Metalicone GmbH Heinkelstr. 14, 76461 Muggensturm, Germany T: +49 (0) 7222 40588 40 F: +49 (0) 7222 40588 50 info_europe@metalicone.com www.metalicone.de

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Metalicone was established in 1992 by Mr. Stef Wertheimer of the ISCAR Group (a Berkshire Hathaway company). Within the last three decades, Metalicone has perfected the art of precision down to a single micron (0.001 mm) and established itself as a leading manufacturer of high-quality, machined metal parts and assemblies. Metalicone serves a range of end markets, including machine tools, commercial printing, aerospace, semiconductor (manufacturing and quality control equipment), tooling fixtures & dies, and others. In these complex industries where no room for error exists, customers place their trust in Metalicone due to the company’s wealth of knowledge, proven reliability, and utmost precision in all of their products. A team of 180 employees is based in a 5,500 square meter plant in Israel and in a 1,600 square meter plant in Baden-Württemberg, Germany, operated by its subsidiary Metalicone GmbH.

Due to its superior and absolute quality standards, Metalicone was awarded the “Platinum Mark” certificate.

Human Capital: To foster a cohesive environment of innovation and teamwork, Metalicone constantly invests in welfare activities and the technical and professional knowledge of its employees.

About Metalicone

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Commitment to Community, Safety and the Environment: Employing the highest levels of safety, quality control and green manufacturing processes in its facilities, Metalicone’s corporate social responsibility program underscores the environment and the community in which it operates. The Company is fully certified and complies with all industry standards: AS9100, ISO 9001-2008, ISO 14001, OHSAS 18001, and ISO/IEC 27001.

Manufacturing Capabilities: Metalicone’s state-of-the-art production facilities are equipped with the most advanced technologies, utilizing highly accurate metal cutting capabilities in milling, turning, cylindrical grinding, surface grinding, lapping, WEDM and EDM. Precision metal parts are produced through hardened tool steel, stainless steel, aluminum and magnesium alloys, composite and brittle materials, brass, and ceramic materials.

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As a strategic supplier for leading machine tool manufacturers (both OEMs and Tier-1 subsystems suppliers), Metalicone specializes in manufacturing reliable cylindrical and rotating parts – specifically spindle components. Their proprietary surface treatment enhances visual appearance, wear resistance and a lower friction coefficient – highly desired qualities in some machine tool components. Metalicone typically processes high mix/low volume (HMLV) orders and is capable of manufacturing a range of quantities from prototypes and single units to serial production lots of up to 1000 pieces.

Machine Tools

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Metalicone produces a wide spectrum of printing-related products – from basic rollers to high-end drums and highly-complex multi-profile parts requiring precision turning, milling, lapping and unique grinding technologies and surface processes/treatments. A dedicated manufacturing facility for commercial printing machine parts has the capacity to produce up to 446 mm diameter X 1,500 mm length products, while achieving geometrical tolerances down to a few microns.

Commercial Printing

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Aerospace

Metalicone’s precision cylindrical and rotating metal parts, as well as complex milled parts, can be found in various aerospace components including aircraft landing systems, flight safety systems, turbines, flight control systems and oth-er hydraulic, fuel and pneumatic systems. With the ability to achieve tight tolerances (0.001 mm) and its uncompromising nature to pursue perfec-tion, Metalicone’s high-performance components meet the stringent requirements demanded by this industry.

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Metalicone produces hydraulic blocks and manifolds for the aerospace and heavy machinery industries, as well as impellers for a variety of turbines. Metalicone’s complex milled parts are made from easily machinable metals such as aluminum, or more complicated metals to machine such as titanium, stainless steel and high nickel alloys. The company offers a range of thermal and surface treatments in line with its customers’ requirements. The use of simultaneous 5-axis high-speed cutting (HSC) technology enables rapid processing of complex shaped products on five sides in a single setup.

Complex Profile HSC

Metalicone services the jet engine turbine blades manufacturing industry in the production of forging dies, punches, die sets, trimming dies, jigs, encapsulation fixtures, gauges, and other tooling used in manufacturing processes. Metalicone ensures superior precision parts produced from a wide spectrum of materials that range from 55 RC hardness and up to 72 RC nitrated steel, aluminum, titanium stainless steel and other specialty alloys.

Sub-System AssembliesMetalicone utilizes its advanced logistical capabilities and unsurpassed expertise to supply precision mechanical sub-systems, based on self-made precision parts and procured components, in the areas of commercial printing, semiconductors and machine tools. Metalicone’s extensive experience in the production of complex sub-assemblies includes items with more than 300 components.

Fixtures and Tooling

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In this fast-paced, uncompromising industry, Metalicone provides both manufacturing and QC machine vendors with a host of distinct high-end components such as chucks, end-effectors, opti-cal components, moving stages and more. In an industry that demands customized solutions and absolute quality for each system component, customers appreciate Metalicone’s in-house ex-pertise, innovative approach, extensive experi-ence and sophisticated machinery to meet the unique precision and aesthetics requirements of this uncompromising market.

Semiconductors

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Quality

Metalicone is fully certified and complies with AS9100 aviation standards, ISO 9001-2008 standards, ISO 14001 environment management standards, OHSAS 18001 International Occupational Health and Safety Management System standards, and ISO/IEC 27001 Information Security Management System (ISMS) standards.

The company’s stringent in-line and post-production QA and inspection processes have enabled Metalicone to be certified as a ship-to-stock supplier by its most demanding clients, with parts entered directly into the customer’s application without requiring additional inspection. Whether the design is complex or simple, the Company ensures accuracy and reliability for all manufactured products. All components are individually laser-marked for full traceability – from raw material onwards.

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With a dedicated supply chain team handling every phase of the manufacturing and shipping process, Metalicone has earned high marks by customers for its record of on-time delivery (OTD) and commitment to quality. Metalicone’s “one-stop-shop service” offers a complete line of complementary services such as purchasing, production, assembly, customer support, logistics, dispatch and other related activities.

Full Range of Services

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Metalicone GmbH Heinkelstr. 14, 76461 Muggensturm, Germany T: +49 (0) 7222 40588 40 F: +49 (0) 7222 40588 50 info_europe@metalicone.com www.metalicone.de

Metalicone Technologies Ltd. Lavon Industrial Park, M.P. Bikat Beit Hakerem, 20118 Israel T: +972 4 9089860 F: +972 4 9589255 info@metalicone.com www.metalicone.com

• Offers extensive know-how and decades of experience

• Ensures full alignment between part design and manufacturing technology

• HMLV orders in quantities ranging from prototypes to serial production lots

• Integrated supply chain, handling every phase of the manufacturing and shipping process

• Global supplier with world-class customer support

• Platinum Mark certified in five relevant quality standards

• Committed to green manufacturing

Manufacturing Envelope:

Why Choose Metalicone?

700 mm

2200 mm

TURNING

446 mm

1600 mm

GRINDING

1250 mm

1350 mm

900 mm

MILLING