mini tools - carmex precision toolscarmexusa.com/contentonly.aspx?file=pdf/2018_inch/2018-inch-117...
TRANSCRIPT
Mini Tools
Advantages
Typical Applications:
Carbide grade: BLU-Sub-micron grade with advanced PVD triple layer coating delivering high heat resistance and smooth cutting operation.
Carbide shank toolholder provides excellent vibration resistance.Long reach.
Through coolant.For threading, grooving, boring and chamfering.Quick indexing.
Long threads or applications requiring over-hang.Enables production of threads with large pitch/profile.Threading, grooving, boring, profiling and chamfering - It’spossible to offer most of the Tiny Tools profiles on the insert.
Vertical Inserts and Toolholders for threading, chamfering, groovingand turning
Product IdentificationPartial Profile 60°Partial Profile 55°ISOUNChamferingGroovingFull Radius Grooving
Back TurningBoring and ProfilingBoring, Profiling and FacingFace GroovingFace Grooving Full RadiusCarbide Shank ToolholderSteel ToolholdersTechnical Section
118119119120120121121122
122123123124125126127128
Contents: Page: Contents: Page:
117
®
Mini Tools
Product Identification
Inserts
Toolholders
I = Internal ThreadingC = ChamferG = GroovingK = Full Radius GroovingX = Back TurningFI= Face grooving InternalFE= Face grooving ExternalZI= Face grooving (Full radius)InternalZE= Face grooving (Full radius)ExternalPR = Boring and Profiling 22° R.H.QR = Boring and Profiling 47° R.H.
H14 = Groove DepthTeeth Depth
A22 = Profile angle 22°A47 = Profile angle 47°
Insert SizeT8
T10
Thread ProfilePartial 60° & 55°
ISO UNW10 = Groove Width
R06 = Nose radius
T10 A60
Carbide Grade
BLUI
ClampingMethodS=Screw
Length ofToolholder
S 0012 L40 J 10 CT
C=carbideshank0375=3/8”
0500=1/2”0008=8mm0012=12mm
ShankDiameter
08=.79”15=1.57”20=20mm40=40mm
Length ofNeck
Mini Tools Ordering Code
Insert Size08=T810=T10
118
®
Mini Tools
Partial Profile 60°
Partial Profile 55°
Same insert for internal and external thread
Same insert for internal and external thread
Insert Type Ordering Code Pitch Range
mmPitch Range
TPID
min F Y
T8 T8 G55 1.25-1.5 19-18 .36 .19 .04T8 U55 1.75-2.0 16-14 .34 .17 .05
T10 T10 G55 1.25-2.0 19-14 .49 .28 .05
Insert Type Ordering Code Pitch Range
mmPitch Range
TPID
min F Y
T8T8 A60 Int 0.5-0.75
Ex 0.4- 0.7556-3264-32 .31 .15 .02
T8 G60 Int 1.0-1.25Ex 0.8- 1.0
28-2032-28 .33 .16 .03
T10
T10 A60 Int 0.5-0.8Ex 0.4-0.8
56-2864-32 .46 .25 .02
T10 G60 Int 1.0-2.0Ex 0.8-1.75
28-1332-15 .48 .28 .05
T10 D60 Int 2.0-3.0Ex 1.75-2.5
13-815-10 .52 .31 .06
119
®
Mini Tools
ISOInserts for internal thread
UNInserts for internal thread
Full Profile
Insert Type Ordering Code Pitch
mmM
coarseM
fineD
min F Y
T8
T8 I 0.5 ISO 0.5 M8.5 .31 .14 .02T8 I 0.75 ISO 0.75 M9 .32 .15 .02T8 I 1.0 ISO 1.0 M9 .31 .15 .03T8 I 1.25 ISO 1.25 M10 .32 .15 .03T8 I 1.5 ISO 1.5 M10 M12 .33 .16 .04T8 I 1.75 ISO 1.75 M12 - .34 .17 .04T8 I 2.0 ISO 2.0 M14 M17 .35 .18 .05
T10
T10 I 0.5 ISO 0.5 M12 .44 .24 .02T10 I 0.75 ISO 0.75 M12 .44 .24 .02T10 I 1.0 ISO 1.0 M13 .46 .26 .03T10 I 1.5 ISO 1.5 M14 .46 .26 .04T10 I 2.0 ISO 2.0 M16 M17 .47 .27 .05T10 I 2.5 ISO 2.5 M18, M20 - .50 .29 .06T10 I 3.0 ISO 3.0 M24 M28 .50 .29 .06
Insert Type Ordering Code Pitch
TPI Nominal size UNC UNF UNEF D min F Y
T8
T8 I 32UN 32 7/16, 1/2 3/8 .33 .16 .02T8 I 28UN 28 3/8 7/16, 1/2 .33 .16 .03T8 I 24UN 24 3/8 .33 .16 .03T8 I 20UN 20 3/8 7/16, 1/2 .32 .15 .04T8 I 16UN 16 7/16, 1/2 .34 .17 .04T8 I 14UN 14 7/16 .35 .18 .05T8 I 13UN 13 1/2 .35 .18 .05
T10
T10 I 20UN 20 9/16, 5/8, 11/16 3/4 .47 .27 .04T10 I 18UN 18 9/16, 5/8 .47 .27 .04T10 I 16UN 16 9/16, 5/8, 11/16 3/4 .47 .27 .04T10 I 14UN 14 7/8 .48 .27 .05T10 I 12UN 12 5/8, 11/16, 3/4 9/16 .48 .27 .06T10 I 11UN 11 5/8 .49 .29 .06T10 I 10UN 10 3/4 .50 .29 .06
120
®
Mini Tools
Chamfering
Grooving
Same insert for right and left hand chamfers
Insert Type Ordering Code W H
max α D min F
T8 T8 C90 .01 .06 90° .35 .18T10 T10 C90 .01 .07 90° .50 .30
Insert Type Ordering Code W
±.001H
maxD
min F
T8
T8 G W10 H20 .039T8 G W15 H20 .059T8 G W20 H20 .079 .08 .37 .20T8 G W25 H20 .098T8 G W30 H20 .118
T10T10 G W10 H14 .039T10 G W15 H14 .059 .06 .48 .28T10 G W20 H14 .079
T10
T10 G W10 H23 .039T10 G W15 H23 .059T10 G W20 H23 .079 .09 .52 .31T10 G W25 H23 .098T10 G W30 H23 .118
121
®
Mini Tools
Back Turning
Insert Type Ordering Code W
± .001 R H max
D min F
T8T8 K R04 H10 .031 .016T8 K R06 H10 .047 .024 .04 .33 .16T8 K R09 H10 .071 .035
T10
T10 K R04 H22 .031 .016
.09 .52 .31T10 K R06 H22 .047 .024T10 K R09 H22 .071 .035T10 K R10 H22 .079 .039
Insert Type Ordering Code R H
maxD
min F
T8 T8 X R02 H20 .008 .08 .37 .20
T10T10 X R02 H23 .008
.09 .52 .31T10 X R04 H23 .016
Full Radius Grooving
122
®
Mini Tools
Insert Type Ordering Code α R H D
min F
T8
T8 PR R01 A22 22˚ .004 .039 .36 .20T8 PR R02 A22 22˚ .008 .039 .36 .20T8 QR R01 A47 47˚ .004 .075 .36 .20T8 QR R02 A47 47˚ .008 .075 .36 .20
Boring and Profiling
Boring, Profiling and Facing
Insert Type Ordering Code α β R H Y D
min F
T10
T10 PR R01 A22 22˚ 8˚ .004 .075 .04 .51 .30T10 PR R02 A22 22˚ 8˚ .008 .075 .04 .51 .30T10 QR R01 A47 47˚ 8˚ .004 .102 .04 .51 .30T10 QR R02 A47 47˚ 8˚ .008 .102 .02 .51 .30
123
®
Mini Tools
H
R.008
WF
Dmin.
H
Dmin.
R.008
WF
Face GroovingInternal
External
Insert Type Ordering Code W
± .001H
maxD
min F
T10
T10 FI W10 H15 .039 .06
.55 .31
T10 FI W15 H25 .059 .10T10 FI W20 H30 .079 .12T10 FI W20 H50 .079 .20T10 FI W25 H30 .098 .12T10 FI W25 H50 .098 .20T10 FI W30 H30 .118 .12T10 FI W30 H50 .118 .20
Insert Type Ordering Code W
± .001H
maxD
min F
T10
T10 FE W10 H15 .039 .06
.47 .31
T10 FE W15 H25 .059 .10T10 FE W20 H30 .079 .12T10 FE W20 H50 .079 .20T10 FE W25 H30 .098 .12T10 FE W25 H50 .098 .20T10 FE W30 H30 .118 .12T10 FE W30 H50 .118 .20
124
®
Mini Tools
Dmin.
H
H
R
R
WW
FF
Face Grooving, Full RadiusInternal
External Dmin.
Insert Type Ordering Code W
± .001 R Hmax
D min F
T10
T10 ZI R05 H15 .039 .020 .06
.55 .31T10 ZI R08 H25 .063 .031 .10T10 ZI R10 H30 .079 .039 .12T10 ZI R125 H30 .098 .049 .12T10 ZI R15 H30 .118 .059 .12
Insert Type Ordering Code W
± .001 R Hmax
D min F
T10
T10 ZE R05 H15 .039 .020 .06
.47 .31T10 ZE R08 H25 .063 .031 .10T10 ZE R10 H30 .079 .039 .12T10 ZE R125 H30 .098 .049 .12T10 ZE R15 H30 .118 .059 .12
125
®
Mini Tools
Carbide Shank ToolholdersWith through coolant
Metric Shank
Metric Shank
Insert Type Ordering Code D
mm D1 L1 L Insert Screw Torx Key
T8ST 0008 L20 F08C 8 .28 .79 3.1 S5 K5ST 0008 L30 G08C 8 .28 1.18 3.7 S5 K5ST 0008 L40 H08C 8 .28 1.57 4.1 S5 K5
Insert Type Ordering Code D
mm D1 L1 L Insert Screw Torx Key
T10ST 0010 M10C 10 .40 - 5.9 S11 K11ST 0012 L40 J10C 12 .40 1.6 4.3 S11 K11ST 0012 L55 K10C 12 .40 2.2 4.9 S11 K11
Insert Type Ordering Code D D1 L1 L Insert
Screw Torx Key
T8ST 0312 L08 F08C 5/16 .28 .79 3.1 S5 K5ST 0312 L11 G08C 5/16 .28 1.18 3.7 S5 K5ST 0312 L15 H08C 5/16 .28 1.57 4.1 S5 K5
Insert Type Ordering Code D D1 L1 L Insert
Screw Torx Key
T10ST 0375 M10C 3/8 .38 - 5.9 S11 K11ST 0500 L16 J10C 1/2 .40 1.6 4.3 S11 K11ST 0500 L22 K10C 1/2 .40 2.2 4.9 S11 K11
126
®
Mini Tools
Steel ToolholdersWith through coolant
Insert Type Ordering Code D D1 L1 L Insert
Screw Torx Key
T10ST 0500 L10 E10 1/2 .40 1.0 2.8 S11 K11ST 0625 L10 G10 5/8 .40 1.0 3.5 S11 K11ST 0625 L14 H10 5/8 .40 1.4 3.9 S11 K11
Metric ShankInsert Type Ordering Code D
mm D1 L1 L Insert Screw Torx Key
T10ST 0012 L25 E10 12 .40 1.0 2.8 S11 K11ST 0016 L25 G10 16 .40 1.0 3.5 S11 K11ST 0016 L35 H10 16 .40 1.4 3.9 S11 K11
127
®
Mini Tools
Threading Passes
Cutting Data
Pitch: mmTPI
0.548
0.736
0.832
1.024
1.2520
1.516
2-514-5
Number of Passes 6-12 7-14 7-16 8-18 8-20 10-22 20-38
Technical Section
ISO Materials Cutting Speedft/min
Recommended feedrate inch/rev
PLow and Medium Carbon Steels <0.55%C 80-230
Grooving: .0004 - .001Back turning: .001 - .004Face grooving: .0004 - .003Chamfering: .001 - .003
High Carbon Steels ≥0.55%C 65-165
Alloy Steels, Treated Steels 50-100
MStainless Steels - Free Cutting 80-230
Stainless Steels - Austenitic 65-130
Cast Steels 100-230
K Cast Iron 50-100
NAluminum ≤12%Si, Copper 100-300
Aluminum >12% Si 65-230
Synthetics, Duroplastics, Thermoplastics 65-230
S Nickel Alloys, Titanium Alloys 65-165
H Hardened Steel 45 - 50HRc 30-130
128