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Linda Bruslind Microbial Methods for Validation of Brewery CIP

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Page 1: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Linda Bruslind

Microbial Methods for Validation of Brewery CIP

Page 2: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Recommendation #1: Establish a baseline

Page 3: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Recommendation #2: Employ HACCP

Page 4: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Questions to be answered first:

1.  Environmental sampling or product sampling?

–  Sampling: Where? How? How often? 2.  Enumeration or detection?

–  Identification?

Page 5: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Environmental Sampling

1.  RODAC plate 2.  Swab/sponge collection 3.  Rinse water

Page 6: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Some basic methods employed for enumeration:

1.  Standard Plate Count (SPC) or Aerobic/Anaerobic Plate Count (APC) for viable cells

–  Agar plates, Petrifilm™ 2.  Membrane filtration 3.  ATP measurement 4.  Protein measurement

Page 7: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Conventional Standard Plate Count (SPC)

l  Plate onto suitable agar (pour or spread) –  make dilutions, if necessary

Page 8: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

SPC: Petrifilm™

l  Spread 1 ml of diluent on plate that contains dried medium

l  Tetrazolium added to make colonies visible

Page 9: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Conventional Standard Plate Count (SPC)

l  Incubated under appropriate conditions for a given time

l  Visible colonies counted –  25-250 colonies (statistics) –  Colony Forming Units/ml

Page 10: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Membrane Filtration

l  Filter liquid (rinse water, wort, beer) to concentrate microbes

l  Place filter onto agar plate

Page 11: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Considerations of plating

l  Appropriateness of plating medium –  nutritional content –  pH –  use of differential and/or selective media

Page 12: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Plating Media

l  All-purpose media (i.e. NA, PCA) l  Designed for beer (i.e. UBA) l  Selective/differential for beer contaminants

(i.e. Siebel media such as HLP media)

Page 13: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Considerations of plating

l  Incubation conditions –  time –  temperature –  oxygen exposure

Page 14: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Considerations of plating

l  Relative number of organisms

Page 15: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Adenosine Triphosphate Measurement

l  ATP = primary source of energy in all living cells, disappears within 2/hr after cell death

l  Linear relationships between microbial ATP & bacterial numbers from 106-109 CFU/ml

l  Way to measure: –  Firefly luciferin –luciferase system light emitted

l  Amount of light produced is directly proportional to amount of ATP added

–  Can measure 102-103 fg (102-103 cells)

Page 16: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

ATP Measurement

l  Used widely for environmental sampling l  Potential problem = non-microbial ATP

present l  Provides rapid, on the spot monitoring of

surfaces

Page 17: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Protein Measurement

l  Detection of surface protein residues l  Immediately results l  More commonly used for allergens

Page 18: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Microbial Identification

l  Isolation of microbe l  Identification technique

–  Gram stain –  biochemical testing –  molecular technique (i.e. PCR &

sequencing)

Page 19: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

Biofilms

l  Can form on any solid surface l  Difficult to remove/treat l  Constant source of microbial contamination

Page 20: Microbial Methods for Validation of Brewery CIP · Anaerobic Plate Count (APC) for viable cells – Agar plates, Petrifilm™ 2. Membrane filtration 3. ATP measurement 4. Protein

The  ASBC  2011  Winter  Workshop  Making  the  Microscope  Your  Friend  

 WHEN:  Sunday  January  30th,  2011  from  1:00  pm  to  5:00  pm  

WHERE:  Widmer  Brothers  929  Russell  Dr.  Portland,  OR      

 CONTACT    for  more  info  and  to  register  JESS  CAUDILL-­‐  [email protected],  (541)  354-­‐1335  or  SCOTT  BRUSLIND    [email protected],  (541)  451-­‐8571