metallersstatning 9 nov 2006 fredrik ljungman
DESCRIPTION
Metallersstatning 9 Nov 2006 Fredrik Ljungman. Erteco Rubber & Plastics. Regional sales offices Distributor and Agent Regional warehouse Regional technical support. ERP Produktsortiment. ERP Tech Service Er partner från projektstart Vi erbjuder våra kunder följande:. Materialval - PowerPoint PPT PresentationTRANSCRIPT
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Metallersstatning
9 Nov 2006Fredrik Ljungman
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• Regional sales offices
• Distributor and Agent
• Regional warehouse
• Regional technical support
Erteco Rubber & Plastics
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ERP Produktsortiment
Asahi-Kasei Tenac - POM Homo- och Copolymer
Color-Service Colour-Masterbatch
EMS-GrivoryGrilon- PA 6, PA 6.6, PA TR6,Grilamid - PA 12, PA 12TR, Grivory GV, -HT, PEBA
Great Eastern Resins ISOPAK-ABS, ABS GF, ABS V0, PC/ABS, SAN
ISOTHANE - TPU
Solvay Nexprene - TPV
Policarbonatos do Brasil Durolon - PC, PC GF
Resarbras Acrigel- PMMA
Sabic PELLD, PEHD
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ERP Tech ServiceEr partner från projektstart
Vi erbjuder våra kunder följande:
• Materialval• Formfyllnadssimulering (Mouldflow)• Produktgranskning i 3D (SolidWorks)• Enklare FEM analyser• Rådgivning vid verktygsberedning• Process optimering (Formsprutning, Extrudering,
Formblåsning)
Vår specialitet - Metallersättning
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Grivory GV and
Grivory HTV
In General
Grivory GV and
Grivory HTV
In General
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Grivory G and Grivory HT
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Grivory GV is a semi-crystalline thermoplastic engineering material based on polyamide with partially aromatic
components.
Grivory GV is glass-fibre reinforced and especially suitable for the production of technical parts by injection moulding.
Grivory GV is characterised by:
High Stiffness and Strength
Good Dimensional Stability
also after moisture absorption
Product Description Grivory GV
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Grivory HT compered to…
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PE-HD PE-UHMW
PP-V
POM PA12
PETPBT
LCP PPS
PI
PEI
PES
PC
PPO
PS PVC SAN
PAI
HPP> 140°C
ETP90 - 140°C
Performance
PMMA
PSU
SMA ABS
PP
amorphous semi crystalline
PA66
PEEK
PA6
CP< 90°C
PA 4.6
HT
GV
Positioning of Grivory
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PA 6 and PA 6.6 becomes soft after conditioning
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...but Grivory remains stiff
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Grivory has high Tensile Strength
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2
7
12
17
22
Grivory GV-5H
-20°C 23°C 80°C
Grivory HTV-5H1
120°CE-Modulus MPa
E-Modulus at higher temperatures
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11.5
78.4
02468
101214161820
PEEK GF40 PPSGF/MIN65
PPS GF40
13
HTV-4H1 GF40
19
HTV-6H1 GF60
Stiffness at high temperaturesIn comparison to „HPPs“ Grivory HT remains stiffer at 120°C
Tensile E-modulus, MPa x 1000 at 120°C
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Grivory is also very impact resistant
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Long term load, Grivory has low creep.Zinc die-cast creeps more than Grivory
0.1 1 10 100 1000 10000
Time [h]
0
0.3
0.6
0.9
1.2
1.5Elongation [%] 100 MPa/23°C/cond., ISO 899
Alu
Grivory HTV-5H1
Grivory GV-5H
Zinc
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Grivory has similar Tensile Strength compared to Alloys
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Under long term loadzinc die-cast creeps more than Grivory
0.1 1 10 100 1000 10000
Time [h]
0
0.3
0.6
0.9
1.2
1.5Elongation [%] 100 MPa/23°C/cond., ISO 899
Alu
Grivory HTV-5H1
Grivory GV-5H
Zinc
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Grivory Flame Retarded Halogen and Red Phosphurus Free!!
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Grivory GV Product Range
Product Description Grivory GV-2H Glassfibre reinforced 20 wt.% Grivory GV-4H Glassfibre reinforced 40 wt.% Grivory GV-5H Glassfibre reinforced 50 wt.% Grivory GV-6H Glassfibre reinforced 60 wt.% Grivory GVN-35H Glassfibre reinforced 35 wt.%, toughened Grivory GVN-5H GF 50 wt.%, toughened, former XE 3675 Grivory GV-5H WA Glassfibre reinforced 50 wt.% "ACS" conform Grivory GV-6H WA Glassfibre reinforced 60 wt.% "ACS" conform Grivory GVS-5H GF50 optimised surface quality Grivory "GVS-6H" XE 3728 GF60 optimised surface quality Grivory GV-5HL GF50 UV-stabilised, only black 9914 Grivory "GV-6HL" XE 3746 GF60 UV-stabilised, only black 9914 Grivory GC-4H Carbonfibre reinforced 40 wt.% (black) Grivory GM-4H Mineral reinforced 40 wt.% Grivory "G4V-5H" XE 3858 GF50, excellent surface quality Grivory "G4V-3X V0" FE8303 GF30, FR Type, halogen free
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Grivory HT1 Product Portfolio
Product Description Grivory HTV-5H1 (-3, -4, -45 , -5, -6, -65)
Glass fibre reinforced 30-65 wt.%
Grivory HTM-4H1 Mineral reinforced 40 wt.%
Grivory "HT1VM-65H": XE 3844 Hybrid reinforced 65 wt.%
Grivory HTV-5X1 (-4, -5, -6)
EEC conform EU 02/72, NSF61,
Grivory HT1V-4 FA FDA aproved , NSF51
Grivory HT1V-4X WA (-4, -5)
ACS conform
Grivory HT1V-3 HY (-3, -4, -5)
Optimized hydrolysis resistance
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Grivory HT2 Product Portfolio
Product Description
Grivory HT2V-5H (-15, -3, -45, -50, -60)
Glass fibre reinforced 15-60 wt.%
Grivory HT2V-3H LF PTFE modified, GF30
Grivory "HT2V-3X V0" Grivory XE 3876 nat, bk 9697
Flame retardant, halogen free, GF30
Grivory "HT2V-4X V0" Grivory FE5809 natural Grivory FE5819 black
Flame retardant, halogen free, GF40
Grivory "HT2V-5X V0" Grivory FE5810 natural Grivory FE5820 black
Flame retardant, halogen free, GF50
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Failure at Tensile Test
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Fibre simulation after modified design. Orientation of fibre is very important!
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Simulation of injection pressure
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Cooling time
• The red parts are too thick goods. It should be reduced in order to avoid warpage.
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Cost Saving by Grivory, replacement of Al-die cast
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Propeller for boats in Grivory.It remains stiff in water.
50% reduction of weight compared to Aluminium die casts.