mining & mineral processing
TRANSCRIPT
Mining &MineralProcessingFluid Handling Solutions from ITT
Improving Plant Profitability
Increased Decreased DecreasedUPTIME MAINTENANCE ENERGYOf your process Activities Costs
Monitoring & Control
PumpSmartAdvanced pump Control, Protection and Optimization logic designed to improve overall reliability efficiency of your process systems.
ProSmartPredictive Condition Monitoring that provides a cost-effective solution to maintaining uptime on all of your rotating equipment.
3196 i-FRAMEIntegrated Condition Monitor constantly measures vibration and temperature at the thrust bearing. ColoredLED's indicate general pump health. Provides early warningof improper operation before catastrophic failure occurs.
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ITT Solutions
Plant Performance Services
Product RepairPRO Services® repairs ALL brands of pumps and rotating equipment. No need to source different product specialists depending on the equipment.■■ Service Center Repair■■ Turnkey Repair/Installation■■ Emergency Service
Reliability ServicesITT provides reliability improvement programs to extend equipment life andlower maintenance costs.■■ Predictive Condition Monitoring■■ Root Cause Failure Analysis■■ Engineered Upgrades■■ Training
Optimization of AssetsITT conducts equipment health and inventory management programs to optimize equipment performance, reliability and life cycle costs.■■ Inventory Management■■ Replacement /Exchange■■ Maintenance Management■■ Contract Maintenance
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Services
Bauxite from mine
Crushed Bauxite
Crushed Lime
Ball Mill
Steam
Digesters WashinThickeners
CausticHeaters
SandClassifier
Green Liquor
Spent Liquor Flow
Blow-off Tanks
Slurry M
ixer
Alumina Refinery Solutions
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1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
10
MillDischarge- 5500
CausticSupply- 3196- 3180- 3410- 3409
Slurry toDigestion- 5500
Condensate- 3700- HT3196
Digestion- 5500
WaterSupply- VIT
SpentLiquor- 3196- 3180- 3410- 3409Dependentupon FlowRange
GreenLiquor- 3196- 3180- 3410- 3409Dependentupon FlowRange
5500
31963410
3180HT3196
3700
VIT
3409
Waste Lake
ng Thickeners
Tertiary Classifiers
rs
Heaters
Precipitators
To Smelting
Alumina (AL2O3)
Evaporators
Filters
Heat Exchangers
PrimaryClassifyingThickener
SecondaryClassifyingThickener
Seed
Cooler
Rotary Kiln
Filter
Hydrate
Mineral & Mining Process
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9
0
10
11
11
12
12
13
13
14
14
15
15
16
16
SumpPumps- VHS- VJC
Filter Feed- 3196- 3180- 3410- 3409- 3498- 3420Dependentupon FlowRange
Evaporation- 3196- 3180- 3410- 3409
MudDisposal- 5500
SweetnerService- 5500
Hydrate- 5500
ThickenerApplications- 5500
Precipitation- 5500
3498 3420 VHS VJC
ROM Hopper
Cyclones
Re-grind Cyclone
Re-grind MillRougher Flotation
Stockpile Conveyer
To Tailings dam
Tailings collection box
Cleaner Flotation Cells
Cu-Mo concentrate
Sag Mill
Flotation Screen
Cleaner Scavenger Cells
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Copper Concentration Solutions
1
2
3
4
5
6
1 2 3 4 5 6
Mill DischargeCyclone Feed- SRL-XT- 5500- SV1
Re-grindCyclone Feed- SRL-XT- 5500- SV1
FlotationConcentrates- SRL-S- VRS- VJC- CW/CWX- SV1
Thickener/Clarifier UnderFlow- SRL- SRL-XT- 5500- SV1
FlotationTailings- VRS- VJC- SRL- SV1
ThickenedTailings- 5500- SRL- SRL-XT- SV1
5500
SV1
SRLCW
VRS
VJC
ExtractionMixer-Settler
StrippingMixer-Settler
ExtractionMixer-Settler
Electrowinning Tank House
1 2 3 4
- VIT- 3700- 3400- CNX
- VIT- 3700- 3400- CNX
- 3180- 3196- 3171
- 3180- 3196- 3171
5
- 3196- 3171
1
2
33
4
5
VIT
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Copper SX-EW Solutions
3400 3180
3196
3171
3700
Semi-MobileCrusher / Sizer
Hot Water
Feed Preparation
Slurry Conditioning
Rotary Breaker or Sizer
SlurryPumpBox Pipeline Conditioning
Reject Disposal
Ov
Chemicals(as required)
Thickened Fine Tailings
FrothTreatment
Tailings
Course TailingsRecycle Water
Tailings Settling Pond
A
Oil Sands
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1
5
6
5500AF
1 2 3 4
SlurryConditioningHydro-Transport- 5500
FlotationConcentrateBitumen Froth- CWX with
Shearpeller- 5500 with
Shearpeller
Flotation Tailings- Axial Flow Pump
Cyclone Feed- SRL with urethane
lining- 5500
Extraction
versize
Primary Separation Vessel
Primary Flotation Cells
Vent
Steam
Secondary Flotation Cells
Recycle Water
Thickener
Flocculant
Hydrocyclone
BitumenFroth
Air
Oil Sands
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6
2
7
3
8
4
7
8
Thickened FineTails- 5500 with
urethane suction liners
- SRL with urethanelining
Cyclone Overflo- SRL with urethane
lining- Axial Flow
Bitumen Froth- CWX with
Shearpeller- 5500 with
Shearpeller
SRL
5
Coarse Tails- 5500- SRL with
urethane lining
ITT Products for Mining Services
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ITT in Mining
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ITT Fluid Technology – Profile
Major ITT Fluid Technology production and assembly facilitiesare located in Argentina, Australia, Austria, Brazil, Canada,China,England, Germany, Italy, Malaysia, Mexico, thePhilippines, Saudi Arabia, South Korea, Sweden,Poland and the United States.
Principal customers are in North America, Europe, the MiddleEast, Africa, Latin and South America, and the Asia/Pacificregion. Sales are made directly to customers or through independent distributors and representatives.
As one of the world’s leading producers of fluid handlingequipment and related products for treating and recyclingwastewater, ITT actively promotes more efficient use and re-use of water and endeavors to raise the level of awarenessof the need to preserve and protect the earth’swater resources
Business Units
ITT Fluid Technology brings its product and services portfolio tomarket through three market-oriented business units:
Water and WastewaterITT’s Water & Wastewater value center provides a completeoffering to municipal and industrial wastewater transport andtreatment customers including a full range of wastewater anddewatering pumps, secondary biologic treatment, filtrationand disinfection products.
ITT’s brands serving water and wastewater markets includeFlygt, Sanitaire, ABJ, Leopold and WEDECO.
Industrial ProcessITT’s Industrial Process value center brings to market the mostcomplete portfolio of pumps, valves and control systems forindustrial markets including mining, oil & gas, chemical, waterand wastewater, pulp & paper, hydrocarbon processing, powergeneration and niche industrial applications.
ITT’s brands serving industrial markets include Goulds Pumps,Fabri-Valve, Dia-Flo, Cam-Tite Cam-Line, C’treat and Pure-Flo.
Residential and Commercial WaterITT’s Residential & Commercial Water value center manufac-tures and markets pumps, systems and accessories for residen-tial, municipal and commercial applications including water,wells, HVAC systems, pressure boosters, boiler controls and fireprotection.
ITT’s brands serving Residential and Commercial Water marketsinclude Goulds Pumps, Lowara, Bell & Gossett, McDonnell &Miller, Vogel, A-C Fire Pump, Flowtronex and Standard.
Form BRMINING 9/08© copyright 2008 ITT Corporation
Visit our Web site at www.gouldspumps.com