mini nitrogen gas springs t2 mini series gas springs/t2... · 2013-03-04 · mini nitrogen gas...
TRANSCRIPT
Mini Nitrogen Gas Springs
T2 Mini Series• One-half inch diameter T2-50
• Three-quarter inch diameter T2-90
• One-inch diameter T2-180
• Stripper springs with special model conforming to GM Global Standard
2
Table of Contents Page
Introduction, Ordering Information . . . . 3
T2-50 . . . . . . . . . . . . . . . . . . . . . . . . . . 4
T2-90 . . . . . . . . . . . . . . . . . . . . . . . . . . 6
T2-180 . . . . . . . . . . . . . . . . . . . . . . . . . . 8
T2SS3-16 and 16-GM . . . . . . . . . . . . . 10
T2SS2-24 . . . . . . . . . . . . . . . . . . . . . . 11
3
Introduction
Hyson Products line of T2 Mini Series nitrogen gas springs is ideal for replacing traditional mechanical or coil springs.
More Force in Less SpaceOur gas springs deliver more force so you need fewer springs and a smaller die than you would with mechanical springs.
Force AdjustabilityOur gas springs are adjustable simply by adding or subtracting gas through the control panel while the die is in the press. With mechanical springs, the die must be pulled to replace worn or damaged springs, increasing downtime and lessening productivity.
Balanced, Consistent ForceOur gas springs provide for a balanced pad and high quality parts while, as coil springs start to fatigue and break, the pad can become imbalanced resulting in poor quality parts.
Ordering Options
T250 X 25 — Yellow
l lModel X Stroke Color
l lSee
DimensionalInformation Charts
Green BlueRed
YellowBlack
All gas springs shipped at maximum charge pressure unless otherwise specified.
4
T2-50Product Specifications
Pressure Medium................................Nitrogen gas
Max. Charging Pressure .............. 180 bar/2610 psi
Min. Charging Pressure ...................20 bar/290 psi
Operating Temperature .............. 0 to 80°C/0-176°F
Force Increase by Temperature .........±0.3% per °C
Max. Strokes per Minute ........... ~40-100 (at 20°C)
Max. Piston Rod Velocity .... 96 m/min/315 ft/min.
Max. Utilized Stroke....................................... 100%
Repair Kit ..........................................Not repairable
Inlet Valve ...................................................4018112
Charge Fitting .........................................T2-770-T3
6 mm0.24 in.
3 mm0.12 in.
M6 charge port depth 5 mm 0.20 in.
Ø 12 mm0.47 in.
Ø 6 mm0.24 in.
17 mm0.67 in.
S
L
Y
T2-50 ForceModel Color Contact Force Charge Pressure
N lbf bar psi
T2-50 Green 130 29 45 650
T2-50 Blue 250 56 90 1305
T2-50 Red 380 85 135 1960
T2-50 Yellow 500 112 180 2610
T2-50 Black* 60-500 13-112 20-180 290-2610
*Custom pressure. Please specify charging pressure or contact force required.
T2-50 Dimensional Information Part Number Stroke
SFull Stroke Force Y L
Model X Stroke Green Blue Red Yellow
mm in. N lbf N lbf N lbf N lbf mm in. mm in.
T2-50X7 7 0.28 149 34 299 67 448 101 597 134 56 2.20 49 1.93
T2-50X10 10 0.39 158 36 317 71 475 107 634 143 62 2.44 52 2.05
T2-50X13 12.7 0.50 164 37 329 74 493 111 657 148 67.4 2.65 54.7 2.15
T2-50X15 15 0.59 168 38 335 75 503 113 670 151 72 2.83 57 2.24
T2-50X19 19 0.75 172 39 344 77 517 116 689 155 80 3.15 61 2.40
T2-50X25 25 0.98 177 40 354 80 530 119 707 159 92 3.62 67 2.64
T2-50X38 38.1 1.50 183 41 365 82 548 123 730 164 118 4.65 80 3.15
T2-50X50 50 1.97 185 42 371 83 556 125 742 167 142 5.59 92 3.62
T2-50X63 63.5 2.50 197 44 395 89 592 133 789 178 172 6.77 108.5 4.27
T2-50X75 75 2.95 197 44 394 89 591 133 788 178 195 7.68 120 4.72
T2-50X80 80 3.15 207 47 414 93 620 139 827 186 205 8.07 122 4.80
T2-50X100 100 3.94 204 46 409 92 613 138 817 184 245 9.65 145 5.71
T2-50X125 125 4.92 202 45 405 91 607 137 810 182 295 11.61 170 6.69
5
9 m
m0.
35 in
.
21 m
m0.
83 in
.
Ø 34 mm1.34 in.
+1.0Body Ø +0.5
21.5
mm
0.85
in.
Ø 6.6 mm0.26 in.
24 mm0.94 in.
Drop-In MountBase Mount Top Mount
T2-50-FCR
Mounting Options
Mount
Flange sold separately.
Order No. T2-50-FCR
+0.5+1.0
+0.5+1.0
Body BodyØ Ø
Min
0.7
x L
All dimensions are nominal. Data shown are typical. Actual data for any particular unit may vary.
Base mount to be used for strokes from 7-25 mm only.
6
Ø 8 mm0.31 in.
1 mm0.04 in..
Ø 19 mm0.75 in..
S
Y
L
++
Body Ø++
Body Ø+ 0.5+ 1.0
Body Ø
M6 charge port
depth5 mm
0.20 in.
T2-90Product Specifications
Pressure Medium............................... Nitrogen gas
Max. Charging Pressure ..............180 bar/2610 psi
Min. Charging Pressure .................. 25 bar/360 psi
Operating Temperature ..............0 to 80°C/0-176°F
Force Increase by Temperature ........ ±0.3% per °C
Max. Strokes per Minute ......... ~100-150 (at 20°C)
Max. Piston Rod Velocity ....96 m/min/315 ft/min.
Max. Utilized Stroke.......................................100%
Repair Kit ......................................... Not repairable
Inlet Valve ...................................................4018112
Charge Fitting ........................................ T2-770-T3
T2-90 ForceModel Color Contact Force Charge Pressure
N lbf bar psi
T2-90 Green 300 67 60 670
T2-90 Blue 500 112 100 1450
T2-90 Red 700 157 140 2030
T2-90 Yellow 900 202 180 2610
T2-90 Black* 125-900 67-202 25-180 260-2610
*Custom pressure. Please specify charging pressure or contact force required.
T2-90 Dimensional InformationPart Number Stroke
S
Full Stroke Force Y L
Model X Stroke Green Blue Red Yellow
mm in. N lbf N lbf N lbf N lbf mm in. mm in.
T2-90X7 7 0.28 530 119 880 199 1200 270 1600 360 56 2.20 49 1.93
T2-90X10 10 0.39 470 105 780 175 1100 247 1400 315 62 2.44 52 2.05
T2-90X15 15 0.59 440 99 730 164 1000 225 1300 292 72 2.83 57 2.24
T2-90X25 25 0.98 420 94 700 157 980 220 1300 292 92 3.62 67 2.64
T2-90X38 38.1 1.50 410 92 690 155 970 218 1200 270 118.2 4.65 80.1 3.15
T2-90X50 50 1.97 410 92 680 154 960 216 1200 279 142 5.59 92 3.62
T2-90X63* 63.5 2.50 410 92 680 154 950 215 1200 270 172 6.77 108.5 4.27
T2-90X80 80 3.15 410 92 680 154 950 215 1200 270 205 8.07 125 4.92
T2-90X100 100 3.94 410 92 670 152 940 213 1200 270 245 9.65 145 5.71
T2-90X125 125 4.92 410 92 670 152 940 213 1200 270 295 11.61 170 6.69
*T2-90X63 with a Y dimension of 169 mm available as special order to service existing dies only. Contact Hyson Products Customer Service.
42 mm1.65 in.
8 mm
S
L
Y
TM = M24 x 1.5or
TE = 1" - 8 UNC
Ø0.31 in.
Installation tool for threaded sleeve
Order No. 3020618
T2-90 Threaded Sleeve
7
Ø 45 mm1.77 in.
25 m
m0.
98 in
.
Ø 7 mm0.28 in.10 mm
0.39 in.
7 mm0.28 in.
32 mm1.26 in.
Body Ø + 1.0+ 0.5
Ø 45 mm1.77 in.
25 m
m0.
98 in
.
Ø 7 mm0.28 in.
21.5
mm
0.85
in.
7 mm0.28 in.
32 mm1.26 in.
Ø 45 mm1.77 in.
30 mm1.18 in.
25 m
m0.
98 in
.
12 m
m0.
47 in
.
Ø 7 mm0.28 in.
22.5
* m
m0.
89 in
.
9 mm0.35 in.
Body Ø + 1.0+ 0.5
Mounting Options
Body Ø + 1.0+ 0.5 Body Ø + 1.0
+ 0.5
Drop-In MountBase MountBase mount to be used for strokes
from 7-25 mm only.
Bottom MountT2-90-FM
Bottom mount to be used for strokes from 7-25 mm only.
Top MountsT2-90-FCR
FCR-19
Mounts
Flanges sold separately.
All dimensions are nominal. Data shown are typical. Actual data for any particular unit may vary.
Order No. T2-90-FCR Order No. FCR-19 Order No. T2-90-FM
T2-180Product Specifications
Pressure Medium............................... Nitrogen gas
Max. Charging Pressure ..............180 bar/2610 psi
Min. Charging Pressure .................. 25 bar/360 psi
Operating Temperature ..............0 to 80°C/0-176°F
Force Increase by Temperature ........ ±0.3% per °C
Max. Strokes per Minute ...........~80-100 (at 20°C)
Max. Piston Rod Velocity ....96 m/min/315 ft/min.
Max. Utilized Stroke.......................................100%
Repair Kit .............................................. T2SK2-180
Inlet Valve ...................................................4018112
Charge Fitting ........................................ T2-770-T3
8
T2-180 ForceModel Color Contact Force Charge Pressure
N lbf bar psi
T2-180 Green 500 112 45 655
T2-180 Blue 1000 225 90 1305
T2-180 Red 1500 340 135 1960
T2-180 Yellow 2000 450 180 2610
T2-180 Black* 280-2000 112-450 25-180 365-2610
*Custom pressure. Please specify charging pressure or contact force required.
T2-180 Dimensional InformationPart Number Stroke
S
Full Stroke Force Y L
Model X Stroke Green Blue Red Yellow
mm in. N lbf N lbf N lbf N lbf mm in. mm in.
T2-180X10 10 0.39 770 173 1530 344 2300 689 3060 689 62 2.44 52 2.05
T2-180X12.7 12.7 0.50 770 173 1530 344 2300 689 3070 690 67.4 2.65 54.7 2.15
T2-180X15 15 0.59 770 173 1540 346 2310 690 3070 690 72 2.83 57 2.24
T2-180X16 16 0.63 770 173 1540 346 2310 690 3070 690 74 2.91 58 2.28
T2-180X25 25 0.98 770 173 1540 346 2310 690 3080 692 92 3.62 67 2.64
T2-180X38 38.1 1.50 770 173 1540 346 2320 695 3090 695 118.2 4.65 80.1 3.15
T2-180X50 50 1.97 770 173 1540 346 2320 695 3090 695 142 5.59 92 3.62
T2-180X63 63.5 2.50 760 171 1520 342 2270 679 3020 679 172 6.77 108.5 4.27
T2-180X80 80 3.15 760 171 1520 342 2280 683 3040 683 205 8.07 125 4.92
T2-180X100 100 3.94 760 171 1520 342 2290 686 3050 686 245 9.65 145 5.71
T2-180X125 125 4.92 760 171 1530 344 2290 686 3060 689 295 11.61 170 6.69
Ø 12 mm0.47 in.
1 mm0.04 in.
Ø 24.9 mm0.94 in.
L
Y
S
For maintenance only, M3
M6 charge port depth 5 mm
0.20 in.
9
Body Ø +1.0+0.5
Body Ø +1.0+0.5
Mounting Options
Mounts
Flanges sold separately.
Ø 7 mm0.28 in.
M5
1 mm0.04 in.16 mm
0.63 in.9 mm/0.35 in.
9 mm/0.35 in.
Body Ø + 1.0+ 0.5
21.5 mm0.85 in.
Ø 50 mm/1.97 in.
18 mm0.71 in.
30 mm1.18 in.
38 mm/1.50 in.34 mm/1.34 in.
9 mm/0.35 in.
1 mm0.04 in.
9 mm/0.35 in.
Body Ø + 1.0+ 0.5
Ø 7 mm0.28 in.
21.5 mm/0.85 in.
Ø 50 mm/1.97 in.38 mm/1.50 in.
30 mm1.18 in.
1 mm0.04 in. 6.5 mm/0.26 in.
Ø 13.5 mm0.53 in.
Ø 8.4 mm0.33 in.
= = 7 mm0.28 in.
54 mm2.13 in.
38 mm1.50 in.
36 mm1.42 in.
9 mm/0.35 in. + stroke 14.5 mm/0.57 in. + stroke
52 mm2.05 in.
15 mm/0.59 in.
30 mm/1.18 in.
Order No. FCR-25 Order No. T2-180-SM Order No. T2-180-FCR
All dimensions are nominal. Data shown are typical. Actual data for any particular unit may vary.
Drop-In Mount Side Mount Top & Bottom Mounts
T2SS3-16 and T2SS3-16-GM
10
Product Specifications
Pressure Medium................................Nitrogen gas
Max. Charging Pressure .............. 150 bar/2175 psi
Min. Charging Pressure ....................12 bar/174 psi
Operating Temperature .............. 0 to 80°C/0-176°F
Force Increase by Temperature .........±0.3% per °C
Max. Strokes per Minute .................~100 (at 20°C)
Max. Piston Rod Velocity .... 96 m/min/315 ft/min.
Max. Utilized Stroke....................................... 100%
Repair Kit ..........................................Not repairable
Inlet Valve ...................................................4018112
Charge Fitting .........................................T2-770-T3
T2SS3-16 Dimensional InformationPart Number Stroke S Y L
Model X Stroke mm in. mm in. mm in.
T2SS3-16X10 10 0.39 65 2.56 55 2.17
T2SS3-16X15-GM 15 0.59 75 2.95 60 2.36
T2SS3-16X20 20 0.79 85 3.35 65 2.56
T2SS3-16X30 30 1.18 105 4.13 75 2.95
T2SS3-16X40 40 1.57 125 4.92 85 3.35
T2SS3-16X50 50 1.97 145 5.71 95 3.74
T2SS3-16X60 60 2.36 165 6.50 105 4.13
T2SS3-16X70 70 2.76 185 7.28 115 4.53
T2SS3-16X80 80 3.15 205 8.07 125 4.92
T2SS3-16X100 100 3.94 245 9.65 145 5.71
T2SS3-16X125 125 4.92 295 11.61 170 6.69
T2SS3-16 ForceModel Color Contact Force Full Stroke Force Charge Pressure
N lbf N lbf bar psi
T2SS3-16 Green 57 13 91 20 45 650
T2SS3-16 Blue 110 25 180 40 90 1305
T2SS3-16 Red 210 47 335 75 135 1960
T2SS3-16 Yellow 420 95 670 150 180 2610
T2SS3-16 Black* 40-420 9-95 32-670 20-150 20-180 290-2610
*Custom pressure. Please specify charging pressure or contact force required.
M16x1.5
Ø 20 mm0.79 in.
R3
5 mm0.20 in.
Thread locking element
Ø 6 mm0.24 in.
3 mm0.12 in.
S
Y
L
35 mm1.38 in.
HEX 9.5 mm0.37 in.
M6 charge portdepth 5 mm 0.20 in.
R3
M16x2
M16x1.5
S
L
L
1 mm0.04 in.
5 mm0.20 in.
M6 charge portdepth 5 mm 0.20 in.
Thread locking element
Ø 6 mm0.24 in.
M16x1.5
35 mm1.38 in.
10 mm0.39 in.
AF 24 mm0.94 in.
8 mm0.32 in.
Lock nut
Mount
Lock Nut Retained Mount
Order No. 503681
11
Installation Tool for T2SS3-16 and T2SS2-24
Order No. 3021000
T2SS2-24
M24x1.5
1 mm0.04 in.
R8
Ø 12 mm0.47 in.
S
35 mm1.38 in.
L
Y
Thread locking element
5 mm0.20 in.
HEX 17 mm0.67 in.
M6 charge portdepth 5 mm 0.20 in.
Product Specifications
Pressure Medium............................... Nitrogen gas
Max. Charging Pressure ..............150 bar/2175 psi
Min. Charging Pressure .......................6 bar/87 psi
Operating Temperature ..............0 to 80°C/0-176°F
Force Increase by Temperature ........ ±0.3% per °C
Max. Strokes per Minute ............ ~30-80 (at 20°C)
Max. Piston Rod Velocity ....96 m/min/315 ft/min.
Max. Utilized Stroke.......................................100%
Repair Kit ......................................... Not repairable
Inlet Valve ...................................................4018112
Charge Fitting ........................................ T2-770-T3
T2SS2-24 ForceModel Color Contact Force Full Stroke Force Charge Pressure
N lbf N lbf bar psi
T2SS2-24 Green 230 52 390 90 20 290
T2SS2-24 Blue 450 101 800 180 40 580
T2SS2-24 Red 850 191 1500 340 75 1090
T2SS2-24 Yellow 1700 382 2900 650 150 2175
T2SS2-24 Black* 65-1700 52-382 110-2900 25-650 6-150 290-2175
*Custom pressure. Please specify charging pressure or contact force required.
T2SS2-24 Dimensional InformationPart Number Stroke S Y L
Model X Stroke mm in. mm in. mm in.
T2SS2-24X10 10 0.39 65 2.56 55 2.17
T2SS2-24X20 20 0.79 85 3.35 65 2.56
T2SS2-24X30 30 1.18 105 4.13 75 2.95
T2SS2-24X40 40 1.57 125 4.92 85 3.35
T2SS2-24X50 50 1.97 145 5.71 95 3.74
T2SS2-24X60 60 2.36 165 6.50 105 4.13
T2SS2-24X70 70 2.76 185 7.28 115 4.53
T2SS2-24X80 80 3.15 205 8.07 125 4.92
T2SS2-24X100 100 3.94 245 9.65 145 5.71
T2SS2-24X125 125 4.92 295 11.61 170 6.69
AF 36 mm1.42 in.
10 mm0.39 in.
Lock Nut
Lock Nut Retained Mount
Order No. 503928
Mount
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