metal foundations the strongest, most durable, most reliable and most cost-effective alternative to...
TRANSCRIPT
METAL FOUNDATIONS The strongest, most durable, most reliable and
most cost-effective alternative to concrete foundations.
You can add personalized information here.Presented to, presented by, …etc. You may also choose
to personalize the last page with your contact information
DIAGRAMBasic Foundation Design
BASIC FOUNDATION DESIGN
• Central Pipe Column
BASIC FOUNDATION DESIGN
• Central Pipe Column
• Tapered EndThe tip is tapered to ease the installation of the foundation into soil
BASIC FOUNDATION DESIGN
• Central Pipe Column
• Tapered EndThe tip is tapered to ease the installation of the foundation into soil
• FinsTwo – four steel fins are welded on the sides of the pipe
BASIC FOUNDATION DESIGN
• Central Pipe Column
• Tapered EndThe tip is tapered to ease the installation of the foundation into soil
• FinsTwo – four steel fins are welded on the sides of the pipe
• Top PlateTo mount a structure to the foundation
STANDARD DESIGN DATAUnfactored Loads*
The following values are for reference only andrepresent the typical design loads applicable to a standard Metal Foundations design and installation method.
• Shear Force – 55.0 Kips• Axial Force Up – 50.0 Kips• Axial Force Down – 70.0 Kips• Torsional Moment – 300.0 Kip-ft• Overturning Moment – 3,000.0 Kip-ft
*In the event a higher value than those listed above and/or a restrictive condition of allowable deflection is required, our highly-trained engineers will custom design a steel foundation, with specific installation procedures and equipment, to meet your needs.
DESIGNDetermining Factors
DESIGN: Determining Factors
LOADThe Maximum Load of the structure to be mounted
• Dead load• Wind load• Ice load• Combined dead and wind• Combined dead, ice and wind
DESIGN: Determining Factors
SOIL
• Geotechnical Report• Boring Logs/Plans• Blow Counts• Water Table Depth• Soil Type• Soil Resistency/Aggressiveness
or Corrosion Loss Rate
DESIGN: Determining Factors
FORCES
• Maximum Overturning Moment• Moment of Fatigue• Maximum Horizontal Shear• Maximum Lateral Deflection,
Rotation• Others: Maximum Torsional
Moment, Up Force, Down Force
DESIGNDeveloping Custom Designs
DESIGN: Developing Custom Designs
PROPRIETARY DESIGN METHODProprietary software and code
• Developed by engineers to consider all of the design’s determining factors
• Geotechnical capacity is based on the Broms (1964) method
• Structural capacity is based on the latest AASHTO specification
DESIGN: Developing Custom Designs
PROPRIETARY DESIGN METHODProprietary software and code
• A separate deflection analysis is provided using COM624 (1993) program
• Calculates the required amount of sacrificial steel
• Calculates the corrosion loss rate appropriate for the site soil and water conditions
DESIGN: Developing Custom Designs
PROPRIETARY DESIGN METHODDrawings
• CAD Drawings• All drawings are reviewed and
approved by an independent engineering firm
DESIGN: Developing Custom Designs
PROPRIETARY DESIGN METHODCoatings
• Our system considers the soil conditions and anticipated life of the foundation to determine if galvanization or any other type of special coating is necessary
FABRICATIONEngineering Foundations
FABRICATION: Engineering Foundations
SOLID STEEL FABRICATION
• Our foundations are fabricated to ASCE specifications from various grades of solid steel
• Steel thickness, grade, and pipe diameter are predetermined by our proprietary design method
FABRICATION: Engineering Foundations
FINISHING
• If necessary foundations are hot dip galvanized or epoxy coated to exact specifications that are predetermined by our design system
INSTALLATIONMethod and Process
INSTALLATION: Determining Method
METHOD
• Numerous proprietary installation methods utilizing various forms of hydraulic equipment
• Our proprietary design method analyzes the soil type, location, and size of the foundation to determine which of our proprietary installation methods will be most effective
INSTALLATION: Determining Method
DELIVERY AND MOBILIZATION
• Foundations are delivered to the job site ready to install
• Metal Foundations shows up onsite with all necessary equipment and manpower to install the foundations
INSTALLATION: Determining Method
PROCESS
• Small hole is drilled• Insert Foundation• Hydraulic insertion
using a pre-determined method• Any displaced soil is used for backfill• Attach structure
SAVETime and Money
SAVE TIME
• Clients save approximately 50% of the time it takes to install standard concrete foundations
• Pre-engineered steel foundations are delivered to the job site ready to install
• Average installation time per foundation is 3 hours.
• Structure can be mounted the same day the foundation is installed
SAVE MONEY
• Clients save approximately 30% of the cost to install standard concrete foundations
• Faster installation processes require less man hours
• Steel foundations can be removed and relocated (sales tax is often eliminated)
• Patented installation processes require less equipment than concrete
SAVE TIME AND MONEY
The comparison between a typical 5’ 6” dia. X 32” long drilled concrete caisson foundation installation and the Metal Foundations’ installation methodis intended as an example only.
THE PERFECT SOLUTION
THE PERFECT SOLUTION
• Unrivaled for areas where contaminated soil is a concern
• Easily installed in any type of soil
• Perfect for remote locations
• Excellent for areas where concrete is not practical or water is not readily available
THE PERFECT SOLUTION
• Ideal for limited access and congested areas where down time is a concern
• Provides a safer work zone
• High-tech coatings are available for protection in acidic soils
• Eliminates the use of guy wires for many pole installations
• Designed for seismic conditions
HISTORY OF SUCCESSWith patented foundation designs and installation processes, Metal Foundations has installed more than 200,000 steel foundations worldwide.
With a proven track record of durability and reliability, Metal Foundations has clearly positioned its steel foundations as the unparalleled alternative to concrete foundations.
Metal Foundations 930 Glenwood Avenue, Ambridge, PA 15003724-266-1066 Toll Free: 855-356-3825 [email protected] www.metalfoundationscorp.com