metal enclosed switchgear in wind turbine

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    S&C ELECTRIC COMPANY

    CASE STUDY 621-1003June 10, 2002

    New Publication 2002

    S&C Metal-Enclosed Switchgear Connects Wind TurbineGenerators to Utility Grid

    METMETAL-ENCLOSEDAL-ENCLOSED

    SWITCHGEARSWITCHGEAR

    BackgroundLoad growth in one western state has been two to three times

    the national average for the past eight years. Additional

    power is clearly needed. But public demand dictates that the

    new power be generated in a non-polluting manner. Wind

    power seems to be a good prospect.

    But the states major

    utility was initially

    concerned about the

    economics of wind

    generation. The cost per

    kilowatt would be

    considerably higher thanfor coal-fired generation,

    although this gap would

    narrow significantly with

    the installation of more

    wind turbine generators.

    To make the project

    feasible, the utility

    commission agreed to

    higher rates for customers

    who voluntarily choose green power.

    The utility then proceeded with plans for a pilot wind farm

    producing a guaranteed output of 20 MW. If successful, theplant will be expanded to 60 megawatts. Metal-enclosed

    switchgear will be utilized to feed the power to the utility

    grid.

    What did they do?The pilot farm was designed somewhat oversized to offse

    variations in wind velocity (which affect the output of th

    wind turbine generators) and to allow a few generators to b

    taken out of service at a given time for maintenance.

    Forty-three 700-kW wind turbine generators were specified

    providing a total desig

    output of 30 MW. Eac

    generator includes a 690

    volt to 25-kV step-u

    transformer.

    Two new six-bay lineupof S&C Metal-Enclose

    Switchgear were als

    specified. The utility wa

    very satisfied with othe

    S&C equipment they ha

    purchased and knew o

    S&Cs experience in co

    generation applications.

    As shown in the single

    line diagram below, the system has six wind-turbin

    generator groups, each consisting of six to eight generators

    Power from each group is metered and fed to one of th

    feeder bays in the switchgear lineups. From the switchgea

    power is fed to a 25-kV to 115-kV step-up transforme

    connected to the transmission line.

    (3)(3) (3)

    S

    O

    S

    O

    S

    O

    (7) (6)

    To substationand grid

    Station servicepower

    (3)

    (8)

    (3)(3) (3)

    S

    O

    S

    O

    SO

    Meters

    Windturbinegeneratorgroups

    (7) (7)

    Number of wind turbine generators in group

    To substationand grid

    Station servicepower

    (3)

    (8)

    Relay bay

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    Switching for each wind-turbine generator group is

    provided by a 400-ampere Mini-Rupter Switch, power-

    operated by a Type MS-2 Switch Operator. S&C SM-4

    Power Fuses clear cable faults between the switchgear and

    generator groups, isolating them from the utility grid.

    Fused voltage transformers provide control power for the

    switch operators as well as voltage monitoring.

    Current transformers provide sensing for a directional

    overcurrent protection arrangement, which utilizes

    Schweitzer 351 Relays. Power in this system normally

    flows from the wind turbine generators to the utility grid.

    In the event of power flow from the utility grid to the wind

    turbine generators, the 351 Relay will send a trip signal to

    the switch operator of the affected Mini-Rupter Switch,

    for current below 400 amperes. For current above 400

    amperes, no trip signal will be sent; such current is likely

    the result of a cable fault and, as discussed above, will be

    cleared by the SM-4 Power Fuses.

    Station service power is provided through another

    manually operated fused Mini-Rupter Switch in each

    lineup.

    Results

    The pilot wind farm has performed very

    well, meeting all expectations.

    S&C has also provided other equip-

    ment for the application, including

    115-kV Line-Rupters, Series 2000

    Circuit-Switchers, and SMD-2B Power

    Fuses, as well as numerous Loadbuster

    Disconnects.

    Another wind farm project is now under

    construction, employing S&C Vista

    Underground Distribution Switchgear. An

    S&C FVR Circuit Breaker, Line-Rupters,

    and Series 2000 Circuit Switchers will be

    used in this project.