ministry of higher education and scientific research

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HiDAC HiDAC HiDAC HiDAC-8 is an intelligent portable dual- channel data collection and analysis platform with 2-plane field balancing capability built specifically for using with VAMOS VAMOS VAMOS VAMOS 5.00 00 00 00 Machinery Management software platform. This portable data collection and analysis system features two two two two fully functional channels and a third channel for phase and speed input. At less than 1.5 kg, it is also one of the lightest and easiest to use portable data collection tools on the market. It is based on Windows CE 6.0 operating system and has many analysis features and options make it the only needed device for successful Condition Monitoring based programs. The large storage capacity of the device make it capable of storing huge amount of machinery data without concern about data loss. Features: Features: Features: Features: Rugged, light weight, small size with 5.6in touchable 640x480 screen Intuitive menus and icons with online context sensitive help make it easy to use ARM 670MHz processor makes it highly Simple connection to the host Vamos Vamos Vamos Vamos 5.00 00 00 00 software provides a cost-effective entrance into a machinery management platform. The VAMOS VAMOS VAMOS VAMOS 5.00 00 00 00 Machinery Management Platform allows users a path to future integration of offline, open database, and many other machinery management tools. Starting with portable data collection, our system offers a means to manage all all all all your machinery assets from a single platform, with future expandability to add Diagnosis capabilities (automated database audits and recommendations). HiDAC HiDAC HiDAC HiDAC-8 is a multi-purpose data collector and analyzer features advanced analysis techniques such as Envelope and Cepstrum analyses beside FFT and level detection. Other software modules can be added to enable advanced features such as Dual Channel Analysis, Transient Analysis, Startup/ Shutdown Test and Field Balancing. Up to 70 kHz single Ministry of Higher Education and Scientific Research Ministry of Higher Education and Scientific Research Ministry of Higher Education and Scientific Research Ministry of Higher Education and Scientific Research University of Basrah University of Basrah University of Basrah University of Basrah College of Engineering College of Engineering College of Engineering College of Engineering ARM 670MHz processor makes it highly responsive and interactive Up to 8GB expandable memory to save huge machinery data for long time Intelligent battery saving provides long battery life with minimum 12 hour continuous data collection per charge Internet enabled with ability to receive/send data and reports to any remote host worldwide Many analysis techniques make HiDAC-8 the only needed platform for machinery diagnostic Connectivity to a PC host to receive and update tasks and configure some settings High frequency range of up to 80 kHz Splash water and dust proof Balancing. Up to 70 kHz single channel or 25 kHz dual channel measurement can be achieved. HiDAC HiDAC HiDAC HiDAC-8 features 256MB program memory and 1GB onboard storage memory. In addition, an SD ram can be used to increase the storage memory up to any available size such as 8GB or even more. This allows saving of huge amounts of machinery information and analyses data for long periods of time without loss and without the need to download data to a host computer. However, the host computer provides more analysis techniques through VAMOS VAMOS VAMOS VAMOS 5.00 00 00 00 Machinery Management Platform. Signals as weak as 10 μV can be measured at high accuracy due to device multi- stage programmable amplifiers and filters. The device is fully auto-range capable with very fast settling time due to adoption of inteli-boost technology. The 4-in clear, high contrast display provides very clear view even in intensive lighting conditions. The device can be handheld for normal open area measurements or through a protection bag for dangerous and harsh environment measurement. The device is capable of connecting to any host, whether it is local or remote, to download and upload machinery data and reports. It is provided with Bluetooth® and Wireless LAN Connections to achieve this functionality. College of Engineering – University of Basrah 2012 www.unbeg.edu.iq

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Page 1: Ministry of Higher Education and Scientific Research

HiDACHiDACHiDACHiDAC----8888 is an intelligent portable dual-

channel data collection and analysis platform

with 2-plane field balancing capability built

specifically for using with VAMOSVAMOSVAMOSVAMOS 5555....00000000

Machinery Management software platform.

This portable data collection and analysis

system features twotwotwotwo fully functional channels

and a third channel for phase and speed input.

At less than 1.5 kg, it is also one of the lightest

and easiest to use portable data collection

tools on the market. It is based on Windows

CE 6.0 operating system and has many

analysis features and options make it the only

needed device for successful Condition

Monitoring based programs. The large storage

capacity of the device make it capable of

storing huge amount of machinery data

without concern about data loss.

Features:Features:Features:Features:

�Rugged, light weight, small size with 5.6in

touchable 640x480 screen

�Intuitive menus and icons with online context

sensitive help make it easy to use

�ARM 670MHz processor makes it highly

Simple connection to the host VamosVamosVamosVamos

5555....00000000 software provides a cost-effective

entrance into a machinery management

platform. The VAMOSVAMOSVAMOSVAMOS 5555....00000000 Machinery

Management Platform allows users a path

to future integration of offline, open

database, and many other machinery

management tools. Starting with portable

data collection, our system offers a means

to manage allallallall your machinery assets from

a single platform, with future

expandability to add Diagnosis

capabilities (automated database audits

and recommendations).

HiDACHiDACHiDACHiDAC----8888 is a multi-purpose data

collector and analyzer features

advanced analysis techniques such

as Envelope and Cepstrum

analyses beside FFT and level

detection. Other software modules

can be added to enable advanced

features such as Dual Channel

Analysis, Transient Analysis,

Startup/ Shutdown Test and Field

Balancing. Up to 70 kHz single

Ministry of Higher Education and Scientific ResearchMinistry of Higher Education and Scientific ResearchMinistry of Higher Education and Scientific ResearchMinistry of Higher Education and Scientific ResearchUniversity of BasrahUniversity of BasrahUniversity of BasrahUniversity of BasrahCollege of EngineeringCollege of EngineeringCollege of EngineeringCollege of Engineering

�ARM 670MHz processor makes it highly

responsive and interactive

�Up to 8GB expandable memory to save huge

machinery data for long time

�Intelligent battery saving provides long battery

life with minimum 12 hour continuous data

collection per charge

�Internet enabled with ability to receive/send

data and reports to any remote host

worldwide

�Many analysis techniques make HiDAC-8 the

only needed platform for machinery

diagnostic

�Connectivity to a PC host to receive and

update tasks and configure some settings

�High frequency range of up to 80 kHz

�Splash water and dust proof

Balancing. Up to 70 kHz single

channel or 25 kHz dual channel

measurement can be achieved.

HiDACHiDACHiDACHiDAC----8888 features 256MB program memory and 1GB onboard storage

memory. In addition, an SD ram can be used to increase the storage memory up

to any available size such as 8GB or even more. This allows saving of huge

amounts of machinery information and analyses data for long periods of time

without loss and without the need to download data to a host computer.

However, the host computer provides more analysis techniques through

VAMOSVAMOSVAMOSVAMOS 5555....00000000 Machinery Management Platform.

Signals as weak as 10 µV can be measured at high accuracy due to device multi-

stage programmable amplifiers and filters. The device is fully auto-range capable

with very fast settling time due to adoption of inteli-boost technology. The 4-inclear, high contrast display provides very clear view even in intensive lighting

conditions. The device can be handheld for normal open area measurements or

through a protection bag for dangerous and harsh environment measurement.

The device is capable of connecting to any host, whether it is local or remote,

to download and upload machinery data and reports. It is provided with

Bluetooth® and Wireless LAN Connections to achieve this functionality.

College of Engineering – University of Basrah 2012www.unbeg.edu.iq

Page 2: Ministry of Higher Education and Scientific Research

FFT Waterfall FFT Waterfall FFT Waterfall FFT Waterfall technique provide fast comparison of multi

FFT spectra with many options to control the output such

as shading, amplitude scaling, threshold setting and other

options.

TheTheTheThe HighHighHighHigh FrequencyFrequencyFrequencyFrequency DetectionDetectionDetectionDetection TechniqueTechniqueTechniqueTechnique inline with

Envelope and Cepstrum analyses provide powerful and

convenient way to analyze roller bearings and gear-

mesh vibration problems and any harmonically related

components. Acceleration enveloping can easily detect

harmonics and identify bearing problems.

TheTheTheThe StartupStartupStartupStartup andandandand CoastCoastCoastCoast----

downdowndowndown TestsTestsTestsTests areexecuted by analyzing

vibration signals that

vary with the speed or

time as the machine

speed goes up or down.

One of the most

common applications is

detecting resonance

related problems in rotors and structures. Not only the

resonance frequency can be detected, but also the order at

which it occurs. The proposed device can perform these

tests and display the results as Bode, Nyquist, FFT waterfall

and Spectrogram.

TransientTransientTransientTransient AnalysisAnalysisAnalysisAnalysis is similar in someway to startup and

shutdown analysis but the collection time is very short. It is

useful to collect data for transient phenomena for example

to identify resonance frequency or to estimate Frequency

Response Function (FRF) of a structure during impact or

bump test.DualDualDualDual ChannelChannelChannelChannel AnalysisAnalysisAnalysisAnalysis

is useful to obtain the

orbit display which is FieldFieldFieldField BalancingBalancingBalancingBalancing is very useful to identify

Analysis Features

The amplitude and

frequency can be traced

accurately by a cursor.

There are also option

available to control the

output of the waterfall

such as spacing type,

plotting order.

orbit display which is

equivalent to the

Lissajou pattern of two

time signals connected

to X and Y inputs of an

2-channel oscilloscope

for example.

FieldFieldFieldField BalancingBalancingBalancingBalancing is very useful to identify

and solve balancing problems onsite

and without the need to dismantle the

machine. This is useful especially for

large turbines and cooling towers fans

where correction can be done locally.

HiDAC-8 offers Single and dual plane

balancing facilities with options to

calculate unbalance in the presence or

absence of trial masses. Not only the

localized masses are determined, but also split masses and

equivalent static/couple. Balancing options, vibration data,

correction masses and influence coefficient can be saved for

future review and update.

College of Engineering – University of Basrah 2012www.unbeg.edu.iq

MachineryMachineryMachineryMachinery DataDataDataData can be loaded/unloaded to HiDAC-8

through a PC host. The collected data can then be

downloaded to the PC for long-term saving and/or

further analysis and diagnosis using VAMOS 5.00

machinery platform. Furthermore, machinery data can be

defined and added through HiDAC-8.

HiDAC-8 provides the ability to sample the two

channels in addition to the reference signal to obtain the

exact (not relative) orbital movement of a rotor.

Page 3: Ministry of Higher Education and Scientific Research

Analysis Techniques

RMS, Peak-Peak, Peak, DC, FFT Spectrum, Cepstrum Analysis, Time Waveform, Phase, Envelope Spectrum, HFD,

Standard

Overall Orbit, Filtered Orbit, Dual FFT Spectra, Dual Time Waveform with or without Reference, Phase Table

Dual-Channel

Impact Test, FFT Spectrum, FFT Waterfall with User or Auto Trig

Transient Analysis

Overall and Filtered Bode Plot, Nyquist Plot, FFT Waterfall, Spectrogram, Amplitude and Phase Table

Startup/Shutdown Test

Single-Plane and Dual-Plane, Add/Remove, Equivalent Static/Couple, Split Mass

Field Balancing

FFT, FFT Waterfall, Bode, Nyquist, Orbit, Time, Spectrogram

Tracing Cursor

Amplitude, Phase, Frequency, Order, Speed, Time

Tracing Parameters

Signal Parameters

mm/s, µm, m/s2, °C, Pa, V, Amp, mil, in/sec, g, (user specified)

Units

True RMS, True Peak, True P-P, Scaled Peak, Scaled P-P, DC Average

Detection

Acceleration Charge, Acceleration Voltage, Velocity Sensor, Non-contact Displacement Sensor, Pressure Sensor,

Input

Positive Edge, Negative Edge, 0.2 to 150,000 RPM,

Trig

No. of Revolutions, ∆Time and BothStartup/Shutdown Spacing

Overall, 1X, 2X, 3X, 4X, 5X, 6X, 7X, 8X, 9X, 10X, Any order, constant frequency (user Specified)

Order Tracking

5 – 100 Hz, 50 – 1000 Hz, 0.5 – 10 kHz, 5 – 50 kHz

Envelope Filtering

System

ARM, 667MHz Running Windows CE 6.0

Processor/OS

LCD 5.6-in, 640x480 pixel, Touchable, High Contrast

Display

256 MB Program Memory, 1GB Internal and 8 GB Storage Memory Via SD Card

Memory

16-bit Successive ApproximationADC

220 kSPS Single-Channel or Multi-Channel

Sampling Rate

Ch1, Ch2 and Reference Input: 6-Way Lemo Connector

Signal Connectors

USB 2.0 DeviceInterfacing

7.4 V Li-ion 5200 mAh Providing BatteriesDisplacement Sensor, Pressure Sensor, Thermocouple

0 – 80 kHz Single-Channel Measurements, 0 - 40 kHz Dual-Channel Measurements

Frequency Range

> 100 dBDynamic Range

DC: -8 to 8V, AC: 150 ± 8V, Ref. Signal: ± 30V

Input Range

Accelerometer: ICP @ 2.2mA, 22V, Tachometer : +7.4V @ 50mA

Pickup Supply Output

Fully Auto, Auto-range offAuto-range

Vibration Standard, Out of Range (Pressure, Temp.), Inside (Critical Speed), Overall, Spectrum

Alarm

Analysis Parameters

100, 200, 400, 800, 1600, 3200, 6400 and 12800

FFT Lines

100 to 80 kHz Single-Ch., 100 to 40 kHz Dual-Ch., 100 to 25 kHz Startup/Shutdown Test

Frequency

256, 512, 1024, 2048, 4096, 8192, 16384, 32768

Time Record

Rectangle, Hanning, Hamming, Modified Blackman, Flat-top

Window Function

Continuous Normal, Logarithmic, Peak Hold

Averaging

Up to 2500 Hz or 150,000 RPMSpeed Range

7.4 V Li-ion 5200 mAh Providing Minimum 12 hour Continuous Dual Channel Measurement

Batteries

General Parameters

High Resistance Aluminum Approx. Size 20 x 16 x 5.5 cm

Enclosure

IP65 Dust and Splash Water ProofProtection

-10 to 50 °COperating Temperature

-20 to 70 °CStorage Temperature

~ 1.5 kgWeight

5 to 6 hours through External Battery Charger

Battery Charging Time

Handheld or through Protection BagHolding

System Battery, TemperatureMonitoring

Local or through Host including Add/ Remove/ Edit/ Recall Areas, Machines, Points, SUSD Cases, Balancing Cases, Dual-Channel Cases, Transient Analysis Cases

Data Management

VAMOS 5.00 Platform (Standard, Pro and Ultra) Installed on PC/Laptop with USB Connectivity

Host PC Software

Page 4: Ministry of Higher Education and Scientific Research

Hardware Modules

NotesDescriptionOrder No.

Base Kit (not including any pickup)

HiDAC-8 Base Kit including HiDAC-8 Device, USB Cable, Battery Charger, Battery Pack, Transit Protection Bag, Manuals, Base Backup DVD, Basic Software Module

8421-HD8-2C

General Purpose Accelerometer

Accelerometer Kit including 50g, 25kHz Resonance Freq. Accelerometer, Spiral Cable, Connectors, Aluminum Probe Housing, Magnetic Base, 2 Screws

HD7-6202A

5 – 12V, 1000Hz Photoelectric Reference Pickup with Cable and Connector

HD7-S50B

Used for Dual-Channel and Balancing

Dual Channel Kit including two HD7-6202A Kits, HD7-S50B Kit, two 10-meter Expansion Cables, Fixture

8421-KT10-2C

Constant Current Pickup

ACC101 Accelerometer, BNC to Fischer 6-Way Adapter

HD7-ACC101

Extended Pickup Cable

15-meter Extension Cable for HD7-6202A Accelerometer Kit

8421-EXT-15M

5-meter Extension Cable for HD7-6202A Accelerometer Kit

8421-EXT-5M

5200mA, 7.4V Li-Ion Battery Pack8421-BP-52*

Contact Details

4GB SD Storage Ram 8421-SD-4G

to measure any voltage within ±8V

1:1 AC/DC volt Input Adapter8421-AD-1

to measure high voltage

1:10 AC/DC volt Input Adapter8421-AD-10

Battery Charger Kit8421-BC-50 *

Software Upgrade Modules

NotesDescriptionOrder No.

Dual-Channel Upgrade Module8421-UPG-2C

Field Balancing Upgrade Module8421-UPG-B2

Startup/Shutdown Upgrade Module8421-UPG-SS

Transient Analysis Upgrade Module8421-UPG-TA

Notes: 1. items with * are already included with Base Kit.

2. VAMOS 5.00 Host Software is ordered separately.

Automation and National Development Section

College of Engineering

University of Basrah

Garmat Ali Compound

Basrah - Iraq

Tel.: 00964-(0)40-413828

Fax: 00964-(0)40-410574

P. O. Box: 810

Website: www.unbeg.edu.iq

General Information: [email protected]

Dean Office: [email protected]

Production Manager: [email protected]

HiDACHiDACHiDACHiDAC----8888

Copyright © 1998-2012 College of Engineering – University of Basrah