve to be adjusted at 285 bar.ST 1073 pressure relief valve to be adjusted at 265 bar.

List of parts and appendices

List of Parts and Appendices (Version 0) 8 ST 1060-FCF & ST 1073-FCF

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A.4 Hydraulic cylinder

Figure A.4 Hydraulic cylinder

Hydraulic cylinder

List of Parts and Appendices (Version 0) 9 ST 1060-FCF & ST 1073-FCF

Table A.3 Hydraulic cylinder

Index No. Reference Description Remarks34200600 Cylinder (assembly) ST 1060-FCF34400600 Cylinder (assembly) ST 1073-FCF

1 1 41206251 Cylinder bottom ST 1060-FCF1 1 34400601 Cylinder bottom ST 1073-FCF2 1 68515552 O-ring Ø55x2.5 ST 1060-FCF2 1 68511610 O-ring Ø61.6x2.62 ST 1073-FCF3* 1 34006753 Retaining ring ST 1060-FCF3* 1 32506753 Retaining ring ST 1073-FCF4* 1 68554550 Piston seal ST 1060-FCF4* 1 68554630 Piston seal ST 1073-FCF5* 1 68575550 Bearing ring ST 1060-FCF5* 1 68575630 Bearing ring ST 1073-FCF6 2 68515402 O-ring Ø40x2 ST 1060-FCF6 2 68515402 O-ring Ø40x2 ST 1073-FCF7 1 41206252 Piston ST 1060-FCF7 1 34400605 Piston ST 1073-FCF8 1 41205253 Cylinder ST 1060-FCF8 1 34400602 Cylinder ST 1073-FCF9 1 41206254 Piston rod ST 1060-FCF9 1 41206254 Piston rod ST 1073-FCF10 1 41206255 Guide post ST 1060-FCF10 1 34400604 Guide post ST 1073-FCF11* 1 68575551 Bearing ring12 1 34006827 Piston cap13 1 68228005 Hose burst check valve14 2 68700451 Union GE 10-PSR 1/4"* 34200960 Seal kit ST 1060-FCF* 34400960 Seal kit ST 1073-FCF

List of parts and appendices

List of Parts and Appendices (Version 0) 10 ST 1060-FCF & ST 1073-FCF

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A.5 Control box

Figure A.5 Control box

Table A.4 Control box

Index No. Reference Description Remarks34202700 Primary control box (incl. cables) 220 - 575V

1 1 34007125 Box2 1 69900170 PCB (including EPROM)3 1 69900141 PCB (without main safety and motor

relais)4 1 69900152 Push button board5 1 69500012 Trafo6 1 69002506 Flat cable-assy (long)7 1 69002507 Flat cable-assy (short)8 1 69120016 Main switch9 1 69120017 Main switch knob (yellow) 10 1 69120018 Emergency stop button11 1 69120019 Holder12 1 69120020 NC contactor14 1 69202004 Acoustic alarm15 1 69154003 Main safety relay16 4 69152004 Motor relay17 1 EPROM18 4 69141115 Push button19 4 3501.50.90.08 Fuse 5 A (slow)20 2 69206015 Fuse 10 A (slow)21 2 69206014 Fuse 1 A (slow) 500V22 2 69206016 Fuse 1 A (slow)23 1 Cable gland M25x1,5

22553 U11 green24 1 Cable gland M25x1,5

22553 UM2x625 2 Cable gland M25x1,5

22553 U13 red26 1 Cable gland M32x1,5

23254 U20 brown27 3 69090114 Connector housing28 3 69090111 Connector internals female

Electrical diagram control box

List of Parts and Appendices (Version 0) 11 ST 1060-FCF & ST 1073-FCF

A.6 Electrical diagram control box

Figure A.6 Electrical diagram control box

List of parts and appendices

List of Parts and Appendices (Version 0) 12 ST 1060-FCF & ST 1073-FCF

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A.7 Control box sticker

Figure A.7 Control box sticker

Junction box

List of Parts and Appendices (Version 0) 13 ST 1060-FCF & ST 1073-FCF

A.8 Junction box

Figure A.8 Junction box

Table A.5 Junction box

Index No. Reference Description Remarks2 34232700 Junction box 10mtr (assembly)1 34262700 Junction box 20mtr (assembly)

1 1 34017251 Junction box2 2 34202703 Connection cable 10mtr2 1 34202702 Connection cable 20mtr3 1 69090113 Connector housing incl. cable gland4 1 69090112 Connector internals male

List of parts and appendices

List of Parts and Appendices (Version 0) 14 ST 1060-FCF & ST 1073-FCF

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A.9 Pallet jack mechanism

Figure A.9 Pallet jack mechanism

Table A.6 Pallet jack mechanism

Index No. Reference Description Remarks32706200 Pallet jack assembly

1 1 32706205 Hydraulic valve assembly2 1 32706210 Spring cover assembly3 1 32706215 Pump piston assembly4 1 32706220 Lowering valve assembly5 1 32706225 Lowering screw assembly6 1 32706230 Safety valve assembly7 1 32706235 Pump unit8 1 32706240 Handle assembly* 32706245 Seal kit

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Label locations

List of Parts and Appendices (Version 0) 15 ST 1060-FCF & ST 1073-FCF

A.10 Label locations

Figure A.10 Label locations

Table A.7 Label locations

Index No. Reference Description Remarks1 1 60700220 and

60700225User instruction sticker

2 1 1005.01.01.92 Type plate3 1 60700061 Large sticker “STERTIL/KONI”4 1 60700234 Capacity sticker 6000 kg ST 1060-FCF4 1 60700236 Capacity sticker 7250 kg ST 1073-FCF

List of parts and appendices

List of Parts and Appendices (Version 0) 16 ST 1060-FCF & ST 1073-FCF

A

A.11 Dimensional drawing

Figure A.11 Dimensional drawing

ST 1060-FCF ST 1073-FCF

B

List of Parts and Appendices (Version 0) 17 ST 1060-FCF & ST 1073-FCF

B List of parts -Variants and optionsThe following sections will give an overview of the main assemblies of the variants and options of the ST 1060-FCF & ST 1073-FCF, and their components:B.1 ‘Wheel adaptors and extended arm” on page 18,B.2 ‘Guide part with eye attachment” on page 19.

List of parts - Variants and options

List of Parts and Appendices (Version 0) 18 ST 1060-FCF & ST 1073-FCF

B

B.1 Wheel adaptors and extended arm

Warningw Longer wheel adaptors may only be used in combination with arm extensions.See the attached label on longer wheel adaptors for the maximum allowed capacity.

Figure B.1 Wheel adaptors and extended arm

Table B.1 Wheel adaptor and extended arm

Index No. Reference Description Remarks1 2 32503050 Wheel adaptor (length = 300 mm) All models2 2 34000930 Wheel adaptor (length = 500 mm) All models max. 4000 kg3* 2 34000905 Longer wheel adaptor

(length = 500 mm)ST 1060-FCF max. 4000 kg

3* 2 32550905 Longer wheel adaptor (length = 500 mm)

ST 1073-FCF max. 5500 kg

4* 2 32550915 Arm extension5* 2 32500109 Shaft6* 4 1038.34.02.40 Retaining washer A24 DIN 67997* 2 65003530 Bolt M16x40 8.8 DIN 9338* 2 1037.07.50.16 Nut M16 DIN 439B9* 2 60700206 Label 5500 kg ST 1073-FCF10* 2 60700150 Label 4000 kg ST 1060-FCF* 1 34200910 Extension set (2x item 3, 4, 5, 7, 8

and 10; 4x item 6)ST 1060-FCF

* 1 32550910 Extension set (2x item 3, 4, 5, 7, 8 and 9; 4x item 6)

ST 1073-FCF

Guide part with eye attachment

List of Parts and Appendices (Version 0) 19 ST 1060-FCF & ST 1073-FCF

B.2 Guide part with eye attachment

Figure B.2 Guide part with eye attachment

Table B.2 Guide part with eye attachment

Index No. Reference Description Remarks1 1 34200901 Guide block with eye attachment ST 10601 1 34400901 Guide block with eye attachment ST 10732 1 32570101 Axle3 2 65062041 Retaining ring 24 DIN 67994 1 Adaptor Custom made