[mi 019-145] universal instruction manual-i/a series...

MI 019-145June 2010

Instruction

Universal Instruction Manual

I/A Series® Vortex FlowmetersModels 83F, 83W, and 83S

Installation and Startup

Safety information in many languages is available on our website. For help downloading this information, contact our Global Customer Support Center.

MI 019-145 – June 2010

Contents

Figures..................................................................................................................................... v

Tables.................................................................................................................................... vii

Preface.................................................................................................................................... ix

1. Safety Information ............................................................................................................ 1

General Warnings ..................................................................................................................... 1Local Code Warning ............................................................................................................ 1ATEX Warning .................................................................................................................... 1Intrinsically Safe Warning .................................................................................................... 1Process Fluid Warning ......................................................................................................... 1Abrasive Fluid Warning ........................................................................................................ 2Loss of Flow Signal Warning ................................................................................................ 2Parts Replacement Warning ................................................................................................. 2Explosionproof/Flameproof and Enclosure Warning ............................................................ 2Type n Warning ................................................................................................................... 2

Flowmeter Identification ........................................................................................................... 3

Origin Code .............................................................................................................................. 3

Electrical Certification Rating ................................................................................................... 4

PED Certification ..................................................................................................................... 5

Maximum Working Pressure ..................................................................................................... 683F Flanged Body Flowmeters ............................................................................................. 683W Wafer Body Flowmeters .............................................................................................. 883S Sanitary Flowmeters ...................................................................................................... 8Isolation Valves .................................................................................................................... 8

Flowmeter Materials .................................................................................................................. 9Flowmeter Body ................................................................................................................... 9Isolation Valve ...................................................................................................................... 9Sensor Diaphragm, Fill Fluid, and Temperature Range ........................................................ 9

Sensor Replacement ................................................................................................................ 10

2. Installation ...................................................................................................................... 11

Reference Documents ............................................................................................................. 11

Piping Considerations and Mounting Position ........................................................................ 12

Mechanical Installation Procedures ......................................................................................... 1283F Flanged Body .............................................................................................................. 12

Mounting the Flowmeter Body ..................................................................................... 12Mounting a Remote Electronics Housing ...................................................................... 13

83W Wafer Body ............................................................................................................... 15Mounting the Flowmeter Body ..................................................................................... 15

iii

MI 019-145 – June 2010 Contents

Mounting a Remote Electronics Housing ...................................................................... 16

83S Sanitary Flowmeter ...................................................................................................... 16Mounting the Flowmeter Body ..................................................................................... 16Mounting the Electronics Housing ................................................................................ 17

Field Termination Wiring ....................................................................................................... 182-Wire Hook-Up ............................................................................................................... 18

Model 83-D (with Analog Output) or Model 83-T ....................................................... 19Model 83-A ................................................................................................................... 20Model 83-F ................................................................................................................... 21

3-Wire Hook-Up ............................................................................................................... 224-Wire Hook-Up ............................................................................................................... 22

3. Quick Start...................................................................................................................... 23

Model 83-A ............................................................................................................................. 23Signal Noise Filter Switches ................................................................................................ 23

Approximate Filter Settings ........................................................................................... 24Setting the Electronic Module Filters ............................................................................. 24

Low Flow Cut-in Switches ................................................................................................. 25Output Mode Selection Switch .......................................................................................... 26Calibration Switches ........................................................................................................... 26

Models 83-D, 83-T, 83-F ....................................................................................................... 2683-D or 83-T Using a PC-Based Configurator ................................................................... 2883-T Using a HART Communicator ................................................................................. 2983-F Using the Foundation Fieldbus .................................................................................. 33Using the Local Keypad/Display ........................................................................................ 33

Answering a Question .................................................................................................... 33Password ........................................................................................................................ 33Activating an Edit, Pick-List, or User Menu Block ........................................................ 34Editing Numbers and Strings ........................................................................................ 34Picking from a List ........................................................................................................ 34Setting the Units or Upper Range Value ........................................................................ 34Using the Menu Tree .................................................................................................... 35Menu Tree Menus (1 through 8) ................................................................................... 37

Index .................................................................................................................................... 45

iv

Figures

1 Sample 83 Vortex Flowmeter Identification ................................................................. 3 2 Sample 83 Flowmeter Junction Box Agency Plate ........................................................ 3 3 Pressure -Temperature Limits with ANSI Flanges ........................................................ 7 4 Pressure -Temperature Limits with Metric Flanges ....................................................... 7 5 Pressure -Temperature Limits with Isolation Valves in Customary and Metric Units ... 8 6 83F Flowmeter Body Installation ................................................................................. 12 7 83W Flowmeter Centering ........................................................................................... 16 8 83S Flowmeter Body Cable Support ............................................................................ 16 9 83S Pipe-Mounted Housing ........................................................................................ 17

10 Electronics Housing ..................................................................................................... 18 11 Installation Wiring (2-Wire Hook-Up) ........................................................................ 19 12 Load Requirements - Model 83-D or Model 83-T ....................................................... 20 13 Load Requirements - Model 83-A ................................................................................ 21 14 Installation Wiring (Four-Wire Hook-Up) .................................................................. 22 15 Electronic Module Switch Locations ............................................................................ 23 16 HART On-Line Menu Structure — Part 1 of 2 ........................................................... 30 17 HART On-Line Menu Structure — Part 2 of 2 ........................................................... 31 18 Fast-Key Function/Variable Chart ............................................................................... 32 19 Local Display ............................................................................................................... 33

v

MI 019-145 – June 2010 Figures

vi

Tables

1 Electrical Safety Specifications ...................................................................................... 5 2 PED Marking .............................................................................................................. 6 3 Test Pressure ................................................................................................................ 10 4 Reference Documents .................................................................................................. 11 5 Connection of Remote Signal Cable ............................................................................ 14 6 Approximate Filter Settings .......................................................................................... 24 8 Low Frequency Noise Filter Switches ........................................................................... 25 9 Low Flow Cut-In Switches ........................................................................................... 25 7 High Frequency Noise Filter Switches .......................................................................... 25

10 Output Mode Selection ............................................................................................... 26 11 Default Database When User Information Not Supplied ............................................. 26 12 Default Database for Liquid ......................................................................................... 27 13 Default Database for Gas ............................................................................................. 27 14 Default Database for Steam .......................................................................................... 27 15 Other Default Database Settings .................................................................................. 28 16 Menu Tree Functional Overview ................................................................................. 35

vii

Preface

This Universal Instruction Manual is designed to provide the user with a single, concise, easy-to-use manual that covers the key points needed for installation and startup of 83 Series Vortex Flowmeters.

It covers all models of the 83 Series flowmeter including flanged body, wafer body, and sanitary vortex flowmeters.

This universal manual, along with a CD containing detailed information, is provided free of charge with every 83 Series flowmeter, unless the purchaser requests that these two items be omitted.

For additional detailed information about each model, including dimensional prints, parts lists, and more detailed instructions, please refer to the standard CD supplied or the optional paper instruction book that is available from Invensys for each model in the line.

Standard Documentation Shipped with every 83 Series flowmeter is:

♦ A brief “Ensuring Premium Performance” Pocket-Sized Bulletin

♦ This Universal Instruction Manual

♦ A CD that contains the complete documentation set.

ix

MI 019-145 – June 2010 Preface

x

1. Safety Information

General Warnings

Local Code Warning

WARNING!These products must be installed to meet all applicable local installation regulations, such as hazardous location requirements, electrical wiring codes, and mechanical piping codes. Persons involved in the installation must be trained in these code requirements to ensure that the installation takes maximum advantage of the safety features designed into the flowmeter.

ATEX Warning

WARNING!Apparatus marked as Category 1 equipment and used in hazardous areas requiring this category must be installed in such a way that, even in the event of rare incidents, the versions with an aluminum alloy enclosure can not be an ignition source due to impact and friction.

Intrinsically Safe Warning

WARNING!Since Invensys does not specify live maintenance, to prevent ignition of flammable atmospheres, disconnect power before servicing unless the area is certified to be nonhazardous.

Process Fluid Warning

WARNING!If process containing parts are to be disassembled:1. Make sure that process fluid is not under pressure or at high temperature. 2. Take proper precautions concerning leakage or spillage of any toxic or otherwise dangerous fluid. Follow any Material Safety Data Sheet (MSDS) recommendations.

WARNING!These flowmeters are built using materials that are corrosion resistant to a wide variety of fluids. However, with aggressive fluids, a potential exists for corrosive failure. Therefore, verify the material compatibility with the NACE guidelines and/or user knowledge of the flowmeter material compatibility with the process fluid at operating conditions.

1

MI 019-145 – June 2010 1. Safety Information

Abrasive Fluid Warning

WARNING!Fluids containing abrasive particles and flowing at high rates can cause significant wear to pipes. If these conditions exist, check the flowmeter periodically for wear.

Loss of Flow Signal Warning

WARNING!If the flowrate signal appears to have a calibration shift or goes to zero, check the flowmeter for corrosion or wear.

Parts Replacement Warning

WARNING!If replacing parts, do not use parts made of other materials or that in any other way change the product as described in the model code on the data plate.

Explosionproof/Flameproof and Enclosure Warning

WARNING!To prevent possible explosion and to maintain explosionproof/flameproof and dust-ignitionproof protection, plug unused openings with the provided metal pipe plug. This plug must be engaged a minimum of five full threads. The threaded housing covers must be installed. Turn covers to seat O-ring into the housing and then continue to hand tighten until the cover contacts the housing metal-to-metal.

Type n Warning

WARNING!On flowmeters certified for ATEX protection nL, CSA Class I, Division 2, or FM nonincendive for Class I, Division 2, the threaded housing covers must be installed.

2

1. Safety Information MI 019-145 – June 2010

Flowmeter Identification

Figure 1. Sample 83 Vortex Flowmeter Identification

Refer to the data plate to determine the origin code, supply voltage, maximum working pressure, flowmeter body material, maximum ambient temperature, maximum process temperature, and electrical certification rating.

When the flowmeter is remotely mounted, the junction box on the flowtube body has an addi-tional agency plate showing its hazardous location rating. See Figure 2.

Figure 2. Sample 83 Flowmeter Junction Box Agency Plate

Origin CodeThe origin code identifies the area of manufacture and the year and week of manufacture. See Figure 1. In the example, 2A means the product was manufactured in the Measurement and

0 TO 400°F

50

185°F

2A0125

720 PSI

CW2M

AW-D02S1SSTNE

01256789

3


Instrument Division, 01 identifies the year of manufacture as 2001, and 25, the week of manufac-ture in that year.

Electrical Certification RatingNOTE

1. These flowmeters have been designed to meet the electrical safety descriptions listed in Table 1. For detailed information or status of testing laboratory approvals/certifications, contact Invensys.

2. See MI 019-179 for additional ATEX safety information.

3. With intrinsically safe approvals and certifications with a 24 V dc supply, an active barrier is required.

The electrical safety design code referred to in Table 1 is printed on the data plate as part of the model code. The location of the code within the model number is shown below:

83F-A02S2SDTAA

ELECTRICAL SAFETY DESIGN CODE

4


PED CertificationInvensys offers the PED (Harmonized Pressure Equipment Directive for the European Community) certification only with ATEX Electrical Safety Design Code selections. ATEX electrical certifications are in place for Codes N and E; therefore, the CE marking carries the ATEX number 0344. Flowmeters which are 1 1/2 in (40 mm) or larger have PED certification and therefore the CE marking carries the PED number 0575. See Table 2.

Table 1. Electrical Safety Specifications

Testing Laboratory,Type of Protection, and

Area Classification Application Conditions

Electrical Safety Design

Code

CSA intrinsically safe for Class I, Division 1, Groups A, B, C, D; Class II, Division 1, Groups E, F, G: and Class III, Division 1.

83(F, W, and S) -A, -D, and -TTemperature Class T3C at 85°C and T4A at 40°C maximum ambient. Connect per MI 019-175.

A

CSA explosionproof for Class I, Division 1, Groups C and D; dust-ignitionproof for Class II and III, Division 1, Groups E, F, and G; and Class III, Division 1.

83(F and W) -A, -D, -F, and -TTemperature Class T5.

CSA suitable for Class I, Division 2, Groups A, B, C, D; Class II, Division 2, Groups F, G; and Class III, Division 2.

83(F, W, and S) -A, -D, and -TTemperature Class T5.

FM intrinsically safe for Class I, II, and III, Division 1, Group A, B, C, D, E, F, and G.

83(F, W, and S) -A, -D, and -TTemperature Class T3C at 85°C. Connect per MI 019-175.

FM explosionproof for Class I, Division 1, Groups C and D; dust-ignitionproof for Class II and III, Division 1, Groups E, F, and G.

83(F and W) -A, -D, -F, and -TTemperature Class T5.

FM nonincendive Class I, II, and III, Division 2, Groups A, B, C, and D.

83(F, W, and S) -A, -D, and -TTemperature Class T5

ATEX energy limited II3G EEx nL IIC, Zone 2.

83(F and W) -A, -D, and -TTemperature Class T4-T6.

N

ATEX intrinsically safe for II2G EEx ib IIC, Zone 1.

83(F and W) -A, -D, and -TTemperature Class T4 at 0.8 W.Temperature Class T5 at 0.5 W.Temperature Class T6 at 0.3 W.Maximum ambient 80°C.See certificate for electrical data.

E

5


Maximum Working Pressure

83F Flanged Body FlowmetersThe maximum working pressure (MWP) of the flowtube at 100°F is shown on the data label.

The MWP at other temperatures for the 83F Flanged Body Flowmeter is given in Figure 3 and Figure 4. The nominal line size, body and flange material, and flange rating required to use these figures is found within the model number on the data label as follows:

Table 2. PED Marking

Flowmeter SizeElectrical Safety

Design Code PED Marking

3/4 in (15 mm) and1 in (25 mm)

N or E CE 0344

1 1/2 in (40 mm) and larger

N or ECE 0344

CE 0575

83F-A02S2SDTAA

FLANGE RATING CODEBODY AND FLANGE MATERIALNOMINAL LINE SIZE

NO ISOLATION VALVE (S or D)

6


Figure 3. Pressure -Temperature Limits with ANSI Flanges

Figure 4. Pressure -Temperature Limits with Metric Flanges

SILICONESENSOR

LIMIT

200 400FLUOROLUBE

SENSORLIMIT

EXTENDED TEMP.SENSOR LIMIT,

NO FILL

800

1600

1400

1200

1000

800

600

400

200

0

1440

PR

OC

ES

S P

RE

SS

UR

E, p

sig

CL 600

CL 150

CL 300

316 ss, 3/4 to 4 in LINE SIZES

316 ss, 3/4 to 4 in LINE SIZES

316 ss OR 304 ss

304 ss, 6 to 12 in LINE SIZES

304 ss, 6 to 12 in LINE SIZES

0 100 200 300 400 500 600 700 800PROCESS TEMPERATURE, ˚F

ANSI FLANGES304 ss AND 316 ss

CLASS 150/300/600

SILICONESENSOR

LIMIT

200 400FLUOROLUBE

SENSORLIMIT


NO FILL

800

1600

1400

1200

1000

800

600

400

200

0

1480

PR

OC

ES

S P

RE

SS

UR

E, p

sig

CL 600

CL 150

CL 300


ANSI FLANGESCARBON STEEL

CLASS 150/300/600

PR

OC

ES

S P

RE

SS

UR

E, b

ar

100

90

80

70

60

50

40

30

20

10

0

SILICONESENSOR

LIMIT

90 200FLUOROLUBE

SENSORLIMIT


NO FILL

430

DIN FLANGESCARBON STEELPN 16/40/64/100

0 50 100 150 200 250 300 350 400

PROCESS TEMPERATURE, ˚C 43090

PN 100

PN 64

PN 40

PN 16

PR

OC

ES

S P

RE

SS

UR

E, b

ar

100

90

80

70

60

50

40

30

20

10

0

SILICONESENSOR

LIMIT

90 200FLUOROLUBE

SENSORLIMIT


NO FILL

430

DIN FLANGESSTAINLESS STEEL

PN 16/40/64/100

0 50 100 150 200 250 300 350 400

PROCESS TEMPERATURE, ˚C 43090

PN 100

PN 64

PN 40

PN 16

7


83W Wafer Body FlowmetersThe maximum working pressure (MWP) of the flowtube at 100°F is shown on the data label. The flowmeters are designed to withstand pressure within carbon steel ANSI Class 600 and PN 100 flange ratings. The flowmeters have been designed to withstand the full pressure rating for carbon steel flanges.

83S Sanitary FlowmetersThe maximum working pressure (MWP) of the flowtube at 100°F is shown on the data label. The actual pressure-temperature limit is this value or the pressure-temperature limit of your connections, whichever is less.

Isolation ValvesFlowmeters equipped with an isolation valve have a maximum pressure rating of 1440 psi at 100°F (99 bar at 38°C). Isolation valves used with standard temperature range and with extended temperature range flowmeters are further limited to values shown in Figure 5. The temperature range of your flowmeter is found within the model number on the data label as follows:

Figure 5. Pressure -Temperature Limits with Isolation Valves in Customary and Metric Units

83F-A02S2KDTAATEMPERATURE RATING STANDARD TEMP = D, F, R, OR S

EXTENDED TEMP = C OR TISOLATION VALVE (K or L)NOMINAL SIZE

SILICONESENSOR

LIMIT

90 200FLUOROLUBE

SENSORLIMIT


NO FILL

430

120

110

100

90

80

70

60

50

40

30

20

10

0

PR

OC

ES

S P

RE

SS

UR

E, b

ar

0 50 100 150 200 250 300 350 400

PROCESS TEMPERATURE, ˚C

HIGH TEMP.RANGE;

150 TO 300 mmLINE SIZES304 ss FL.STD. TEMP.

RANGE;ALL LINE

SIZES;FLUOROLUBE

HIGH TEMP.RANGE;

15 TO 100 mmLINE SIZES

316 ss

90430

STD. TEMP.RANGE;ALL LINE

SIZES;SILICONE

SILICONESENSOR

LIMIT

200 400FLUOROLUBE

SENSORLIMIT


NO FILL

800

1600

1400

1200

1000

800

600

400

200

0

1440

PR

OC

ES

S P

RE

SS

UR

E, p

sig


HIGH TEMP.RANGE;

3/4 TO 4 inchLINE SIZES

316 ss

HIGH TEMP.RANGE;

6 TO12 inchLINE SIZES

304 ss


SIZES;FLUOROLUBE


SIZES;SILICONE

8


Flowmeter Materials

Flowmeter BodyThe flowmeter body material is shown on the data label.

♦ CF8M = cast 316 stainless steel body and shedder per ASTM™ A351 grade CF8M

♦ 304 SS = welded pipe and flange body with 304 ss pipe and shedder per ASTM 312 and 304 ss flanges per ASTM 182

♦ 304/A105 = welded pipe and flange body with 304 ss pipe and shedder per ASTM 312 and carbon steel flanges per ASTM A105

♦ CW2M = cast Hastelloy® C body and shedder per ASTM A494-CW2M

♦ 316 SS = AISI Type 316 stainless steel.

Isolation ValveThe isolation valve materials are as follows:

Sensor Diaphragm, Fill Fluid, and Temperature RangeThe sensor diaphragm, fill fluid, and temperature range for the 83F and 83W Flowmeters are found within the model number on the data label as follows:

The sensor diaphragm for the 83S Flowmeter is 316 Stainless Steel (meets both 316 and 316L properties); the fill fluid is Silicone (DC550).

Valve Body: ASTM A351 grade CF8M stainless steelValve Ball: AISI Type 316 stainless steelValve Seats: Glass Filled ptfe for standard temperature flowmeters

Graphite for extended temperature flowmeters

Code Diaphragm Material Fill Fluid Temperatue Range

D Hastelloy C-276 Fluorolube 0 to 200°F (-20 to +90°C)F 316L Stainless Steel Fluorolube 0 to 200°F (-20 to +90°C)R Hastelloy C-276 Silicone (DC550) 0 to 400°F (-20 to +200°C)S 316L Stainless Steel Silicone (DC550) 0 to 400°F (-20 to +200°C)C Hastelloy C-276 Unfilled 400 to 800 °F (200 to 430°C)T 316L Stainless Steel Unfilled 400 to 800 °F (200 to 430°C)

83F-A02S2KDTAADIAPHRAGM MATERIAL, FILL FLUID, AND TEMPERATURE RANGE

9


Sensor Replacement

CAUTION!!!For ATEX certified flameproof units, take special care not to scar, mar, ding, or dent the surface of the sensor stem during assembly. This is critical to the integrity of the flameproof surface finish.

WARNING!To prevent injury from escaping process fluids, to maintain agency certification of this product, and to prove the integrity of the parts and workmanship in containing process pressure, a hydrostatic pressure test must be performed after the sensor replacement is complete. The flowmeter must hold the appropriate pressure from Table 3 for one minute (10 minutes to meet PED requirements) without leaking.

Table 3. Test Pressure

Model End Connection Test Pressure

83F

ANSI Class 150 450 psi

PN 16 3.2 MPa


PN 40 6 MPa

PN 64 9.6 MPa


PN 100 15 MPa

83W All 15 MPa (2250 psi)

10

2. Installation

Reference DocumentsThe following documents are available on your CD_ROM.

Table 4. Reference Documents

Document Number Document Description

Dimensional Prints

DP 019-150 83F Flanged Body - Single Measurement Configuration

DP 019-151 83F Flanged Body - Dual Measurement Configuration

DP 019-152 83W Wafer Body

DP 019-154 83S Sanitary

Instructions

B0800AB Ensuring Premium Performance with Foxboro 83 Series Vortex Flowmeters

MI 019-173 83S-A (Analog) Flowmeters

MI 019-174 83S-T (HART) Flowmeters

MI 019-175 83 Series Flowmeter Intrinsic Safety Connection Diagrams

MI 019-179 Flow Products Safety Information(a)

MI 019-189 83F-A and 83W -A (Analog) Flowmeters

MI 019-193 83F-F and 83W -F (Fieldbus) Flowmeters

MI 019-194 83F-D and 83W -D (FoxCom) Flowmeters

MI 019-195 83S-D (FoxCom) Flowmeters

MI 019-199 83F-T and 83W -T (HART) Flowmeters

MI 020-495 PC20 Intelligent Field Device Configurator

MI 020-501 PC50 Intelligent Feld Device Tool (Installation and Parts List)

MI 020-504 PC50 Intelligent Field Device Tool (Operation Using FoxCom Protocol)

MI 020-505 PC50 Intelligent Field Device Tool (Operation Using HART Protocol)

Parts Lists (includes model code interpretation)

PL 008-708 83F Flanged Body Flowmeters

PL 008-709 83W Wafer Body Flowmeters

PL 008-713 83S Sanitary Flowmeters(a) Available in many languages on line at our website. For help downloading this document, contact Global Customer Service Center.

11

MI 019-145 – June 2010 2. Installation

Piping Considerations and Mounting Position

Refer to the pocket-size bulletin, “Ensuring Premium Performance with Foxboro 83 Series Intelligent Vortex Flowmeters” shipped with your flowmeter. This provides recommended flowmeter mounting position relative to the type of fluid.

Mechanical Installation Procedures

83F Flanged Body

Mounting the Flowmeter Body1. Gaskets are required and must be supplied by the user. Select a gasket material suitable

for the process.

2. Insert gaskets between the body of the flowmeter and adjacent flanges. See Figure 6. Position the gaskets so that the ID of each gasket is centered on the ID of the flowmeter and adjacent piping.

CAUTION!!!Verify that the ID of the gaskets is larger than that of the flowmeter bore and pipe and that the gaskets do not protrude into the meter entrance or exit. Protrusion into the flowstream has an adverse effect on performance.

CAUTION!!!Gaskets do not prevent flanges from being wetted by process fluids.

NOTEWhen you install new flanges in the process piping and use the meter as a gauge to set the flanges, protect the inside diameter of the flowmeter from weld splatter. Install a solid sheet of gasketing at each end of the meter during welding. Remove this sheet and install the flange gaskets after welding. Remove any splatter in either the pipe or the meter as it could affect flowmeter accuracy.

Figure 6. 83F Flowmeter Body Installation

3. Visually inspect for concentricity (centering and alignment) of mating flanges.

GASKET

GASKET

FLOWMETER

NOTE: install the flowtube so that the arrow on the tube points in the same direction as the direction of flow.

ARROW

DIRECTION OF FLOW

12

2. Installation MI 019-145 – June 2010

4. Tighten bolts in accordance with conventional flange bolt tightening practice (that is,

incremental and alternate tightening of bolts).

Mounting a Remote Electronics HousingIf you specified a remote electronics housing on your order, your flowmeter body and electronics housing are connected by a signal cable. Mount the housing to a wall or to a DN50 or 2-inch pipe using the mounting bracket assembly provided. If the flowmeter and electronics housing must be separated for installation with conduit or for any other reason, it is recommended that you disconnect the cable at the electronics housing end. If the cable must be shortened, shorten the electronic housing end per the procedure in MI 019-189 (83 -A), MI 019-193 (83 -F), MI 019-194 (83 -D), or MI 019-199 (83 -T), on your CD-ROM.

To install the flowmeter using conduit, use the following procedure:

1. Remove the electronic module compartment cover from the electronics housing.

2. Unscrew the two captive screws, one on each side of the electronic module.

3. Pull out electronic module far enough to disconnect the remote signal cable.

4. Disconnect the four remote signal wires from the four position terminal block on the rear of the electronic module.

5. Unscrew the knurled nut and pull it back onto the cable jacket. Also pull the rubber bushing onto the cable jacket. Leave these parts on the cable jacket as they will be used when reconnecting the cable. See Table 5.

6. Run the remote cable to the electronic module housing via the conduit.

7. Taking care not to damage the copper braid, push the cable into the connector at bottom of the electronic housing until the outer jacket bottoms out inside the connector.

8. Push the rubber bushing into position, until it sits snug inside the connector.

9. Tighten the knurled nut on the connector to create a compression fit for a good seal.

10. Mount the conduit box or conduit to the 1/2 NPT connector directly or via a 3-piece union/coupler, if necessary.

11. Inside the electronic housing, connect the four signal wires to the color coded 4-position terminal block on the rear of the electronic module.

12. Ensure that the signal and loop power wires are tucked under the electronic module. Taking care not to pinch the wires, place the module in the housing. Tighten the two captive mounting screws.

13. Replace the threaded housing cover tightly. This will prevent moisture or other contaminants from entering the compartment.

13


Table 5. Connection of Remote Signal Cable

1. Take electronics end of prepared remote signal cable and align it as shown at right. Ready for assem-bly.

2. As shown in the diagrams at right, push the prepared cable assembly into the remote connector. Push until the cable bottoms out (can-not be pushed in any further). Push rubber bushing into position and tighten the knurled nut onto the remote connector to create a good compression fit.

ELE

CT

RO

NIC

SE

ND

PREPARED REMOTESIGNAL CABLE

RUBBER BUSHING

KNURLED NUT

(ELECTRONICS END)REFER TO TABLE 3

SHRINK TUBE OR TAPE

PUSH CABLEASSEMBLY

INTOCONNECTOR

2 TWISTED PAIRS

SHRINK TUBE ORELECTRICAL TAPE

RUBBER BUSHING

REMOTECONNECTOR

COMPRESSION FITOF COPPER BRAIDIN CONTACT WITHCONNECTOR FORSHIELDING

KNURLED NUT

REMOTE SIGNALCABLE

ELE

CT

RO

NIC

SE

ND

14


83W Wafer Body

Mounting the Flowmeter BodyFor optimal performance, the wafer body flowmeter should be centered with respect to the adjoining pipe. Normally, this requires the use of centering fixtures that are supplied with the meter.

NOTECentering fixtures are not required for meters with ANSI Class 150 flanges.

There are two sets of centering fixtures, one for each side.

1. See Figure 7. Insert the first stud through the downstream flange at one of the lower holes, through two hex-nut spacers, and then through the upstream flange. Place the nuts on both ends of the stud, but do not tighten.

2. Using the remaining hex-nut spacers, repeat Step 1 at the lower hole adjacent to the first.

3. Set the flowmeter between the flanges. For centering with the hex-nut spacers, rotate spacers to the thickness that centers the meter.

NOTEBy rotating the hex-nut spacers to the correct thickness, you can center the meter to any type of flange.

4. Gaskets are required and must be supplied by the user. Select a gasket material suitable for the process fluid.

5. Insert gaskets between the body of the flowmeter and adjacent flanges. Position the gaskets so that the ID of each gasket is centered on the ID of the flowmeter and adjacent piping.

CAUTION!!!Verify that the ID of the gaskets is larger than that of the flowmeter bore and pipe and that the gaskets do not protrude into the meter entrance or exit. Protrusion into the flowstream has an adverse effect on performance.

NOTEIf welding the flanges to the process piping is required, protect the flowmeter from weld splatter, which could affect flowmeter accuracy. A solid sheet of gasketing should be installed at each end of the meter during welding. Remove this sheet and install the flange gaskets after welding.

6. Visually inspect for concentricity (centering and alignment) of mating flanges.

7. Install the rest of the studs and nuts and tighten the nuts in accordance with conventional flange bolt tightening practice (that is, incremental and alternate tightening of bolts). If flanges cannot be properly aligned, align the meter with the upstream flange rather than the downstream flange.

15


Figure 7. 83W Flowmeter Centering

Mounting a Remote Electronics HousingRefer to “Mounting a Remote Electronics Housing” on page 13.

83S Sanitary Flowmeter

Mounting the Flowmeter BodyFirmly secure the cable that connects the flowmeter body to the electronic housing. The support should be approximately 30 cm (12 in) from the flowmeter body. A loose cable may cause wear at the cable connection and can result in signal noise. The temperature limit of the cable is 105°C (220°F). Do not support the cable on a surface exceeding this temperature. See Figure 8.

Figure 8. 83S Flowmeter Body Cable Support

GASKET

FLOWMETERGASKET

2 HEX-NUTSPACERSPER SIDE (NOTREQUIRED WITHCLASS 150)

HEX-NUTALIGNMENT DEVICE(NOT REQUIREDWITH CLASS 150)

INSTALL CENTERING FIXTURES ON ADJACENT LOWER STUDS OF FLANGE

NOTE: install the flowtube so that the arrow on the tube points in the same direction as the direction of flow.

APPROXIMATELY30 CM (12 IN)

16


The flowmeter body has six different end connection possibilities. The end connections on your flowmeter body were specified as part of your order. All end connections are welded to the flowmeter body. The mating end connections, gaskets, and clamps are supplied by you, the user.

WARNING!The maximum pressure limit of the flowmeter is 1.9 MPa (275 psig) or the limit of the end connection used, whichever is less.

For interpretation of model code references, refer to PL 008-713 on your CD-ROM.

Dimensional information on the end connections can be found in DP 019-154 on your CD-ROM.

Mounting the Electronics HousingThe electronic housing can be either pipe or wall mounted. Do not mount the electronic housing on process piping. Excess vibration may damage the amplifier and amplifier housing. Support the cable that connects the flowmeter body to the electronic housing. The support should be approximately 30 cm (12 in) from the electronic housing. A loose cable may cause wear at the cable connections (see Figure 9). The temperature limit of the cable is 105°C (220°F). Do not support the cable on any surface that exceeds this temperature.

Figure 9. 83S Pipe-Mounted Housing

ELECTRONIC

CABLE STRAP

APPROXIMATELY30 CM (12 IN)

MOUNTING BRACKET

HOUSING

17


Field Termination Wiring

NOTEThe wiring installation must conform to local and national regulations applicable to the specific site and classification of the area.

The housing comes with a safety-agency approved threaded metal plug in one of the conduit holes and a plastic plug in the other. After the conduit or cable gland is connected, plug the unused hole with the metal plug using thread sealant.

Remove the field terminal compartment cover (shown in Figure 10) to make field wiring connections. Keep the electronic module compartment cover closed to prevent moisture and atmospheric contaminants from entering the compartment. When replacing the cover, tighten the cover to compress the O-ring seal.

Figure 10. Electronics Housing

There are three basic wiring combinations, the choice of which depends on how your flowmeter is to be used:

♦ 2-Wire Hook-Up for standard output

♦ 3-Wire Hook-Up for scaled pulse only

♦ 4-Wire Hook-Up for standard output plus scaled pulse communication.

2-Wire Hook-UpConnect the supply and receiver loop wiring (0.50 mm2 or 20 AWG typical) to the terminals in the field-terminal compartment of the transmitter, as shown in Figure 11.

ELECTRICAL

FIELD TERMINALCOMPARTMENT

CONDUITOPENING

ELECTRONIC MODULECOMPARTMENT

18


Figure 11. Installation Wiring (2-Wire Hook-Up)

Model 83 -D (with Analog Output) or Model 83 -T Twisted pair wiring should be used to prevent electrical noise from interfering with the dc current output signal. In some instances, shielded cable may be necessary. Earthing (grounding) of the shield should be installed at one point only (at the power supply). Do not ground the shield at the transmitter.

Transmitter connection polarities are indicated on the terminal block. If the loop is to contain additional instruments, install them between the negative terminal of the transmitter and the positive terminal of the receiver, as shown in Figure 11.

The required loop power supply voltage is based on the total loop resistance. To determine the total loop resistance, add the series resistance of each component in the loop (do not include transmitter). The required power supply voltage can be determined from Figure 12.

+

A B

--

+

POWER RECEIVER

ADDITIONALRECEIVERS

IN LOOP

CASE GROUND TERMINAL (EARTH)

TWO 1/2 NPT CONDUIT CONNECTIONS AREPROVIDED (ON OPPOSITE SIDES). INSERTPLUG IN CONNECTION NOT USED.

TERMINAL BLOCK

SUPPLY

250 OHM MIN LOADREQUIRED FOR

HART COMMUNICATORPC- BASED CONFIGURATOR, OR

++INTELLIGENTCOMMUNICATION

I/A SERIES SYSTEM

19


Figure 12. Load Requirements - Model 83 -D or Model 83 -T

The transmitter will function with an output load less than 250 ohms, provided that a configurator is not connected to it. Connecting a configurator to a loop with less than 250 ohms may cause communication problems.

As an example, for a transmitter with a loop resistance of 500 ohms, referring to Figure 12, the minimum power supply voltage is 22 V dc, while the maximum power supply voltage is 42 V dc. Conversely, given a power supply voltage of 24 V dc, the allowable loop resistance is from 250 to 565 ohms.

NOTE1. The power supply must be capable of supplying 22 mA.

2. Power supply ripple must not allow the instantaneous voltage to drop below 12.5 V dc at the transmitter.

3. The recommended minimum load is 250 ohms.

4. For wiring to an I/A Series system, refer to MI 019-194 on your CD-ROM.

Model 83 -ATwisted pair wiring should be used to prevent electrical noise from interfering with the dc current output signal. In some instances, shielded cable may be necessary. Earthing (grounding) of the shield should be at one point only at the power supply. Do not earth (ground) the shield at the transmitter.

14501400

1300

1200

1100

1000

900

800

700

600

500

400

300

200

100

0

12.520 30 40

42

OPERATING AREA

SEE NOTE BELOW

RECOMMENDED SUPPLY VOLTAGEAND LOAD LIMITS

VDC243032

LOAD (OHMS)250 AND 565250 AND 860250 AND 960

LOADMIN.

SUPPLY VOLTAGE, V dc

0

OU

TP

UT

LO

AD

, OH

MS

20


Transmitter connection polarities are indicated on the terminal block. If the loop is to contain additional instruments, install them between the negative terminal of the transmitter and the positive terminal of the receiver, as shown in Figure 11.

The required loop power supply voltage is based on the total loop resistance. To determine the total loop resistance, add the series resistance of each component in the loop (do not include transmitter). The required power supply voltage can be determined by referring to Figure 12.

Figure 13. Load Requirements - Model 83 -A

As an example, for a transmitter with a loop resistance of 600 ohms, referring to Figure 12, the minimum power supply voltage is 24 V dc, while the maximum power supply voltage is 50 V dc. Conversely, given a power supply voltage of 24 V dc, the allowable loop resistance is from 0 to 600 ohms.

NOTE1. The power supply must be capable of supplying 22 mA.

2. Power supply ripple must not allow the instantaneous voltage to drop below 10.5 V dc.

Model 83 -FA flowmeter with FOUNDATION fieldbus communications protocol connects to the bus. Power for the flowmeter is supplied by a FOUNDATION fieldbus power supply module which may be connected anywhere on the bus. Therefore, the power supply and receiver connections shown in Figure 11 are not applicable. Also, there are no polarity requirements with FOUNDATION fieldbus devices.

21


3-Wire Hook-Up

NOTE4-Wire Hook-Up is preferred. For 3-Wire Hook-Up, refer to MI 019-194 (83 -D), or MI 019-199 (83 -T), on your CD-ROM.

4-Wire Hook-UpA separate loop is required when a pulse output is also required. This loop requires its own power supply. Refer to Figure 14. Select the resistor so that the current through the contact closure does not exceed 250 mA.

Figure 14. Installation Wiring (Four-Wire Hook-Up)

POWERSUPPLY

+

A B

4-20 mA LOOP OR FOUNDATION FIELDBUS

COUNTER

SCALED PULSE LOOP

TERMINAL BLOCK

+ +– –

680 Ω

CASEGROUNDTERMINAL(EARTH)

22

3. Quick Start

Model 83 -AThe switches on the front of the electronic module have the following functions. Refer to Figure 15.

1. Switches A through F.These switches set the high and low frequency noise filters.

2. Switches G and HThese switches set the Low Flow Cut-in.

3. Switch JThis switches selects either the 4 to 20 mA or the pulse output mode.

4. Switches K through RThese switches adjust the 4 to 20 mA output span to the approximate vortex frequency. A potentiometer is provided for final adjustment. They have no effect with pulse output.

Figure 15. Electronic Module Switch Locations

Signal Noise Filter SwitchesElectronic filtering is provided in the electronic module to reduce the effect of noise and vibration on the vortex signal. The electronic module noise filter is set at the factory based on the customer-specified flow range. The electronic module filter consists of both high and low frequency noise

SWITCH POSITIONS

ON POSITION

OFF POSITION

HIGH FREQUENCY NOISEFILTER SWITCHES

LOW FREQUENCY NOISEFILTER SWITCHES

LOW FLOW CUT-INSWITCHES

UPPER RANGE FREQUENCY

PULSE/4 TO 20 mASELECT SWITCH

COARSE SPANSWITCHES

MEDIUM SPANSWITCHES

A B C D E F G H J K L M N P R

ON

OFF

HIGH LOW LOWFLOWFILTERS

CALIN

PULSE

4-20 mA COARSE MEDIUM

SPAN ADJ

4-20 mA CAL

RED (+)

YEL (P)

BLUE (-)

ZERO SPAN

ONLY

CALIBRATION LABEL

OUTPUTTERMINALBLOCK

23

MI 019-145 – June 2010 3. Quick Start

filters. Each filter can be independently set, allowing the filtering to be tailored to each application. The filters are settable by the switches on the front of the electronic module.

For most installations, there should be no need to change the filter.

Approximate Filter SettingsIf the filters have not been factory set, or if no information is available on either the frequency at maximum flow or the frequency at low flow cut-in, the following settings are recommended as initial settings.

Setting the Electronic Module FiltersNOTE

The approximate filter settings shown in Table 6 are satisfactory for many installations.

The high frequency noise filter switches are labeled A, B, and C, on the electronic module label board. They are set based on the upper range frequency (calibration frequency) using Table 7.

Choose a filter setting for which the upper range frequency falls within the correct step listed in the table. This frequency is shown on the label on the front of the electronic module.

The upper range frequency must be known even when the meter is to be used in the pulse output mode.

The low frequency filter switches are labeled D, E, and F and are set according to the low flow cut-in frequency. This may be determined from the rangeability factor shown on the sizing program. Simply divide the upper range frequency by the rangeability. Then refer to Table 8 to set the switch positions.

Table 6. Approximate Filter Settings

Line Size

Set Steps per Table 7 Set Steps per Table 8

LiquidA,B,C

GasA,B,C

LiquidD,E,F

GasD,E,F

3/4, 1 4 1 2 4

1-1/2, 2 5 2 1 3

3 - 12 6 3 1 2

24

3. Quick Start MI 019-145 – June 2010

Low Flow Cut-in SwitchesThe low flow cut-in selection determines the minimum flow rate that the electronic module can measure and return a nonzero indication of flow. Occasionally, erratic output conditions can occur at low flows. This is due to system noise such as pulsing pumps, surging flows, or vibrating pipes.

To eliminate these false signals, the low flow cut-in can be raised. Raising the low flow cut-in by one step will increase the low flow cut-in by a factor of two.

All flowmeters are set at the factory to the LOW low flow cut-in position, which is the default setting. This setting can be increased to achieve greater noise immunity as described above. It may be decreased for lower flow rate measurement capability as shown in Table 9.

Table 7. High Frequency Noise Filter Switches

StepUpper Range Frequency

(in Hz)

Switch Positions

A B C

1 2300 to 3300 off off off

2 1500 to 2300 off on off

3 700 to 1500 off on off

4 350 to 700 off on on

5 160 to 350 on off off

6 80 to 160 on off on

7 < 80 on on off

Table 8. Low Frequency Noise Filter Switches

Step Frequency (in Hz)

Switch Positions

D E F

1 < 5 Off Off Off

2 5 to 10 Off Off On

3 10 to 30 Off On Off

4 30 to 64 Off On On

5 64 to 150 On Off Off

6 >150 On Off On

Table 9. Low Flow Cut-In Switches

Low FlowCut-In

Switch PositionMinimum

FlowG H

Min Off Off 0.5x Initial

Low Off On Initial

25


Output Mode Selection SwitchThe output mode selection is made by the setting of Switch J as shown in Table 10.

Calibration SwitchesYour flowmeter has been factory calibrated to the specified Upper Range Value (URV). If the correct flow range was specified with the purchase order, and the 4 to 20 mA output mode switch (J) and the signal noise filter switches (A-F) have been set correctly, no further calibration is required. If you are using a different flow range or further calibration is required for some other reason, refer to MI 019-189 on your CD-ROM.

NOTESetting switch J to the pulse output mode disables the calibration switches. Calibration for URV is unnecessary in the pulse output mode.

NOTECertain installations and flow conditions affect flowmeter performance. These effects can alter the calibrated K-factor in either the 4 to 20 mA or pulse mode. To correct for these effects, refer to MI 019-189 on your CD-ROM.

Models 83 -D, 83 -T, 83 -FEach flowmeter is shipped from the factory with an operating configuration database. However, the flowmeter will not provide an accurate measurement if the configuration does not fit your application. Be sure to check the configuration of your flowmeter prior to start-up.

If the user information is not supplied with the purchase order, the flowmeter is shipped with the following defaults:

Med On Off 2x Initial

High On On 4x Initial

Table 10. Output Mode Selection

Switch J Position Output Mode

OffOn

4 to 20 mA dcPulse

Table 11. Default Database When User Information Not Supplied

Item Metric U.S.

• Fluid Type Liquid (water) Liquid (water)

Table 9. Low Flow Cut-In Switches (Continued)

Low FlowCut-In

Switch PositionMinimum

FlowG H

26


These defaults are not recommended for general operation. If no other process information is available, entering Liquid, Gas, or Steam as fluid type will establish default data bases as shown in Tables 12, 13, or 14 respectively. However, to get optimum performance, specific process fluid date is required.

• Measurement Units l/min USgpm

• Flowing Temperature 20°C 70°F

• Flowing Density 998.2 kg/m3 62.301 lb/ft3

• Flowing Viscosity 1.002 cP 0.9753 cP

• Upper Range Value Upper Range Limit for Meter SizeThe units of this default configuration database, i.e., Metric or U.S., are established by the units of the Reference K-Factor.

Table 12. Default Database for Liquid

Parameter Metric U.S.

Fluid Type liquid (water) liquid (water)

Measurement Units l/min USgpm

Flowing Temperature 20°C 70°F

Flowing Density 998.2 kg/m3 62.301 lb/ft3

Flowing Viscosity 1.002 cP 0.9753 cP

Upper Range Value Upper Range Limit for Flowmeter Size

Table 13. Default Database for Gas


Fluid Type gas (air) gas (air)

Measurement Units Nm3/hr SCF/hr


Flowing Density 9.546 kg/m3 0.5858 lb/ft3

Base Density 1.293 kg/m3 0.07634 lb/ft3

Flowing Viscosity 0.0185 cP 0.0186 cP

Upper Range Value Upper Range Limit for Meter Size

Table 14. Default Database for Steam


Fluid Type steam (saturated) steam (saturated)

Table 11. Default Database When User Information Not Supplied

Item Metric U.S.

27


The remaining items in the database will have the following default values:

83 -D or 83 -T Using a PC-Based ConfiguratorRefer to MI 020-495 on your CD-ROM to use a PC20 or IFDC configurator.

Refer to MI 020-501 and MI 020-504 (FoxCom) or MI 020-505 (HART) on your CD-ROM to use a PC50 configurator.

Measurement Units kg/hr lb/hr


Flowing Density 4.618 kg/m3 0.2992 lb/ft3 Flowing Viscosity 0.0149 cP 0.0150 cP

Upper Range Value Upper Range Limit for Meter Size

Table 15. Other Default Database Settings

Tag Number (83 -D) blank

Tag Name (83 -D) blank

Device Name (83 -D) DevNam

Location (83 -D) blank

Tag (83 -T) blank

Description (83 -T) blank

Date (83 -T) blank

Message (83 -T) blank

Poll Address (83 -T) 0

Noise Rejection On

Signal Conditioning On

Low Flow Correction* Off

Pipe Bore Schedule 40

Piping Configuration Straight

Upstream Distance 30 Pipe Diameters

Custom K-factor Bias 0.0%

Low Flow Cut-In (3rd level above minimum)

Output Mode (83 -D) 4 to 20 mA

Output Damping 2.0 seconds

Failsafe Condition Upscale

Pulse Output Off * If the flowing density and viscosity are provided, the Low Flow Correction is set to On.

Table 14. Default Database for Steam


28


83 -T Using a HART CommunicatorGeneric instructions regarding the installation and operation of the HART Communicator can be found in the HART Communicator Product Manual, MAN 4250.

The on-line menu structure for the HART Communicator is shown in Figure 16. Key sequences for rapidly accessing given functions or parameters are shown in Table 18.

29


.

Figure 16. HART On-Line Menu Structure — Part 1 of 2

1 DEVICE SETUP

1 PROCESS VARIABLES

2 DIAG/SERVICE

3 BASIC SETUP

4. DETAILED SETUP

5. REVIEW

1 PROCESSVARIABLES

2 METER CONFIG

3 FLOW UNITS CONFIG

4 PROCESS PARAM.

5 PIPING

6. CALIBRATION

7 TEST DEVICE

UPPER RANGE VALUE (URV)UPPER SENSOR LIMIT (USL)

PROCESS DENSITYBASE DENSITYPROCESS VISCOSITYMATING PIPEPIPING CONFIGURATIONUPSTREAM DISTANCECUSTOM K BIASAO/PO ALARM TYPEMANUFACTURERDEVICE IDTAGDESCRIPTORMESSAGEDATEFLUID TYPEUNIVERSAL REVISIONFIELD DEVICE REVISIONSOFTWARE REVISIONSOFTWARE RELEASEHARDWARE REVISIONPOLL ADDRESSNO. OF REQUEST

PREAMBLES

1 FLOW RATE2 % RANGE3 ANALOG OUT4 VORTEX FREQ5 PULSE OUT

FREQ

6 TOTAL

1 TEST DEVICE

2 LOOP TEST

3 CALIBRATION

1 MEASURING ELEMENTS

2 SIGNALCONDITIONING

3 OUTPUTCONDITIONING

4 DEVICE INFO

1 PROCESS VARIABLES

2 RANGE VALUES

3 FLOW UNITS CONFIG

4 CALIBRATION

5 SIGNAL PROCESSING

1 FLOW UNITS

2 TAG

3 RANGE VALUES

4 DEVICE INFO

1 URV

2 USL

3 MIN SPAN4 LOW FLOW

CUT IN

1 MFR.

2 TAG3 DESCRIPTOR

4 MESSAGE

5 DATE

6 DEVICEDESCRIPTION

7 REVISIONS

1 D/A TRIM2 SCALED

D/A TRIM

1 SET DIGITAL OUT2 SET ANALOG OUT3 SET PULSE OUT

1 SELF TEST2 STATUS

1 MFR.2 TAG3 DESCRIPTOR4 MESSAGE5 DATE6 DEVICE DESCRIPTION7 REVISIONS

1

2

3

4

5

6

7

8

9

A

B

C

D

E

F

G

H

3 DATE

MINIMUM SPANDAMPING VALUELOW FLOW CUT INMODEL CODEMETER BODY SERIAL NO.REFERENCE K FACTORPULSE OUTPUT MODEFLOW UNITSSPECIAL FLOW UNITS

CONVERSION FACTORSPECIAL FLOW UNITSTOTAL UNITSSPECIAL TOTAL UNITS

CONVERSION FACTORSPECIAL TOTAL UNITSNOISE REJECTIONSIGNAL CONDITIONINGLOW FLOW CORRECTIONPROCESS TEMPERATURE

30


.

Figure 17. HART On-Line Menu Structure — Part 2 of 2

1 MODEL CODE2 METER BODY SERIAL NO.3 REFERENCE K FACTOR

1 UNIVERSAL REVISION2 FIELD DEVICE REV.3 SOFTWARE REVISION4 SOFTWARE RELEASE5 HARDWARE REVISION

1 MODEL CODE2 METER BODY SERIAL NO.3 REFERENCE K FACTOR

1 UNIVERSAL REVISION2 FIELD DEVICE REVISION3 SOFTWARE REVISION4 SOFTWARE RELEASE5 HARDWARE REVISION

1 FLOW RATE2 % RANGE3 ANALOG OUT4 VORTEX FREQ5 PULSE OUT FREQ

6 TOTAL

2 SPECIAL FLOW FACTOR1 SPECIAL FLOW UNITS

1 D/A TRIM2 SCALED D/A TRIM

1 MODEL CODE2 K-FACTOR3 METER BODY S/N

1 REFERENCE K FACTOR2 FLOWING K FACTOR

1 FLUID TYPE2 PROCESS TEMP3 PROCESS TEMP UNITS4 PROCESS DENSITY5 PROCESS DENSITY UNITS6 BASE DENSITY7 PROCESS VISCOSITY8 PROCESS VISCOSITY UNITS


FREQ

6 TOTAL

1 FLOW RATE2 TOTAL3 TOTAL RESET4 SET DIGITAL OUT


1 ANALOG OUTPUT2 AO/PO ALARM TYPE3 SET ANALOG OUT4 CALIBRATION

1 PULSE OUTPUT FREQ2 PULSE OUTPUT MODE3 AO/PO ALARM TYPE4 SET PULSE OUTPUT

1 POLL ADDRESS2 NO. OF REQUEST

1 TOTAL UNITS2 SPECIAL TOTAL UNITS

1 SPECIAL TOTAL UNITS2 SPECIAL TOTAL FACTOR

1 SET DIGITAL OUTPUT2 SET ANALOG OUTPUT3 SET PULSE OUTPUT

1 PROCESS VARIABLES

2 DAMPING VALUE3 DIGITAL OUTPUT

4 ANALOG OUTPUT

5 PULSE OUTPUT

6 TOTALIZER

7 HART OUTPUT

8 LOCAL DISPLAY

9 LOOP TEST

1 NOISE REJECTION2 SIGNAL CONDITIONING3 LOW FLOW CORRECTION4 LOW FLOW CUT IN

1 TOTAL2 TOTAL RESET3 TOTAL UNITS

CONFIG.

1 FLOW UNITS2 SPECIAL UNITS

1 MATING PIPE2 PIPING CONFIG.3 UPSTREAM DISTANCE4CUSTOM K BIAS

1 SELF TEST2 STATUS


FREQ

6 TOTAL

1 FLOW UNITS2 SPEC. UNITS

2 SPEC. FLOW FACTOR1 SPEC. FLOW UNITS

1 URV2 USL3 MIN SPAN4 LFCI


PREAMBLES

1

2

3

4

5

6

8

9

AB

C

D

E

F

G

H

7

3 DATE

3 DATE

3 DATE

31


Figure 18. Fast-Key Function/Variable Chart

Function/Variable Key SequenceAnalog OutputAO/PO Alarm TypeAuto Low Flow Cut-InD/A TrimDamping ValueDateDensity, BaseDensity, ProcessDescriptorFluid TypeFlow RateFlow Rate (% of range)K-Factor, ReferenceK-Factor, FlowingK-Factor Bias, CustomLocal DisplayLoop TestLow Flow CorrectionLow Flow Cut-InManufacturerMessageMeter Body Serial NumberMinimum SpanModel CodeNoise RejectionNumber of Req. PreamblesPipingPoll AddressProcess ParametersProcess VariablesPulse Output FrequencyPulse Output ModeRanges ValuesReviewRevisions Scaled D/A TrimSelf TestSignal ConditioningSpecial Units, FlowSpecial Units, TotalStatusTagTemperature, ProcessTotalTotal ResetUnits, FlowUnits, TotalUpper Range Value (URV)Upper Sensor Limit (USL)Viscosity, ProcessVortex Frequency

1,1,31, 4, 3, 4, 21,3,3,41,2,3,11,4,3,21,2, 3, 31,4,1,4,61,4,1,4,41,3,4,31,4,1,4,11,1,11,1,21,3,4,6,31,4,1,2,2,21,4,1,5,41,4,3,81,2,21,4,2,5,31, 3, 3, 41,3,4,11,3,4,41,3,4,6,21,3,3,31,3,4,6,11,4,2,5,11,4,3,7,21,4,1,51,4,3,7,11,4,1,41,11,1,51,4,3,5,21,3,31,51,3,4,71,2,3,21,2,1,11,4,2,5,21,4,1,3,21,4,3,6,3, 21,2,1,21,3,21,4,1,4,21,1,61,4,3,6,21,3,11,4,3,6,3,11, 3, 3, 11,3,3,21,4,1,4,71,1,4

32


83 -F Using the FOUNDATION FieldbusRefer to MI 019-193 on your CD-ROM.

Using the Local Keypad/DisplayA local display, as shown in Figure 19 also provides a means of configuring your flowmeter. Operation is accomplished via four multi-function pushbuttons.

Figure 19. Local Display

Answering a QuestionThere are several places in the menu tree where a question is displayed, such as LOOP IN MANUAL? To answer Yes, press ENTER, for No, press ESC.

PasswordThe CALIB, TEST, and CONFIG submenus require a password (a 4-character alphanumeric string). Select the CALIB, TEST, or CONFIG menu from the top level, and press ENTER at the PASSWD prompt. Two brackets surrounding four spaces ([ - - - - ]) then appear on the second line of the display. The cursor, a flashing icon, appears at the first character.

To enter the password, use the up and down arrows to scroll through the list of acceptable characters. After selecting the desired character, press the right arrow to move to the next character. Continue this process until the password is complete. Pressing the right arrow once more moves the flashing cursor to the right bracket. Pressing ENTER now completes the process. Prior to pressing ENTER, you can use the left and right arrows to move back and forth to modify an incorrect selection.

If you enter an incorrect password, the display indicates SORRY for one second, then returns to the PASSWD prompt.

After you enter the correct password, the following message appears: LOOP IN MANUAL?. Press ENTER if Yes, ESC if No. Yes moves you into the calibration, test, or configuration submenus. No returns you to CALIB or CONFIG in the main menu.

The default password from the factory for TEST, CALIB, and CONFIG is [ - - - - ], (four spaces). To enter it quickly, press the ENTER key five times.

ESC ENTER

BACK NEXT

33


Activating an Edit, Pick-List, or User Menu BlockTo open a menu block that allows you to edit or select data or to perform a function, move to the menu block and press the right (ESC) arrow key.

Editing Numbers and StringsEditing any number or string in the menu system is done in the same way as entering the password. The up (BACK) and down (NEXT) arrows scroll through a list of acceptable characters for the current position. The left arrow (ENTER button) moves the cursor to the left. It also accepts the change at the end. The right arrow (ESC button) moves the cursor to the right. It also cancels the change at the beginning.

There are three kinds of edit items: signed numbers, unsigned numbers, and strings.

Signed Numbers

Signed numbers always have a + or - sign at the beginning. The + can only be changed to –, and vice versa.

Unsigned Numbers

For unsigned numbers, cycle through the digits 0-9, and the decimal point, with the up and down arrows. For example, try changing the CONFIG/FLUID/DENSITY item to 8.200.

When you enter a decimal point in any position, and there is already a decimal point to the left of the cursor, the new decimal point overrides the old one.

Strings

Characters in strings can be changed to any valid character. The sequence of characters you can get for strings by pressing the up and down arrows is: space, A-Z, a-z, 0-9, period, dash, slash. To enter the change, you must still press ENTER from the right side of the data field, after scrolling to the right side with the right arrow.

Picking from a ListPicklist items allow you to choose a value from a flowmeter-supplied list of alternatives. Go to, and press ENTER. The entire bottom line of the display flashes. If you press the up or down arrows, the display shows the next or previous choice from its list. Pressing ENTER accepts the change; pressing ESC returns the previous value.

Setting the Units or Upper Range ValueThe flow and total units can be selected from pick lists in the FLOW and TOTAL parameters respectively. Both are located in the Configuration menu. You can also set the desired maximum flowrate of the flowmeter via the upper range value (URV) parameter in the Configuration menu.

34


Using the Menu TreePressing the ESC button stops the display of measurements, and shows the first menu item, DISPLAY. From here, the four buttons allow you to move around the menu tree, as indicated by the arrows. Press the down (NEXT) arrow repeatedly to cycle through each of the top level (Level 1) menu items. Refer to “Menu Tree Menus (1 through 8)” on page 37 as you move around.

NOTEEach menu item has its level (1 - 4) displayed at the beginning of the top line.

The four buttons also allow you to move up and down the picklists, as indicated by the arrows. Also, pressing ESC moves you from the current level to the next higher level. Pressing ESC within the top level menu returns you to the Measure block.

A functional overview of the menu tree is presented in Table 16.

.

The menu tree used to carry out local configuration is shown on the following pages. Each block on the menu diagram signifies a menu item. The text in the block indicates the title of the item, and any data displayed. The text under each block indicates the type of menu item. There are five item types: Branch, Edit----, Picklist, Group, and UserFunc.

♦ Branch items do not display or edit data, but simply move you to another menu item depending on which key is pressed.

♦ Edit ---- items* display a numeric (real or integer) or string value, which can be edited.

Table 16. Menu Tree Functional Overview

Level 1 Level 2 Function

MEASURE Display Flowrate or Total or both.

DISPLAY OPTIONSPARAMSTAGS

Display Flowmeter and Output OptionsDisplay Fluid and Application Parameters Display Identification Parameters

CALIB SHOWLFCIRESET TOTAL

Set Measurement Display ModeSet Low Flow Cut-InSet Total to Zero

TEST SET DIGSET HZSELFTSTXMTTEMP

Set Digital Output for Loop Calibration Set Pulse Output for Loop Calibration (83F-D and 83W-D)Activate Self-TestDisplay Flowmeter Temperature

CONFIG OPTIONSOUTPUTFLUIDUNITSBIASTAGSNEWTUBEPASSWD

Select Flowmeter Options Select Output Options Enter Fluid ParametersEnter Units, URV, and Damping Enter Application Parameters Enter Identification Parameters Enter Flowtube ParametersChange Passwords

35


♦ Pick-List items* display one of several alternatives, which you can select. Pick-List

items have the available choices enclosed in a dashed box to the right of the item.

♦ Group items display, alternately, a parameter name and its value/units. You are not allowed to change them at this point in the menu tree.

♦ UserFunc items do not display or edit data, but instead allow you to activate a built-in function.

* Edit---- and Picklist items marked R/O (read only) display the associated data, but you cannot change them at this point in the menu tree.

36


Menu Tree Menus (1 through 8)

MEASURE

OPTIONS

PULSE

OUT OFF

NOISE

FILT OFF

SIGNAL

COND OFF

LF CORR

OFF

OFFON

OFFON

OFFON

BRANCH BRANCH

PICK LISTR/O

PICK LISTR/O

PICK LISTR/O

PICK LISTR/O

1 of 8

DISPLAYOUTPUT

DIGITAL

DIGITAL4-20 mA

PICK LISTR/O

(83-D ONLY)

RATEOFF

37


PARAMS URV

LFCI

K REF

K FLOW

DAMPING

FLTEMP

FLDENS

FLVISC

XXX.X

USGPM

X.XXX

USGPM

XXX.X

PUL/FT3

XX.XX

P/USGAL

XXX.

F

XX.XX

LB/FT3

X.XXX

CPOISE

GROUP

GROUP

GROUP

GROUP

GROUP

GROUP

GROUP

2 of 8

XX

SECONDS

GROUP

38


BRANCH

TAGS

BRANCH

DEVNAME

XXXXXXEDITSTRINGR/O

TAG NO

XXXXXXXX

SER NO

MODEL

XXXXXX

GEOLOC

XXXXXXPICK-LIST

FIRMREVXX.XX

USERFUNC

XXXXXXXX

EDITSTRINGR/O

EDITSTRINGR/O

EDITSTRINGR/O

R/O

CALIBPASSWD

XXXX

LOOP INMANUAL?

SHOW

FLOW

CAL 4MA

X.XXX

CAL20MA

X.XXX

ARE YOUSURE?

BRANCH,STRINGCHK

BRANCH PICK-LIST

PICK-LIST

USERFUNC BRANCH

XX.XXX.XAUTO

3 of 8

FLOWTOTALBOTH

LFCI

AUTO

RESET

TOTAL

USERFUNC

USERFUNC

(83-D AND 83-T ONLY)


TAG

XXXXEDITSTRINGR/O

DESCRIPT

XXXXXXXX

DATE

MESSAGE

XXXXXX

POLLADR

XXPICK-LIST

SER NOXXXXXXXX

XXXXXXXX

EDITSTRINGR/O

EDITSTRINGR/O

EDITSTRINGR/O

R/O

MODEL

XXXXXXXX

FIRMREVXX.XX

USERFUNC

EDITSTRINGR/O

EDITSTRINGR/O

83-D AND 83-F ONLY

83-T ONLY

39


ONLINE LOCAL

TEST

BRANCH

PASSWD

XXXX

BRANCH, STRINGCHK

LOOP IN

MANUAL?

BRANCH

SET DIG

XX.X

EDITREAL

SELFTST

BRANCH

SET DIG

XX.X

EDITREALR/O

TEST

PASSED

USERFUNC

ONLINE CONFIGCNFPWD

CONFIG

BRANCH

PASSWD

XXXX

BRANCH, STRINGCHK

LOOP IN

MANUAL?

BRANCH

OPTIONS

BRANCH

NOISE

FILT OFF

OFFON

PICK-LIST

SIGNAL

COND OFF

OFFON

PICK-LIST

LF CORR

OFF

OFFON

PICK-LIST

OUTPUT

BRANCH

FAIL

UPSCALE

PICK-LIST

PULSE

OUT OFF

PICK-LIST

UPSCALEDWNSCALE

4 of 8

SET HZSET HZ

XX.X XX.X

EDITREAL EDITREALR/O

SET mA

XX.X

EDITREAL

SET mA

XX.X

OUTPUT

DIGITAL

DIGITAL4-20 mA

PICK-LIST

RATEOFF

XMTTEMP

GROUP

XXX

C


PULSES

1.0

PICK-LIST

1000.0100.010.01.001.0.010.001

(83-D ONLY)

(83-D ONLY)

40


FLUID TYPE

LIQUID

CHANGE

DEFAULT?

LIQUIDGASSTEAM

BRANCH PICK-LIST

TEMP

F

CF

PICK-LIST

TEMP

XXXX

EDITREAL

DENSITY

LB/FT3

KG/M3LB/FT3

PICK-LIST

DENSITY

XXXX

EDITREAL

BASEDEN

XXXX

EDITREAL

VISCOS

CPOISE

CSTOKECPOISE

PICK-LIST

VISCOS

XXXX

EDITREAL

5 of 8

41


6 of 8

UNITS FLOW

(SEE LIST)

BRANCH PICK-LIST

TIME

(SEE LIST)

PICK-LIST

URV

XXXX

EDITREAL

DAMPING

XX.XX

EDITREAL

FLONAME

XXXXXX

FLOFAC

XX.XX

TOTNAME

XXXXXX

TOTALFAC

XX.X

CUSTOM ONLY

DAYHOURMINUTESECOND

TOTAL

PICK-LIST

(83-D ONLY)

(83-T AND 83-F ONLY)

EDIT STRING

EDIT REAL

EDIT STRING

EDIT REAL

42


BIAS PIPE

X.XX

PIPING

X.XX

CUSTOM

XX.X

BRANCH BRANCH BRANCH EDITREAL

BORE

SCHED 10

PN100PN64PN40PN16SCHED 80SCHED 40SCHED 10SANITARY

CONFIG

STRAIGHT

PICK-LISTPICK-LIST

REDUCER2L5PDPAR2L5PDPER2L0PDPER2L0PDPAR1 EL PER1 EL PARSTRAIGHTDIST

00.0

EDITREAL

TAGS DEVNAME

XXXXXXXX

BRANCH EDITSTRING

TAG NO

XXXXXXXX

EDITSTRING

TAGNAME

XXXXXXXX

EDITSTRING

GEOLOC

XXXXXXXX

EDITSTRING

7 of 8

(83D AND 83F ONLY)

(83-D AND 83-F ONLY)

(83-D AND 83-F ONLY)

DATE

XXXXXXXX

EDITSTRING

MESSAGE

XXXXXXXX

EDITSTRING

POLLADR

XX

PICKLIST

(83-T ONLY)

(83-T ONLY)

(83-T ONLY)

43


8 of 8NEWTUBE MODEL

EDITSTRING

XXXXXXXX

BRANCH

REF NO

XXXXXXXX

EDITINT

K-REF

XXXX

EDITREAL

CALDATE

041201

USERFUNC

INITIAL

XXX

EDITSTRING

PASSWD OLD

XXXX

CALIB

XXXX

ARE YOU

SURE?

BRANCH BRANCH, STRINGCHK EDITSTRING USERFUNC

CONFIG

XXXX

ARE YOU

SURE?

EDITSTRING USERFUNC

44

Index

EElectrical Certification Rating 4

FFoundation Fieldbus 33

HHART Communicator 29

IIdentification, Flowmeter 3Installation 11

LLocal Keypad/Display 33

MMaterials, Flowmeter 9Mechanical Installation Procedures

83F Flanged Body 1283S Sanitary 1683W Wafer Body 15

PPC-Based Configurator 28PED Certification 5Piping Considerations 12Pressure, Maximum Working 6

QQuick Start 23

Model 83-A 23Models 83-D, 83-T, 83-F 26

RReference Documents 11

45

MI 019-145 – June 2010 Index

IS V

SSafety Information 1

WWarnings 2

General 1Sensor Replacement 10

Wiring, Field Termination 18

SUE DATES JUL 2003 NOV 2003 MAY 2007 JUN 2010

ertical lines to the right of text or illustrations indicate areas changed at last issue date.

Invensys Operations Management5601 Granite Parkway Suite 1000Plano, TX 75024United States of Americahttp://www.iom.invensys.com

Global Customer SupportInside U.S.: 1-866-746-6477Outside U.S.:1-508-549-2424 or contact your local Invensys representative.Email: [email protected]: http://support.ips.invensys.com

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MB 100 0610