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TRANSCRIPT
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Mizushima Kiko Co.,Ltd.
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MIZUKI WAY
1. MissionCreate new values with polishing Heart, Skill and Strength of organization and physical.
2. ValuesIntegrity
Face all concerned sincerely and faithfully. Innovation
Make better something little by little on a daily basis.Imagination
Pursue the environment
3. VisionCompany with globally compatible skills, sales capabilities and organizational power
4. PrincipleFocus on customer satisfaction and act with speed.Value communication and work for information sharingTake the power as team on respecting for diversity and exchange of opinions.Carry out process approach.Generate ideas with zero-basis and challenge without any fear of failure.Pursue 3 actual principles (Place, Subject, Situation).Build fair and balanced relationship with every concerned.Pursue environmental preservation and safe and healthy working environment.Act in accordance with law and ethic.Work on community-based activities and contribute for society
5. Safety and Health policyTo secure industrial health and safety of employees is the most important base for of company activities, for Mizushima Kiko.
6. Educational policyBetter Production needs Better Persons.Better Persons needs Better System.Thats why, Pursue better System.
7. Quality policyPursue customer satisfaction with enhancing organizational power base on our management policy.
8. Environmental policyPursue Legal compliance, Environmental consciousness and 3R ( Reduce / Reuse / Recycle)
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Main Plant1-1936-12, Mizushima-Nishi-Dori, Kurashiki,Okayama Pref. 712-8073 JapanTEL +81-(0)86-444-5285FAX+81-(0)86-444-5464
Tamashima Plant8256-72, Shinminato, Tamashima-Otoshima,Kurashiki, Okayama Pref. 713-8103 JapanTEL +81-(0)86-525-8555FAX+81-(0)86-525-8484
Land34,341
Plant10,030
Profile
Name Mizushima Kiko Co.,Ltd.
Established
CEOPresident
Type of Business
Location
1st April, 1953
Koichi TakizawaMasaaki Takizawa
Capital 50 million Yen
2
OKAYAMA
Land18,900
Plant 9,760
Mitsubishi Motors CorporationJFE Steel Corporation
Manufacturing of Automotive Parts
JAPAN
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History
3
1953 Established with capital of 1 million Yenat Tsurajima-cho Kurashiki-city.Started the production of automotive parts forMitsubishi Heavy Industry Ltd.Yoshio Takizawa was appointed president.
1969 Increased the capital to 20 million Yen andmoved the plant to the present place.
1971 Certified as the quality approved plant byMitsubishi Motors Corporation for our plant.
1981 Koichi Takizawa was appointed president.1991 Increased the capital to 50 million Yen.1995 Bought the plant land at Tamashima-Otoshima,
Kurashiki-city, Okayama.Built the Tamashima Plant and started productionof gear and pinion for Differential Unit.
Outline of Organizational Chart
Head FactoryManufacturing Sect.
TamashimaManufacturing Sect.
Production EngineeringDept.
ProductionEngineering Sect.
Quality Assurance Dept.
Manufacturing Dept.
General Affairs Dept.
President
Manufacturing Improvement Sect.
2002 Started the production of particular bearing forH.I.C. Corporation.
2002 Started the production of Engine Parts forDaimler AG.Built the Tamashima second plant.
2003 Obtained ISO14001Bought the Tamashima third plant.
2004 Obtained ISO90012005 Built the Tamashima fourth plant.2008 Bought the Tamashima fifth plant.2016 Masaaki Takizawa was appointed as President.2018 Obtained IATF16949
PT for Supporting Acquisition of IATF16949
Jigs Sect.
Sales Dept.Management Planning
ProductionAdministration Dept.
Board of Directors
5S Committee
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Sales Main products
Main Customers
Mitsubishi Motors Corporation45%
H.I.C. CorporationNTN-SNR France)21%
Mitsubishi Fuso Truck & Bus Corporation
15%
GKN Driveline Japan Corporation
10%
Sankei Industry Co.,Ltd. ( For MAZDA )
4%
Nabtesco Corporation2%
Ryobi Limited1%
Other Customers2%
Drive train parts42%
Chassis parts37%
Engine parts14%
Steering parts5% Others
2%
220
240
260
280
300
0
10
20
30
40
50
60
70
80
'13 '14 '15 '16 '17 '18
Sales Plan People
100 million Yen people
Sales and Main Customers
4
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Technical Features Integrated system for production from self-procurement of material cold to machining,
Induction hardening, machining (finish), functional inspection and assembly. Gear cutting Module0.66) High-precision gear manufacturing
by introducing Gear Grinding machines. High precision machining for complex shape of aluminum, steel and
casting iron of cases, knuckles and brackets etc. Internal manufacturing of machining tools, inspection jigs and automation of
production lines, which enable to shorten lead-time for mass production and to handle flexible production for volume variations.
Automation line
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Assembly of 17 parts Backlash measurement,
Automation for adjustmentent,
Camera Picking Robot
Machining Lines
3D Images
Induction Hardening
Washing Assembling Lines
Assembly
Diff Carrier Assy
Robot washing
Hub UnitOuter RIng
Cost down of 30% was accomplished by manpower saving.
Complete Automation of Machining - Assembly Leak Test Washing Measurement of Dimensions
Cam Shaft Bearing Cap
Steering Bevel Gear Assy
Oil Cooler BracketAssy
Using 3D image processing and Camera, parts shape and posture can be distingushed and recognized.
Full-Automation
Machining Measurement of Dimensions Induction Hardening
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Main Machinery and Equipment
6
Feb./2018
Mechanicalequipment Unit Mechanicalequipment Unit
Machining centerVirtical101,Horizontal56 157 Weldingmachine 12
turningmachine 141 Assembly machineBevel Gear Assy and others 24
Turningmachine 9 Vibrationbarrelgrinder 2
Gearcuttingmachinegearhob,shaperandothers
24 Washingmachine 139
Gearshavingmachine 4 Bonderizingequipment 1
Gear-toothchamferingmachine 34 Shotblastingmachine 2
Specializedmachine 108 Three-dimensionalcoordinatemachine 2
Broachingmachine 12 Roundnessmeasuringmachine 2
Rollingmachinescrewandspline 9 Shapemeasuringmachine 2
Millingmachine 3 Roughnessmeasuringmachine 2
DrillingmachineVertical,Multispindle 30 GearmeasuringmachineNC 2
GrindingmachineCylindrical27,Centerless2,Internal3, Specialized (Exclusive; 1
33 Hardnesstester 8
Geargrindingmachine 3 Metallicmicroscope 3
Surfacegrindingmachine 2 Versatiletestmachine 1
Honingmachine 1 Magnafluxflawdetectionmachine 2
Inductionhardeninigmachineincludeheatingdevice
8SpecializedtestmachineBevelgearAssy/TransferAssy
4
Temperingmachine 4SpecializedinspectionmachineLeakage/Dent/Run-out
60
Knucklecollaborationpress250t400t630t1,000t
4 Cuttingtoolgrindingmachine 11
Highly-flexiblepress80t110t300t 3
Robotweldingandtransporting 53
Pressfittingmachine 12
Sheet1
MechanicalequipmentUnitMechanicalequipmentUnit
Machining centerVirtical101,Horizontal56157Weldingmachine12
turningmachine141Assembly machineBevel Gear Assy and others24
Turningmachine9Vibrationbarrelgrinder2
Gearcuttingmachinegearhob,shaperandothers24Washingmachine139
Gearshavingmachine4Bonderizingequipment1
Gear-toothchamferingmachine34Shotblastingmachine2
Specializedmachine108Three-dimensionalcoordinatemachine2
Broachingmachine12Roundnessmeasuringmachine2
Rollingmachinescrewandspline9Shapemeasuringmachine2
Millingmachine3Roughnessmeasuringmachine2
DrillingmachineVertical,Multispindle30GearmeasuringmachineNC2
GrindingmachineCylindrical27,Centerless2,Internal3, Specialized (Exclusive; 133Hardnesstester8
Geargrindingmachine3Metallicmicroscope3
Surfacegrindingmachine2Versatiletestmachine1
Honingmachine1Magnafluxflawdetectionmachine2
Inductionhardeninigmachineincludeheatingdevice8SpecializedtestmachineBevelgearAssy/TransferAssy4
Temperingmachine4SpecializedinspectionmachineLeakage/Dent/Run-out60
Knucklecollaborationpress250t400t630t1,000t4Cuttingtoolgrindingmachine11
Highly-flexiblepress80t110t300t3
Robotweldingandtransporting53
Pressfittingmachine12
Sheet2
Sheet3
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Differential Side Gear Differential Pinion
Carrier Assy Intermediate Shaft
Differential parts
Diff Housing
Transfer Drive Sprocket
4WD Input Shaft
Sub AssyCase Housing Cover
Transfer parts
ProductsMain PlantDrive train parts
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8
Second GearBoss
Clutch Housing Motor Cover
Clutch In Housing Counter Gear Ring Gear Clutch Shaft Engine Shaft Gear
Steering parts
Bevel Gear Assy
EVPHEVHV parts
Main Plant Wide variety and low volume production line
Tamashima Plant High volume production line
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9
Cam Cap
ProductsMain Plant
Engine parts
Balancer Unit/ Drive Housing & Gear Assy Oil Pump Gear / Cover
Body Frame Bracket
Exhaust Joint Pipe Cat Shell
Engine Bracket
Cam BracketCrankshaft Sprocket
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10
Chassis parts
Tamashima Plant High volume production line
Knuckle
Control Arm / Lower Arm Comp
Radius Rod
Nut
Hub UnitOuter Ring
Hub UnitOuter Ring
Main Plant Wide variety and low volume production line
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Associated company
MIZUKITHAILANDCO.,LTD
19th January, 2011
Koichi Takizawa
130 million Thai Baht
TEL +66 (0) 33-659-091 to 4FAX +66 (0) 33-659-095
Land 18,347Plant 6,249
Outline of Organizational Chart
11
Hemaraj Eastern Seaboard Industrial Estate (Rayong)
500/113 Moo 3 Tambol Thasit Amphur Pluakdaeng,Rayong 21140
Name
President
Capital
Registered
Location
PRESIDENTVICE PRESIDENT / COO.
Production
Production Control
ADMINISTRATION Purchasing
PRODUCTION ENGINEERING Production Engineering
FACTORY
IT & BOI
HR & GA
QA & QC
Sales
Accounting & Financial
Sefety & Environment
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0100200300400500600
2014 2015 2016 2017 2018
Sales
Plan
Million Baht
7 of 18
MITSUBISHI MOTORS
(THAILAND)83%
SAN-EN(THAILAND)for Exedy & Jatco
12%
SIAM TAIYO SHOJI for MCCT (MHI)
3%
GKN DRIVELINE (THAILAND)
2%
Sales and Main CustomersSales
Main products
12
History
2011 Established an overseas affiliate in Thailand with capital of 100 Million THB2012 Completed Thai Plant Plant: 2,749)
Started the production of car air conditioner part for MHI Automotive Climate Control (Thailand).Started the production of torque converter parts for Exedy.
2013 Increased the capital to 113 Million THB.2014 Started th production of Torque converter part for Jatco(China).
Acquired ISO 9001 certificate.Started the production of Engine parts for MMTh.Started the productio of Drive Train part for GKN.Increase the capital to 193 Million.
2015 Completed Plant expansion Plant: 3,500)2016 Acquired ISO/TS169492009 certificate
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Mechanicalequipment Unit Mechanicalequipment Unit
NC Lathe 35 Lapping Machine 4
Machining Center (Vertical type) 14 Bruise Inspection Device 3
Machining Center (Horizontal type) 2 Grinding and Polishing Machine 1
Gear Hobbing Machine 2 Washing Machine 3
Gear Shaving Machine 2 Material Cutting Machine 1
Gear Tooth Chamfering Machine 2 3D Coodinate Measuring Machine 1
Special Purpose Machine 12 Roundness Measuring Machine 1
Broaching Machine 1 Shape Measuring instrument 1
Thread Rolling Machine 2 Surface Roughness measurng instrument 2
Grinding Machine 10 Gear Measuring Equipment 2
Centering Machine 2 Hardness Tester 3
Induction Hardening Machine 2 Magnetic Testing Equipment 1
Shrink Fitting Machine 3
Main Machinery and Equipment
Products
Inner Race Outer Race
Balancing Bush
Stator Shaft Balancer Unit
13
Side Bearing Nut
Apr./2018
Companion Flange AssyCrank Shaft
Sheet1
MechanicalequipmentUnitMechanicalequipmentUnit
NC Lathe35Lapping Machine4
Machining Center (Vertical type)14Bruise Inspection Device3
Machining Center (Horizontal type)2Grinding and Polishing Machine1
Gear Hobbing Machine2Washing Machine3
Gear Shaving Machine2Material Cutting Machine1
Gear Tooth Chamfering Machine23D Coodinate Measuring Machine1
Special Purpose Machine12Roundness Measuring Machine1
Broaching Machine1Shape Measuring instrument1
Thread Rolling Machine2Surface Roughness measurng instrument2
Grinding Machine10Gear Measuring Equipment2
Centering Machine2Hardness Tester3
Induction Hardening Machine2Magnetic Testing Equipment1
Shrink Fitting Machine3
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(Aug./ 2017)
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