mika saariaho 26.3.2014: symbiotic industry approach to sustainable energy solutions using waste and...
TRANSCRIPT
Symbiotic industry approach to sustainableenergy solutions using waste and recycling
Dr. Mika Saariaho
Senior Vice President, Energy & Water
Sitra: Teolliset symbioosit Demonstraatio Forum
26.3.2014 Neste Oil, Porvoon tuotantolaitokset
© Outotec – All rights reserved
Outotec in Brief
Global sustainability challenge and business opportunities
Outotec’s approach to sustainable energysolutions
Example of industrial symbiotic solution in waste-to-energy-to-nutrients cycle
26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho2
© Outotec – All rights reserved
Outotec in brief
• Outotec provides leading technologies and services
for the sustainable use of Earth’s natural resources
• As the global leader in minerals and metals
processing technology, we have developed many
breakthrough technologies over the decades for our
customers in metals and mining industry
• We also provide innovative solutions for industrial
water treatment, the utilization of alternative energy
sources and the chemical industry
• Outotec shares are listed on NASDAQ OMX
Helsinki
3 26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
Addressing global challenges
4
Throughout history, much of the world’s prosperity and development
can be attributed to metals and minerals. Even though technology has
developed in many areas, a dilemma exists between the growing need
for these resources and the environmental impact of processing them.
• Our mission, ”Sustainable use of Earth’s natural resources”
addresses today’s challenges.
• Through our sustainable technologies it is possible to decouple
economic growth and its environmental impact.
26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
Outotec by numbers
5
R&D, sales and service centers in
27countries
Deliveries to more than
80 countries
Experts of over
60 nationalities Outotec R&D, sales and service centers
Outotec manufacturing/assembly
Net sales
1.9bnEUR in 2013
4,855employees
in 2013
Wide supplier network with established
long-term relationships
26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
A century of accumulated expertise
6 26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
Positive impact of our technologies
• 5.4 million tonnes CO2 emissions
avoided through use of Outotec
metals-related processes
• Our advanced technology and
service solutions ensure social
license to operate
• We aim at 50% reduction in fresh
make-up water consumption in
non-ferrous metals concentrators
• Our target is that through Outotec
waste-to-energy solutions the
annual reduction in the use of
fossil fuels is comparable to 80
MWe power plants and 60 MWth
steam boilers.
7 26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
Outotec in Brief
Global sustainability challenge and business opportunities
Outotec’s approach to sustainable energysolutions
Example industrial symbiotic solution in waste-to-energy-to-nutrients cycle
8 26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
9
Source: Rockström et al. 2009
Renewable, CO2 neutral energy from
biomass and waste
Non acidic, calcined P-fertilizers
Removal of pollutants from ores,
concentrates, waste and wastewater
Nitrogen recovery in municipal and
industrial waste water
Phosphate recovery from sewage
sludge, farmyard manure and animal
by-products
Municipal and industrial freshwater
supply and waste water purification
Optimised landuse in industrial
operations, e.g., paste solutions and
pond water management
Business opportunities to address planetary boundaries
26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
10
Symbiotic industry
approach a must amongst
the different stakeholder to
address overall materials
efficiency challenge!
Waste hierarchy as per EU definition
26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
Outotec in Brief
Global sustainability challenge and business opportunities
Outotec’s approach to sustainable energysolutions
Example of industrial symbiotic solution in waste-to-energy-to-nutrients cycle
11 26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
• Outotec is the pioneer of fluidized bed technology both in
the minerals industry and in biomass energy systems
• Outotec has delivered over 100
energy systems for biomass fuels
• Outotec has experience of
using over 250 different varieties of biomass fuels
• Outotec has been designing and delivering
• biomass energy systems since 1973
• biomass gasification systems since 1985
• biomass advanced staged gasification systems since 2000
12
Outotec is leading the way in biomass and waste-to-energy
26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
The fuel you are using today may NOT be the fuel you use in 5
years…plan for the future now!
*A sample of fuels used in Outotec fluidized bed systems
13
Fuel Diversity
26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
Sludge
Biomass
Rejects
Outotec’s Fluidized Bed Technology: Solutions for over 200 fuels
and others
Environment
Fertilizer
Process Heat
Power
Production
Oil Shale
14
Tailored design:Fluidized bed thermal oxidizers
Fluidized bed advanced staged gasifiers
Fluidized bed gasifiers
Ciculating Fluidized beds
26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
The multi-fuel Outotec Energy Products system is designed to
convert 420.000 tons of cattle manure a year into energy for an
ethanol plant.
15
Project example: Manure incineration –Hereford (Tx) facility
26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec - All rights reserved
Renewable energy
164,000 lb/hr steam
900 psi, 900 deg F
18 MWe
Completion: 2013
Project example: Eucalyptus Tree Wastes (Italy)
16 26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
Outotec in Brief
Global sustainability challenge and business opportunities
Outotec’s approach to sustainable energysolutions
Example of industrial symbiotic solution in waste-to-energy-to-nutrients cycle
1717 26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
18
• Fundamental to life, no substitutes
• 90% of resource already used in the critical application (fertiliser and feed)
Global paradox to address: areas of high phosphorus surplus and increasing demand
Source: EU DG Env. (2012)
18 26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
19
• High N and P surpluses in
countries/regions of intensive
livestock
-> environmental challenges
• Application of munical waste
water sludge on farmland is
also becoming very restricted
• EU more or less entirely import
dependent, and mineral
fertilizer prices incresing
A closer look at Europe: urgent need for phosphorus recycling and optimization
Source: Jensen, L.S., University of Copenhagen, 2011
19 26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
Need for a closed-loop phosphorusecosystem
20
Source: Picture C. Kabbe and R. Mancke (2013)
= Industrial symbiosis,
including…
Fertilizer producers,
Farmers,
Waste water operators,
Bio-gas producers,
Energy & heat producers,
Technology providers
….
Bio-phosphates
20 26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
• Outotec’s thermal oxidation is an efficient
means for treatment of sludge
• Outotec also has proprietary technology
for recovering phosphorus from ash for
fertiliser manufacturing.
• Outotec’s sludge team has designed and
built 14 sludge treatment plants in
Europe and 7 in the US.
• Outotec is currently designing and
constructing the sludge treatment plant
for the city of Zurich.
21
Work on-going: Towards Sustainable Waste Water Sludge Treatment
21 26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
Converts 100’000
tonnes per year of
dewatered sludge
from Zürich State to
7000 MWh/y of
electricity and 35’500
MWh/y to Zürich’s
district heating.
22
Option for Outotec’s ASHDEC process to treat ash to fertilizer
Outotec’s sludge team has designed and built 14 sludge treatment plants in Europe and 7 in the US
New facility in Zurich under construction
26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
• From ash to fertilizer with Outotec’s
ASHDEC technology
23 26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
Sustainability through overall materials efficiency: Phosphate recycling
© Outotec – All rights reserved
Example: production of NPK fertilizers
from renewable phosphates, scale 12
mtph, at Lonza AG; Visp, Switzerland
24
Different fertilized production options downstream
26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho
© Outotec – All rights reserved
• The proposed energy and nutrient recovery technique is a feasible and
sustainable approach to sludge and manure management in Finland.
• The process can cope with all types of farmyard manure, municipal
sewage sludge and biomass waste from marine environments as a
fresh or digested material – no upstream process modifications are
necessary.
• The process is totally compatible with anaerobic digestion – maximum
energy yield from a combination of both processes!
• The process has a large economic potential in Europe and globally. It
has the potential to create sustainable jobs and economic growth in
Finland and abroad.
25
Next waste-to-energy-to-fertilizers plant in Finland as an industrial symbiotic solution?
26.3.2014 Symbiotic industry approach to sustainable energy solutions using waste and recycling | Mika Saariaho