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Mizushima Kiko Co.,Ltd.

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  • Mizushima Kiko Co.,Ltd.

  • MIZUKI WAY

    1. MissionCreate new values with polishing Heart, Skill and Strength of organization and physical.

    2. ValuesIntegrity

    Face all concerned sincerely and faithfully. Innovation

    Make better something little by little on a daily basis.Imagination

    Pursue the environment

    3. VisionCompany with globally compatible skills, sales capabilities and organizational power

    4. PrincipleFocus on customer satisfaction and act with speed.Value communication and work for information sharingTake the power as team on respecting for diversity and exchange of opinions.Carry out process approach.Generate ideas with zero-basis and challenge without any fear of failure.Pursue 3 actual principles (Place, Subject, Situation).Build fair and balanced relationship with every concerned.Pursue environmental preservation and safe and healthy working environment.Act in accordance with law and ethic.Work on community-based activities and contribute for society

    5. Safety and Health policyTo secure industrial health and safety of employees is the most important base for of company activities, for Mizushima Kiko.

    6. Educational policyBetter Production needs Better Persons.Better Persons needs Better System.Thats why, Pursue better System.

    7. Quality policyPursue customer satisfaction with enhancing organizational power base on our management policy.

    8. Environmental policyPursue Legal compliance, Environmental consciousness and 3R ( Reduce / Reuse / Recycle)

    1

  • Main Plant1-1936-12, Mizushima-Nishi-Dori, Kurashiki,Okayama Pref. 712-8073 JapanTEL +81-(0)86-444-5285FAX+81-(0)86-444-5464

    Tamashima Plant8256-72, Shinminato, Tamashima-Otoshima,Kurashiki, Okayama Pref. 713-8103 JapanTEL +81-(0)86-525-8555FAX+81-(0)86-525-8484

    Land34,341

    Plant10,030

    Profile

    Name Mizushima Kiko Co.,Ltd.

    Established

    CEOPresident

    Type of Business

    Location

    1st April, 1953

    Koichi TakizawaMasaaki Takizawa

    Capital 50 million Yen

    2

    OKAYAMA

    Land18,900

    Plant 9,760

    Mitsubishi Motors CorporationJFE Steel Corporation

    Manufacturing of Automotive Parts

    JAPAN

  • History

    3

    1953 Established with capital of 1 million Yenat Tsurajima-cho Kurashiki-city.Started the production of automotive parts forMitsubishi Heavy Industry Ltd.Yoshio Takizawa was appointed president.

    1969 Increased the capital to 20 million Yen andmoved the plant to the present place.

    1971 Certified as the quality approved plant byMitsubishi Motors Corporation for our plant.

    1981 Koichi Takizawa was appointed president.1991 Increased the capital to 50 million Yen.1995 Bought the plant land at Tamashima-Otoshima,

    Kurashiki-city, Okayama.Built the Tamashima Plant and started productionof gear and pinion for Differential Unit.

    Outline of Organizational Chart

    Head FactoryManufacturing Sect.

    TamashimaManufacturing Sect.

    Production EngineeringDept.

    ProductionEngineering Sect.

    Quality Assurance Dept.

    Manufacturing Dept.

    General Affairs Dept.

    President

    Manufacturing Improvement Sect.

    2002 Started the production of particular bearing forH.I.C. Corporation.

    2002 Started the production of Engine Parts forDaimler AG.Built the Tamashima second plant.

    2003 Obtained ISO14001Bought the Tamashima third plant.

    2004 Obtained ISO90012005 Built the Tamashima fourth plant.2008 Bought the Tamashima fifth plant.2016 Masaaki Takizawa was appointed as President.2018 Obtained IATF16949

    PT for Supporting Acquisition of IATF16949

    Jigs Sect.

    Sales Dept.Management Planning

    ProductionAdministration Dept.

    Board of Directors

    5S Committee

  • Sales Main products

    Main Customers

    Mitsubishi Motors Corporation45%

    H.I.C. CorporationNTN-SNR France)21%

    Mitsubishi Fuso Truck & Bus Corporation

    15%

    GKN Driveline Japan Corporation

    10%

    Sankei Industry Co.,Ltd. ( For MAZDA )

    4%

    Nabtesco Corporation2%

    Ryobi Limited1%

    Other Customers2%

    Drive train parts42%

    Chassis parts37%

    Engine parts14%

    Steering parts5% Others

    2%

    220

    240

    260

    280

    300

    0

    10

    20

    30

    40

    50

    60

    70

    80

    '13 '14 '15 '16 '17 '18

    Sales Plan People

    100 million Yen people

    Sales and Main Customers

    4

  • Technical Features Integrated system for production from self-procurement of material cold to machining,

    Induction hardening, machining (finish), functional inspection and assembly. Gear cutting Module0.66) High-precision gear manufacturing

    by introducing Gear Grinding machines. High precision machining for complex shape of aluminum, steel and

    casting iron of cases, knuckles and brackets etc. Internal manufacturing of machining tools, inspection jigs and automation of

    production lines, which enable to shorten lead-time for mass production and to handle flexible production for volume variations.

    Automation line

    5

    Assembly of 17 parts Backlash measurement,

    Automation for adjustmentent,

    Camera Picking Robot

    Machining Lines

    3D Images

    Induction Hardening

    Washing Assembling Lines

    Assembly

    Diff Carrier Assy

    Robot washing

    Hub UnitOuter RIng

    Cost down of 30% was accomplished by manpower saving.

    Complete Automation of Machining - Assembly Leak Test Washing Measurement of Dimensions

    Cam Shaft Bearing Cap

    Steering Bevel Gear Assy

    Oil Cooler BracketAssy

    Using 3D image processing and Camera, parts shape and posture can be distingushed and recognized.

    Full-Automation

    Machining Measurement of Dimensions Induction Hardening

  • Main Machinery and Equipment

    6

    Feb./2018

    Mechanicalequipment Unit Mechanicalequipment Unit

    Machining centerVirtical101,Horizontal56 157 Weldingmachine 12

    turningmachine 141 Assembly machineBevel Gear Assy and others 24

    Turningmachine 9 Vibrationbarrelgrinder 2

    Gearcuttingmachinegearhob,shaperandothers

    24 Washingmachine 139

    Gearshavingmachine 4 Bonderizingequipment 1

    Gear-toothchamferingmachine 34 Shotblastingmachine 2

    Specializedmachine 108 Three-dimensionalcoordinatemachine 2

    Broachingmachine 12 Roundnessmeasuringmachine 2

    Rollingmachinescrewandspline 9 Shapemeasuringmachine 2

    Millingmachine 3 Roughnessmeasuringmachine 2

    DrillingmachineVertical,Multispindle 30 GearmeasuringmachineNC 2

    GrindingmachineCylindrical27,Centerless2,Internal3, Specialized (Exclusive; 1

    33 Hardnesstester 8

    Geargrindingmachine 3 Metallicmicroscope 3

    Surfacegrindingmachine 2 Versatiletestmachine 1

    Honingmachine 1 Magnafluxflawdetectionmachine 2

    Inductionhardeninigmachineincludeheatingdevice

    8SpecializedtestmachineBevelgearAssy/TransferAssy

    4

    Temperingmachine 4SpecializedinspectionmachineLeakage/Dent/Run-out

    60

    Knucklecollaborationpress250t400t630t1,000t

    4 Cuttingtoolgrindingmachine 11

    Highly-flexiblepress80t110t300t 3

    Robotweldingandtransporting 53

    Pressfittingmachine 12

    Sheet1

    MechanicalequipmentUnitMechanicalequipmentUnit

    Machining centerVirtical101,Horizontal56157Weldingmachine12

    turningmachine141Assembly machineBevel Gear Assy and others24

    Turningmachine9Vibrationbarrelgrinder2

    Gearcuttingmachinegearhob,shaperandothers24Washingmachine139

    Gearshavingmachine4Bonderizingequipment1

    Gear-toothchamferingmachine34Shotblastingmachine2

    Specializedmachine108Three-dimensionalcoordinatemachine2

    Broachingmachine12Roundnessmeasuringmachine2

    Rollingmachinescrewandspline9Shapemeasuringmachine2

    Millingmachine3Roughnessmeasuringmachine2

    DrillingmachineVertical,Multispindle30GearmeasuringmachineNC2

    GrindingmachineCylindrical27,Centerless2,Internal3, Specialized (Exclusive; 133Hardnesstester8

    Geargrindingmachine3Metallicmicroscope3

    Surfacegrindingmachine2Versatiletestmachine1

    Honingmachine1Magnafluxflawdetectionmachine2

    Inductionhardeninigmachineincludeheatingdevice8SpecializedtestmachineBevelgearAssy/TransferAssy4

    Temperingmachine4SpecializedinspectionmachineLeakage/Dent/Run-out60

    Knucklecollaborationpress250t400t630t1,000t4Cuttingtoolgrindingmachine11

    Highly-flexiblepress80t110t300t3

    Robotweldingandtransporting53

    Pressfittingmachine12

    Sheet2

    Sheet3

  • 7

    Differential Side Gear Differential Pinion

    Carrier Assy Intermediate Shaft

    Differential parts

    Diff Housing

    Transfer Drive Sprocket

    4WD Input Shaft

    Sub AssyCase Housing Cover

    Transfer parts

    ProductsMain PlantDrive train parts

  • 8

    Second GearBoss

    Clutch Housing Motor Cover

    Clutch In Housing Counter Gear Ring Gear Clutch Shaft Engine Shaft Gear

    Steering parts

    Bevel Gear Assy

    EVPHEVHV parts

    Main Plant Wide variety and low volume production line

    Tamashima Plant High volume production line

  • 9

    Cam Cap

    ProductsMain Plant

    Engine parts

    Balancer Unit/ Drive Housing & Gear Assy Oil Pump Gear / Cover

    Body Frame Bracket

    Exhaust Joint Pipe Cat Shell

    Engine Bracket

    Cam BracketCrankshaft Sprocket

  • 10

    Chassis parts

    Tamashima Plant High volume production line

    Knuckle

    Control Arm / Lower Arm Comp

    Radius Rod

    Nut

    Hub UnitOuter Ring

    Hub UnitOuter Ring

    Main Plant Wide variety and low volume production line

  • Associated company

    MIZUKITHAILANDCO.,LTD

    19th January, 2011

    Koichi Takizawa

    130 million Thai Baht

    TEL +66 (0) 33-659-091 to 4FAX +66 (0) 33-659-095

    Land 18,347Plant 6,249

    Outline of Organizational Chart

    11

    Hemaraj Eastern Seaboard Industrial Estate (Rayong)

    500/113 Moo 3 Tambol Thasit Amphur Pluakdaeng,Rayong 21140

    Name

    President

    Capital

    Registered

    Location

    PRESIDENTVICE PRESIDENT / COO.

    Production

    Production Control

    ADMINISTRATION Purchasing

    PRODUCTION ENGINEERING Production Engineering

    FACTORY

    IT & BOI

    HR & GA

    QA & QC

    Sales

    Accounting & Financial

    Sefety & Environment

  • 0100200300400500600

    2014 2015 2016 2017 2018

    Sales

    Plan

    Million Baht

    7 of 18

    MITSUBISHI MOTORS

    (THAILAND)83%

    SAN-EN(THAILAND)for Exedy & Jatco

    12%

    SIAM TAIYO SHOJI for MCCT (MHI)

    3%

    GKN DRIVELINE (THAILAND)

    2%

    Sales and Main CustomersSales

    Main products

    12

    History

    2011 Established an overseas affiliate in Thailand with capital of 100 Million THB2012 Completed Thai Plant Plant: 2,749)

    Started the production of car air conditioner part for MHI Automotive Climate Control (Thailand).Started the production of torque converter parts for Exedy.

    2013 Increased the capital to 113 Million THB.2014 Started th production of Torque converter part for Jatco(China).

    Acquired ISO 9001 certificate.Started the production of Engine parts for MMTh.Started the productio of Drive Train part for GKN.Increase the capital to 193 Million.

    2015 Completed Plant expansion Plant: 3,500)2016 Acquired ISO/TS169492009 certificate

  • Mechanicalequipment Unit Mechanicalequipment Unit

    NC Lathe 35 Lapping Machine 4

    Machining Center (Vertical type) 14 Bruise Inspection Device 3

    Machining Center (Horizontal type) 2 Grinding and Polishing Machine 1

    Gear Hobbing Machine 2 Washing Machine 3

    Gear Shaving Machine 2 Material Cutting Machine 1

    Gear Tooth Chamfering Machine 2 3D Coodinate Measuring Machine 1

    Special Purpose Machine 12 Roundness Measuring Machine 1

    Broaching Machine 1 Shape Measuring instrument 1

    Thread Rolling Machine 2 Surface Roughness measurng instrument 2

    Grinding Machine 10 Gear Measuring Equipment 2

    Centering Machine 2 Hardness Tester 3

    Induction Hardening Machine 2 Magnetic Testing Equipment 1

    Shrink Fitting Machine 3

    Main Machinery and Equipment

    Products

    Inner Race Outer Race

    Balancing Bush

    Stator Shaft Balancer Unit

    13

    Side Bearing Nut

    Apr./2018

    Companion Flange AssyCrank Shaft

    Sheet1

    MechanicalequipmentUnitMechanicalequipmentUnit

    NC Lathe35Lapping Machine4

    Machining Center (Vertical type)14Bruise Inspection Device3

    Machining Center (Horizontal type)2Grinding and Polishing Machine1

    Gear Hobbing Machine2Washing Machine3

    Gear Shaving Machine2Material Cutting Machine1

    Gear Tooth Chamfering Machine23D Coodinate Measuring Machine1

    Special Purpose Machine12Roundness Measuring Machine1

    Broaching Machine1Shape Measuring instrument1

    Thread Rolling Machine2Surface Roughness measurng instrument2

    Grinding Machine10Gear Measuring Equipment2

    Centering Machine2Hardness Tester3

    Induction Hardening Machine2Magnetic Testing Equipment1

    Shrink Fitting Machine3

  • (Aug./ 2017)

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