E-D0382001-01-051

SATAKEINSTRUCTION MANUAL

MILLING SEPARATORSFI1000, 1500A-T

WARNING

• Do not carry out any operation, maintenance or inspection of themachine until you have read and well understood the contents of thisinstruction manual.

• Keep this manual at hand whenever any operation, maintenance orinspection of the machine is being carried out.

SATAKE (THAILAND) CO., LTD.

2

CONTENT

1. LIMITED WARRANTY................................................................................................................. 32. SAFETY...................................................................................................................................... 4

2.1 Warning / Caution Types and Meanings ....................................................................... 52.2 General Instructions ...................................................................................................... 62.3 Special Precautions....................................................................................................... 82.4 Warning Stickers ........................................................................................................... 92.5 Location of Warning Stickers....................................................................................... 10

3. SPECIFICATIONS .................................................................................................................... 114. DIMENSION............................................................................................................................. 135. CONSTRUCTION..................................................................................................................... 156. INSTALLATION........................................................................................................................ 17

6.1 Notes for installation .................................................................................................... 176.2 Procedure for Installation............................................................................................. 19

7. PREPARATION FOR OPERATION ........................................................................................... 207.1 Checking and Inspection ............................................................................................ 207.2 Inspection in No-Load Operation ................................................................................ 22

8. OPERATION............................................................................................................................. 239. MAINTENANCE AND INSPECTION......................................................................................... 24

9.1 General........................................................................................................................ 2410. TROUBLESHOOTING............................................................................................................ 2811. LIST OF CONSUMABLE PARTS ............................................................................................ 2911. LIST OF CONSUMABLE PARTS ............................................................................................ 30EMERGENCY ADDRESS AND TELEPHONE ............................................................................... 31

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1. LIMITED WARRANTY

The machine was produced under quality control and inspection. But, if there are any problemsunder normal use the limited warranty for the machine extends for the first year beginning on thedate of purchase of the machine.

1. Please contact our agency or sales office to repair. If there is a problem withinlimited warranty period, We will repair for free (only under normal use condition).After the warranty period, repair fee would be billed.

2. It will be charged during limited warranty period following conditions.

(1) Damages & losses misuse of improper or operated installation with no care.

(2) Damages & losses unauthorized modification or unauthorized repair.

(3) Damages & losses because of disasters (fire, flood, storm and earthquakeetc.), pollution, unusual voltage & damaged by sea air (rust).

(4) Damages & losses which you moved or dropped the machine after setting.

(5) Damages & losses which use of unauthorized spare parts or repair atunauthorized agency or factory.

3. We will supply parts of the machine for 7 years after stop of production. But withinthis period some special parts are exceptional.

4. Basically, We will stop to supply parts in 7 years after discontinued to produce. But ifyou have a request to order the parts, We will discuss about it. All warrantyinformations, machine features and specifications are subject to change withoutnotice.

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2. SAFETY

WARNINGDo not carry out any operation, maintenance or inspection until youhave read and well understood the contents of this instruction manual.

• Keep this manual at hand for reference whenever any operation,maintenance or inspection of the machine is being carried out.

• When you operate, maintain or inspect the machine, you arerequested to follow instructions and warnings as stipulated in thismanual. If you have any questions or indistinct points, you shouldsuspend operation of the machine or your work until you can clarifyit with the Satake office listed at the end of this manual for inquiriesabout the machine.

• Satake shall not be responsible for any injury, loss or damagecaused by failure to observe instructions stipulated in this manual,by misuse or modification without our permission.

This chapter describes the definition of hazard signal words as well as safety precautions to beobserved at the time of operation, maintenance or inspection as detailed and classified in the“General Inspections” and “ Special Precautions.”

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2.1 Warning / Caution Types and MeaningsHazard warning in this instruction manual and warning stickers attached on the machinemain body are classified into the following three kinds, depending on the degree of risk ofaccident.

Operator must recognize the importance of the warnings, and carefully follow theinstructions given in this manual.

This shows potential hazard. If you do not follow this, WARNINGthere is some possibility of fatal or serious injury.

This shows potential hazard. If you do not follow this,there is some possibility of middle or minor class CAUTIONinjury, damages of the equipment / machinery orMisconduct in material or product.

This is used for calling special attention to or NOTEadding emphasis to a certain information requiredto be noticed.

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2.2 General Instructions

WARNING• The operator is supposed to pay attention to the following points to

ensure safety in operating, inspecting and serving the machine.

(1) Operator must contain long hair in a hair cover and neatly wear clothes and shoesthat are suitable for work. When carrying out any inspection or maintenance, wearappropriate protective gear such as helmet and safety shoes.

(2) Keep clean the surroundings and passages around the machine.

(3) Do not pour water over the machine. Water in the machine shorts the electriccircuits, consequently causing the machine to break down.

(4) Do not fail to ground the machine in order to protect a person from being involved inelectric accidents and to prevent fires from occurring due to current leaks.

(5) Never touch the live parts inside the machine after turning on power.

(6) Do not permit any person who has not been properly trained to operate or servicethe machine.

(7) Keep out any person other than those permitted by the operator. Never let childrencome close to the machine.

(8) Do not fail to inspect the machine before starting operation. When carrying out anyinspection work, always power off and clearly indicate that the machine is underinspection or maintenance both in the control room and control panel at the workshop.

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(9) Always power off before inspection and maintenance and follow the appropriatelock out procedure. After the inspection, make sure that there are no tools left.

(10) Check for any looseness or damage on bolts, nuts and belts. Make sure to restorethe cover after the checking.

(11) Check for any damages on power cords and wire cables. Also, check for anylooseness or disconnection of connectors and plugs.

(12) Operate the machine with all covers attached. Do not attempt to remove any coverduring the machine operation.

(13) Always stop the machine before greasing the driving part of the machine.

(14) Operator should well understand the power off procedure for a case of emergency.

(15) When working with two or more persons, each person must confirm communicationwith others before starting work.

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2.3 Special Precautions(1) Install the machine in a level and stable place. Unleveled and unstable installation

will cause vibration and poor performance of the machine.

(2) Do not operate, inspect or maintain the machine with any part that is not specified inthis instruction manual.

(3) Keep sufficient working space around the machine.

(4) Before turning the power on, confirm the safety of the surroundings and passagesaround the machine.

(5) Handle the machine with care. Careless handling of the machine may lead tomalfunction and failure of the machine.

(6) Keep alert to the machine, If any abnormality is found, stop the operation and checkthe machine to ensure safe operation.

(7) When using a ladder, it must be set in stable location.

(8) In case the machine is used in a dusty place, wear a dust-proof mask and goggles.

(9) If employees of a plant are unable to read or write, the owner of the plant mustexplicitly draw their attention to any existing hazards and must give them specialinstruction.

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2.4 Warning Stickers

! NOTEHow to handle Warning Stickers

• Check if letters and illustration on the sticker are legible and if not,remove dirt on the sticker or replace it.

• Use cloth, water or cleanser to remove dirt. Do not use organicsolvent or gasoline.

• In case the sticker is damaged, lost, or illegible, replace it with anew one.

This machine is provided with warning stickers on certain locations where a special precaution is required. It is important for operators to know the location and contents of each stickers and follow the instruction on the sticker to prevent accidents.

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2.5 Location of Warning Stickers

Fig. 2-1 Location of Warning Stickers

T037213

T090123

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3. SPECIFICATIONS

Model SFI 1000A-T SFI 1500A-T

Paddy (Long & medium grain) 5 10

Brown rice (Long & medium grain) 10 15

65 (Pre - cleaning) 100 (Pre - cleaning)Capacity

Wheat16 (Cleaning) 25 (Cleaning)

Power sourceVibratory motor 1.0 kW x 2(also available 1.1 kW x 2 )

Vibratory motor 1.1 kW x 2(also available 1.5 kW x 2 )

Revolution 1000 rpm

Air capacity (m3/min.) 12 12

Static pressure (KPa) -0.2 -0.2

Frequency (Hz) 50 50

Net weight (Kg) 1000 1500

Vertical dynamic loads (Kgf) 1200 1800

W 1606 2236

L 2423 2423

Dimensions(mm)

H 1933 1933

Screen Round hole∅2.0, Pitch 3.5, T1.2 SUS304P∅2.0, Pitch 3, T0.8 SUS304P∅6.0, Pitch 9.0, T1.2, SUS304P∅6.35, Pitch 9.2, T2.0, SUS304P∅7.5, Pitch 10.0, T1.2, SUS304P∅8.0, Pitch 11.9, T1.4, SPCC∅9.5, Pitch 12.7, T1.4, SPCC∅11.1, Pitch 13.85, T1.2, SUS304P∅11.1, Pitch 13.85, T2.0, SPCC∅12.7, Pitch 16.7, T1.2, SUS304P∅14.3, Pitch 18.0, T1.2, SUS304P

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Slot hole6.0x20, Pitch 11x25, T1.2, SUS304P6.0x20, Pitch 10.8x24.8, T1.4, SPCC6.5x20, Pitch 11.5x25, T1.2, SUS304P7.0x20, Pitch 12x25, T1.2, SUS304P7.0x20, Pitch 11.8x24.8, T1.4, SPCC7.5x20, Pitch 12.5x25, T1.2, SUS304P7.5x20, Pitch 10x22, T1.2, SUS304P8.0x20, Pitch 11.6x24.8, T1.2, SPCCWoven screen#2, ∅2 SUS#2, ∅0.6 SUS#9, ∅0.6 SUS

Area of 60 Hz – Use inverter to adjust frequency to 50 Hz.Remark1. Condition of material.

Material Process % of contamination of large and fine impurities Moisture content

Paddy - Less than 2 % Less than 15 %Brown rice - Less than 2 % Less than 15 %

Pre - checking Less than 3 % Less than 15 %Wheat

Cleaning Less than 3 % Less than 15 %

Large impurities – Bigger than 20 mm. of string, dust, glass and stone etc. Fine impurities – Smaller than 2 mm. of string, dust, glass and stone etc.

2. Install the pre – process machine (Such as Drum separator or Scalper) when % of contamination of largeand fine impurities is higher than above table.

3. Take out Retarded or remove dust periodically (Once/day) to protect material being stucked in the machinewhen % of contamination of large and fine impurities is higher than above table and can not installpre-process machine before SFI even this condition.

E-D0382005-0013

4. DIMENSION

Unit: mm

Fig. 4-1 Dimensional Drawings (SFI1000A-T)

360 185210 1616

325 325 ¿201 (Inner Dia.)

1009

12401428145016062423

16041444 95

261336

518

132

193 54

2.5

12”6”

100

156

25°(INTAKE)20°

140

1933

(12”

INTA

KE)

1768

(6”)

4- ¿17

3×6 – M8

E-D0382006-0014

Unit: mm

Fig. 4-2 Dimensional Drawings (SFI1500A-T)

360(120) 185 (INTAKE)

210 2236375 375 ¿ 201

(Inner Dia.)

1509

17401928195021062423 (2453)

1444 95261336

518

(578

)13

2

193 54

2.5

12 ”6 “

100

156

25 ̇ (INTAKE)(20 ̇ )

140

1933

(12 ”

INTA

KE)

(176

8(6

”)

4- ¿17

3×6 – M8

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5. CONSTRUCTION

(SFI1000A-T)

Fig. 5-1 General Assembly

GA

L F MD

E C B

Material

Fine impuritiesLarger impurities

Clean grain

HK

OP

IJ Q

N

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The sieve body (A) of the milling separator is a steel fabrication containing two inlets (B), oneexhaust (C) and four outlets. The sieve body is supported by four springs (D). The fixed inletsand the sieve body are connected with the filter cloth (E).

Mounted on both sides of the sieve body are the vibratory motors (F). The stock can beobserved through the inspection windows (G) on the top of the sieve body. Inside the sieve bodyare the top (H) and bottom (I) sieve decks. The ball cleaners (J) equipped on the sieves preventchoking of the material.

The rubber plates (K) are fitted above the top sieves to prevent good grain from bouncing overinto the tailings.

The top and bottom sieves are clamped by the clamp levers (L) and clamp covers (M).

The grains are evenly scattered across the width of the upper sieve by the wear plate (N) anddirected to the top sieves. The top sieve screen is perforated with round holes and slot holes.The grains, which pass through the perforated screens, fall down onto the bottom sieves whilethe over tails are directed to the outlets (O) on the left and right sides of the sieve body. Fineimpurities pass through fine woven screens of the bottom sieve and is directed to the outlet (Q)and clean grains are guided to the outlet (P).

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6. INSTALLATION

6.1 Notes for installation

! WARNING• Install the machine in a level, stable place for optimal machine performance.

• Ensure the level of the installation site and secure the machine with bolts.

(1) machine should be used with a suction dust collector. Provide a static pressureadjustment inhibitor in the line so as to ensure that a static pressure is maintained at–10 to –20 mmAq.

(2) Allow a space in front of the machine as shown below in order to remove thescreens.

Fig. 6-1 Maintenance Space

1500mm

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(3) As this machine comprises a vibratory body, install it on a rigid basement or floorwhich withstands such vertical dynamic loads as specified in the specifications.(See 2.SPECIFICATIONS)

(4) Use shims at the bottom of the machine to correctly level the top surfaces of themachine and secure the machine with bolts.

! WARNING• Before to operation, be sure to remove the transit lock.

(5) The vibratory body is locked by a transit lock to prevent damages during transit.Never fail to remove the transit lock before starting operation.

(6) When the machine is used in a 60Hz area, use the inverter provided with themachine for conversion to 50Hz.

Fig. 6-2 Transit Lock

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! WARNING• Prior to performing electrical installation, isolate the

machine from the power supply.

• Have the electrical installation done by qualifiedelectricians.

! CAUTION• Be sure to ground the machine to ensure safety.

6.2 Procedure for Installation(1) Check and ensure the level of the machine and secure it on the basement and the

floor.

(2) Remove the transit lock.

(3) Install the inlet, the suction duct and connect piping.

(4) For use in 60Hz area, install the provided in your power panel. If a power panel isnot available, prepare a box to enclose the inverter.

(5) Carry out electrical installation.

When used with the inverter, read the operator’s manual for the inverter.

E-D0382012-0120

7. PREPARATION FOR OPERATION

! WARNING• Turn off the power switch and the breaker and display a “UNDER INSPECTION”.

7.1 Checking and Inspection(1) Clean the machine and ensure that no toll, bolts, nuts or loose articles stays in the

machine.

(2) Check to see that the screens are secured with the clamp lever and the clampcover.

(3) Check to see that the inclination of the screen is 12° for pre-cleaning and 6° forcleaning.

(4) Check to see that the vibratory motor is installed at an angle of 25° for pre-cleaningand 20° for cleaning.

E-D0382013-0121

For pre-cleaning, the motor should be installed as shown by (Motor inclination : 25 °)For cleaning, the motor should be installed as shown by (Motor inclination: 20 °)

Fig. 7-1

For pre-cleaning, set the rubberspring base at the top position.Inclination of the screen: 12°

For cleaning, set the rubberspring base at the bottomposition. Inclination of thescreen: 6°

E-D0382014-0022

7.2 Inspection in No-Load Operation

! WARNING• The operator is supposed to pay attention to the following points to ensure

safety in operating, inspecting, and servicing the machine.

(1) After checking and preparation is complete, check to see the rotation of each motoris correct. (As shown in the rotation sticker adhered on the vibratory motor.)

(2) Keep no-load operation for a while to ensure that no irregular vibration is found.

(3) The bolts and nuts on the vibratory body may be loosened due to vibration.After no-load operation, isolate the machine from the power supply and tightensecurely the bolts and nuts on the vibratory body. Check and tighten the fixing boltsfor the vibratory motor to a torque of 17Kgfm.

E-D0382015-0023

8. OPERATION

(1) Start up the dust-collecting device.

(2) Turn on the power supply.

(3) Start material feeding.

(4) The material flow rate should be adjusted at the prior process so as to feed materialwithin a flow rate range specified in “2. SPECIFICATIONS”.

E-D0382016-0024

9. MAINTENANCE AND INSPECTION

! WARNING• Prior to cleaning or inspecting parts, turn off the power switch and breaker, and

display on “UNDER INSPECTION” notice.

• Carry out inspection or maintenance work you confirm a complete stop of themachine.

9.1 GeneralThe following information is for maintaining this equipment.

Periodic maintenance, when carried out as specified, will help to prevent premature failureof the equipment.

It is recommended that all tasks in Table 9-1 are carried out as specified.

FrequencyItemFirst 15 min. First hour Weekly Monthly 3 monthly 6 monthly Annually

Noise & vibrationSieveFront clampSleeveSealToggle clampRetarderSpringSpring bufferFastener

Table 9-1 Periodic Maintenance Schedule

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(1) Excessive noise and VibrationCheck for unfamiliar noises and excessive vibration once a week indicate suchitems as sieve clamps, toggle clamps or fasteners are working loose or the vibratorymotor is worn or damaged. After identifying the noise/vibration source, takeappropriate measures.

(2) SieveCheck the sieve frames, sieve covers and felt seals for wear, tear or damage.Replace as necessary.

(3) Front clampCheck the sieve and the front clamp for wear and damage and for security ofclamping every week. If necessary, adjust the front clamps by turning the bolts M12so that the front clamp holds the sieve securely.

(4) SleeveCheck the sleeves for damages every month. Replace as necessary.

(5) Seal (Seals for front clamp, toggle clamp and inspection cover)Check all seals every 3 months for damage, particularly where stock leakage isevident. Replace as necessary.

(6) ClampCheck Clamps for looseness and wear every 3 months.

E-D0382018-0026

Fig. 9-1 Toggle Seal and Clamp(7) Retarder

Check the retarders for damage every 3 months. Replace as necessary.

(8) Spring

Check the springs annually for damage and replace as necessary.

(9) Spring buffer

Check the spring buffers for wear and damage every 6 months. Replace asnecessary.

E-D0382019-0027

10) FastenersAll fixing screws, nuts and bolts must be checked on installation to ensure that noslackening has occurred during transport. Repeat the check after one hour and afterthe machine has been running for one month, thereafter every 3 months.Particular attention should be given to the nuts and bolts securing the vibratorymotor and the spring brackets. See the below list for the recommended tighteningtorque.

Fastener size Recommended tightening torque

M12 100Nm (75 lbs ft)

M20 340Nm (250 lbs ft)

M24 (Vibratory motor) 390Nm (290 lbs ft)

M30 (Vibratory motor) 600Nm (450 lbs ft)

Table 9-2

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10. TROUBLESHOOTING

! WARNING• Before maintenance the machine, isolate the machine from the power supply.

• Refit the safety cover after maintenance.

• If the troubles are not remedied even after taking measures following the belowinstructions, contact your nearby distributor. See the contact address of Satakegroup companies at the end of this manual.

Conditions of failure Cause Action to Take

• Too much material feeding. → Reduce the rate of materialfeeding from the prior process.

• Reduction in suction airquantity or static pressure.

→ Clean the bag filter to removechoking.

1. Separation is noteffectively perform.

• Choking of the top or bottomscreens.

→ Clean the screens with soft clothor air jet once a week.

E-D0382021-0129

11. LIST OF CONSUMABLE PARTS

SFI1000A-TPart No. Part name Remark

540162720 Spring540162750 Sleeve540162770 Spring buffer540162780 Spring buffer540166881 Retarder540169010 Plate540169020 Plate540169106 Screen (∅0.6 – P9)540169306 Screen (∅8.0 – 9 mesh)540169307 Screen (∅2.0 – P3.5)540169600 Ball540161245 Seal540169040 SealFZ0200601 Seal540169106 Screen (∅6.0, Pitch 9.0, T1.2, SUS304P)T038637 Screen (∅6.35, Pitch 9.2, T2.0, SUS304P)T038583 Screen (∅8.0, Pitch 11.9, T1.4, SPCC)T038649 Screen (∅9.5, Pitch 12.7, T1.4, SPCC)T038648 Screen (∅11.1, Pitch 13.85, T2.0, SPCC)T038651 Screen (∅12.7, Pitch 16.7, T1.2, SUS304P)T038653 Screen (∅14.3, Pitch 18.0, T1.2, SUS304P)T038619 Screen (7.0x20, Pitch 10x22, T1.2, SUS304P)T038569 Woven Screen (# 2, ∅2) SUS304540169306 Woven Screen (# 9, ∅0.8) SUS304

Please tell the specification of screen to sales person when order screen other than above list.

E-D0382022-0130

11. LIST OF CONSUMABLE PARTS

SFI1500A-TPart No. Part name Remark

540162720 Spring540162750 Sleeve540162770 Spring buffer540162780 Spring buffer540166881 Retarder540169010 Plate540169020 Plate540169106 Screen (∅0.6 – P9)540169306 Screen (∅8.0 – 9 mesh)540169307 Screen (∅2.0 – P3.5)540169600 Ball540161245 Seal540169040 SealFZ0200601 Seal540179307 Screen (∅2.0, Pitch 3.5, T1.2, SUS304P)540179308 Screen (∅2.2, Pitch 3.0, T1.2, SUS304P)540179106 Screen (∅6.0, Pitch 3.0, T1.2, SUS304P)T043087 Screen (∅7.5, Pitch 10, T1.2, SUS304P)540179111 Screen (∅8.0, Pitch 12, T1.2, SUS304P)T043051 Screen (∅8.0, Pitch 11.9, T1.2, SPCC)T043085 Screen (∅12.7, Pitch 16.7, T1.2, SUS304P)540179110 Screen (6.0x20, Pitch 11x25, T1.2, SUS304P)540179109 Screen (6.0x20, Pitch 11.5x25, T1.2, SUS304P)540179108 Screen (7.0x20, Pitch 12x25, T1.2, SUS304P)540179107 Screen (7.5x20, Pitch 12.5x25, T1.2, SUS304P)T043086 Woven Screen (#8, ∅0.90, SUS304P)T043084 Woven Screen (#10, ∅0.5, SUS304P)T043052 Woven Screen (#12, ∅0.65, SUS304P)

Please tell the specification of screen to sales person when order screen other than above list.

E-D0371039-0031

EMERGENCY ADDRESS AND TELEPHONE

Produced BySATAKE (THAILAND) CO., LTD.133 Moo 5 Bangkadi Industrial ParkTivanon Road Pathumthani 12000 ThailandTel. 66-2-501-1180Fax. 66-2-501-1188E-Mail: eng-sth@sataketh.comHome Page: www.sataketh.com

Sold BySATAKE CORPORATION2-30 Saijo NishihonmachiHigashi-Hiroshima-ShiHiroshima 739-8602 JapanTel. 81-824-20-8539Fax. 81-824-20-0865E-Mail: kg-hiroshima@satake-japan.co.jp

E-D0371040-0032

SATAKE (THAILAND) CO., LTD.133 Moo 5 Bangkadi Industrial ParkTivanon Road Pathumthani 1200 ThailandTel. 66-2-501-1180Fax. 66-2-501-1188E-Mail: eng-sth@sataketh.comHome Page: www.sataketh.com