microbial dynamics, fermentation, and aerobic stability of ... · ensiling whole corn > 35% dm...

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Microbial dynamics, fermentation, and aerobic stability of conventional and BMR corn hybrids ensiled at low moisture with or without a combo inoculant J.J. Romero 1 , Y. Joo 2 , J. Park 2 , Y. Zhao 3 , M.A. Balseca-Paredes 4 , F. Tiezzi 5 , E. Gutierrez-Rodriguez 6 , and M.S. Castillo 4 1 Animal and Veterinary Sciences, University of Maine, USA 2 Department of Animal Science, Gyeongsang National University, Korea 3 Department of Animal Nutrition, China Agricultural University, China 4 Department of Crop and Soil Sciences; 5 Department of Animal Sciences; 6 Department of Food Science, North Carolina State University, USA J Dairy Sci., 2018

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Page 1: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

Microbial dynamics, fermentation, and

aerobic stability of conventional and BMR

corn hybrids ensiled at low moisture with or

without a combo inoculant

J.J. Romero1, Y. Joo2, J. Park2, Y. Zhao3, M.A. Balseca-Paredes4, F.

Tiezzi5, E. Gutierrez-Rodriguez6, and M.S. Castillo4

1 Animal and Veterinary Sciences, University of Maine, USA

2 Department of Animal Science, Gyeongsang National University, Korea 3 Department of Animal Nutrition, China Agricultural University, China 4 Department of Crop and Soil Sciences; 5 Department of Animal Sciences; 6 Department of Food Science, North Carolina State University, USA

J Dairy Sci., 2018

Page 2: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

Introduction

Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage.

The microbial community of corn silages produced in suboptimal conditions have not been studied in as much detail compared with optimally stored silages (Muck, 2013).

Vorholt, 2012

Bacteria

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Evaluate the effects of inoculant and corn hybrid (high DM %) on:

Nutritional composition, fermentation, and aerobic stability

Bacterial and fungal taxonomic profiles

OTUs richness and shifts

…before and after ensiling.

Objectives

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Corn field at Piedmont Research Station

(NCDA-NCSU), Salisbury, North Carolina.

Materials and Methods

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Treatments

Factorial combination (4 x 2) of:

Four corn hybrids (HYB):

Two additive levels (ADV)

Sterile dd water (CON) or inoculant (INO) were

applied at 1 ml/kg of fresh corn.

Label Hybrid Company Type Relative

Maturity

MCN TMF2R737 Mycogen Conventional 112

MBR F2F817 Mycogen BMR 116

PCN P2089YHR Pioneer Conventional 120

PBR P1449XR Pioneer BMR 114

Page 6: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

Combo Inoculant

L. buchneri 40788 (log 5.6

cfu/g of fresh corn)

P. pentosaceus 12455 (log 5

cfu/g of fresh corn)

Enzymes from T. reesei.

L. buchneri

P. pentosaceus

Page 7: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

Corn Harvest

6 plots/hybrid were randomly located

within field.

At ~41% DM and chopped to a TLC of 1.9 cm with kernel processing.

2 replicated piles (4.3 kg each, fresh

basis) were obtained from each plot.

Page 8: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

Ensiling

CON or INO randomly assigned to a

pile/plot/hybrid (2×6×4= 48 piles).

Forage was packed into 7.6L mini-silos

and stored at 23°C (± 1°C) for 100 d.

Density: ~192 kg of DM/m3

Page 9: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

Experimental Design and Statistical Analysis

CRD with a 4 (HYB) × 2 (ADV) factorial treatment arrangement.

6 replicates per treatment.

Model contained effect of HYB, ADV, and

their interaction.

Data analyzed with Proc. GLM of SAS v9.4.

SLICE option used to analyze interactions.

Means separated by the LSD test.

Significance P ≤ 0.05.

Page 10: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

Results and Discussion

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Bacteria (16S V4 region)

Fungi (ITS region)

Day 0 of Ensiling

Page 12: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

Day 0 Results

Item MCN PCN MBR PBR SEM

DM (%) 44.0a 42.0b 38.1c 41.3b 0.665

% of DM

CP 5.96b 5.46c 6.85a 5.98b 0.182

WSC 3.32b 3.48b 5.49a 3.66b 0.356

NDF 45.5a 41.8b 44.7a 42.3b 0.94

Log cfu/fresh g

LAB 6.73c 7.06b 7.71a 7.67a 0.101

Yeasts 6.63 6.65 6.63 6.77 0.087

Molds 5.94 5.93 5.70 5.89 0.107

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Alpha diversity

Taxonomic profile

Bacteria (16S V4 region)

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Enterobacteriaceae Dominates

0

10

20

30

40

50

60

70

Rel

ati

ve

Ab

un

da

nce

, %

Mostly unidentified, Cronobacter and Erwinia

Mostly

Sphingobacterium Mostly

unidentified Mostly

Ochrobactrum Mostly

Curtobacterium

Page 15: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

Alpha diversity

Taxonomic profile

Fungi (ITS region)

Page 16: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

a

b b

b

b b

a

b

b

a a a

0

10

20

30

40

50

60

70

MCN MBR PCN PBR MCN MBR PCN PBR MCN MBR PCN PBR

Unidentified Fungi Incertae sedis

Tremellales

Debaryomycetaceae

Rel

ati

ve

Ab

un

dan

ce, %

Unidentified Fungi Dominates

Mostly

Meyerozyma

Mostly

Hannaella

Page 17: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

Bacteria (16S V4 region)

Fungi (ITS region)

Day 100 of Ensiling

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INO Effects

Item CON INO Change SEM

DM recovery, % 94.6 94.0 = 1.07

NH3-N, % of N 8.0 9.7 ↑ 0.39

pH 3.80B 4.02A ↑ 0.041

Lactic acid, % of DM 4.82A 2.65B ↓ 0.436

Acetic acid, % of DM 0.51B 1.69A ↑ 0.132

Yeasts 5.13A 3.78B ↓ 0.440

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Aerobic Stability: ADV × HYB

B

A,a

B

A,a

b

B

A,a

0

50

100

150

200

250

300

350

CON INO CON INO CON INO CON INO

MCN PCN MBR PBR

h

Treatments

HYB effect on WSC: MBR vs. others (2.1% vs. ~1.3%)

Acetobacter?

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Alpha diversity

Taxonomic profile

Beta diversity

Bacteria (16S V4 region)

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b, x

a

b, y

a

b, x

a

b, x

a

0

10

20

30

40

50

60

70

80

90

100

CON INO CON INO CON INO CON INO

MCN MBR PCN PBR

Rel

ati

ve

Ab

un

da

nce

, %

Lactobacillaceae Dominates

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INO ↓ Enterobacteriaceae

a

b

a

b 0

5

10

15

20

25

CON INO CON INO

Enterobacteriaceae Streptococcaceae

Rel

ati

ve A

bu

nd

an

ce,

%

Mostly unidentified,

Erwinia and Serratia

Mostly

Lactococcus

Page 23: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

Weighted UNIFRAC PCoA Plot

PC2 (3.04%)

PC3 (1.63%)

PC1

(92.5%)

Blue: MCN

Yellow: PCN

Red: PBR

Green: MBR

Light blue: MCN

Light yellow: PCN

Light red: PBR

Light green: MBR

Sphere:

Small (INO)

Large (CON)

Day 0

Day 100

**ANOSIM: d 0 vs. 100 (P = 0.001) and within d 100 between the CON and INO (P =

0.001)

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Alpha diversity

Taxonomic profile

Beta diversity

Fungi (ITS region)

Page 25: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

b

a

a

b

a

b

0

10

20

30

40

50

60

70

CON INO CON INO CON INO

Debaryomycetaceae Pichiaceae Incertae sedis

Saccharomycetales

Rel

ati

ve

Ab

un

da

nce

, %

↑ Debaryomycetaceae ↓ Pichiacea

Mostly Candida

Mostly

Meyerozyma

Mostly

Issatchenkia

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Bray-Curtis PCoA Plot

PC2 (21.8%)

PC3 (10.3%) PC1 (46.9%)

Blue: MCN

Yellow: PCN

Red: PBR

Green: MBR

Light blue: MCN

Light yellow: PCN

Light red: PBR

Light green: MBR

Sphere:

Small (INO)

Large (CON) Day 0

Day 100

**ANOSIM: d 0 vs. 100 (P = 0.001) and within d 100 between the CON and INO (P =

0.001)

Page 27: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

Alpha Diversity

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Item Bacteria Fungi

OTUs Evenness OTUs Evenness

Day 0

MCN 434c

~0.025 ~77.1

0.022c

PCN 444c 0.032ab

MBR 654a 0.029bc

PBR 534b 0.038a

SEM 16 0.0011 2.78 0.0033

Day 100

CON 276 ~0.016

43.6b 0.055a

INO 61 59.8a 0.033b

SEM 8.7 0.0011 2.95 0.0047

Alpha Diversity

Page 29: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

Conclusions

Page 30: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

Conclusions

Ensiled corn (100 d):

Aerobic stability was extended at least 5× for all INO-treated HYB except for MBR. Similar DM recovery vs. CON.

INO ↓ bacterial and ↑ fungal diversity across all HYB.

Bacteria: INO: Lactobacillaceae (> 98%).

CON: Lactobacillaceae (~50%), Enterobacteriaceae (~24%) Leuconostocaceae (~14%)

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Conclusions

Fungi: INO had ↑ Debaryomycetaceae, ↓ Pichiaceae and i.s.

Saccharomycetales.

Large differences exist between CON and INO bacterial and fungal community structures. INO microbial communities were closer and more

consistent.

“INO improved dry corn silage quality by a consistent shift in the microbial community

structure during ensiling across HYB, except for MBR”

Page 32: Microbial dynamics, fermentation, and aerobic stability of ... · Ensiling whole corn > 35% DM can result in poorly compacted, ↓ quality silos due to microbial aerobic spoilage

Thanks!

Questions?

Contact: [email protected] and [email protected]

• Funding: North Carolina Dairy Producer’s Association.

• Lallemand Animal Nutrition (Milwaukee, WI) provided the inoculant.