micrograph laboratory microlab ml...
TRANSCRIPT
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MEGAINDUS SARL RC : 86421 Tel: +212 (0) 539 353 732 Lot Florencia , N° 9, APP 7, 4 eme Etage. PATENTE : 57103742 Fax : + 212 (0) 539 423 247 Route Rabat, Tanger, MAROC IF : 25016209 Ste: www.megaindus.com ICE : 00202092600020 Email : [email protected]
Taletop laboratory for cross section analysis
Equipped with a high quality 12x zoom objective the
micrograph laboratory Microlab ML 3700 is the ideal tool
to conduct quality tests of crimp cross sections quick and
comfortable. The high resolution camera delivers first-class
micro sections which can be easily measured with the
automatic function of the image processing software X-
Scan. Automatically generated records can be used as
proofs of quality. Of course, X-Scan fulfills all relevant
DIN standards and OEM specifications
Complete micrograph laboratory integrated in a MDF
board
Easily operated optic with 12x zoom objective with an
outstanding combination of zoom and resolution
First-class digital color camera USB 3.0 with special
photosensitive CMOS Sensor and 5.0 megapixel
Well suited for cross sections from 0.03 to 10 mm² (AWG
32 – AWG 10)
Comfortable analysis software X-Scan
Ref Description Price (€)
Microlab ML 3700
Micrograph laboratory
Tabletop laboratory with integrated mini PC for making
cross-section analysis
Equipped with a high quality 12x zoom objective
the Microlab ML 3700-pc is the ideal tool to conduct
quality tests quick and comfortable. The high resolution
camera delivers first-class microsections which can be
easily measured with the automatic function of the image
processing software X-Scan. Automatically generated
records can be used as proofs of quality. Of course, X-Scan
fulfills all relevant DIN standards and OEM specifications.
Complete micrograph laboratory with integrated mini PC
Easily operated optic with 12x zoom objective with an
outstanding combination of zoom and resolution
First-class digital color camera, USB 3.0 with CMOS
Sensor and 5.0 megapixel resolution
Well suited for cross sections from 0.1 to 10 mm² (AWG
28 – AWG 10)
Comfortable analysis software X-Scan
Ref Description Price (€)
Microlab
ML 3700-PC
Micrograph laboratory
Micrograph laboratory
Microlab ML 3700
PRODUCT DESCRIPTION
PERFORMANCE FEATURES
Micrograph laboratory
Microlab ML 3700-PC
PRODUCT DESCRIPTION
PERFORMANCE FEATURES
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MEGAINDUS SARL RC : 86421 Tel: +212 (0) 539 353 732 Lot Florencia , N° 9, APP 7, 4 eme Etage. PATENTE : 57103742 Fax : + 212 (0) 539 423 247 Route Rabat, Tanger, MAROC IF : 25016209 Ste: www.megaindus.com ICE : 00202092600020 Email : [email protected]
Taletop laboratory for making crimp cross section
The Microlab ML 3600 is the ideal tool to conduct quality
tests in a quick and economic way. The proven 4x zoom
optic is easy to use and delivers very good microsections.
For the analysis you use the innovative and comfortable
image processing software X-Scan which of course fulfills
all relevant DIN standards and OEM specifications.
Automatically generated records can be used as proofs of
quality.
Complete micrograph laboratory integrated in a
MDF board
Excellent optic with 4x zoom objective
Superior digital color camera USB 2.0 with 1/3“
CMOS Sensor and 1.3 megapixel resolution
Well suited for cross sections from 0.08 to 10
mm² (AWG 28 – AWG 10)
Comfortable analysis software X-Scan
Ref Description Price (€)
Microlab
ML 3600
Micrograph laboratory
Micrograph laboratory
Microlab ML 3600
PRODUCT DESCRIPTION
PERFORMANCE FEATURES
Tabletop laboratory with integrated computer for
making crimp cross sections
The Microlab ML 3600-pc with integrated mini PC is the
ideal tool to conduct quality tests in a quick and economic
way. The proven 4x zoom optic is easy to use and delivers
very good microsections. For the analysis you use the pre-
installed innovative and comfortable image processing
software X-Scan which of course fulfills all relevant DIN
standards and OEM specifications. Automatically generated
records can be used as proofs of quality.
Complete micrograph laboratory with integrated
mini PC
Excellent optic with 4x zoom objective
Superior digital color camera USB 2.0 with 1/3“
CMOS Sensor and 1.3 megapixel resolution
Well suited for cross sections from 0.08 to 10
mm² (AWG 28 – AWG 10)
Comfortable analysis software X-Scan
Ref Description Price (€)
Microlab
ML 3600-pc
Micrograph laboratory
Micrograph laboratory
Microlab ML 3600-pc
PRODUCT DESCRIPTION
PERFORMANCE FEATURES
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MEGAINDUS SARL RC : 86421 Tel: +212 (0) 539 353 732 Lot Florencia , N° 9, APP 7, 4 eme Etage. PATENTE : 57103742 Fax : + 212 (0) 539 423 247 Route Rabat, Tanger, MAROC IF : 25016209 Ste: www.megaindus.com ICE : 00202092600020 Email : [email protected]
Fully functional micrograph laboratory for creating crimp micrographs in a handy case
The Microlab ML 3002 facilitates the reliable processing
of microsections anywhere without electricity or
water connection. The device can operatewith a fully
charged battery for about eight hours. A sample holder for
specimens up to 4 mm² is included.
After clamping the specimen, the holder is placed on
a guide rail and the sample passes manually
guided the cutting and grinding station. Following the
holder will be removed from the rail and placed under the
microscope.
Now the polishing process with the electronic
fine polishing unit EFP can be started. With the polishing
pen the electrolyte liquid will be applied onthe cut
surface of the test piece which is fixed in the sample holder.
The "clearing" process can be watched on the monitor.
When the individual wires of the CRIMP are clearly
visible, the analysis and measuring of the crimp cross
section can be started.
or more information on our image processing software X-
Scan please see the corresponding data sheet.
Handy device with14 kg weight Battery operated Zoom lens with high quality video USB color camera and
LED light ring
Well protected by a rugged case Polishing liquid free of hazardous substances
Ref Description Price (€) laboratory Microlab
ML 3002
Portable micrograph
Portable micrograph
laboratory Microlab ML 3002
PRODUCT DESCRIPTION
PERFORMANCE FEATURES
The Mobile Lab ML 3030 has been designed to meet the
requirements of a fast and accurate production of
microsections in the shop floor area. Due to the portable
design and battery operation,
the Mobile Lab ML 3030 can be flexibly used anywhere in
the production area. A quality check by microsection due to
material or tool change can be done on the spot within a
few minutes. If the result of the sample check is “ok” then
production can continue in the
certainty that all quality criteria are met.
The quality check of the „teach-in“crimps by microsection
is important for the release of crimping tools and terminals
.The recording of the microsections can be used as proof of
quality in case of any complaint.
The acquisition cost for the laboratory will therefore
amortize within
no time at all.
Fully functional Micrograph Laboratory Suitable for cross-sectional area of 0.03 mm² - 6 mm Mobile use by battery operation Short processing time between 3-5 minutes per micrograph Electronic fine polishing (acid-free) Swivel mouse tray Laptop is powered by the battery of the Microlab
High-quality USB digital camera Long-lasting LED lighting Lockable safety cover Integrated charger Comfortable analysis software X-Scan
Ref Description Price (€) Mobile Lab ML 3030
Mobile Laboratory
Mobile Laboratory
Mobile Lab ML 3030
PRODUCT DESCRIPTION
PERFORMANCE FEATURES
Taletop laboratory for making crimp cross section
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MEGAINDUS SARL RC : 86421 Tel: +212 (0) 539 353 732 Lot Florencia , N° 9, APP 7, 4 eme Etage. PATENTE : 57103742 Fax : + 212 (0) 539 423 247 Route Rabat, Tanger, MAROC IF : 25016209 Ste: www.megaindus.com ICE : 00202092600020 Email : [email protected]
First class zoom optic with 12:1 image enlargement Fits for object dimensions from 1.1 x 1.6 up to 14 x 19 mm Lowest enlargement factor 0.58x: object size 7.3 x 9.7mm Highest enlargement factor 7x: object size 0.59 x 0.8 mm Object size 130-11x on a 17“ monitor Comfortable latching function Microscope mount with coaxial fine and coarse drive for focus Adjustment LED ring light LR-45/90 with Fresnel lens AA100 mm to illuminate the field of view Colour digital camera USB 3.0 with 1/2“ CMOS chip Optional: ancillary lens 0.5x for extended applications
Ref Description Price (€) ML3212 with 12x zoom Optic station
Optic station ML3212 with 12x zoom
Excellent measuring microscope
for the cross section analysis
after the polishing
Zoom optics for large measuring objects Usable for objects sizes 18 - 108 mm diameter Lowest enlargement factor (Index 18): vertical 52mm,
horizontal 70mm
Highest enlargement factor (Index 108): vertical 11mm, horizontal 16 mm
Microscope mount with 2 knobs for adjustment of the focus (coax. coarse drive)
LED ring light white LR-60/110 to illuminate the field of view
Colour digital camera USB 3.0 with 1/2“ CMOS chip
Ref Description Price (€) OP4001 with 6x zoom Optic station
Optic station OP4001 with 6x zoom
Measuring microscope
for analysis of large
diameters after the
polishing process
High quality zoom optics VZM 0.75 – 3x Fits for object sizes from 1.9 x 2.5mm bis 7.6 x 9.6 mm Lowest enlargement factor 0.75x: object size vertical 5 mm,
horizontal 6 mm
Highest enlargement factor 3x: object size vertical 1.1 mm, horizontal 1.5 mm
Mechanical arrester Microscope mount with 2 knobs for adjustment of the focus
(coarse drive)
LED ring light LR-45/90 with Fresnel lens AA 100 mm to illuminate the field of view
olour digital camera USB 2.0 with 1/3“ CMOS chip
Ref Description Price (€) OP4002 with 4x and 6x zoom Twin optic
First class zoom optics with 12:1 image enlargement Fits for object dimensions from 1.1 x 1.6 upt to 14 x 19 mm Lowest enlargement factor 0.58x: object size 7.3 x 9.7mm Highest enlargement factor 7x: Objektgröße 0.59 x 0.8 mm object size 130-11x auf 17“ Monitor Comfortable latching function Microscope mount with coaxial fine and coarse drive for focus
adjustment
LED ring light LR-45/90 with Fresnel lens AA100 mm to illuminate the field of view
Colour digital camera USB 3.0 with 1/2“ CMOS chip Optional: ancillary lens 0.5x for extended applications
Ref Description Price OP4003 with 12x and 6x zoom
Twin optic
station
Twin optic OP4002 with 4x and 6x zoom Twin optic station OP4003 with 12x and 6x zoom
Optic station with 2
measuring
microscopes for
diameters of different
sizes
Optic with two
measuring microscopes
for measuring of cross
sections of different
dimensions
PERFORMANCE FEATURES PERFORMANCE FEATURES
PERFORMANCE FEATURES PERFORMANCE FEATURES
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MEGAINDUS SARL RC : 86421 Tel: +212 (0) 539 353 732 Lot Florencia , N° 9, APP 7, 4 eme Etage. PATENTE : 57103742 Fax : + 212 (0) 539 423 247 Route Rabat, Tanger, MAROC IF : 25016209 Ste: www.megaindus.com ICE : 00202092600020 Email : [email protected]
Clamping tool with guide sled to cut and grind the crimp For diameters up to 6mm² Safe working with a plexiglass safety cover Feed wheel for exact transportation of the crimp at cutting
wheel and grinding disc
Adjustment of cutting and grinding speed with a potentiometer
Removal of the terminal holder incl. crimp for further processing
Ref Description Price (€)
ML 3300 Cutting-/Grinding Unit Unit
Appropriate for cable cross sections from 16 mm² to 70 mm² Speed range adjustable from 20 – 2000 rpm Drive motor with immediate stop function (< 0.5 sec) Cooling of the cutting point by air flow Lighting of the cutting area by super bright LED Chip extraction through integrated chip collector with
connection for suction (integrated socket for chip suction)
Optional with milling disc also appropriate for epoxy samples
Ref Description Price (€)
FC 4001 Fine Cutter
High quality zoom optics VZM 0.75 – 3x Fits for object sizes from 1.9 x 2.5mm up to 7.6 x 9.6 mm Lowest enlargement factor 0.75x: object size vertical 5 mm,
horizontal 6 mm
Highest enlargement factor 3x: object size vertical 1.1 mm, horizontal 1.5 mm
Mechanical arrester Microscope mount with 2 knobs for adjustment of the focus
(coarse drive)
LED ring light LR-45/90 with Fresnel lens AA 100 mm to illuminate the field of view
Colour digital camera USB 2.0 with 1/3“ CMOS chip
Ref Description Price (€)
ML3204 with 4x zoom
Optic station
Processing of the cross section by a handy polishing pen
Easily exchangeable polishing tips
Small and large polishing heads for different cross sections
Infinitely adjustable polishing voltage from 1 to 16 V
Adjustable polishing performance from 1 to 100%
3 presets for polishing parameters
Flexible in use for various electrolyte liquids
Reversible for processing of crimps with aluminium wires
Power supply with international adapters
Ref Description Price (€)
EFP 3.0 EFP 3.0
Cutting-/Grinding Unit ML 3300
Fine Cutter FC 4001
Electronic Fine
Polishing device EFP 3.0
Optic station ML3204 with 4x zoom
Measuring microscope to
conduct crimp tests after
the polishing
EFP3.0 facilitates the
fast polishing of the
crimp surface
PERFORMANCE FEATURES PERFORMANCE FEATURES
ML 3300 for the cutting and grinding of the crimp
Fine cutting machine for large crimp connections
PERFORMANCE FEATURES PERFORMANCE FEATURES
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MEGAINDUS SARL RC : 86421 Tel: +212 (0) 539 353 732 Lot Florencia , N° 9, APP 7, 4 eme Etage. PATENTE : 57103742 Fax : + 212 (0) 539 423 247 Route Rabat, Tanger, MAROC IF : 25016209 Ste: www.megaindus.com ICE : 00202092600020 Email : [email protected]
Der Pulltester PT 2500 is an innovative motorised pulltester to
check the tensile strength of crimp connections, splice
connections etc. The measurement result does not only show
wether the test has been passed or not, the graphical display of
the force/path diagram allows also to draw conclusions about
the pull-break behavior of the crimp. The measurement is
recorded path and time synchronously and presented as a high
resolution graph on the display. Thanks to the modern touch
screen no additional PC is needed for displaying the results and
operating the machine.
ath and time synchronous measurement and graphic
presentation of the curves in real time
Displaying of all relevant measuring data, for instance
minima, maxima etc.
Measuring range from 0 to 2500 N
Speed-controlled motor guarantees even pull rates up to 300
mm/min.
Modern touch screen with intuitive and multilingual
operating possibility
Independent useable checking device without requesting an
additional PC
Possible test routines
1) Pull till break
2) Pull till defined force and hold force
3) Pull till defined force and hold way
4) Pull till defined force and release
Ref Description Price (€)
PT 2500 PULLTESTER
PULL TESTER PT 2500
PERFORMANCE FEATURES
The Pulltester series APT consists of three models of
motorised pull force test devices. They are used for the
destructive pull tests of crimp connections. Thereby the crimp
connector is pulled off from the cable. The connector and the
cable will be destroyed between insulation crimp and wire
crimp in most cases.
The peak value of the measuring is indicated in the display.
Depending on the requirements different pull speeds can be
set. The test results can be automatically transmitted into an
Excel file. Also the pull off curve can be monitored on the PC.
APT 250 for 250 N maximal force
APT 500 for 500 N maximal force
APT 1000 for 1000 N maximal force
One touch clamper for firm fixing at connector-wire sides Displaying of the pull force values in real-time mode on the
device display
Automatical output in Excel format Constant pull force makes stable and exact monitoring Three different pull speed selectable (25-50 / 50-100 / 100-
200 mm/min.)
Ref Description Price (€)
series APT PULLTESTER
Pulltester series APT
AVAILABLE MODELS
PERFORMANCE FEATURES
Testing device for the pull force measurment
Motorised pulltester for crimp connections
PRODUCT DESCRIPTION
PRODUCT DESCRIPTION
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MEGAINDUS SARL RC : 86421 Tel: +212 (0) 539 353 732 Lot Florencia , N° 9, APP 7, 4 eme Etage. PATENTE : 57103742 Fax : + 212 (0) 539 423 247 Route Rabat, Tanger, MAROC IF : 25016209 Ste: www.megaindus.com ICE : 00202092600020 Email : [email protected]
The pull tester PT10K HG-i is designed to make tensile tests
on CRIMPS with very large cable cross sections. Die test
load can rise up to 10000N. .
It can be selected between destructive and non-
destructive testing mode.For a quick assessment of the test
result a table with the DIN extraction forces is deposited in
the firmware. This table appears immediately afterthe
examination.To secure the clamping of the contact
element there areinterchangeable inserts in different
sizes available. The cable end itself is held by a particularly
stable fixture.
Rugged construction for reliable testing of large cable cross-
sections under production conditions
Programmable constant pull speed of 50-120 mm / min
Repeatable accurate measurement of the peak value in N
Works calibration certificate with DAkkScertified measuring
equipment
Ref Description Price (€) PT10k HG-i Pull Tester
Pull Tester PT10k HG-i
PERFORMANCE FEATURES
PRODUCT DESCRIPTION
Motorised gauge for
tensile tests – heavy
dutymode for large
CRIMP’ up to
10000 N peak force
The CRIMP force monitor CFM MX is designed for use in the
mass production of wire harnesses. The testing device is
mounted on the crimping press and receives the signals of a
piezoelectric quartzsensor, which is installed in the press. The
measuring signals of the force sensor are continuously
compared with reference values of a "good" crimp. If a
measured value is outside of the preset tolerance, the device
raises an acoustic alarm and stops the machine. The
"bad"CRIMP can now be removed. The quality inspection
system CFM MX gives you the assurance that only quality-
tested parts will be delivered to your customers.
Safe and controlled production processes
Parts production to 100% quality-monitored
Hardware protection to safeguard the parameters against
unauthorized access
The proven technology is workingreliably, accurately and
maintenance-free.
The quality inspection system CFM MX is used by leading
manufacturers of electrical systems and wiring harnesses
Ref Description Price (€) CFM MX (N) CRIMP Force Monitor
CRIMP Force Monitor
CFM MX (N)
PERFORMANCE FEATURES
PRODUCT DESCRIPTION
Quality inspection
system for 100%
control of the
CRIMP
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MEGAINDUS SARL RC : 86421 Tel: +212 (0) 539 353 732 Lot Florencia , N° 9, APP 7, 4 eme Etage. PATENTE : 57103742 Fax : + 212 (0) 539 423 247 Route Rabat, Tanger, MAROC IF : 25016209 Ste: www.megaindus.com ICE : 00202092600020 Email : [email protected]
Our new Press Analyser PAL 4000 is a most efficient and
innovative tool for the maintenance and capability check of
your crimping machines. New and unique features like colour
touch display, integrated memory and USB interfaces in
combination with our proven quality make the PAL 4000 to an
essential tool for quality assurance in the wire harness
production. Due to the modern touch screen an easy and
comfortable operation as well as an immediate presentation
of the measuring results directly at the device is possible.
There is no need for an additional PC. Up to 100
measurements can be recorded in the integrated memory.
The powerful battery allows a flexible use without electric
hook-up.
Large colour display with touch screen for easy operation
Displaying and analysis of the crimp monitor force curve on
the PAL touch screen
Data entry directly in PAL 4000 possible
Storage of up to 100 measurements in the device
Electrical motor for force selection
High measuring resolution
Powerful battery for up to 6 hours constant operation
Ref Description Price (€) PAL 4000 Press Analyser
Press Analyser PAL 4000
PERFORMANCE FEATURES
PRODUCT DESCRIPTION
The new generation of
press analysis tools
For capability check
of your crimping
machines
Faulty or incorrectly adjusted cable tie tension guns can
cause seriousdamage to wiring harnesses.
The tester APT clip determines the tension of cable tie hand
tools (clipguns). The test is performed with cable ties which
are drawn with the gun power and cut off . The tensile force
is displayed and can be compared with the specifications of
the manufacturer and readjusted if required.
Quality production by exactly adjustedenabled tools
One single tester for different makes andmodels of cable tie
hand tools
Stable and reproducible measurementdue to motor drive
The device complies with international standards.
Calibration certificate on request
Ref Description Price (€) APT-CLIP Auto clip gun tester
Auto Clip Gun Tester APT-Clip
PERFORMANCE FEATURES
PRODUCT DESCRIPTION
Motorised
checking device
for cable tie
tighten pistols
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