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1 MICROTUNNELLING (Pipe Jacking Method) COMPENDIUM

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Page 1: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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MICROTUNNELLING (Pipe Jacking Method)

COMPENDIUM

Page 2: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Open-cut vs Microtunnelling (Pipe Jacking Method)

Courtesy: GSTT Open Cut Microtunneling

Page 3: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Problems with Cut-and-Cover

Underground space in public right-of-way is heavily used

Traffic congestion growing

Street pavement damage

Cost of surface restoration

Direct and indirect business loss

Great deal of spoil

Page 4: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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MICROTUNNELLING (Pipe Jacking Method)

A system of directly installing pipes behind a

Shield Machine by hydraulic jacking from a Drive

Shaft such that the pipes form a continuous string

in the ground Used for places where; 1. Heavy traffic roads.

2. Utility pipes buried

underground are congested

and difficult to dig from the

surface of the ground.

3. Crossing road and rivers,

which means impossible to

dig from above ground.

4. The level of the installation is

deep and microtunnelling

would be cost-effective.

Page 5: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Basic elements for microtunnelling

Page 6: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Sheet pile

Liner plate sheeting

Steel casing

Shaft for Microtunnelling (Pipe Jacking Method)

Page 7: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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MICROTUNNELLING (Pipe Jacking Method)

Procedure

Earth-Pressure-Balance (EPB) type

for 3.0m Concrete pipe

Page 8: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Microtunnelling (Pipe Jacking Method)

Facilities installation (Drive shaft)

Exit eye

Reaction wall

Page 9: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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support rails Jacking rig

Microtunnelling (Pipe Jacking Method)

Facilities installation (Drive shaft)

Page 10: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Microtunnelling (Pipe Jacking Method)

Facilities installation (Drive shaft surface)

Lubrication & Backfill grouting

Plant

Muck pit

Page 11: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Installation of Shield machine

Page 12: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Jacking pipe is dropped into the

shaft and placed on the support

rails.

Launch of microtunnelling

Start pipe jacking

Page 13: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Pipe Jacking

Pipe

Thrust ring

Jacking rig

Exit eye

Page 14: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Confirm the line and

level by measurement.

Make sure the

installation is within

close limits of the target.

Measurement

Page 15: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Muck discharge

(behind the shield)

Muck transportation

(by muck wagon)

Muck transportation and discharge

Page 16: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Muck wagon being lifted

and discharged into the

muck pit

Muck transportation and discharge

Page 17: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Reception of microtunnelling

After reception, backfill

grouting is carried out

Page 18: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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CLASSIFICATION OF MICROTUNNELLING (Pipe Jacking Method)

MICROTUNNELLING

(Pipe Jacking Method)

Large & Medium Diameter Open Face Type

Closed Face Type

Open Shield

Slurry Pressure

Balance type

Earth Pressure

Balance type

High density

Slurry type

Small Diameter

for Concrete Pipe

for PVC Pipe

for Steel Casing

Pipe for Lateral Pipe

Pipe Replacement

Page 19: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Shield Machine

(3500mm~5000mm)

Segmented type Jacking Pipe

Super large diameter Pipe Jacking

Page 20: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Microtunnelling (Pipe Jacking Method) for Large & Medium Diameter

(Slurry Pressure Balance type)

Page 21: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Microtunnelling (Pipe Jacking Method) for Large & Medium Diameter

(Earth Pressure Balance type)

Page 22: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Microtunnelling (Pipe Jacking Method) for Large & Medium Diameter

(High density slurry type)

Page 23: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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for Concrete Pipe

(150mm~700mm)

for Steel Casing Pipe

Small diameter Microtunnelling

for PVC Pipe

Page 24: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Microtunnelling (Pipe Jacking Method) for Small Diameter

(Slurry Pressure Balance type)

Page 25: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Shield Machine

(100mm~300mm)

Steel casing pipe

Microtunnelling for Lateral Pipe

Page 26: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Shield Machine Jacking rig

Pipe Replacement

Page 27: MICROTUNNELLING - GCUS | Global Center for Urban …gcus.jp/.../Microtunnelling-Pipe-Jacking-Method-Overview.pdf4 MICROTUNNELLING (Pipe Jacking Method) A system of directly installing

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Thank you

Japan Microtunnelling Association

http://www.suisinkyo.or.jp/