military use only * * * parts catalog
TRANSCRIPT
Parts CatalogRANGER 700 EFI 6X6 R07RF68AD/AF
9920906Parts Manual
Read the Operator's manual entirely. Whenyou see this symbol, the subsequentinstructions and warnings are serious - followwithout exception.Your life and the lives ofothers depend on it!
© Copyright 2006 Printed 06/08/07
Cover photo may show optional equipment notsupplied with standard unit.
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
Selected ModelsIllustrated Parts Lists....................................................4
A-ARM/STRUT MOUNTING..............................................4A-ARMS, MID DRIVE.........................................................6AIR BOX.............................................................................8ASM., BOX.......................................................................10BOX MOUNTING.............................................................12BRAKE CALIPER, FRONT..............................................14BRAKE CALIPER, REAR.................................................16BRAKE LINES/MASTER CYLINDER...............................18BRAKE, FOOT.................................................................20BRAKE, PARK..................................................................22BRAKE, PARK, PEDAL....................................................24CHASSIS/BODY...............................................................26CLUTCH COVER.............................................................28CLUTCH, DRIVE..............................................................30CLUTCH, DRIVEN...........................................................32COOLING SYSTEM.........................................................34DASH INSTRUMENTS and CONTROLS.........................36DECALS...........................................................................38ELECTRICAL/BATTERY..................................................40ENGINE and CLUTCH AIR INTAKE................................42ENGINE MOUNTING.......................................................44ENGINE, CRANKCASE...................................................46ENGINE, CRANKSHAFT.................................................48ENGINE, FUEL INJECTOR..............................................50ENGINE, INTAKE.............................................................52ENGINE, MAGNETO........................................................54ENGINE, MANIFOLD and THERMOSTAT.......................56ENGINE, OIL FILTER and DIPSTICK..............................58ENGINE, OIL PUMP and WATER PUMP.........................60ENGINE, PISTON and CYLINDER..................................62ENGINE, STARTING MOTOR..........................................64ENGINE, THROTTLE BODY MOUNTING........................66EXHAUST SYSTEM.........................................................68FRAME, CAB...................................................................70FUEL SYSTEM................................................................72GEAR SELECTOR...........................................................74GEARCASE, FRONT.......................................................76GEARCASE, MID.............................................................78GEARCASE, MID, MOUNTING.......................................80GEARCASE, REAR.........................................................82HOOD...............................................................................84MOLDINGS......................................................................86SEAT/SEAT BASE............................................................88SHAFT, DRIVE, FRONT...................................................90SHAFT, DRIVE, MID........................................................92SHAFT, PROP, FRONT....................................................94SHAFT, PROP, REAR.......................................................96SHOCK, REAR.................................................................98STEERING.....................................................................100
STRUT, FRONT..............................................................102SWING ARM..................................................................104TAILGATE.......................................................................106THROTTLE.....................................................................108TOOL KIT.......................................................................110TRANSMISSION............................................................112TRANSMISSION MOUNTING.......................................114TRANSMISSION, INTERNAL........................................116TRANSMISSION, OUTPUT SHAFT..............................118WHEEL, FRONT............................................................120WHEEL, REAR...............................................................122
Part Number Index.....................................................124Part Description Index..............................................127
© Copyright 2006. All rights reserved.
Polaris Industries provides this publication as is without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of thismanual, Polaris assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein.Polaris reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflectthe product in the future. The illustrations in this manual are not intended for safe and proper assembly or disassembly of equipment. The illustrations are intended forordering parts only.
Polaris is registered trademark.
All other brands and product names are trademarks or registered trademarks of their respective holders.
Printed in the United States of America.
2 Parts Catalog 9920906 06/08/07
Table of Contents
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
AA-ARM/STRUT MOUNTING................................................4A-ARMS, MID DRIVE..........................................................6AIR BOX...............................................................................8ASM., BOX.........................................................................10
BBOX MOUNTING...............................................................12BRAKE CALIPER, FRONT................................................14BRAKE CALIPER, REAR..................................................16BRAKE LINES/MASTER CYLINDER................................18BRAKE, FOOT...................................................................20BRAKE, PARK...................................................................22BRAKE, PARK, PEDAL......................................................24
CCHASSIS/BODY................................................................26CLUTCH COVER...............................................................28CLUTCH, DRIVE...............................................................30CLUTCH, DRIVEN.............................................................32COOLING SYSTEM...........................................................34
DDASH INSTRUMENTS and CONTROLS..........................36DECALS.............................................................................38
EELECTRICAL/BATTERY....................................................40ENGINE and CLUTCH AIR INTAKE..................................42ENGINE MOUNTING.........................................................44ENGINE, CRANKCASE.....................................................46ENGINE, CRANKSHAFT...................................................48ENGINE, FUEL INJECTOR...............................................50ENGINE, INTAKE...............................................................52ENGINE, MAGNETO.........................................................54ENGINE, MANIFOLD and THERMOSTAT.........................56ENGINE, OIL FILTER and DIPSTICK................................58ENGINE, OIL PUMP and WATER PUMP..........................60ENGINE, PISTON and CYLINDER....................................62ENGINE, STARTING MOTOR...........................................64ENGINE, THROTTLE BODY MOUNTING.........................66EXHAUST SYSTEM..........................................................68
FFRAME, CAB.....................................................................70FUEL SYSTEM..................................................................72
GGEAR SELECTOR.............................................................74GEARCASE, FRONT.........................................................76GEARCASE, MID..............................................................78GEARCASE, MID, MOUNTING.........................................80GEARCASE, REAR...........................................................82
HHOOD................................................................................84
MMOLDINGS........................................................................86
SSEAT/SEAT BASE.............................................................88SHAFT, DRIVE, FRONT....................................................90SHAFT, DRIVE, MID..........................................................92SHAFT, PROP, FRONT......................................................94SHAFT, PROP, REAR........................................................96SHOCK, REAR..................................................................98STEERING.......................................................................100STRUT, FRONT...............................................................102SWING ARM....................................................................104
TTAILGATE........................................................................106THROTTLE......................................................................108TOOL KIT.........................................................................110TRANSMISSION..............................................................112TRANSMISSION MOUNTING.........................................114TRANSMISSION, INTERNAL..........................................116TRANSMISSION, OUTPUT SHAFT................................118
WWHEEL, FRONT..............................................................120WHEEL, REAR................................................................122
Alphabetized Table of Contents
06/08/07 Parts Catalog 9920906 3
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
4 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
A-ARM/STRUT MOUNTING
Applies to R07RF68AD/AF [49RGRAARM07500EFI]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Screw475154721.Nut, Nylok475424392.Bushing, A-Arm, Short854345483.Shaft, A-Arm, Short450208264.A-Frame, Black, LH11542125-0675.A-Frame, Black, RH11542126-0675.
[See Strut, Front Page for Detail]ASM., HUBSTRUT1-------6.Joint, Ball, Greaseless270611307.Bracket, Ball Joint252111218.Boot, Ball Joint, Greaseless254126589.Screw4751228410.Nut, Castle2754243811.Pin, Cotter2766120312.Shield, CV Front, Black, LH15435028-07013.Shield, CV Front, Black, RH15435029-07013.Screw6751208414.Washer2755595715.
06/08/07 Parts Catalog 9920906 5
Illustrated Parts Lists PolarisSelected Models
A-ARM/STRUT MOUNTING
Applies to R07RF68AD/AF [49RGRAARM07500EFI]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
6 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
A-ARMS, MID DRIVE
Applies to R07RF68AD/AF [4999202259920225B12]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Screw875154721.Nut, Nylok1275424392.Shaft, A-Arm, Short850208263.Bushing, A-Arm, Short2454345484.Screw275155145.Shaft, A-Arm, Upper151345496.A-Arm, Mid Axle, Upper, Black21015142-0677.Nut, Nylok475424398.Screw275154339.Retainer, Shock2524114710.Spring, Middle Axle, Black27042169-06711.Washer2755614212.Shock, Middle Axle2704207813.Screw2751541514.Hub, Wheel, Rear2513511315.Ring, Retaining2771044016.Bearing, Carrier, Wheel2358550217.Carrier, Bearing, Wheel, LH1513474118.
[RH]Carrier, Bearing, Wheel1513453118.Shaft, A-Arm, Lower2513461619.Screw2751863420.A-Arm, Mid Axle, Lower, Black21015141-06721.
06/08/07 Parts Catalog 9920906 7
Illustrated Parts Lists PolarisSelected Models
A-ARMS, MID DRIVE
Applies to R07RF68AD/AF [4999202259920225B12]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
8 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
AIR BOX
Applies to R07RF68AD/AF [49RGRAIRBOX077006X6]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Hose, Breather154129571.Clamp, Hose, Spring170806942.Clamp, Narrow Band170805113.Boot, Air Box154128984.Sensor, T Map124104225.Screw175176586.Clamp, Narrow Band170804137.Cap, End154333968.Fitting270521649.Clamp1708053410.Box, Air Intake1543669811.Clip, Cover2771057112.Filter, Air Intake1708130813.Seal, Cover1581296414.Cover1543669915.
06/08/07 Parts Catalog 9920906 9
Illustrated Parts Lists PolarisSelected Models
AIR BOX
Applies to R07RF68AD/AF [49RGRAIRBOX077006X6]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
10 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
ASM., BOX
Applies to R07RF68AD/AF [4999203249920324A11]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
[AD]Panel, Box, Long, Crimson Red, RH15435695-5151.[Incl. All][AD]Asm., Box, Long, Crimson Red11203151-515.[Incl. All][AF]Asm., Box, Long, Green11203151-195.[AD]Panel, Box, Long, Crimson Red, RH15435695-5151.[AF]Panel, Box, Long, Green, RH15435695-1951.
Asm., Taillight, RH124106672.Bulb, Taillight148058802.Screw2075177903.Screw675179834.Ring, Tie Down670811955.Screw475122766.Latch, Slam, Tailgate270810997.Nut, Nylok275421228.Bolt275183769.Screw10751815810.Support, Tailgate, Black11014678-06711.Screw4751185812.Asm., Taillight, LH1241066813.Bulb, Taillight1480588013.Bumper Recess4541291914.
[AD]Panel, Box, Long, Crimson Red, LH15435694-51515.[AF]Panel, Box, Long, Green, LH15435694-19515.
Box, Long, Black15435690-07016.Nut, Flange6754232117.Seal, Foam2581131018.Panel, Box, Front1543599619.
06/08/07 Parts Catalog 9920906 11
Illustrated Parts Lists PolarisSelected Models
ASM., BOX
Applies to R07RF68AD/AF [4999203249920324A11]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
12 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
BOX MOUNTING
Applies to R07RF68AD/AF [4999203249920324A10]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Screw1575183751.Washer1575563292.Box, Support, Long, Black11015309-0673.Latch, Box, Black11014963-0674.Spring270416875.Pin, Clevis276618786.Shock, Dump Box170432327.Clip276610678.Nut, Flange475423439.Washer4755840210.Bushing, Box, Latch8543422611.Screw4751531912.Rivet4762141813.Bumper, Box Base2541232114.Screw6751738615.Shield, Heat, Exhaust1524912716.Harness, Cargo Box1241087717.Clip, Routing5767011618.Pin, Box Hinge, Black21013511-06719.Screw2751738620.
06/08/07 Parts Catalog 9920906 13
Illustrated Parts Lists PolarisSelected Models
BOX MOUNTING
Applies to R07RF68AD/AF [4999203249920324A10]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
14 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
BRAKE CALIPER, FRONT
Applies to R07RF68AD/AF [4999203249920324C05]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Asm., Caliper, Brake, LH11910843.Asm., Caliper, Brake, RH11910844.Screw, Bleeder170803521.Screw, Socket Set175154892.Caliper, Brake, LH151347173.Caliper, Brake, RH151347183.
[Incl. 4,5]Kit, Front Brake Boot119306423.Boot, Bushing154125054.Boot, Pin Seal154125065.Seal, Caliper, Inner154120106.Seal, Caliper, Outer154120117.Piston, Brake151328298.Asm., Caliper, Mount119105139.Kit, Brake Pad, Assembly2220241310.
06/08/07 Parts Catalog 9920906 15
Illustrated Parts Lists PolarisSelected Models
BRAKE CALIPER, FRONT
Applies to R07RF68AD/AF [4999203249920324C05]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
16 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
BRAKE CALIPER, REAR
Applies to R07RF68AD/AF [4999203249920324C04]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Asm., Caliper, LH, Rear11910990.Asm., Caliper, RH, Rear11910991.Screw, Bleeder170803521.Screw, Socket Head Set175154892.Caliper, Brake, LH151347173.Caliper, Brake, RH151347183.Boot, Pin Seal154125064.Asm., Mount, Caliper119108025.
[Incl. 4,10]Kit, Boot, Front Brake119306426.Kit, Brake Pad122024136.Seal, Caliper, Inner154120107.Seal, Caliper, Outer154120118.
[Incl. 1,6]Piston, Brake151328299.Boot, Pin Bushing1541250510.
06/08/07 Parts Catalog 9920906 17
Illustrated Parts Lists PolarisSelected Models
BRAKE CALIPER, REAR
Applies to R07RF68AD/AF [4999203249920324C04]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
18 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
BRAKE LINES/MASTER CYLINDER
Applies to R07RF68AD/AF [49RGRBRAKELINES07500EFI]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Line, Brake, Rear, LH119110061.Fitting, Tee, Brake170522932.Asm., Master Cylinder119111683.Line, Brake, Master Cylinder, Front119104864.Line, Brake, Front, Left119108455.Fitting, Cross, Brake170523166.Switch, Stoplight141101647.Line, Brake, Front, Right119108468.Screw475120259.Bolt, Banjo2191095810.Seal12541321211.Line, Brake, Master Cylinder, Rear1191057212.Clip7767010213.Clip, Rosebud1402013914.Line, Brake, Rear, RH1191100715.Bolt, Banjo4191049916.Cable Tie1708013817.
06/08/07 Parts Catalog 9920906 19
Illustrated Parts Lists PolarisSelected Models
BRAKE LINES/MASTER CYLINDER
Applies to R07RF68AD/AF [49RGRBRAKELINES07500EFI]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
20 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
BRAKE, FOOT
Applies to R07RF68AD/AF [49RGRBRAKEFOOT07500]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Screw275153191.Nut, Nylok275423242.Nut, Nylok175424393.Bushing, Pedal Pivot254331894.Tube, Brake Pedal Bushing153340305.Pin, Clip176611406.Pedal, Brake, Black11015870-0677.Pin, Clevis176618438.Screw175154179.
06/08/07 Parts Catalog 9920906 21
Illustrated Parts Lists PolarisSelected Models
BRAKE, FOOT
Applies to R07RF68AD/AF [49RGRBRAKEFOOT07500]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
22 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
BRAKE, PARK
Applies to R07RF68AD/AF [4999202119920211C07]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Kit, Mount12203254.Kit, Complete12203255.Screw275155471.Asm., Park Brake119108162.Washer, Wrought175583023.Clip, Pin276611404.Screw275173865.Cable, Brake, Parking170812926.Pin, Clevis176618307.Asm., Caliper, Park Brake119108338.Kit, Brake Pad122031478.Kit, Brake Pad and Shims122031488.Disk, Brake152497289.
06/08/07 Parts Catalog 9920906 23
Illustrated Parts Lists PolarisSelected Models
BRAKE, PARK
Applies to R07RF68AD/AF [4999202119920211C07]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
24 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
BRAKE, PARK, PEDAL
Applies to R07RF68AD/AF [4999202259920225C07]
www.milit
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Mount, Park Brake, Black11014724-0671.Pin, Cotter176612032.Washer175559193.Spring, Lever Return170430734.Bushing, Pedal Pivot254311075.Washer175558046.Lever, Park, Black11014723-0677.Spring, Catch, Parking Brake170420578.Latch, Park Brake152481509.Washer2755582710.Pin, Clip2766114011.Grommet1541043712.Nut1754670113.Handle1708101314.Rod, Handle, Park Release1524815715.Pin, Clevis1766110616.Switch, Sensor, Park Brake1401109317.
06/08/07 Parts Catalog 9920906 25
Illustrated Parts Lists PolarisSelected Models
BRAKE, PARK, PEDAL
Applies to R07RF68AD/AF [4999202259920225C07]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
26 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
CHASSIS/BODY
Applies to R07RF68AD/AF [49RGRCHASSIS077006X6]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Screw2375153991.[See Seat/Seat Base Page for Details]BASE, CAB/SEAT1-------2.
Support, Floor, Black, RH11015378-0673.Nut, Flange675471804.Bolt475155225.Trim, EdgeAR55211316.Support, Cab, Front, Black11015828-0677.Screw1475154158.Nut, Nylok1475424399.Extension, Frame, Black11014982-06710.Screw2751827811.Cap, Bumper2543419112.Screw6751791613.Plate, Grille, Bumper, Top, Black15248846-06714.Plate, Grille, Bumper, Upper, Black15248845-06715.Screw3751785416.
[If built before 10/01/06]Bumper, Black11014991-06717.[If built after 10/01/06]Bumper, Black11015909-06717.
Cup, Hood Latch2543073318.Rivet4762133419.Decal, Reflector, Amber2707992420.Support, Floor, Black, LH11015068-06721.Frame, Main, Black11015722-06722.
06/08/07 Parts Catalog 9920906 27
Illustrated Parts Lists PolarisSelected Models
CHASSIS/BODY
Applies to R07RF68AD/AF [49RGRCHASSIS077006X6]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
28 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
CLUTCH COVER
Applies to R07RF68AD/AF [49RGRCLUTCHCVR077006X6]
www.milit
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
[Incl. 10,13]Asm., Cover, Clutch, Inner126331201.Washer575557482.Screw575173123.Duct, Clutch, Air Outlet154369634.Clamp, Narrow Band270812795.Hose, Clutch Air Outlet154356846.Screw975120947.Cover, Clutch, Outer, Black15433451-0708.Decal, Warning, Clutch Cover171725639.Seal, Cover, Clutch, Outer1552157810.Screw3751786711.Bracket, Clutch Seal15244527-06712.Seal, Cover, Clutch, Inner1541263513.Bracket, Clutch Outlet1524922314.Screw1751539915.
06/08/07 Parts Catalog 9920906 29
Illustrated Parts Lists PolarisSelected Models
CLUTCH COVER
Applies to R07RF68AD/AF [49RGRCLUTCHCVR077006X6]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
30 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
CLUTCH, DRIVE
Applies to R07RF68AD/AF [4999202219920221C11]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
[Incl. All Less 3,15]Asm., Drive Clutch, Wide11322522.Bearing, Moveable, 1/2 Inch135765041.Spacer, .020AR52107522.Spacer, .025AR52429812.Spacer, .032AR52107532.Spacer, .050AR52107542.Spring, Clutch170422023.Bearing, Cover135765104.Bushing154302615.Washer, Interlock175752026.Bolt175181977.Washer, Flat152107488.Screw675180629.Button, Clutch6543193610.Pin, Roller3502042211.Washer6543094512.Asm., Roller and Bushing3132162213.Nut, FLEXLOC3754190614.Weight, Shift, 20-603563169815.Bolt, Shoulder3751226616.
06/08/07 Parts Catalog 9920906 31
Illustrated Parts Lists PolarisSelected Models
CLUTCH, DRIVE
Applies to R07RF68AD/AF [4999202219920221C11]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
32 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
CLUTCH, DRIVEN
Applies to R07RF68AD/AF [49RGRCLUTCHDVN077006X6]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Belt, Drive, EBS132111061.[3 Max]BushingAR75561202.[Incl. 7-10]Asm., Driven Clutch113225143.
Washer, Domed152206464.Washer, Spring Lock175529015.Bolt175153826.Retainer, Spring, Outer177105637.Spring, Compression170431678.Retainer, Spring, Inner177105649.Ring, Retaining1323419410.
06/08/07 Parts Catalog 9920906 33
Illustrated Parts Lists PolarisSelected Models
CLUTCH, DRIVEN
Applies to R07RF68AD/AF [49RGRCLUTCHDVN077006X6]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
34 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
COOLING SYSTEM
Applies to R07RF68AD/AF [49RGRCOOL077006X6]
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Clamp, Hose370811741.Hose, Engine Outlet154128002.Cable Tie170801383.Mount, Cable Tie270809654.Clamp, Spring Band570808435.Connector, Barbed270523816.Hose, Radiator, Inlet154128097.Hose, Radiator, Outlet154128088.Edge, Trim18360012-069.Cap, Pressure1124030010.Radiator, Flat1124028611.Bushing, Mount, Lower Radiator2541058412.Nut, Flanged, Nylok2754215313.Asm., Grommet and Insert2541315514.Bolt2751216315.Valve, Plastic Radiator/Cooler Drain1705241016.Shroud, Fan1543685117.Screw8751682218.Clip, U4754736619.Cable Tie7708076120.Line, FuelAR8450003-152521.Fitting1705206522.Screw4751208423.Bracket, Surge Tank1524687324.Tank, Surge1543693625.Plug, Cap1543377426.Cap, Overflow1543074327.Gasket1581027928.Asm., Fan1241086329.Sheath, Reflect18450111-2530.Screw1751738631.Clamp, Double Hose1708125032.Hose, Engine Inlet1541280133.Conduit, Flex15521287-0834.
06/08/07 Parts Catalog 9920906 35
Illustrated Parts Lists PolarisSelected Models
COOLING SYSTEM
Applies to R07RF68AD/AF [49RGRCOOL077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
36 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
DASH INSTRUMENTS and CONTROLS
Applies to R07RF68AD/AF [49RGRDASH077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Plug, Hole, Gear Indicator154368531.Nut, Speed276700542.Plug, Hole, Rocker Switch254341923.Switch, AWD140106014.Switch, Headlight140111155.Receptacle, Pod Mount, 12V140106386.Asm., Speedometer124108347.Switch, Instrument140115018.Switch, Key140110029.Harness, Headlite/Hood1241087810.Harness, Dash1241079911.Grommet, Gear Shift Plug1541229412.Grommet, Gear Shift1541215413.Bezel1543438014.Mount, Rubber1541213815.Panel, Dash-Controls15436827-07016.
06/08/07 Parts Catalog 9920906 37
Illustrated Parts Lists PolarisSelected Models
DASH INSTRUMENTS and CONTROLS
Applies to R07RF68AD/AF [49RGRDASH077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
38 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
DECALS
Applies to R07RF68AD/AF [49RGRDECAL077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Decal, Warning, Cab Frame/Seat Belt171737781.Plate, HWSR152487352.Decal, Warning, Cont/Pass/Tire Pressure171737773.Decal, Box, "RANGER 6X6", LH171728894.Decal, Box, "RANGER 6X6", RH171728904.Decal, "POLARIS", Tailgate171731255.Decal, Reflector, Red270799256.Decal, Hitch171734037.Decal, Polaris Star170784658.Decal, 700 TWIN EFI, Hood, LH171735699.Decal, 700 TWIN EFI, Hood, RH171735709.Decal, Warning, Discretionary1717267510.
[AD]Decal, "APPLY BRAKE TO START"1717073911.[AF]Decal, "APPLY BRAKE"1717053211.
Decal, Caution, "SHIFT AT IDLE"1717267412.
06/08/07 Parts Catalog 9920906 39
Illustrated Parts Lists PolarisSelected Models
DECALS
Applies to R07RF68AD/AF [49RGRDECAL077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
40 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
ELECTRICAL/BATTERY
Applies to R07RF68AD/AF [49RGRELECT077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Harness, Chassis124108541.Clip, Rosebud140201492.Cable Tie370801383.Cable, Solenoid/Starter140112494.Wire, Spark Plug, 49.5cm140113645.Wire, Spark Plug, 59.3cm140113656.Coil, EFI140104257.Spacer154365778.Screw175180529.Nut2754660110.ECU1401161811.Screw2751815712.Relay2401114113.Box, Battery1543403714.Bracket, Battery Strap1524837415.Kit, Battery Bolt1220280216.Screw2751738617.Strap, Ground1524865918.Screw1751201819.Block, Terminal1401169920.Cable, Ground1401121421.Nut, Hex3328032122.Regulator1401156923.Cable, Positive1401121324.Screw10751819625.Solenoid, Starter1401094726.Nut, Hex2754727027.Battery, Top Mount1401063028.Washer, Spring Lock2755280129.
06/08/07 Parts Catalog 9920906 41
Illustrated Parts Lists PolarisSelected Models
ELECTRICAL/BATTERY
Applies to R07RF68AD/AF [49RGRELECT077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
42 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
ENGINE and CLUTCH AIR INTAKE
Applies to R07RF68AD/AF [49RGRAIRINTAKE077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Filter, Intake258122531.Box, Air Baffeling254369392.Clamp, Hose270804513.Hose, Air Box, Front119109974.Clamp, Narrow Band570809095.Duct, Air Intake254369596.Cable Tie170807617.Hose, Air Box, Rear119109948.Nut, Nylok175423249.Screw1751539810.Screw2751239911.Hanger, Air Cleaner1124010112.
[See Air Box Page for Details]BOX, AIR INTAKE1-------13.Hose, Clutch, Intake, Rear1191090814.Clamp, Narrow Band1708070715.Hose, Clutch, Intake, Front1191099916.
06/08/07 Parts Catalog 9920906 43
Illustrated Parts Lists PolarisSelected Models
ENGINE and CLUTCH AIR INTAKE
Applies to R07RF68AD/AF [49RGRAIRINTAKE077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
44 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
ENGINE MOUNTING
Applies to R07RF68AD/AF [49RGRENGINEMTG077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Screw275153991.Bracket, Motor Mount, Top152494542.Washer, Flat275558233.Mount, Rubber, Top231100444.Screw275167345.Bracket, Engine Mount, Top152473686.Nut875472637.Cable, Battery, Ground140112148.Cable, Solenoid/Starter140112499.
NOTE:The Short Block assembly contains a crankcaseassembly, cylinder and cylinder head assembly, and apiston & crankshaft assembly. Prior authorizationrequired for warranty consideration.
Kit, Short Block1220306510.
Bolt2751836411.Mount, Engine, Lower, Front, Black15244771-06712.Mount, Torque Stop1302152213.Nut2754230114.Mount, Engine, Transmission, Black11015065-06715.Mount, Rubber, Rear2302111916.
06/08/07 Parts Catalog 9920906 45
Illustrated Parts Lists PolarisSelected Models
ENGINE MOUNTING
Applies to R07RF68AD/AF [49RGRENGINEMTG077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
46 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
ENGINE, CRANKCASE
Applies to R07RF68AD/AF [4999202259920225D10]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Plug175180071.Dowel276611752.Plug, Expansion, 19MM170515303.Kit, Crankcase122033004.Pin, Dowel276630015.Bolt175166036.Asm., Oil Pickup112026637.Seal, O-Ring158120168.Plug, Expansion, 42MM130600049.Ring, Retaining1771051210.Screw6751779211.Screw9751779312.Washer, Copper1581223213.Plug, Socket1705230614.Plate, Baffle1521178515.Screw5751804516.Screw3751759817.Plate, Thrust1524428618.Screw1751786519.Washer, Spring1755618320.Kit, Gear Set1220310621.Kit, Camshaft1220291922.
06/08/07 Parts Catalog 9920906 47
Illustrated Parts Lists PolarisSelected Models
ENGINE, CRANKCASE
Applies to R07RF68AD/AF [4999202259920225D10]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
48 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
ENGINE, CRANKSHAFT
Applies to R07RF68AD/AF [4999202259920225D11]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Bearing451327531.Shaft, Balance151323962.Key, Woodruff177211313.Kit, Gear Set122031064.Washer175559825.Screw175178656.Bearing235857047.Key, Woodruff177211178.Kit, Crankshaft122030679.Bearing, Ball1351431810.Bushing1755619411.Bearing, Ball1351436112.Seal, Flange1541267613.
06/08/07 Parts Catalog 9920906 49
Illustrated Parts Lists PolarisSelected Models
ENGINE, CRANKSHAFT
Applies to R07RF68AD/AF [4999202259920225D11]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
50 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
ENGINE, FUEL INJECTOR
Applies to R07RF68AD/AF [4999202259920225E03]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Asm., Fuel Injector212028631.Fuel, Rail Dual Point125204512.Asm., Screw and Washer175167303.
06/08/07 Parts Catalog 9920906 51
Illustrated Parts Lists PolarisSelected Models
ENGINE, FUEL INJECTOR
Applies to R07RF68AD/AF [4999202259920225E03]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
52 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
ENGINE, INTAKE
Applies to R07RF68AD/AF [4999202259920225D14]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Bolt675182741.Asm., Arm, Rocker412021692.Retainer, Spring451314133.Retainer, Lock859100424.Spring, Valve470415655.Seat, Valve Spring259101946.Seal, Valve Guide254118957.Head, Cylinder130217658.Valve, Exhaust251346629.Valve, Intake2513269610.
06/08/07 Parts Catalog 9920906 53
Illustrated Parts Lists PolarisSelected Models
ENGINE, INTAKE
Applies to R07RF68AD/AF [4999202259920225D14]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
54 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
ENGINE, MAGNETO
Applies to R07RF68AD/AF [4999202259920225E04]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Seal, Flanged154128811.Seal, Oil154124552.Asm., Engine Cover112030963.Stator140113994.Screw375178485.Washer175559076.O-Ring154124587.Asm., Cover, Stator112033348.Screw1275179509.Nut1754721310.Flywheel1401091211.Bracket, Stator, Wire Holddown1524536412.
06/08/07 Parts Catalog 9920906 55
Illustrated Parts Lists PolarisSelected Models
ENGINE, MAGNETO
Applies to R07RF68AD/AF [4999202259920225E04]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
56 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
ENGINE, MANIFOLD and THERMOSTAT
Applies to R07RF68AD/AF [4999202259920225D09]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Sensor, Thermister140106441.O-Ring154115212.Thermostat w/Bypass170523523.Cover, Thermostat151347564.Screw275168225.Washer, Flat175559986.Screw175176797.
06/08/07 Parts Catalog 9920906 57
Illustrated Parts Lists PolarisSelected Models
ENGINE, MANIFOLD and THERMOSTAT
Applies to R07RF68AD/AF [4999202259920225D09]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
58 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
ENGINE, OIL FILTER and DIPSTICK
Applies to R07RF68AD/AF [4999202259920225E01]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Asm., Dipstick112029031.Tube, Oil Fill112031072.Screw175168243.Washer175560054.Spring, Pressure Relief170422035.Pin, Dowel176611276.Screw275177957.Clamp152458058.O-Ring154127579.Plug, Socket1751800710.Nipple, Oil Filter1254011511.Filter, Oil1254008612.
06/08/07 Parts Catalog 9920906 59
Illustrated Parts Lists PolarisSelected Models
ENGINE, OIL FILTER and DIPSTICK
Applies to R07RF68AD/AF [4999202259920225E01]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
60 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
ENGINE, OIL PUMP and WATER PUMP
Applies to R07RF68AD/AF [4999202259920225E02]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
[Incl. 1-6]Kit, Oil Pump12203012.Asm., Gerotor112025881.Housing, Oil Pump151350942.Bearing, Ball135844043.Ring, Retaining177105314.Shaft, Oil/Water Pump151350935.GEAR, DRIVEN, WATER/OIL1-------6.Screw475178077.Gasket, Cover, Mag158129368.Impeller, Water Pump154336849.Washer, Flat1755587410.Nut, Hex, Nylok1754680411.Seal, Water Pump1361007512.Seal, Water Pump1581257113.Cover, Water Pump1563188214.Screw5751682215.
06/08/07 Parts Catalog 9920906 61
Illustrated Parts Lists PolarisSelected Models
ENGINE, OIL PUMP and WATER PUMP
Applies to R07RF68AD/AF [4999202259920225E02]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
62 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
ENGINE, PISTON and CYLINDER
Applies to R07RF68AD/AF [49RGRPISTON077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Gasket, Head152473591.Dowel276611752.Plug170515343.Circlip430229964.PIN, PISTON2-------5.Kit, Piston Ring222021276.
[Incl. 4-6]Kit, Piston222021076.Gasket, Base152473607.Lifter, Valve451341528.
[Incl. 3]Kit, Cylinder122026969.Pushrod4513240210.
06/08/07 Parts Catalog 9920906 63
Illustrated Parts Lists PolarisSelected Models
ENGINE, PISTON and CYLINDER
Applies to R07RF68AD/AF [49RGRPISTON077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
64 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
ENGINE, STARTING MOTOR
Applies to R07RF68AD/AF [49RGRSTARTINGMTR077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Screw275168231.[If built before 8/04/06]Starter140104172.[If built after 8/04/06]Starter140115842.[If built before 8/04/06]Asm., Bendix140104183.[If built after 8/04/06]Asm., Bendix140115853.
Washer275559084.Nut175467055.Washer, Lock175526166.
06/08/07 Parts Catalog 9920906 65
Illustrated Parts Lists PolarisSelected Models
ENGINE, STARTING MOTOR
Applies to R07RF68AD/AF [49RGRSTARTINGMTR077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
66 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
ENGINE,THROTTLE BODY MOUNTING
Applies to R07RF68AD/AF [49RGRTHROTTLEBODY077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Screw775168221.Cover, Valve151344272.Asm., Reed w/Gasket130213523.Screw275172774.Cover, Breather154325335.Plug, Spark, Champion RC7YC3230216716.Adapter112535277.Screw275167348.Clamp, Hose170811939.Asm., Body, Throttle1120316010.Sensor, Throttle Position1241034210.Clamp, Hose2708030711.Tubing1835001812.Valve, Check1705203813.Screw1751738414.Sensor, Crank Position1241072015.Seal, Valve Cover1541263216.
06/08/07 Parts Catalog 9920906 67
Illustrated Parts Lists PolarisSelected Models
ENGINE,THROTTLE BODY MOUNTING
Applies to R07RF68AD/AF [49RGRTHROTTLEBODY077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
68 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
EXHAUST SYSTEM
Applies to R07RF68AD/AF [49RGREXHAUST077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Bolt275153161.Dampener Vibration254125082.Bushing250101923.Washer, Rubber254104364.Nut, Nylok275423245.Washer275557166.Bushing275558637.Silencer, Black11261298-0298.Spring270418049.Seal, Exhaust1524351810.Nutsert1754710111.Nut, Hex1754230112.Mount, Torque Stop1302152213.Shield, Heat, Rear1524982014.Washer8755593515.Screw8751519716.Bracket, Exhaust, Mount, Black15248921-06717.Screw4751539918.Shield, Heat1524982119.Shield, Exhaust, Manifold1524986720.Gasket1581151121.Screw4751732222.Manifold, Black1126165023.Seal, Exhaust1361004724.Tube, Exhaust, Black11261620-02925.Spring2704178926.Spring1704168727.Washer1755623028.Bolt1751266629.
06/08/07 Parts Catalog 9920906 69
Illustrated Parts Lists PolarisSelected Models
EXHAUST SYSTEM
Applies to R07RF68AD/AF [49RGREXHAUST077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
70 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
FRAME, CAB
Applies to R07RF68AD/AF [4999203249920324A03]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Bolt1075153211.Frame, Cab, Front, Black, RH11014727-0672.Bolt275153393.Nut, Nylok1275423244.Nut, Nylok875424515.Screw875179356.
[Incl. Warning Decals]Asm., Frame, Cab, RH, Rear, Black11014749-0677.Headrest, Black25434879-0708.Screw475172309.Bracket, Cab Frame, Center, Black15248164-06710.
[Incl. Warning Decals]Asm., Frame, Cab, LH, Rear, Black11014750-06711.Frame, Cab, Front, Black, LH11014726-06712.
06/08/07 Parts Catalog 9920906 71
Illustrated Parts Lists PolarisSelected Models
FRAME, CAB
Applies to R07RF68AD/AF [4999203249920324A03]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
72 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
FUEL SYSTEM
Applies to R07RF68AD/AF [49RGRFUEL077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Cap, Gas Tank154336871.[Incl. 3]Asm., Fuel Tank125206732.
Screw675186093.Line, FuelAR8360065-254.Foil, Tank158126945.Conduit, Flex tube18360054-646.Asm., Fuel Line125207127.Clip, Routing276701098.Screw575153999.
06/08/07 Parts Catalog 9920906 73
Illustrated Parts Lists PolarisSelected Models
FUEL SYSTEM
Applies to R07RF68AD/AF [49RGRFUEL077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
74 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
GEAR SELECTOR
Applies to R07RF68AD/AF [49RGRGEARSELECT07500EFI]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Cover, Shifter154120791.Screw175177562.Knob, Shifter154110073.Nut, Nylok175423444.Bearing, Shifter151337495.Nut, Nylok275471446.Cable, Shifter170812097.Washer, Flat175584028.Clip, Pin276611409.Clip, Rosebud1402014910.Grommet Gear Shift1541215411.Bolt, Shoulder1751774512.Washer, Flat1755597613.Washer, Wave Spring1755579514.Lever, Shifter1154211415.
06/08/07 Parts Catalog 9920906 75
Illustrated Parts Lists PolarisSelected Models
GEAR SELECTOR
Applies to R07RF68AD/AF [49RGRGEARSELECT07500EFI]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
76 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
GEARCASE, FRONT
Applies to R07RF68AD/AF [4999202259920225D03]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Asm., Front Gearcase11332428.[Incl. 13,22,23]Asm., Gearcase13233950.[Incl. 9-11]Asm., Clutch13234380.
Screw, Set132341631.[Incl. Output Cover, Insert and Coil]Asm., Cover Plate132341592.
Button, Thrust132343753.Plate, Thrust132341654.Shim, Armature Plate132341615.Bearing, Roller Ball232339266.
[Incl. 27]Asm., Race/Output Hub132339537.Pin, Dowel132339288.Clutch Housing/Ring Gear132343769.Kit, Roll1323395710.
[Incl. Spring and Roll Cage]Asm., Roll Cage1323437711.Spring1-------11.Bushing1323437812.Fitting, Vent1323437913.Line, FuelAR8450003-152514.
[6x6]Clip, Rosebud1402013915.Clamp, Hose1708030716.
[Incl. O-Rings and Seals]Kit, Seal Kit1323395617.Screw11323391818.Cover, Input1323394719.Bearing, Roller Ball1323411220.Shaft, Pinion, 11T1323394421.BUSHING1-------22.GEARCASE, LH1-------23.Plug, Oil Fill1323394224.Screw, Flange4751836425.
[Incl. Plug and Washer]Asm., Drain Plug1323395126.Bearing, Needle, Roller Thrust1323392927.Ring, Retaining1323416228.Plate, Armature1323416029.
06/08/07 Parts Catalog 9920906 77
Illustrated Parts Lists PolarisSelected Models
GEARCASE, FRONT
Applies to R07RF68AD/AF [4999202259920225D03]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
78 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
GEARCASE, MID
Applies to R07RF68AD/AF [4999202259920225D07]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Asm., Mid Gearcase11332389.Screw1532332521.Plug, Drain332338052.Seal232338033.Tube, Vent132335244.Cover, Output132339825.Shim132335816.Bearing, Ball132332687.Gear, Ring 37T132339858.Shaft, Output132343039.Bearing, Ball1323380610.Spring, Wave1323398711.O-Ring1323398812.Pipe, Knock4323352913.Seal, Triple Lip1323378814.Ring, Retaining2323330615.Washer, Thrust2323405016.Bushing2323398917.Gearcase, R111323398318.Ring, Spring2133244619.Bushing1323329220.Pinion, 10T1323399021.Gear, 26T Output1323399122.Bearing, Ball1323358923.Bracket, Caliper Mount1524972924.Bolt3323437425.Seal, Triple Lip1323378526.Cover, Input1323398427.Gear, 26T Input1323399328.Shaft, Output1323399229.
06/08/07 Parts Catalog 9920906 79
Illustrated Parts Lists PolarisSelected Models
GEARCASE, MID
Applies to R07RF68AD/AF [4999202259920225D07]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
80 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
GEARCASE, MID, MOUNTING
Applies to R07RF68AD/AF [4999202259920225B10]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Clamp, Hose370803071.Line, FuelAR8450003-15252.T-Fitting270520753.Asm., Mid Gearcase113323894.Bolt475183645.Asm., Gear Coupler, Mid Drive113801926.Pin, Spring176619137.
06/08/07 Parts Catalog 9920906 81
Illustrated Parts Lists PolarisSelected Models
GEARCASE, MID, MOUNTING
Applies to R07RF68AD/AF [4999202259920225B10]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
82 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
GEARCASE, REAR
Applies to R07RF68AD/AF [4999202259920225D02]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Asm., Rear Gearcase11341441.Seal, Triple Lip132337851.Cover, Input132338002.O-Ring132338013.Bearing, Ball132335894.Pinion, 10T132338025.Bushing132335776.Seal232338037.Case, Front132338048.Pipe, Knock132335299.O-Ring1323401710.Spring, Wave1323398711.Bearing, Ball1323380612.Shaft, Output1323402113.Gear, Ring 37T1323398514.Bearing, Ball1323326815.Plug, Expansion1323399516.Tube, Vent1323352417.Clamp, Hose1708030718.Line, FuelAR8450003-152519.Clip4767010220.Plug, Drain2323380521.Screw12323325222.Cover, Output1323381723.ShimAR323358124.
06/08/07 Parts Catalog 9920906 83
Illustrated Parts Lists PolarisSelected Models
GEARCASE, REAR
Applies to R07RF68AD/AF [4999202259920225D02]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
84 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
HOOD
Applies to R07RF68AD/AF [49RGRHOOD07500]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Screw1075181581.Screw1675176852.Asm., Hinge254340573.
[AD]Hood, Crimson Red15435703-5154.[AF]Hood, Green15435703-1954.
Grommet, Rubber Mount154125045.Screw375120266.Plate, Catch159101197.Pin, Catch152466938.Seal, Glove Box155216679.
[AD]Cover, Glove Box, Crimson Red15434719-51510.[AF]Cover, Glove Box, Green15434719-19510.[AD]Dash, Crimson Red15436894-51511.[AF]Dash, Green15436894-19511.
Holder, Cup2543476312.Screw2751756113.Nut, U-Type2767015714.Nut, Nylok2754212215.Grille, Hood, Black15435728-07016.Clip, Wire2767013417.Plug, Drain, Box1541300218.Liner, Hood1543696719.Clip, Dart2767009020.Screw13751823821.Bracket, Headlight2524865522.Screw2751208423.Asm., Headlight2241050324.Bulb, Headlight2401102924.O-Ring8541016325.Washer, Flat2755585926.Strap, Hood Latch2541037027.Screw2751723028.
06/08/07 Parts Catalog 9920906 85
Illustrated Parts Lists PolarisSelected Models
HOOD
Applies to R07RF68AD/AF [49RGRHOOD07500]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
86 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
MOLDINGS
Applies to R07RF68AD/AF [49RGRMOLDINGS077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Screw5775176851.Cover, Drive Shaft, Floor154364022.
[Incl. 22,24 and Foil][If built before 8/01/06]Asm., Main Floor126332253.[Incl. 22,24 and Foil][If built after 8/01/06]Asm., Main Floor126334363.
Nut, U-Type576701454.Foam, Foil, Floor158129545.Foil, Heat Shield, Floor158126956.Foam, Foil, Floor158128427.Foil, Floor, Horizontal258129558.Foil, Floor, Vertical158129569.
[Incl. 11]Asm., Floor, Dog House Cover1263297210.Floor, Dog House Cover1543564510.Foil, Heat Shield1581269411.Foam, Foil, Access Panel1581284112.Fender, Rear, Black, LH15435929-07013.Fender, Front, Black, LH15435886-07014.
[If built before 8/01/06]Washer6755585915.[If built before 8/01/06]Nut, Nylok6754212216.
Washer15755606517.Screw15751738618.Plate, Skid1581290919.Screw16751208420.Panel, Wheel Well, LH1543653421.Fender, Front, Black, RH15435887-07022.
[If built before 8/01/06]cNut, Speed6767005723.Fender, Rear, Black, RH15435930-07024.Panel, Wheel Well, RH1543653525.
[If built after 8/01/06]Screw12751815826.Nut, Speed, U-Type2767005727.
06/08/07 Parts Catalog 9920906 87
Illustrated Parts Lists PolarisSelected Models
MOLDINGS
Applies to R07RF68AD/AF [49RGRMOLDINGS077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
88 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
SEAT/SEAT BASE
Applies to R07RF68AD/AF [4999203249920324A04]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Screw875172301.Nut, Chimney876700962.Asm., Seat, Back, Black12683124-0703.
[Incl. 5-9]Asm., Seat, Bottom Black12683817-0704.Nut, Nylok275423245.Washer, Flat275557346.Pin, Seat Latch259100967.Rivet476214798.Tab, Seat Mount252456769.Foil, Seat4581229510.Base, Cab/Seat, Black11015312-06711.Grommet2541250712.Asm., Seat Belt2263242113.Bolt4751253914.Nut, Nylok4754252515.Asm., Seat Belt, Center1263242216.
06/08/07 Parts Catalog 9920906 89
Illustrated Parts Lists PolarisSelected Models
SEAT/SEAT BASE
Applies to R07RF68AD/AF [4999203249920324A04]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
90 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
SHAFT, DRIVE, FRONT
Applies to R07RF68AD/AF [4999202119920211B07]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Asm., Drive Shaft21332423.Shaft, Axle21332311.CV-Joint215903981.CLAMP, LARGE2-------2.
[Incl. 5-7]Kit, Boot Replacement222010153.CLAMP, SMALL2-------4.CLAMP, SMALL2-------5.
[Incl. 2-4]Kit, Boot Replacement222028266.CLAMP, LARGE2-------7.Circlip, Kit277105578.
[Incl. 10]Joint215903959.Circlip2767009210.Grease2135005911.Grease2135004612.
06/08/07 Parts Catalog 9920906 91
Illustrated Parts Lists PolarisSelected Models
SHAFT, DRIVE, FRONT
Applies to R07RF68AD/AF [4999202119920211B07]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
92 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
SHAFT, DRIVE, MID
Applies to R07RF68AD/AF [4999202259920225B11]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Asm., Driveshaft, Mid21332388.Retainer Ring277105051.Boot Kit, Wheel Side122031082.Large Clamp213500443.Grease213500474.Boot213324335.Small Clamp213500436.
06/08/07 Parts Catalog 9920906 93
Illustrated Parts Lists PolarisSelected Models
SHAFT, DRIVE, MID
Applies to R07RF68AD/AF [4999202259920225B11]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
94 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
SHAFT, PROP, FRONT
Applies to R07RF68AD/AF [4999202119920211B10]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Asm., Shaft, Prop, Front11380194.Pin, Spring176619131.Yoke, Gear Case, Front132601332.Kit, Cross and Bearing222020153.Shaft, Prop113801824.Yoke, Prop Shaft, Transmission132601315.Fitting, Lubrication170804246.O-Ring154110927.
06/08/07 Parts Catalog 9920906 95
Illustrated Parts Lists PolarisSelected Models
SHAFT, PROP, FRONT
Applies to R07RF68AD/AF [4999202119920211B10]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
96 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
SHAFT, PROP, REAR
Applies to R07RF68AD/AF [4999202259920225B07]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Asm., Prop Shaft, Rear11332426.Pin, Spring176619131.Disc, Brake152497282.Screw475180683.Yoke, Flanged113324414.Kit, Cross and Bearing222020155.Shaft, Prop113801846.Yoke132601317.Fitting, Lubrication170804248.O-Ring154110929.
06/08/07 Parts Catalog 9920906 97
Illustrated Parts Lists PolarisSelected Models
SHAFT, PROP, REAR
Applies to R07RF68AD/AF [4999202259920225B07]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
98 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
SHOCK, REAR
Applies to R07RF68AD/AF [4999202259920225C10]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Screw475154151.Nut, Nylok475424392.Retainer, Shock252411473.Spring, Black27041955-0674.Cam, Adjusting, Spring256305515.Shock, Rear270419566.
06/08/07 Parts Catalog 9920906 99
Illustrated Parts Lists PolarisSelected Models
SHOCK, REAR
Applies to R07RF68AD/AF [4999202259920225C10]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
100 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
STEERING
Applies to R07RF68AD/AF [4999202259920225B14]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Boot, Seal, Rod End254119201.Rod End270610542.Nut, Jam, LH275470283.TIE ROD, INNER2-------4.Clamp, Boot, Small270809785.Boot, Passenger, Side Rack154120136.Clamp, Boot, Large270809797.Bolt375153828.Screw175154349.Bolt1751792410.Washer, Spring Lock1755290111.Bushing, Shaft, Steering2543410612.Washer, Wave2755606313.Wheel, Steering1182133414.Nut1754718815.Cap, Steering Wheel1543653616.Bushing1755630117.Shaft, Steering, Upper1182101818.Shaft, Steering w/Joints, Lower1182273219.Nut, Nylok1754243920.Nut, Nylok5754232421.Boot, Driver Side, Rack1541201222.Bolt2751790923.Washer4755609924.Nut2754717725.Pin, Cotter2766120326.Asm., Gear Box, Steering1182263627.Bolt2751237128.
06/08/07 Parts Catalog 9920906 101
Illustrated Parts Lists PolarisSelected Models
STEERING
Applies to R07RF68AD/AF [4999202259920225B14]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
102 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
STRUT, FRONT
Applies to R07RF68AD/AF [49RGRSTRUTFRT077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Nut275471041.Washer275557492.Spacer, Rubber258102913.Ball, Pivot, Top254328724.Spacer251320625.Ball, Pivot, Bottom254328716.Retainer, Spring252433647.Spring, Compression, Black27043094-0678.Bumper254126659.Strut, Front2704310610.Washer2521111511.Clamp, Cable2708036712.Nut, Nylok4754232413.Screw, Cap4751236514.Washer, Spring Lock4755290115.Washer, Flat10755840216.
[See Brake Caliper, Front Pg. C5 for Details]ASM., FRONT BRAKE CALIPER, RH1-------17.Bolt4751533918.Ring, Retaining2771050719.Bearing, Hubstrut2351434220.
[42mm][Incl. 12,13,16,19,20,22]Asm., Hubstrut, LH1182282521.[42mm][Incl. 12,13,16,19,20,22]Asm., Hubstrut, RH1182282621.
Sensor, Hall Effect1401029822.Cap, Hall Effect1513238223.Screw1751765824.
06/08/07 Parts Catalog 9920906 103
Illustrated Parts Lists PolarisSelected Models
STRUT, FRONT
Applies to R07RF68AD/AF [49RGRSTRUTFRT077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
104 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
SWING ARM
Applies to R07RF68AD/AF [4999202259920225C09]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Ring, Retaining277104401.Bearing, Carrier, Wheel235855022.Tube, Axle, Black, RH11015217-0673.Bolt875175854.O-Ring254107725.Asm., Drive Shaft, Axle, LH113802136.Asm., Drive Shaft, Axle, RH113802147.Tube, Axle, Black, LH11015216-0678.Nut, Nylok875425259.Washer, Flat8755598410.Arm, Swing, Black11014992-06711.U-Bolt4524512712.Bracket, Bolt Lock2524622913.Screw2751249014.Nut, Nylon, Flanged2754718015.Bolt, Swing Arm, Pivot2513169716.Bushing, Swing Arm Pivot, LH1513316617.Bushing, Swing Arm, LH1543454518.Fitting, Lubrication2708042419.Nut, Hex, Jam1754708220.Washer, Flat1755603521.
[See Gearcase, Rear Page for Details]ASM., GEARCASE, REAR1-------22.Plate, Differential, Skid, Black15245665-06723.Bushing, Swing Arm, RH2543454624.Bushing, Swing Arm Pivot, RH1513316725.
[Rear Caliper Attach]Screw4751744526.[Rear Caliper Attach]Washer, Spring Lock4755290127.[Rear Caliper Attach]Washer, Flat4755840228.
06/08/07 Parts Catalog 9920906 105
Illustrated Parts Lists PolarisSelected Models
SWING ARM
Applies to R07RF68AD/AF [4999202259920225C09]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
106 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
TAILGATE
Applies to R07RF68AD/AF [4999203249920324A12]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
[AF]Asm., Tailgate, EB Green11202755-195.[AD]Asm., Tailgate, Crimson Red11202755-515.
Cap, Tailgate, Black15435548-0701.Screw575181582.
[AD]Panel, Outer, Crimson Red15435550-5153.[AF]Panel, Outer, Green15435550-1953.
Screw475177904.Latch, Paddle170813805.Washer, Wave275563586.Rod251344687.Bracket, Tailgate152494738.Nut, Nylok275421229.Washer, Flat6755830110.Bolt2751837611.Cable, Tailgate2708121512.Screw5751837713.Screw1751791614.Tube, Tailgate1513446915.Panel, Inner15435549-07016.Pin, Hitch2766164417.Washer, Rubber Back2755574818.
06/08/07 Parts Catalog 9920906 107
Illustrated Parts Lists PolarisSelected Models
TAILGATE
Applies to R07RF68AD/AF [4999203249920324A12]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
108 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
THROTTLE
Applies to R07RF68AD/AF [49RGRTHROTTLE077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Cable, Throttle170812471.FRAME, MAIN1-------2.Spacer, Throttle, Mach151354103.Block, Pivot, Throttle154343274.Washer275559545.Pin, Clip276611406.Screw875151027.Pedal, Throttle154356498.Throttle, Black11015464-0679.Spring, Throttle1704307810.Spring, Accelerator1704320811.Screw1751213012.Spacer, Throttle1513541613.Nutsert, Hex4754706914.Nut, Flanged1754215315.
06/08/07 Parts Catalog 9920906 109
Illustrated Parts Lists PolarisSelected Models
THROTTLE
Applies to R07RF68AD/AF [49RGRTHROTTLE077006X6]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
110 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
TOOL KIT
Applies to R07RF68AD/AF [4999203249920324E07]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
[Incl. 2-8]Kit, Tool12874924.Gauge, Tire Pressure128707251.SCREWDRIVER, PHILLIPS1-------2.WRENCH, 8-10 OPEN1-------3.Wrench, 12-14 Open128750904.WRENCH, BOX1-------5.
[Wrench Handle]PULLER, SPARK PLUG1-------6.Pouch, Tool Kit126825727.Wrench, Torx128748588.Manual, Owner's, '07 RANGER 700 4x4/6x6199206369.Wrench, Spanner, Cam, Black12871095-06710.
06/08/07 Parts Catalog 9920906 111
Illustrated Parts Lists PolarisSelected Models
TOOL KIT
Applies to R07RF68AD/AF [4999203249920324E07]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
112 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
TRANSMISSION
Applies to R07RF68AD/AF [4999202259920225D04]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Asm., Gearcase11332307.Nut, Lock132339611.Screw832338262.Cover132341883.O-Ring132338284.Pawl, Detent132338295.Label, Oil Fill/Level Check132341436.Plug, Hex, Hollow w/O-Ring232337947.Seal232338428.Shaft, Shift132338319.Gear, 31T1323383210.Gearcase, Main1323412911.Tube, Vent1323423012.Pin, Dowel4323324713.Gearcase, LH1323422114.Screw15323411415.Seal, Dual Lip1323386616.Screw2323404217.Bracket, Transmission Mount1323404418.Gear, 16T1323383919.Disc, Lockout1323383820.Star, Detent1323383721.O-Ring1323383622.Spring, Compression1323383023.Switch1323383524.Ring, Retaining1323383425.Bellcrank1323423226.
06/08/07 Parts Catalog 9920906 113
Illustrated Parts Lists PolarisSelected Models
TRANSMISSION
Applies to R07RF68AD/AF [4999202259920225D04]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
114 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
TRANSMISSION MOUNTING
Applies to R07RF68AD/AF [4999202259920225B04]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Bolt275176321.Nut675472632.Screw275184153.Asm., Main Gearcase113323074.Clamp, Hose170803075.Line, FuelAR8450003-15256.Clip, Rosebud140201397.Clip140201498.Nut, Flange275423439.Screw2751237710.Bracket, Transmission Mount, Rear15246084-06711.Nut2323404312.Bracket1323404413.Screw2323404214.Screw4751728915.Mount, Transmission Engine, Black11015065-06716.
06/08/07 Parts Catalog 9920906 115
Illustrated Parts Lists PolarisSelected Models
TRANSMISSION MOUNTING
Applies to R07RF68AD/AF [4999202259920225B04]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
116 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
TRANSMISSION, INTERNAL
Applies to R07RF68AD/AF [4999202259920225D05]
www.milit
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Asm., Gearcase11332307.Bearing432330181.Chain, Silent132330362.Shaft, Input132341333.Bearing432330194.Drum, Shift Shaft132342125.O-Ring132338406.Fork, Shift232342207.Rail, Shift Shaft132338608.Spring, Wave232341449.Engagement Dog4323387510.Ring, Retaining2323385011.Washer1323385112.Gear, 33T1323385213.Bearing, Needle2323371814.Shaft, Reverse1323389215.Sprocket, 24T1323389316.Washer1323385517.Gear, 23T1323413518.Gear, 47T1323413819.Gear, 60T1323413920.Screw4323408621.Cover, Bearing, Center Drive1323412222.Ring, Snap1323310623.Spacer1323335724.Bearing, Ball1323405525.
[Incl. Ref. 4 from Gearcase, Output Shaft Pg. D6]Asm., Lapped Bevel, Gear Set1323000126.Bearing, Needle1323310327.Washer1323389428.
06/08/07 Parts Catalog 9920906 117
Illustrated Parts Lists PolarisSelected Models
TRANSMISSION, INTERNAL
Applies to R07RF68AD/AF [4999202259920225D05]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
118 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
TRANSMISSION, OUTPUT SHAFT
Applies to R07RF68AD/AF [4999202259920225D06]
www.milit
aryatv
parts
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Asm., Gearcase11332307.Bearing432330191.Washer, Thrust132336192.Sprocket, 19T132338433.
[Incl. Ref. 26 from Gearcase, Internal Pg. D5]Asm., Lapped Bevel, Gear Set132300014.Shaft, Output, Main, Rear132339115.Button, Thrust132335826.ShimAR32335837.ShimAR32336118.Cover, Output, Front132341329.Screw15323411410.Seal2323384211.Shaft, Output, Front1323362512.Chain, Silent1323340813.Sprocket, 22T1323384414.Bushing1323355215.
06/08/07 Parts Catalog 9920906 119
Illustrated Parts Lists PolarisSelected Models
TRANSMISSION, OUTPUT SHAFT
Applies to R07RF68AD/AF [4999202259920225D06]
www.milit
aryatv
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
120 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
WHEEL, FRONT
Applies to R07RF68AD/AF [4999202259920225B13]
www.milit
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parts
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Bolt875123251.Disc, Brake, Front252443142.Stud875155133.Hub, Wheel251352074.Rim, Front, Black21520796-0675.Tire, Front, 25x10-12254113976.Washer, Flat875562427.Nut, Flanged875424598.Washer275560049.Nut, Slotted2754281010.Cover, Hub, Dust2541116411.Pin, Cotter2766140212.Valve, Rim2152501713.
06/08/07 Parts Catalog 9920906 121
Illustrated Parts Lists PolarisSelected Models
WHEEL, FRONT
Applies to R07RF68AD/AF [4999202259920225B13]
www.milit
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parts
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
122 Parts Catalog 9920906 06/08/07
Polaris Illustrated Parts ListsSelected Models
WHEEL, REAR
Applies to R07RF68AD/AF [4999202259920225C08]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
NotesPart DescriptionQtyPart No.Ref.
Cover, Dust, Hub454111641.Pin, Cotter476614042.
[2 per Middle Axle Hub]Washer, Cone675557963.Rim, Rear, Black41520797-0674.Hub, Rear Wheel451351135.Disc, Brake, Rear252482506.Bolt875155227.Tire, Rear, 25x11-12454120088.Stud1675155139.Valve, Rim4152501710.Washer, Flat16755624211.Nut, Flanged16754245912.Nut, Castle4754300513.
06/08/07 Parts Catalog 9920906 123
Illustrated Parts Lists PolarisSelected Models
WHEEL, REAR
Applies to R07RF68AD/AF [4999202259920225C08]
www.milit
aryatv
parts
.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
PagePart Number
5, 27, 43, 61, 63, 77, 91, 101, 103, 105, 109, 111
------- ..........................
131013511-067 .............111014678-067 .............251014723-067 .............251014724-067 .............711014726-067 .............711014727-067 .............711014749-067 .............711014750-067 .............131014963-067 .............271014982-067 .............271014991-067 .............1051014992-067 .............45, 1151015065-067 .............271015068-067 .............71015141-067 .............71015142-067 .............1051015216-067 .............1051015217-067 .............131015309-067 .............891015312-067 .............271015378-067 .............1091015464-067 .............271015722-067 .............271015828-067 .............211015870-067 .............271015909-067 .............531202169 ....................611202588 ....................471202663 ....................1071202755-195 .............1071202755-515 .............511202863 ....................591202903 ....................551203096 ....................591203107 ....................111203151-195 .............111203151-515 .............671203160 ....................551203334 ....................431240101 ....................351240286 ....................351240300 ....................671253527 ....................691261298-029 .............691261620-029 .............691261650 ....................311321622 ....................331322514 ....................311322522 ....................113, 115, 117, 119
1332307 ....................
911332311 ....................931332388 ....................79, 811332389 ....................911332423 ....................971332426 ....................771332428 ....................931332433 ....................971332441 ....................791332446 ....................831341441 ....................931350043 ....................931350044 ....................911350046 ....................931350047 ....................911350059 ....................951380182 ....................971380184 ....................811380192 ....................951380194 ....................
PagePart Number
1051380213 ....................1051380214 ....................1211520796-067 .............1231520797-067 .............121, 1231525017 ....................751542114 ....................51542125-067 .............51542126-067 .............911590395 ....................911590398 ....................1011821018 ....................1011821334 ....................1011822636 ....................1011822732 ....................1031822825 ....................1031822826 ....................191910486 ....................191910499 ....................151910513 ....................191910572 ....................171910802 ....................231910816 ....................231910833 ....................151910843 ....................151910844 ....................191910845 ....................191910846 ....................431910908 ....................191910958 ....................171910990 ....................171910991 ....................431910994 ....................431910997 ....................431910999 ....................191911006 ....................191911007 ....................191911168 ....................15, 171930642 ....................912201015 ....................95, 972202015 ....................632202107 ....................632202127 ....................15, 172202413 ....................632202696 ....................412202802 ....................912202826 ....................472202919 ....................612203012 ....................452203065 ....................492203067 ....................47, 492203106 ....................932203108 ....................232203147 ....................232203148 ....................232203254 ....................232203255 ....................472203300 ....................672410342 ....................92410422 ....................852410503 ....................112410667 ....................112410668 ....................672410720 ....................372410799 ....................372410834 ....................412410854 ....................352410863 ....................132410877 ....................372410878 ....................512520451 ....................732520673 ....................732520712 ....................592540086 ....................
PagePart Number
592540115 ....................892632421 ....................892632422 ....................872632972 ....................292633120 ....................872633225 ....................872633436 ....................1112682572 ....................892683124-070 .............892683817-070 .............1112870725 ....................1112871095-067 .............1112874858 ....................1112874924 ....................1112875090 ....................453021119 ....................673021352 ....................45, 693021522 ....................673021671 ....................533021765 ....................633022996 ....................473060004 ....................453110044 ....................333211106 ....................117, 1193230001 ....................1173233018 ....................117, 1193233019 ....................1173233036 ....................1173233103 ....................1173233106 ....................1133233247 ....................79, 833233252 ....................79, 833233268 ....................793233292 ....................793233306 ....................1173233357 ....................1193233408 ....................79, 833233524 ....................79, 833233529 ....................1193233552 ....................833233577 ....................79, 833233581 ....................1193233582 ....................1193233583 ....................79, 833233589 ....................1193233611 ....................1193233619 ....................1193233625 ....................1173233718 ....................79, 833233785 ....................793233788 ....................1133233794 ....................833233800 ....................833233801 ....................833233802 ....................79, 833233803 ....................833233804 ....................79, 833233805 ....................79, 833233806 ....................833233817 ....................1133233826 ....................1133233828 ....................1133233829 ....................1133233830 ....................1133233831 ....................1133233832 ....................1133233834 ....................1133233835 ....................1133233836 ....................1133233837 ....................1133233838 ....................1133233839 ....................1173233840 ....................
PagePart Number
113, 1193233842 ....................1193233843 ....................1193233844 ....................1173233850 ....................1173233851 ....................1173233852 ....................1173233855 ....................1173233860 ....................1133233866 ....................1173233875 ....................1173233892 ....................1173233893 ....................1173233894 ....................1193233911 ....................773233918 ....................773233926 ....................773233928 ....................773233929 ....................773233942 ....................773233944 ....................773233947 ....................773233950 ....................773233951 ....................773233953 ....................773233956 ....................773233957 ....................1133233961 ....................793233982 ....................793233983 ....................793233984 ....................79, 833233985 ....................79, 833233987 ....................793233988 ....................793233989 ....................793233990 ....................793233991 ....................793233992 ....................793233993 ....................833233995 ....................833234017 ....................833234021 ....................113, 1153234042 ....................1153234043 ....................113, 1153234044 ....................793234050 ....................1173234055 ....................1173234086 ....................773234112 ....................113, 1193234114 ....................1173234122 ....................1133234129 ....................1193234132 ....................1173234133 ....................1173234135 ....................1173234138 ....................1173234139 ....................1133234143 ....................1173234144 ....................773234159 ....................773234160 ....................773234161 ....................773234162 ....................773234163 ....................773234165 ....................1133234188 ....................333234194 ....................1173234212 ....................1173234220 ....................1133234221 ....................1133234230 ....................1133234232 ....................793234303 ....................793234374 ....................
124 Parts Catalog 9920906 06/08/07
Part Number Index
www.milit
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parts
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
PagePart Number
773234375 ....................773234376 ....................773234377 ....................773234378 ....................773234379 ....................773234380 ....................95, 973260131 ....................953260133 ....................413280321 ....................493514318 ....................1033514342 ....................493514361 ....................313576504 ....................313576510 ....................613584404 ....................7, 1053585502 ....................493585704 ....................693610047 ....................613610075 ....................1034010298 ....................654010417 ....................654010418 ....................414010425 ....................374010601 ....................414010630 ....................374010638 ....................574010644 ....................554010912 ....................414010947 ....................374011002 ....................854011029 ....................254011093 ....................374011115 ....................414011141 ....................414011213 ....................41, 454011214 ....................41, 454011249 ....................414011364 ....................414011365 ....................554011399 ....................374011501 ....................414011569 ....................654011584 ....................654011585 ....................414011618 ....................414011699 ....................19, 77, 1154020139 ....................41, 75, 1154020149 ....................194110164 ....................114805880 ....................695010192 ....................315020422 ....................5, 75020826 ....................535131413 ....................1055131697 ....................1035132062 ....................1035132382 ....................495132396 ....................635132402 ....................535132696 ....................495132753 ....................15, 175132829 ....................1055133166 ....................1055133167 ....................755133749 ....................635134152 ....................675134427 ....................1075134468 ....................1075134469 ....................75134531 ....................75134549 ....................75134616 ....................535134662 ....................15, 175134717 ....................
PagePart Number
15, 175134718 ....................75134741 ....................575134756 ....................615135093 ....................615135094 ....................7, 1235135113 ....................1215135207 ....................1095135410 ....................1095135416 ....................315210748 ....................315210752 ....................315210753 ....................315210754 ....................1035211115 ....................55211121 ....................475211785 ....................335220646 ....................7, 995241147 ....................315242981 ....................1035243364 ....................695243518 ....................475244286 ....................1215244314 ....................295244527-067 .............455244771-067 .............1055245127 ....................555245364 ....................1055245665-067 .............895245676 ....................595245805 ....................1155246084-067 .............1055246229 ....................855246693 ....................355246873 ....................635247359 ....................635247360 ....................455247368 ....................255248150 ....................255248157 ....................715248164-067 .............1235248250 ....................415248374 ....................855248655 ....................415248659 ....................395248735 ....................275248845-067 .............275248846-067 .............695248921-067 .............135249127 ....................295249223 ....................455249454 ....................1075249473 ....................23, 975249728 ....................795249729 ....................695249820 ....................695249821 ....................695249867 ....................215334030 ....................855410163 ....................855410370 ....................695410436 ....................255410437 ....................355410584 ....................1055410772 ....................755411007 ....................95, 975411092 ....................121, 1235411164 ....................1215411397 ....................575411521 ....................535411895 ....................1015411920 ....................1235412008 ....................15, 175412010 ....................15, 175412011 ....................
PagePart Number
1015412012 ....................1015412013 ....................755412079 ....................375412138 ....................37, 755412154 ....................375412294 ....................135412321 ....................555412455 ....................555412458 ....................855412504 ....................15, 175412505 ....................15, 175412506 ....................895412507 ....................695412508 ....................675412632 ....................295412635 ....................55412658 ....................1035412665 ....................495412676 ....................595412757 ....................355412800 ....................355412801 ....................355412808 ....................355412809 ....................555412881 ....................95412898 ....................115412919 ....................95412957 ....................855413002 ....................355413155 ....................195413212 ....................315430261 ....................275430733 ....................355430743 ....................315430945 ....................255431107 ....................315431936 ....................675432533 ....................1035432871 ....................1035432872 ....................215433189 ....................95433396 ....................295433451-070 .............615433684 ....................735433687 ....................355433774 ....................415434037 ....................855434057 ....................1015434106 ....................275434191 ....................375434192 ....................135434226 ....................1095434327 ....................375434380 ....................1055434545 ....................1055434546 ....................5, 75434548 ....................855434719-195 .............855434719-515 .............855434763 ....................715434879-070 .............55435028-070 .............55435029-070 .............1075435548-070 .............1075435549-070 .............1075435550-195 .............1075435550-515 .............875435645 ....................1095435649 ....................295435684 ....................115435690-070 .............115435694-195 .............115435694-515 .............115435695-195 .............
PagePart Number
115435695-515 .............855435703-195 .............855435703-515 .............855435728-070 .............875435886-070 .............875435887-070 .............875435929-070 .............875435930-070 .............115435996 ....................875436402 ....................875436534 ....................875436535 ....................1015436536 ....................415436577 ....................95436698 ....................95436699 ....................375436827-070 .............355436851 ....................375436853 ....................855436894-195 .............855436894-515 .............355436936 ....................435436939 ....................435436959 ....................295436963 ....................855436967 ....................275521131 ....................355521287-08 ...............295521578 ....................855521667 ....................995630551 ....................315631698 ....................615631882 ....................355810279 ....................1035810291 ....................115811310 ....................695811511 ....................475812016 ....................475812232 ....................435812253 ....................895812295 ....................615812571 ....................73, 875812694 ....................875812695 ....................875812841 ....................875812842 ....................875812909 ....................615812936 ....................875812954 ....................875812955 ....................875812956 ....................95812964 ....................535910042 ....................895910096 ....................855910119 ....................535910194 ....................537041565 ....................13, 697041687 ....................697041789 ....................697041804 ....................997041955-067 .............997041956 ....................257042057 ....................77042078 ....................77042169-067 .............317042202 ....................597042203 ....................257043073 ....................1097043078 ....................1037043094-067 .............1037043106 ....................337043167 ....................1097043208 ....................137043232 ....................
06/08/07 Parts Catalog 9920906 125
Part Number Index (continued)
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.com
* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
PagePart Number
477051530 ....................637051534 ....................677052038 ....................357052065 ....................817052075 ....................97052164 ....................197052293 ....................477052306 ....................197052316 ....................577052352 ....................357052381 ....................357052410 ....................1017061054 ....................57061130 ....................397078465 ....................277079924 ....................397079925 ....................19, 35, 417080138 ....................67, 77, 81, 83, 115
7080307 ....................
15, 177080352 ....................1037080367 ....................97080413 ....................95, 97, 1057080424 ....................437080451 ....................97080511 ....................97080534 ....................97080694 ....................437080707 ....................35, 437080761 ....................357080843 ....................437080909 ....................357080965 ....................1017080978 ....................1017080979 ....................257081013 ....................117081099 ....................357081174 ....................677081193 ....................117081195 ....................757081209 ....................1077081215 ....................1097081247 ....................357081250 ....................297081279 ....................237081292 ....................97081308 ....................1077081380 ....................397170532 ....................397170739 ....................297172563 ....................397172674 ....................397172675 ....................397172889 ....................397172890 ....................397173125 ....................397173403 ....................397173569 ....................397173570 ....................397173777 ....................397173778 ....................117511858 ....................417512018 ....................197512025 ....................857512026 ....................5, 35, 85, 877512084 ....................297512094 ....................1097512130 ....................357512163 ....................317512266 ....................117512276 ....................57512284 ....................1217512325 ....................1037512365 ....................
PagePart Number
1017512371 ....................1157512377 ....................437512399 ....................1057512490 ....................897512539 ....................697512666 ....................1097515102 ....................697515197 ....................697515316 ....................13, 217515319 ....................717515321 ....................71, 1037515339 ....................33, 1017515382 ....................437515398 ....................27, 29, 45, 69, 737515399 ....................7, 27, 997515415 ....................217515417 ....................77515433 ....................1017515434 ....................5, 77515472 ....................15, 177515489 ....................121, 1237515513 ....................77515514 ....................27, 1237515522 ....................237515547 ....................477516603 ....................517516730 ....................45, 677516734 ....................35, 57, 61, 677516822 ....................657516823 ....................597516824 ....................71, 85, 897517230 ....................677517277 ....................1157517289 ....................297517312 ....................697517322 ....................677517384 ....................13, 23, 35, 41, 877517386 ....................1057517445 ....................857517561 ....................1057517585 ....................477517598 ....................1157517632 ....................9, 1037517658 ....................577517679 ....................85, 877517685 ....................757517745 ....................757517756 ....................11, 1077517790 ....................477517792 ....................477517793 ....................597517795 ....................617517807 ....................557517848 ....................277517854 ....................47, 497517865 ....................297517867 ....................1017517909 ....................27, 1077517916 ....................1017517924 ....................717517935 ....................557517950 ....................117517983 ....................47, 597518007 ....................477518045 ....................417518052 ....................317518062 ....................977518068 ....................417518157 ....................11, 85, 87, 1077518158 ....................417518196 ....................317518197 ....................857518238 ....................537518274 ....................
PagePart Number
277518278 ....................45, 77, 817518364 ....................137518375 ....................11, 1077518376 ....................1077518377 ....................1157518415 ....................737518609 ....................77518634 ....................317541906 ....................11, 85, 87, 1077542122 ....................35, 1097542153 ....................45, 697542301 ....................117542321 ....................21, 43, 69, 71, 89, 101, 103
7542324 ....................
13, 1157542343 ....................757542344 ....................57542438 ....................5, 7, 21, 27, 99, 101
7542439 ....................
717542451 ....................121, 1237542459 ....................89, 1057542525 ....................1217542810 ....................1237543005 ....................417546601 ....................257546701 ....................657546705 ....................617546804 ....................1017547028 ....................1097547069 ....................1057547082 ....................697547101 ....................1037547104 ....................757547144 ....................1017547177 ....................27, 1057547180 ....................1017547188 ....................557547213 ....................45, 1157547263 ....................417547270 ....................357547366 ....................657552616 ....................417552801 ....................33, 101, 103, 1057552901 ....................697555716 ....................897555734 ....................29, 1077555748 ....................1037555749 ....................757555795 ....................1237555796 ....................257555804 ....................457555823 ....................257555827 ....................85, 877555859 ....................697555863 ....................617555874 ....................557555907 ....................657555908 ....................257555919 ....................697555935 ....................1097555954 ....................57555957 ....................757555976 ....................497555982 ....................1057555984 ....................577555998 ....................1217556004 ....................597556005 ....................1057556035 ....................1017556063 ....................877556065 ....................1017556099 ....................337556120 ....................
PagePart Number
77556142 ....................477556183 ....................497556194 ....................697556230 ....................121, 1237556242 ....................1017556301 ....................137556329 ....................1077556358 ....................1077558301 ....................237558302 ....................13, 75, 103, 1057558402 ....................317575202 ....................277621334 ....................137621418 ....................897621479 ....................137661067 ....................257661106 ....................597661127 ....................21, 23, 25, 75, 109
7661140 ....................
47, 637661175 ....................5, 25, 1017661203 ....................1217661402 ....................1237661404 ....................1077661644 ....................237661830 ....................217661843 ....................137661878 ....................81, 95, 977661913 ....................477663001 ....................377670054 ....................877670057 ....................857670090 ....................917670092 ....................897670096 ....................19, 837670102 ....................737670109 ....................137670116 ....................857670134 ....................877670145 ....................857670157 ....................7, 1057710440 ....................937710505 ....................1037710507 ....................477710512 ....................617710531 ....................917710557 ....................337710563 ....................337710564 ....................97710571 ....................497721117 ....................497721131 ....................678350018 ....................358360012-06 ...............738360054-64 ...............738360065-25 ...............35, 77, 81, 83, 115
8450003-1525 ...........
358450111-25 ...............1119920636 ....................
126 Parts Catalog 9920906 06/08/07
Part Number Index (continued)
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is used on.
AA-Arm, Mid Axle, Lower, Black.....7A-Arm, Mid Axle, Upper, Black.....7Adapter.....67A-Frame, Black, LH.....5A-Frame, Black, RH.....5Arm, Swing, Black.....105Asm., Arm, Rocker.....53Asm., Bendix.....65Asm., Body, Throttle.....67Asm., Box, Long, Crimson Red.....11Asm., Box, Long, Green.....11Asm., Caliper, Brake, LH.....15Asm., Caliper, Brake, RH.....15Asm., Caliper, LH, Rear.....17Asm., Caliper, Mount.....15Asm., Caliper, Park Brake.....23Asm., Caliper, RH, Rear.....17Asm., Clutch.....77Asm., Cover Plate.....77Asm., Cover, Clutch, Inner.....29Asm., Cover, Stator.....55Asm., Dipstick.....59Asm., Drain Plug.....77Asm., Drive Clutch, Wide.....31Asm., Drive Shaft.....91Asm., Drive Shaft, Axle, LH.....105Asm., Drive Shaft, Axle, RH.....105Asm., Driven Clutch.....33Asm., Driveshaft, Mid.....93Asm., Engine Cover.....55Asm., Fan.....35Asm., Floor, Dog House Cover.....87Asm., Frame, Cab, LH, Rear, Black.....71Asm., Frame, Cab, RH, Rear, Black.....71ASM., FRONT BRAKE CALIPER, RH.....103Asm., Front Gearcase.....77Asm., Fuel Injector.....51Asm., Fuel Line.....73Asm., Fuel Tank.....73Asm., Gear Box, Steering.....101Asm., Gear Coupler, Mid Drive.....81Asm., Gearcase.....77, 113, 117, 119ASM., GEARCASE, REAR.....105Asm., Gerotor.....61Asm., Grommet and Insert.....35Asm., Headlight.....85Asm., Hinge.....85ASM., HUBSTRUT.....5Asm., Hubstrut, LH.....103Asm., Hubstrut, RH.....103Asm., Lapped Bevel, Gear Set.....117, 119Asm., Main Floor.....87Asm., Main Gearcase.....115Asm., Master Cylinder.....19Asm., Mid Gearcase.....79, 81Asm., Mount, Caliper.....17Asm., Oil Pickup.....47Asm., Park Brake.....23Asm., Prop Shaft, Rear.....97Asm., Race/Output Hub.....77Asm., Rear Gearcase.....83Asm., Reed w/Gasket.....67Asm., Roll Cage.....77
Asm., Roller and Bushing.....31Asm., Screw and Washer.....51Asm., Seat Belt.....89Asm., Seat Belt, Center.....89Asm., Seat, Back, Black.....89Asm., Seat, Bottom Black.....89Asm., Shaft, Prop, Front.....95Asm., Speedometer.....37Asm., Tailgate, Crimson Red.....107Asm., Tailgate, EB Green.....107Asm., Taillight, LH.....11Asm., Taillight, RH.....11
BBall, Pivot, Bottom.....103Ball, Pivot, Top.....103BASE, CAB/SEAT.....27Base, Cab/Seat, Black.....89Battery, Top Mount.....41Bearing.....49, 117, 119Bearing, Ball.....49, 61, 79, 83, 117Bearing, Carrier, Wheel.....7, 105Bearing, Cover.....31Bearing, Hubstrut.....103Bearing, Moveable, 1/2 Inch.....31Bearing, Needle.....117Bearing, Needle, Roller Thrust.....77Bearing, Roller Ball.....77Bearing, Shifter.....75Bellcrank.....113Belt, Drive, EBS.....33Bezel.....37Block, Pivot, Throttle.....109Block, Terminal.....41Bolt.....11, 27, 31, 33, 35, 45, 47, 53, 69, 71, 79, 81, 89, 101, 103, 105, 107, 115, 121, 123
Bolt, Banjo.....19Bolt, Shoulder.....31, 75Bolt, Swing Arm, Pivot.....105Boot.....93Boot Kit, Wheel Side.....93Boot, Air Box.....9Boot, Ball Joint, Greaseless.....5Boot, Bushing.....15Boot, Driver Side, Rack.....101Boot, Passenger, Side Rack.....101Boot, Pin Bushing.....17Boot, Pin Seal.....15, 17Boot, Seal, Rod End.....101Box, Air Baffeling.....43Box, Air Intake.....9BOX, AIR INTAKE.....43Box, Battery.....41Box, Long, Black.....11Box, Support, Long, Black.....13Bracket.....115Bracket, Ball Joint.....5Bracket, Battery Strap.....41Bracket, Bolt Lock.....105Bracket, Cab Frame, Center, Black.....71Bracket, Caliper Mount.....79Bracket, Clutch Outlet.....29Bracket, Clutch Seal.....29Bracket, Engine Mount, Top.....45Bracket, Exhaust, Mount, Black.....69
Bracket, Headlight.....85Bracket, Motor Mount, Top.....45Bracket, Stator, Wire Holddown.....55Bracket, Surge Tank.....35Bracket, Tailgate.....107Bracket, Transmission Mount.....113Bracket, Transmission Mount, Rear.....115Bulb, Headlight.....85Bulb, Taillight.....11Bumper.....103Bumper Recess.....11Bumper, Black.....27Bumper, Box Base.....13Bushing.....31, 33, 49, 69, 77, 79, 83, 101, 119BUSHING.....77Bushing, A-Arm, Short.....5, 7Bushing, Box, Latch.....13Bushing, Mount, Lower Radiator.....35Bushing, Pedal Pivot.....21, 25Bushing, Shaft, Steering.....101Bushing, Swing Arm Pivot, LH.....105Bushing, Swing Arm Pivot, RH.....105Bushing, Swing Arm, LH.....105Bushing, Swing Arm, RH.....105Button, Clutch.....31Button, Thrust.....77, 119
CCable Tie.....19, 35, 41, 43Cable, Battery, Ground.....45Cable, Brake, Parking.....23Cable, Ground.....41Cable, Positive.....41Cable, Shifter.....75Cable, Solenoid/Starter.....41, 45Cable, Tailgate.....107Cable, Throttle.....109Caliper, Brake, LH.....15, 17Caliper, Brake, RH.....15, 17Cam, Adjusting, Spring.....99Cap, Bumper.....27Cap, End.....9Cap, Gas Tank.....73Cap, Hall Effect.....103Cap, Overflow.....35Cap, Pressure.....35Cap, Steering Wheel.....101Cap, Tailgate, Black.....107Carrier, Bearing, Wheel.....7Carrier, Bearing, Wheel, LH.....7Case, Front.....83Chain, Silent.....117, 119Circlip.....63, 91Circlip, Kit.....91Clamp.....9, 59Clamp, Boot, Large.....101Clamp, Boot, Small.....101Clamp, Cable.....103Clamp, Double Hose.....35Clamp, Hose.....35, 43, 67, 77, 81, 83, 115Clamp, Hose, Spring.....9CLAMP, LARGE.....91Clamp, Narrow Band.....9, 29, 43CLAMP, SMALL.....91Clamp, Spring Band.....35
06/08/07 Parts Catalog 9920906 127
Part Description Index
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
Clip.....13, 19, 83, 115Clip, Cover.....9Clip, Dart.....85Clip, Pin.....23, 75Clip, Rosebud.....19, 41, 75, 77, 115Clip, Routing.....13, 73Clip, U.....35Clip, Wire.....85Clutch Housing/Ring Gear.....77Coil, EFI.....41Conduit, Flex.....35Conduit, Flex tube.....73Connector, Barbed.....35Cover.....9, 113Cover, Bearing, Center Drive.....117Cover, Breather.....67Cover, Clutch, Outer, Black.....29Cover, Drive Shaft, Floor.....87Cover, Dust, Hub.....123Cover, Glove Box, Crimson Red.....85Cover, Glove Box, Green.....85Cover, Hub, Dust.....121Cover, Input.....77, 79, 83Cover, Output.....79, 83Cover, Output, Front.....119Cover, Shifter.....75Cover, Thermostat.....57Cover, Valve.....67Cover, Water Pump.....61Cup, Hood Latch.....27CV-Joint.....91
DDampener Vibration.....69Dash, Crimson Red.....85Dash, Green.....85Decal, "APPLY BRAKE TO START".....39Decal, "APPLY BRAKE".....39Decal, "POLARIS", Tailgate.....39Decal, 700 TWIN EFI, Hood, LH.....39Decal, 700 TWIN EFI, Hood, RH.....39Decal, Box, "RANGER 6X6", LH.....39Decal, Box, "RANGER 6X6", RH.....39Decal, Caution, "SHIFT AT IDLE".....39Decal, Hitch.....39Decal, Polaris Star.....39Decal, Reflector, Amber.....27Decal, Reflector, Red.....39Decal, Warning, Cab Frame/Seat Belt.....39Decal, Warning, Clutch Cover.....29Decal, Warning, Cont/Pass/Tire Pressure.....39Decal, Warning, Discretionary.....39Disc, Brake.....97Disc, Brake, Front.....121Disc, Brake, Rear.....123Disc, Lockout.....113Disk, Brake.....23Dowel.....47, 63Drum, Shift Shaft.....117Duct, Air Intake.....43Duct, Clutch, Air Outlet.....29
EECU.....41Edge, Trim.....35Engagement Dog.....117
Extension, Frame, Black.....27
FFender, Front, Black, LH.....87Fender, Front, Black, RH.....87Fender, Rear, Black, LH.....87Fender, Rear, Black, RH.....87Filter, Air Intake.....9Filter, Intake.....43Filter, Oil.....59Fitting.....9, 35Fitting, Cross, Brake.....19Fitting, Lubrication.....95, 97, 105Fitting, Tee, Brake.....19Fitting, Vent.....77Floor, Dog House Cover.....87Flywheel.....55Foam, Foil, Access Panel.....87Foam, Foil, Floor.....87Foil, Floor, Horizontal.....87Foil, Floor, Vertical.....87Foil, Heat Shield.....87Foil, Heat Shield, Floor.....87Foil, Seat.....89Foil, Tank.....73Fork, Shift.....117Frame, Cab, Front, Black, LH.....71Frame, Cab, Front, Black, RH.....71FRAME, MAIN.....109Frame, Main, Black.....27Fuel, Rail Dual Point.....51
GGasket.....35, 69Gasket, Base.....63Gasket, Cover, Mag.....61Gasket, Head.....63Gauge, Tire Pressure.....111Gear, 16T.....113Gear, 23T.....117Gear, 26T Input.....79Gear, 26T Output.....79Gear, 31T.....113Gear, 33T.....117Gear, 47T.....117Gear, 60T.....117GEAR, DRIVEN, WATER/OIL.....61Gear, Ring 37T.....79, 83Gearcase, LH.....113GEARCASE, LH.....77Gearcase, Main.....113Gearcase, R11.....79Grease.....91, 93Grille, Hood, Black.....85Grommet.....25, 89Grommet Gear Shift.....75Grommet, Gear Shift.....37Grommet, Gear Shift Plug.....37Grommet, Rubber Mount.....85
HHandle.....25Hanger, Air Cleaner.....43Harness, Cargo Box.....13Harness, Chassis.....41Harness, Dash.....37
Harness, Headlite/Hood.....37Head, Cylinder.....53Headrest, Black.....71Holder, Cup.....85Hood, Crimson Red.....85Hood, Green.....85Hose, Air Box, Front.....43Hose, Air Box, Rear.....43Hose, Breather.....9Hose, Clutch Air Outlet.....29Hose, Clutch, Intake, Front.....43Hose, Clutch, Intake, Rear.....43Hose, Engine Inlet.....35Hose, Engine Outlet.....35Hose, Radiator, Inlet.....35Hose, Radiator, Outlet.....35Housing, Oil Pump.....61Hub, Rear Wheel.....123Hub, Wheel.....121Hub, Wheel, Rear.....7
IImpeller, Water Pump.....61
JJoint.....91Joint, Ball, Greaseless.....5
KKey, Woodruff.....49Kit, Battery Bolt.....41Kit, Boot Replacement.....91Kit, Boot, Front Brake.....17Kit, Brake Pad.....17, 23Kit, Brake Pad and Shims.....23Kit, Brake Pad, Assembly.....15Kit, Camshaft.....47Kit, Complete.....23Kit, Crankcase.....47Kit, Crankshaft.....49Kit, Cross and Bearing.....95, 97Kit, Cylinder.....63Kit, Front Brake Boot.....15Kit, Gear Set.....47, 49Kit, Mount.....23Kit, Oil Pump.....61Kit, Piston.....63Kit, Piston Ring.....63Kit, Roll.....77Kit, Seal Kit.....77Kit, Short Block.....45Kit, Tool.....111Knob, Shifter.....75
LLabel, Oil Fill/Level Check.....113Large Clamp.....93Latch, Box, Black.....13Latch, Paddle.....107Latch, Park Brake.....25Latch, Slam, Tailgate.....11Lever, Park, Black.....25Lever, Shifter.....75Lifter, Valve.....63Line, Brake, Front, Left.....19
128 Parts Catalog 9920906 06/08/07
Part Description Index (continued)
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
Line, Brake, Front, Right.....19Line, Brake, Master Cylinder, Front.....19Line, Brake, Master Cylinder, Rear.....19Line, Brake, Rear, LH.....19Line, Brake, Rear, RH.....19Line, Fuel.....35, 73, 77, 81, 83, 115Liner, Hood.....85
MManifold, Black.....69Manual, Owner's, '07 RANGER 700 4x4/6x6.......111
Mount, Cable Tie.....35Mount, Engine, Lower, Front, Black.....45Mount, Engine, Transmission, Black.....45Mount, Park Brake, Black.....25Mount, Rubber.....37Mount, Rubber, Rear.....45Mount, Rubber, Top.....45Mount, Torque Stop.....45, 69Mount, Transmission Engine, Black.....115
NNipple, Oil Filter.....59Nut.....25, 41, 45, 55, 65, 101, 103, 115Nut, Castle.....5, 123Nut, Chimney.....89Nut, Flange.....11, 13, 27, 115Nut, Flanged.....109, 121, 123Nut, Flanged, Nylok.....35Nut, FLEXLOC.....31Nut, Hex.....41, 69Nut, Hex, Jam.....105Nut, Hex, Nylok.....61Nut, Jam, LH.....101Nut, Lock.....113Nut, Nylok.....5, 7, 11, 21, 27, 43, 69, 71, 75, 85, 87, 89, 99, 101, 103, 105, 107
Nut, Nylon, Flanged.....105Nut, Slotted.....121Nut, Speed.....37, 87Nut, Speed, U-Type.....87Nut, U-Type.....85, 87Nutsert.....69Nutsert, Hex.....109
OO-Ring...55, 57, 59, 79, 83, 85, 95, 97, 105, 113, 117
PPanel, Box, Front.....11Panel, Box, Long, Crimson Red, LH.....11Panel, Box, Long, Crimson Red, RH.....11Panel, Box, Long, Green, LH.....11Panel, Box, Long, Green, RH.....11Panel, Dash-Controls.....37Panel, Inner.....107Panel, Outer, Crimson Red.....107Panel, Outer, Green.....107Panel, Wheel Well, LH.....87Panel, Wheel Well, RH.....87Pawl, Detent.....113Pedal, Brake, Black.....21Pedal, Throttle.....109
Pin, Box Hinge, Black.....13Pin, Catch.....85Pin, Clevis.....13, 21, 23, 25Pin, Clip.....21, 25, 109Pin, Cotter.....5, 25, 101, 121, 123Pin, Dowel.....47, 59, 77, 113Pin, Hitch.....107PIN, PISTON.....63Pin, Roller.....31Pin, Seat Latch.....89Pin, Spring.....81, 95, 97Pinion, 10T.....79, 83Pipe, Knock.....79, 83Piston, Brake.....15, 17Plate, Armature.....77Plate, Baffle.....47Plate, Catch.....85Plate, Differential, Skid, Black.....105Plate, Grille, Bumper, Top, Black.....27Plate, Grille, Bumper, Upper, Black.....27Plate, HWSR.....39Plate, Skid.....87Plate, Thrust.....47, 77Plug.....47, 63Plug, Cap.....35Plug, Drain.....79, 83Plug, Drain, Box.....85Plug, Expansion.....83Plug, Expansion, 19MM.....47Plug, Expansion, 42MM.....47Plug, Hex, Hollow w/O-Ring.....113Plug, Hole, Gear Indicator.....37Plug, Hole, Rocker Switch.....37Plug, Oil Fill.....77Plug, Socket.....47, 59Plug, Spark, Champion RC7YC3.....67Pouch, Tool Kit.....111PULLER, SPARK PLUG.....111Pushrod.....63
RRadiator, Flat.....35Rail, Shift Shaft.....117Receptacle, Pod Mount, 12V.....37Regulator.....41Relay.....41Retainer Ring.....93Retainer, Lock.....53Retainer, Shock.....7, 99Retainer, Spring.....53, 103Retainer, Spring, Inner.....33Retainer, Spring, Outer.....33Rim, Front, Black.....121Rim, Rear, Black.....123Ring, Retaining...7, 33, 47, 61, 77, 79, 103, 105, 113, 117
Ring, Snap.....117Ring, Spring.....79Ring, Tie Down.....11Rivet.....13, 27, 89Rod.....107Rod End.....101Rod, Handle, Park Release.....25
SScrew.......5, 7, 9, 11, 13, 19, 21, 23, 27, 29, 31, 35, 41, 43, 45, 47, 49, 55, 57, 59, 61, 65, 67, 69, 71, 73, 75, 77, 79, 83, 85, 87, 89, 97, 99, 101, 103, 105, 107, 109, 113, 115, 117, 119
Screw, Bleeder.....15, 17Screw, Cap.....103Screw, Flange.....77Screw, Set.....77Screw, Socket Head Set.....17Screw, Socket Set.....15SCREWDRIVER, PHILLIPS.....111Seal.....19, 79, 83, 113, 119Seal, Caliper, Inner.....15, 17Seal, Caliper, Outer.....15, 17Seal, Cover.....9Seal, Cover, Clutch, Inner.....29Seal, Cover, Clutch, Outer.....29Seal, Dual Lip.....113Seal, Exhaust.....69Seal, Flange.....49Seal, Flanged.....55Seal, Foam.....11Seal, Glove Box.....85Seal, Oil.....55Seal, O-Ring.....47Seal, Triple Lip.....79, 83Seal, Valve Cover.....67Seal, Valve Guide.....53Seal, Water Pump.....61Seat, Valve Spring.....53Sensor, Crank Position.....67Sensor, Hall Effect.....103Sensor, T Map.....9Sensor, Thermister.....57Sensor, Throttle Position.....67Shaft, A-Arm, Lower.....7Shaft, A-Arm, Short.....5, 7Shaft, A-Arm, Upper.....7Shaft, Axle.....91Shaft, Balance.....49Shaft, Input.....117Shaft, Oil/Water Pump.....61Shaft, Output.....79, 83Shaft, Output, Front.....119Shaft, Output, Main, Rear.....119Shaft, Pinion, 11T.....77Shaft, Prop.....95, 97Shaft, Reverse.....117Shaft, Shift.....113Shaft, Steering w/Joints, Lower.....101Shaft, Steering, Upper.....101Sheath, Reflect.....35Shield, CV Front, Black, LH.....5Shield, CV Front, Black, RH.....5Shield, Exhaust, Manifold.....69Shield, Heat.....69Shield, Heat, Exhaust.....13Shield, Heat, Rear.....69Shim.....79, 83, 119Shim, Armature Plate.....77Shock, Dump Box.....13Shock, Middle Axle.....7Shock, Rear.....99Shroud, Fan.....35Silencer, Black.....69Small Clamp.....93
06/08/07 Parts Catalog 9920906 129
Part Description Index (continued)
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
Solenoid, Starter.....41Spacer.....41, 103, 117Spacer, .020.....31Spacer, .025.....31Spacer, .032.....31Spacer, .050.....31Spacer, Rubber.....103Spacer, Throttle.....109Spacer, Throttle, Mach.....109Spring.....13, 69, 77Spring, Accelerator.....109Spring, Black.....99Spring, Catch, Parking Brake.....25Spring, Clutch.....31Spring, Compression.....33, 113Spring, Compression, Black.....103Spring, Lever Return.....25Spring, Middle Axle, Black.....7Spring, Pressure Relief.....59Spring, Throttle.....109Spring, Valve.....53Spring, Wave.....79, 83, 117Sprocket, 19T.....119Sprocket, 22T.....119Sprocket, 24T.....117Star, Detent.....113Starter.....65Stator.....55Strap, Ground.....41Strap, Hood Latch.....85Strut, Front.....103Stud.....121, 123Support, Cab, Front, Black.....27Support, Floor, Black, LH.....27Support, Floor, Black, RH.....27Support, Tailgate, Black.....11Switch.....113Switch, AWD.....37Switch, Headlight.....37Switch, Instrument.....37Switch, Key.....37Switch, Sensor, Park Brake.....25Switch, Stoplight.....19
TTab, Seat Mount.....89Tank, Surge.....35T-Fitting.....81Thermostat w/Bypass.....57Throttle, Black.....109TIE ROD, INNER.....101Tire, Front, 25x10-12.....121Tire, Rear, 25x11-12.....123Trim, Edge.....27Tube, Axle, Black, LH.....105Tube, Axle, Black, RH.....105Tube, Brake Pedal Bushing.....21Tube, Exhaust, Black.....69Tube, Oil Fill.....59Tube, Tailgate.....107Tube, Vent.....79, 83, 113Tubing.....67
UU-Bolt.....105
VValve, Check.....67Valve, Exhaust.....53Valve, Intake.....53Valve, Plastic Radiator/Cooler Drain.....35Valve, Rim.....121, 123
WWasher....5, 7, 13, 25, 29, 31, 49, 55, 59, 65, 69, 87, 101, 103, 109, 117, 121
Washer, Cone.....123Washer, Copper.....47Washer, Domed.....33Washer, Flat.......31, 45, 57, 61, 75, 85, 89, 103, 105, 107, 121, 123
Washer, Interlock.....31Washer, Lock.....65Washer, Rubber.....69Washer, Rubber Back.....107Washer, Spring.....47Washer, Spring Lock.....33, 41, 101, 103, 105Washer, Thrust.....79, 119Washer, Wave.....101, 107Washer, Wave Spring.....75Washer, Wrought.....23Weight, Shift, 20-60.....31Wheel, Steering.....101Wire, Spark Plug, 49.5cm.....41Wire, Spark Plug, 59.3cm.....41Wrench, 12-14 Open.....111WRENCH, 8-10 OPEN.....111WRENCH, BOX.....111Wrench, Spanner, Cam, Black.....111Wrench, Torx.....111
YYoke.....97Yoke, Flanged.....97Yoke, Gear Case, Front.....95Yoke, Prop Shaft, Transmission.....95
130 Parts Catalog 9920906 06/08/07
Part Description Index (continued)
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
This Page Intentionally Left Blank
06/08/07 Parts Catalog 9920906 131
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* * * MILITARY USE ONLY * * *
* * * MILITARY USE ONLY * * *
Polaris Industries, Inc.2100 Highway 55
Medina, MN 55340(763) 417-8650
www.polarisindustries.comwww.milit
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* * * MILITARY USE ONLY * * *