mersen 3-part w eries - brainard-nielsen
TRANSCRIPT
MERSEN 3-PART WEBCAST SERIES
MODULE #2 BUS BAR & CAPACITORS
August 18th, 2020
PRESENTERS INTRODUCTION
Illinois & Wisconsin
Manufacturers Rep
Contact Info:
Zach DeVillers
Director of Sales
(414) 628-0028
MN, ND, SD, IA, NE, Wisconsin
Manufacturers Rep
Contact Info:
Steve Karr
President
(651) 895-2103
MERSEN STAFF:
JODI WAHL– PRODUCT MANAGER BUS BAR
JASON GIBSON – TECHNICAL MANAGER ROCHESTER
STEPHEN FUGATE – CAPACITOR BUSINESS DEVELOPMENT MANAGER
JACOB PRITZLAFF – KEY ACCOUNT MANAGER (NORTH CENTRAL)
MERSEN BUS BARS
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors4
Unique Global Design & Manufacturing Footprint
Bangalore, India3,720 m2, 60 pers.
Pontarlier, France4,000 m2, 30 pers.
Shanghai, China6,500 m2 , 170 pers.
Angers, France5,000 m2, 100 pers.
Rochester, USA10,200 m2, 120 pers.
All Manufacturing Sites
ISO 9001 Certified
• ITAR (US Military)
• AS9100D (Aeronautics)
• IRIS (Railway)
• IRIS (Railway)
• IATF (Automotive) • EN45545
(European Rail Safety)
• IRIS (Railway) – In process)
• IRIS (Railway) – In process)
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors5
ENGINEERING AND MANUFACTURING EXPERTISE
LEVERAGING OVER 65 YEARS OF EXPERIENCE IN DESIGNING, MANUFACTURING
AND TESTING BUS BAR SOLUTIONS
PROTOTYPE DESIGN SERVICES. WORK WITH A MERSEN ENGINEER TO ANALYZE
YOUR DESIGN FOR:
Manufacturability
Cost
Performance
EXTENSIVE IN HOUSE MANUFACTURING CAPABILITIES AND VENDOR NETWORK
WIDE ARRAY OF BUS BAR TYPES AND VALUE ADD ASSEMBLIES
SERVING CUSTOMERS WITH HIGH COMPLEXITY BUSINESS
Laminated Powder Coated Value-Add Assembly
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors6
BUS BAR BASICS – CONSTRUCTION STYLES
LAMINATED BUS BARS
PET, PEN, Nomex, Kapton, etc.
Insulation available up to 180C
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors7
BUS BAR BASICS – CONSTRUCTION STYLES
POWDER COATED BUS BARS
Offers electrical & environmental protection
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VALUE-ADDED SUB- AND FULL-ASSEMBLY
MERSEN IS YOUR PREFERRED PARTNER TO ASSIST YOU DURING THE
DEVELOPMENT PHASE OF YOUR SUB- OF FULL-SYSTEM, BRINGING A
TECHNICAL CROSS-EXPERTIZE ON 4 KEY COMPONENTS (BUSBAR,
COOLING, FUSE AND CAPACITOR) TO PUSH THE OPTIMIZATION TO THE
LIMIT. IT INCORPORATES A VARIETY OF COMPONENTS BUILT RIGHT IN,
SUCH AS CAPACITOR BANK, CABLING UP TO THE FULL INVERTER
BENEFITS:
Design control of key customized components: Based upon your already
existing electrical design and schematics, Mersen teams will jointly
discuss the possible design optimization paths, in a interdependence
way, in order to address your most-wanted requirements (efficiency,
switching frequency, high T° constraint, size/weight limitation, cost…).
Accelerated time-to-market: Simultaneously working on several key
components design can definitely speed-up the development phase
System cost optimization
A total customization approach: No pre-defined technical bricks. We are
agnostic towards your choice of circuit topology, power modules (Si,
SiC, GaN) and other surrounding component types.
Inverter full-assembly
Multi-features sub-assembly
Capacitor bank sub-assembly
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors9
PROTOTYPING, SIMULATIONS AND TESTING
PROTOTYPING BEFORE START OF PRODUCTION RUN
Rapid Prototype services available
ELECTRICAL AND THERMAL SIMULATIONS
LARGE RANGE OF QUALIFICATION TESTS
ELECTRICAL
Hi-Pot Tests
Partial Discharge
Leakage Current
Resistance
Insulation Resistance
Electrical Simulation
Thermal Simulation
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors10
MANUFACTURING CAPABILITIES
MACHINES
CNC Turret Presses
Press Brakes
Punch Presses
Deburring / Sanding
Induction / Torch Soldering &
Brazing
CNC Machining
Powder Coating
Laminating Presses
CNC Knife Cutting
CMM
Laser Measuring
Partial Discharge Testing
Climatic Test Chamber
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WHY CHOOSE A MERSEN BUS BAR?
GLOBAL MANUFACTURING, R&D & ENGINEERING CAPABILITIES
Mersen is the only bus bar manufacturer with sites in Europe, Asia, US and India
TECHNICAL EXPERTISE
65 years designing and manufacturing bus bars
Focused on meeting unique challenges
LOCAL, REGIONAL AND INTERNATIONAL CUSTOMER BASE
DIVERSIFIED MARKET EXPERTISE
ONGOING COMMITMENT TO QUALITY
ISO 9001, ITAR, AS9100D, IRIS, IATF, Buy America
LOCALIZED CUSTOMER CARE
MERSEN CAPACITOR
LECLANCHÉ CAPACITORS
FTCAP
Capacitor Solutions –
Research, Development And Production From One Single Source
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors13
MERSEN ALUMINUM ELECTROLYTIC CAPACITORSPRODUCT LINE-UP
SCREW TERMINALS SNAP-IN SOLDER LUG
MOTOR START SPECIAL TYPE AXIAL
CUBOID AXIAL CUBOID RADIAL DISCHARGE CAPACITORS
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors14
MERSEN METALIZED FILM CAPACITORSPRODUCT LINE-UP AND SUB-ASSEMBLIES
POWERLINK
ENERGY CAP
HIGH VOLTAGE
POWER BOX
SMD MKV TYPE
FISCHERLINK 1.0
FISCHERLINK 2.0
COAX CAP
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors15
MERSEN CUSTOMIZED CAPACITORSEXAMPLES OF CUSTOMIZATION
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors16
MERSEN CAPACITORS - CUSTOM PRODUCTS FOR DEMANDING APPLICATIONSLOW ESR, LOW INDUCTANCE, DIRECT CONNECTION MODULAR DESIGN
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors17
LOW-INDUCTANCE [BUS BAR-CAP] CONNECTION FOR DC-LINKFISHERLINK™
Conventional design Mersen FischerLink™
Up to +20 % capacitance in a given volume (e.g. from 400µF to 480µF @ 1100 Vdc | 4-cap assembly)
Extremely low inductance <9nH
Capacitors and busbars packaged together as sub-assembly and single part #
Pre-assembled and 100% tested before delivery → ready for final assembly
SHORTER CONNECTION OF THE CAP WINDING TO THE BUSBAR BY DIRECT CONNECTION OF THE
WINDING TABS TO THE BUSBAR BY LASER WELDING
APPLICATIONS
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MAIN MARKETS FOR MERSEN BUSINESS
DATA/TELECOM
Datacenter
Video
Surveillance
Wireless 3G/4G
Radar
Broadcasting
MILITARY
Missile
Aircraft
EV/HEV
Communication
Radar
ELECTRICITYP,T&D
Solar
Wind
Conventional EES
Power Back-up /
UPS
Power Quality
HVDC
Transmission
Distribution
Lighting
TRANSPORTATION
Railway
Aeronautics
Marine
EV/HEV
▪Heavy Duty
▪Passenger
INDUSTRY
Drives
Motors &
Generators
Process
Industries
HVAC
Welding
Machine Tools
Oil & Gas
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors20
INDUSTRIAL APPLICATIONS
PROVIDING INDUSTRIAL FACILITIES
ELECTRICAL PRODUCTS THAT
FOCUS ON SAFETY
Switchgear/Motor Control
Class L Fuses, Class J Fuses, Class T Fuses, Surge Protective Devices
Distribution Network/Back-Up Generator
Class J Fuses, Medium Voltage Fuses, Cable Protectors
Specialty Products
In-Line Fuse Holders, Forklift Truck Fuses, High-Speed Fuses & Holders
Industrial Controls
Class CC Fuses; UltraSafeTM Fuse Holders; ClassJ, RK1, T Fuses; Surge Protective Devices
Motor Drive: Protection
and Power Management
High Speed Fuses and Fuse Holders,
SPDs, Bus Bar Cooling
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors21
INDUSTRIAL PANEL BUILDERS
PROVIDING PRODUCTS
THAT PROTECT AND
CONNECT INDUSTRIAL
CONTROL PANELS
HELPING CUSTOMERS
MEET CODES AND
STANDARDS
REQUIREMENTS
LV Disconnect Switches
Fuse Holders, Fuse Bases,
and Supports
Power Distribution
Blocks
Surge
Protection
Low Voltage Fuses
Bus Bars
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors22
SOLAR/PVROOF TOP PROJECTS
1000VDC PROTECTION OFFER FOR PV APPLICATIONS
AC Electrical Panel Board
Surge Protective Devices
Utility Electrical Cabinet
Surge
Protective
Devices
Fuse Switch
Disconnectors and
Fuse-Links
Combiner Box at String and Array Level
Surge Protective
DevicesDC
SwitchesgPV Fuse-Links
and Fuse Holders
Recombiner Box on DC Side of Inverter
Surge Protective
DevicesDC
SwitchesgPV Fuse-
Links NH
DC/AC Inverter
High-Speed Fuse Bus Bar Cooling
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors23
ELECTRICAL ENERGY STORAGE
Battery Modules
Monitoring Bus bar
Cooling plates and
Module fuses
M-fuse
GRID
DC-AC bidirectional inverter
Bus Bar/Cooling/Fuses/SPD
Battery Rack/Section / Container(assembly of several battery modules)
Fuses / Hybrid DC protection
Main fuses:
and/or Xp, Xs-ES
EVpack-fuse
Protistor®
SPD
Charging Station
Fuse
Cooling
Bus Bar
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EV/HEV
PDU: Power Distribution Unit
BDU: Battery Disconnect Unit
MSD: Maintenance Safety Disconnect
OCPD: Over Current Protection Device
SPD: Surge Protection Device
Battery Module
Cooling Plate
Module Fuse
Monitoring Bus Bar
Inverter / PDUBattery Pack / BDU / MSD
Main AuxiliariesHybrid OCPD
DC fuseHybrid DC
Power Relay Cooling
Bus Bar
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors25
MILITARY EXPERTISE
Land, Sea & Air Applications Radar Systems
Missile Guidance Systems
Electrified Heavy Duty Drive Train
Satellite/Communication Systems
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors26
RAILWAYS (RAILWAY TRACTION)
Substation Rectifier
Protistor® LR Fuses
Auxiliary & Control
Protistor® DC Fuses and Holders
3rd Rail Current Collector
CCD and Protistor® DC Fuses
On-Board Inverter
Bus Bar, High Speed Fuses, Cooling
Traction Inverter
Water cooling plates, heat-pipes, laminated bus bar
Power Transfer for Rail Vehicles
Current Collector Device, Fuses Box, Switch Disconnect, ERCU
Pantograph Current Collector
Protistor® DC Fuses and Fuse Boxes
LV, MV, High Speed Fuses
Enclosures,
Controls and
Specialty Panels
Engineered Panels
Fuses
MERSEN – 3 Part Webinar – August 18th, 2020 – Bus Bar & Capacitors27
ON-BOARD CONVERTER / SWITCHGEAR CABINET
Cooling plates, laminated bus bar, high-speed fuses and Surge Protective Devices
WIND
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QUESTIONS & CONTACT INFORMATION
Mersen Key Account Manager
North Central
Contact Info:
Jacob Pritzlaff
(978) 518-2661
Product Manager
Bus Bar
Contact Info:
Jodi Wahl
(585) 784-2655
Technical Manager
Rochester
Contact Info:
Jason Gibson
Direct (585) 784-2562
NEXT WEBCAST SERIES: MODULE 3AUGUST 25TH – THERMAL MANAGEMENT
11:00AM -11:45AM (CT)
Business Development Mgr
Switzerland
Contact Info:
Stephen Fugate
Direct +41 79 342 44 03