mli general overview 12.16.2014
TRANSCRIPT
ML Industries, Inc.
MLI Overview
We can support your automotive manufacturing
needs
We save lives everyday
MissionTo improve the standard of living for each and every associate in our organization.
VisionTo successfully grow our business with “World Class Customers”, by providing exceptional value through superior quality, on-time delivery, and overall customer satisfaction.
MLI OverviewObjectives
Organization MLI Overview
Mickey T. Dunn President & CEO
Teresa GroundVP - Operations
Jack RichardsonVP – Airbag & New
Business Development
Gary DunhamCFO
Rafael GonzalezDirector of Logistics
& Procurement
Brenda VillarrealCorp. Purchasing
Manager
Roberto JuradoGeneral ManagerSan Pedro I & II
Rocio de la RosaCorp. Projects & Engineering Mgr.
Hector CastilloPlant ManagerMadero Plant
Fernando VillarrealDirector of Quality
Alfredo GarzaPlant Manager
Diaz Ordaz
Todd SmithDirector of
Development
Chaz McGuireDevelopment
Manager
Salvador BerumenMLI APQP Manager
Susana OcanaMexico & US
Finance Manager
Juan Pablo RodriguezMadero Plant
Controller
Matt DunnFinancial Analyst
ML Industries Inc .Organizational Chart
November, 2014
TBDPlant Manager
San Pedro II
Araceli RodriguezSan Pedro Plant
Plant Accountant
Hiroshi NemotoVP - Sales
Business Segment FocusMLI Overview
62.0%
33.0%
2.9% 2.1%
ML Industries, Inc.Business Segment Analysis
2014
Automotive AirbagAutomotive TrimProtective CoverApparel
62.0%
33.0%
2.9% 2.1%
ML Industries, Inc.Business Segment Analysis
2014
Automotive AirbagAutomotive TrimProtective CoverApparel
ML Industries in Automotives
Privately held Company
21 Years Experience in Manufacturing in Mexico
Four Manufacturing Locations in Mexico
Largest Independent Airbag Manufacturer in North America
Automotive OEM Customers
Audi BMW DaimlerChrysler Fiat Ford General Motors Honda Hyundai Isuzu Land Rover Mazda Mercedes Benz Mitsubishi
Audi BMW DaimlerChrysler Fiat Ford General Motors Honda Hyundai Isuzu Land Rover Mazda Mercedes Benz Mitsubishi
Nissan
Opel
Porsche
PSA
Rover
Saab
Seat
Skoda
Subaru
Toyota
Vauxhall
Volkswagen
Volvo
Nissan
Opel
Porsche
PSA
Rover
Saab
Seat
Skoda
Subaru
Toyota
Vauxhall
Volkswagen
Volvo
DAF
Flexsteel
Freightliner
Holiday Rambler
John Deere
Kenworth
Mack
Navistar
Peterbilt
Scania
Starcraft
Volvo Truck
DAF
Flexsteel
Freightliner
Holiday Rambler
John Deere
Kenworth
Mack
Navistar
Peterbilt
Scania
Starcraft
Volvo Truck
Light Passenger VehiclesLight Passenger Vehicles Heavy Trucks & Specialty VehiclesHeavy Trucks & Specialty Vehicles
ML Industries in Safety Restraints
Airbag Manufacturing Technology
Our Products MLI Overview
Automotive Airbag Products
Our Products MLI Overview
Our Products
Automotive Airbag ProductsAutomotive Airbag Products
2,870 LIVES SAVEDBY MLI ASSOCIATES
MLI Overview
Organization MLI Overview
ML Industries in Automotive Interiors
Automotive Interiors
Our Products MLI Overview
Interior Manufacturing Technology
Our Products MLI Overview
Our Products MLI Overview
Protective Cover Segment
Apparel Segment
Our Products MLI Overview
MLI
ISO 9001:2008Certified
Quality Systems MLI Overview
MLICertified Company - Empresa
Certificada
MLI OverviewLogistics
1990
MLI founded by Mickey Dunn
McCaysville, GA
15 Associates
Apparel Market
MLI Overview
MLI Transformation
1990 1994 2002 2004 2008 2011 2014
MLI founded by Mickey DunnFacility in McCaysville GAKnit products 15 associates
MLI Opened it’s First Plant in Mexico in Diaz Ordaz Tamaulipas under NAFTA
MLI Overview
Milestone Events
MLI Overview
MLI Transformation
1990 1994 2002 2004 2008 2011 2014
MLI founded by Mickey DunnFacility in McCaysville GAKnit products 15 associates
MLI Opened it’s First Plant in Mexico in Diaz Ordaz Tamaulipas under NAFTA
MLI decides to aggressively pursue Non-Apparel Sewn Products
MLI started producing Automotive Products - Seat Suspensions, Seat Covers, and Airbags
Apparel Automotive
MLI Overview
MLI penetrated the Automotive Trim Market with Honda Civic Seat Cover Placement
Today MLI has achieved the goal of Strategically Diversifying its product base. MLI has grown and transformed into a strong and important Supplier to the Global Automotive Marketplace.
Global Economic Meltdown, MLI embraces LEAN Manufacturing and APS(Autoliv Production System)
Milestone Events
Our Plants Locations MLI Overview
Madero LocationManufacturing 85,656 ft2
Office & Others 34,257 ft2
Total Facility 119,913 ft2
Total Land Area 12.35 Acres
MLI Overview
San Pedro Location MLI Overview
San Pedro II LocationManufacturing 40,000 ft2
Office & Others 6,603 ft2
Total Facility 46,603 ft2
Total Land Area 21,359 mt2
MLI Overview
Manufacturing 29,000 ft2
Office & Others 4500 ft2
Total Facility 33,500 ft2
Total Land Area 33,500 ft2
MLI Overview
MLI Associates by Location
Direct & Indirect
Madero 1,769
Diaz Ordaz 254
San Pedro 1,805
United States 9
Grand Total 3,837
MLI Overview
Torreon Area PopulationUrban Area Population Male Female Age Av.
Torreón 529,512 257,176 272,336 24
Gómez Palacio 273,315 134,647 138,668 23
Lerdo 112,435 55,546 56,889 22
Matamoros 92,029 45,817 46,212 22
San Pedro de las Colonias 88,343 43,928 44,415 23
Francisco I. Madero 46,452 23,096 23,356 23
Cuencamé de Ceniceros 32,805 16,277 16,528 21
Mapimí 22,367 11,089 11,278 20
Tlahualilo de Zaragoza 19,918 9,809 10,109 23
Viesca 18,969 9,509 9,460 22
Rodeo 12,497 6,091 6,406 20
Nazas 12,467 6,157 6,310 22
General Simón Bolívar 10,644 5,247 5,397 20
San J uan de Guadalupe 6,548 3,217 3,331 19
San Luis del Cordero 2,070 1,020 1,050 22
San Pedro del Gallo 1,876 924 952 23
Total 1,282,247 629550 652697 22
Torreon Metro Area Total Population
MLI Overview
Torreon Universities
• 18 Post Secondary Universities • 30 Private Primary and
Secondary Schools
MLI Overview
How does MLI drive Continuous
Improvement?
Our Management SystemMLI Overview
jmr 1/07/2011
Lean Journey
Autonomous Mfg Teams
Autonomous Teams
Ethical Behavior
Policy By Deployment
5 WHY Analysis
Poka Yoke
Yoketan
FTQ Process
PFMEA Go See & Fix
APQP New Product Development
Takt Time/Operator Balance
Visual Factory
Single Piece Flow
Value Stream Mapping
Leveling/Kan Ban Signals/Flow
SMED
Standard Work
Kaizen/Jidoka Activities
Preferred Workplace
FOUNDATION
Supply & Delivery Routes
MPS/LEAN House
1. Associate
Involvement2. Quality Systems 3. Continuous Flow
Supplier Quality Process
Daily Team Maintenance
Layered Audits
Participation/ Recognition
Culture of Teamwork
Safety & Environmental Responsibility
Associate Training/ Skills Development
5S
Satisfactory - 2
Good - 3
Benchmark - 4
Plant Implementation Level
Unsatisfactory/Not Started - 1
San Pedro PlantSELF - DIAGNOSIS
THE ROADAHEAD
with ML Industries
THE ROADAHEAD
with ML Industries
Thank You
MLI Overview