microlithic mixer pre-qualification comprehensive test results...- mechanical shock and vibration -...
TRANSCRIPT
Microlithic Mixer Pre-Qualification Comprehensive Test Results
Table of Contents
- Purpose of the Testing - Table of Qualification Standards
- Comprehensive Test Results - Mechanical Shock and Vibration
- Acceleration
- Temperature Shock
- Test Conclusions
- Appendix: Test lab report
Purpose of the Testing
The Microlithic fabrication technique is based on proven thin film, wire bonding, and diode technology. An unreleased early stage Microlithic double balanced mixer design was tested against thermal shock, vibration, mechanical shock, and acceleration test standards. The test plan was as follows:
-Four units were subjected to thermal shock according to MIL-STD-202, Meth. 107 D.
-Four units were subjected to both mechanical shock according to MIL-STD-883, Meth. 2002.2, Cond. C. These same units were subjected to vibration according to MIL-STD-883, Meth. 2007.2, Cond. C.
- Four units were subjected to acceleration according to MIL-STD-883, Meth. 2001.2, Cond. D.
Comprehensive electrical performance testing was performed before and after environmental stress to detect any sensitivity in electrical parameters to environmental stressors.
Qualification Standards
Test Standard Amplitude Thermal Shock
MIL-STD-202, Meth. 107 D
-55°C to +150°C, 25 Cycles, 15 min.
Vibration MIL-STD-883, Meth. 2007.2, Cond. C
70 G
Mechanical Shock
MIL-STD-883, Meth. 2002.2, Cond. C
2000 G
Acceleration MIL-STD-883, Meth. 2001.2, Cond. D
20,000 G
Unit 1: Mechanical Shock and Vibration
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-9
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0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 1 Downconversion Loss
Post Test Pre-Test Post Test Pre-Test
-15
-13
-11
-9
-7
-5
-3
-1
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 1 RF Return Loss
Post Test Pre-Test
-10
-8
-6
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 1 Downconversion Loss
Post Test Pre-Test
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-25
-20
-15
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0
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 1 IF Return Loss
Post Test Pre-Test
Unit 1: Mechanical Shock and Vibration
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-15
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-5
0 2 4 6 8
RF Frequency (GHz)
Unit 1 IF Conversion Loss, High Side LO
Post Test Pre-Test
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-10
-5
0 2 4 6 8
RF Frequency (GHz)
Unit 1 IF Conversion Loss, Low Side LO
Post Test Pre-Test
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-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 1 IF Return Loss, High Side LO
Post Test Pre-Test
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-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 1 IF Return Loss, Low Side LO
Post Test Pre-Test
Unit 2: Mechanical Shock and Vibration
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-6
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 2 Downconversion Loss
Post Test Pre-Test
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-8
-6
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 2 Downconversion Loss
Post Test Pre-Test
-30
-20
-10
0
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 2 IF Return Loss
Post Test Pre-Test
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-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 2 RF Return Loss
Post Test Pre-Test
Unit 2: Mechanical Shock and Vibration
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-15
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0 1 2 3 4 5 6 7 8
RF Frequency (GHz)
Unit 2 IF Conversion Loss, High Side LO
Post Test Pre-Test
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-10
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0 1 2 3 4 5 6 7 8
RF Frequency (GHz)
Unit 2 IF Conversion Loss, Low Side LO
Post Test Pre-Test
-30
-20
-10
0
0 1 2 3 4 5 6 7 8
RF Frequency (GHz)
Unit 2 IF Return Loss, High Side LO
Post Test Pre-Test
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-20
-10
0
0 1 2 3 4 5 6 7 8
RF Frequency (GHz)
Unit 2 IF Return Loss, Low Side LO
Post Test Pre-Test
Unit 2: Mechanical Shock and Vibration
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 2 RF-IF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 2 LO-RF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 2 LO-IF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 2 LO Return Loss
Post Test Pre-Test
Unit 11: Mechanical Shock and Vibration
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0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 11 Downconversion Loss
Post Test Pre-Test
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-9
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-6
-5
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 11 Downconversion Loss
Post Test Pre-Test
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-20
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0
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 11 IF Return Loss
Post Test Pre-Test
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-20
-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 11 RF Return Loss
Post Test Pre-Test
Unit 11: Mechanical Shock and Vibration
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-15
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0 2 4 6 8
RF Frequency (GHz)
Unit 11 IF Conversion Loss, High Side LO
Post Test Pre-Test
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-5
0 2 4 6 8
RF Frequency (GHz)
Unit 11 IF Conversion Loss, Low Side LO
Post Test Pre-Test
-30
-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 11 IF Return Loss, High Side LO
Post Test Pre-Test
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-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 11 IF Return Loss, Low Side LO
Post Test Pre-Test
Unit 11: Mechanical Shock and Vibration
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-40
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-20
-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 11 RF-IF Isolation
Post Test Pre-Test
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-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 11 LO-IF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 11 LO Return Loss
Post Test Pre-Test
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-30
-20
-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 12 RF Return Loss
Post Test Pre-Test
Unit 12: Mechanical Shock and Vibration
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0 2 4 6 8
RF Frequency (GHz)
Unit 12 IF Conversion Loss, High Side LO
Post Test Pre-Test
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-15
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-5
0 2 4 6 8
RF Frequency (GHz)
Unit 12 IF Conversion Loss, Low Side LO
Post Test Pre-Test
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-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 12 IF Return Loss, High Side LO
Post Test Pre-Test
-30
-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 12 IF Return Loss, Low Side LO
Post Test Pre-Test
Unit 12: Mechanical Shock and Vibration
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 12 RF-IF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 12 LO-RF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 12 LO-IF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 12 LO Return Loss
Post Test Pre-Test
Unit 3: Acceleration
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-6
-5
0 5 10 15 20 25 30RF Frequency (GHz)
Unit 3 Downconversion Loss
Post Test Pre-Test
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-8
-6
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 3 Downconversion Loss
Post Test Pre-Test
-30
-20
-10
0
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 3 IF Return Loss
Post Test Pre-Test
-40
-30
-20
-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 3 RF Return Loss
Post Test Pre-Test
Unit 3: Acceleration
-20
-15
-10
-5
0 2 4 6 8
RF Frequency (GHz)
Unit 3 IF Conversion Loss, High Side LO
Post Test Pre-Test
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-15
-10
-5
0 2 4 6 8
RF Frequency (GHz)
Unit 3 IF Conversion Loss, Low Side LO
Post Test Pre-Test
-30
-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 3 IF Return Loss, High Side LO
Post Test Pre-Test
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-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 3 IF Return Loss, Low Side LO
Post Test Pre-Test
Unit 3: Acceleration
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 3 RF-IF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 3 LO-RF Isolation
Post Test Pre-Test
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-20
-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 3 LO-IF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 3 LO Return Loss
Post Test Pre-Test
Unit 4: Acceleration
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0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 4 Downconversion Loss
Post Test Pre-Test
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0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 4 Downconversion Loss
Post Test Pre-Test
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-20
-10
0
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 4 IF Return Loss
Post Test Pre-Test
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-30
-20
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 4 RF Return Loss
Post Test Pre-Test
Unit 4: Acceleration
-20
-15
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-5
0 2 4 6 8
RF Frequency (GHz)
Unit 4 IF Conversion Loss, High Side LO
Post Test Pre-Test
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-15
-10
-5
0 2 4 6 8
RF Frequency (GHz)
Unit 4 IF Conversion Loss, Low Side LO
Post Test Pre-Test
-30
-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 4 IF Return Loss, High Side LO
Post Test Pre-Test
-30
-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 4 IF Return Loss, Low Side LO
Post Test Pre-Test
Unit 4: Acceleration
-50
-40
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-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 4 RF-IF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 4 LO-RF Isolation
Post Test Pre-Test
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-30
-20
-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 4 LO-IF Isolation
Post Test Pre-Test
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-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 4 LO Return Loss
Post Test Pre-Test
Unit 13: Acceleration
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-8
-6
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 13 Downconversion Loss
Post Test Pre-Test
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-8
-6
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 13 Downconversion Loss
Post Test Pre-Test
-30
-20
-10
0
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 13 IF Return Loss
Post Test Pre-Test
-40
-30
-20
-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 13 RF Return Loss
Post Test Pre-Test
Unit 13: Acceleration
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-15
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-5
0 2 4 6 8
RF Frequency (GHz)
Unit 13 IF Conversion Loss, High Side LO
Post Test Pre-Test
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-15
-10
-5
0 2 4 6 8
RF Frequency (GHz)
Unit 13 IF Conversion Loss, Low Side LO
Post Test Pre-Test
-30
-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 13 IF Return Loss, High Side LO
Post Test Pre-Test
-30
-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 13 IF Return Loss, Low Side LO
Post Test Pre-Test
Unit 13: Acceleration
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 13 RF-IF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 13 LO-RF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 13 LO-IF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 13 LO Return Loss
Post Test Pre-Test
Unit 14: Acceleration
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-6
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 14 Downconversion Loss
Post Test Pre-Test
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-6
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 14 Downconversion Loss
Post Test Pre-Test
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-20
-10
0
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 14 IF Return Loss
Post Test Pre-Test
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-20
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 14 RF Return Loss
Post Test Pre-Test
Unit 14: Acceleration
-20
-15
-10
-5
0 2 4 6 8
RF Frequency (GHz)
Unit 14 IF Conversion Loss, High Side LO
Post Test Pre-Test
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-15
-10
-5
0 2 4 6 8
RF Frequency (GHz)
Unit 14 IF Conversion Loss, Low Side LO
Post Test Pre-Test
-30
-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 14 IF Return Loss, High Side LO
Post Test Pre-Test
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-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 14 IF Return Loss, Low Side LO
Post Test Pre-Test
Unit 14: Acceleration
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 14 RF-IF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 14 LO-RF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 14 LO-IF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 14 LO Return Loss
Post Test Pre-Test
Unit 6: Temperature Shock
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0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 6 Downconversion Loss
Post Test Pre-Test
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-6
-5
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 6 Downconversion Loss
Post Test Pre-Test
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-20
-10
0
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 6 IF Return Loss
Post Test Pre-Test
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-30
-20
-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 6 RF Return Loss
Post Test Pre-Test
Unit 6: Temperature Shock
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-15
-10
-5
0 2 4 6 8
RF Frequency (GHz)
Unit 6 IF Conversion Loss, High Side LO
Post Test Pre-Test
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-15
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-5
0 1 2 3 4 5 6 7 8
RF Frequency (GHz)
Unit 6 IF Conversion Loss, Low Side LO
Post Test Pre-Test
-30
-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 6 IF Return Loss, High Side LO
Post Test Pre-Test
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-25
-20
-15
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-5
0
0 1 2 3 4 5 6 7 8
RF Frequency (GHz)
Unit 6 IF Return Loss, Low Side LO
Post Test Pre-Test
Unit 6: Temperature Shock
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 6 RF-IF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 6 LO-RF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 6 LO-IF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 6 LO Return Loss
Post Test Pre-Test
Unit 8: Temperature Shock
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0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 8 Downconversion Loss
Post Test Pre-Test
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-6
-5
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 8 Downconversion Loss
Post Test Pre-Test
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-10
-5
0
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 8 IF Return Loss
Post Test Pre-Test
-40
-35
-30
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-20
-15
-10
-5
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 8 RF Return Loss
Post Test Pre-Test
Unit 8: Temperature Shock
-20
-15
-10
-5
0 2 4 6 8
RF Frequency (GHz)
Unit 8 IF Conversion Loss, High Side LO
Post Test Pre-Test
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-15
-10
-5
0 2 4 6 8
RF Frequency (GHz)
Unit 8 IF Conversion Loss, Low Side LO
Post Test Pre-Test
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-25
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-15
-10
-5
0
0 2 4 6 8
RF Frequency (GHz)
Unit 8 IF Return Loss, High Side LO
Post Test Pre-Test
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-25
-20
-15
-10
-5
0
0 2 4 6 8
RF Frequency (GHz)
Unit 8 IF Return Loss, Low Side LO
Post Test Pre-Test
Unit 8: Temperature Shock
-50
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 8 RF-IF Isolation
Post Test Pre-Test
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0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 8 LO-RF Isolation
Post Test Pre-Test
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-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 8 LO-IF Isolation
Post Test Pre-Test
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-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 8 LO Return Loss
Post Test Pre-Test
Unit 15: Temperature Shock
-10
-5
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 15 Downconversion Loss
Post Test Pre-Test
-15
-10
-5
0
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 15 RF Return Loss
Post Test Pre-Test
-10
-5
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 15 Downconversion Loss
Post Test Pre-Test
-30
-20
-10
0
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 15 IF Return Loss
Post Test Pre-Test
Unit 15: Temperature Shock
-20
-15
-10
-5
0 2 4 6 8
RF Frequency (GHz)
Unit 15 IF Conversion Loss, High Side LO
Post Test Pre-Test
-20
-15
-10
-5
0 2 4 6 8
RF Frequency (GHz)
Unit 15 IF Conversion Loss, Low Side LO
Post Test Pre-Test
-30
-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 15 IF Return Loss, High Side LO
Post Test Pre-Test
-30
-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 15 IF Return Loss, Low Side LO
Post Test Pre-Test
Unit 15: Temperature Shock
-50
-40
-30
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-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 15 RF-IF Isolation
Post Test Pre-Test
-50
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-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 15 LO-RF Isolation
Post Test Pre-Test
-50
-40
-30
-20
-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 15 LO-IF Isolation
Post Test Pre-Test
-50
-40
-30
-20
-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 15 LO Return Loss
Post Test Pre-Test
Unit 16: Temperature Shock
-10
-8
-6
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 16 Downconversion Loss
Post Test Pre-Test
-15
-10
-5
0
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 16 RF Return Loss
Post Test Pre-Test
-10
-8
-6
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 16 Downconversion Loss
Post Test Pre-Test
-30
-20
-10
0
0 5 10 15 20 25 30
RF Frequency (GHz)
Unit 16 IF Return Loss
Post Test Pre-Test
Unit 16: Temperature Shock
-20
-15
-10
-5
0 2 4 6 8
RF Frequency (GHz)
Unit 16 IF Conversion Loss, High Side LO
Post Test Pre-Test
-20
-15
-10
-5
0 2 4 6 8
RF Frequency (GHz)
Unit 16 IF Conversion Loss, Low Side LO
Post Test Pre-Test
-30
-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 16 IF Return Loss, High Side LO
Post Test Pre-Test
-30
-20
-10
0
0 2 4 6 8
RF Frequency (GHz)
Unit 16 IF Return Loss, Low Side LO
Post Test Pre-Test
Unit 16: Temperature Shock
-50
-40
-30
-20
-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 16 RF-IF Isolation
Post Test Pre-Test
-50
-40
-30
-20
-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 16 LO-RF Isolation
Post Test Pre-Test
-50
-40
-30
-20
-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 16 LO-IF Isolation
Post Test Pre-Test
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-40
-30
-20
-10
0
0 5 10 15 20 25
RF Frequency (GHz)
Unit 16 LO Return Loss
Post Test Pre-Test
Test Conclusions
Mechanical Shock and Vibration - Variation was less than test repeatability levels for downconversion loss, IF return loss, RF return loss, IF conversion loss, LO-RF Isolation, RF-IF isolation, LO-IF isolation, and LO return loss for all four units tested.
Acceleration - Variation was less than test repeatability levels for downconversion loss, IF return loss, RF return loss, IF conversion loss, LO-RF Isolation, RF-IF isolation, LO-IF isolation, and LO return loss for all four units tested.
Temperature Shock - Variation was less than test repeatability levels for downconversion loss, IF return loss, RF return loss, IF conversion loss, LO-RF Isolation, RF-IF isolation, LO-IF isolation, and LO return loss for all four units tested.
