merlin motorsport catalogue 2009

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Merlin Motorsport Catalogue 2009

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Page 1: Merlin Motorsport Catalogue 2009

All prices exclude VAT

Page 2: Merlin Motorsport Catalogue 2009

A350to Melksham

A429to Cirencester

A46to Stroud

M4to Cardiff

M4to London& Swindon

M5to Gloucester/

Cheltenham

M4M5

M4

J18J19

J20

J17

BRISTOLCHIPPENHAM

A429Cirencester

M4to London& SwindonJ17

Race Track

To Castle Combe Village

To Chipping Sodbury(B4039)

Skid Pan

Competitors Entrance

To Chippenham (B4039)

Yatton KeynellVillage

Competitors Entrance

To

MERLIN MOTORSPORTBWOC

Garage

Easy to fi nd shop and warehouse within the Castle Combe Circuit Grounds.

Carriage Charges 1st Class up to 500grms ............£3.501st Class up to 1kgs ..................£4.701st Class up to 1.5kgs ...............£7.05Registered Post (Mon-Fri) up to 2Kgs ................................£8.25(Registered Saturday option + £2)

Parcel Force 24hr ......................£8.25

Parcel Force 24hr Oversize (eg Seats) ...............................£10.95All Parcel Force deliveries are insured up to £250 per consignment.

DPD Delivery Service throughout Europe. Please call or email for a quote.

Secure online store. See the full extensive range at

www.merlinmotorsport.co.uk

Visit our Shop & Goodridge Technical Workshop at the Castle Combe Circuit, Wiltshire (see map)

Call the team for free friendly technical advice 01249 782101

Ways to Order

CC

1st

1st

1st

Reup (Re

Pa

Opening Hours – Shop / Advice / Sales Line

Monday - Friday 09.00 - 17.30, Saturdays 09.00 to 16.00. Open Bank Holiday Race Days. Call our technical team on: 01249 782101 or email: [email protected] prices exclude VAT.

Huge stocks of ITG, Samco (including Xtreme), Sparco, Alpinestars, Mocal, Setrab, VDO …and the list goes on.

Our Services

Goodridge technical workshop

Extensive range of unions and hose, pressure tester, hose swagers and cutters

Brake and oil lines assembled on site to your requirements

SPA fi re extinguisher servicing and refi lling in our workshop

Comprehensive range of COBRA seats in stock

Located on the B4039 between Castle Combe and Yatton Keynell

Keep your eyes peeled for the brown tourist signs!

Prices and specifi cations are correct at the time of going to press but are liable to change without notice. E&OE. All prices exclude VAT.

Contents Page

Batteries 26Brakes 42-43Carburettors 32Catches & Clips 40Davies Craig Pumps 32Ducting 19Edge Trim 32Electrics 25Exhausts 37Fans 33Forge Products 46Fuel / Oil Filler Caps 31Fire Extinguishers 13Fixings 47Fluids 45 Fuel Pumps 30Gauges 21-24Goodridge 27-29Harnesses 12Heat Insulation 48Helmets 8Ignition Systems 20In-Car Equipment 9ITG Air Filters 38-39Mirrors 18Oil Coolers 14 & 29Oil System Parts 14-15Racewear / Kartwear 3-7Rod Ends 46Samco Hoses 34-36Seats 9-11Steering Wheels 41Suspension 44Trackside Parts 16-17

Merlin Motorsport, Castle Combe Race Circuit, Chippenham, Wiltshire, SN14 7EY

Welcome to our 2009 catalogueAt Merlin we understand that our customers want a helpful, fast service and a reliable source of quality components. We are dedicated to delivering the kind of service which is over and above what most customers expect today.

We regularly hear from frustrated people who, having spent their money, then experience delays through insuffi cient stocks or suppliers not having systems in place to deliver goods to the door quickly. You will not have these problems with Merlin. We carry very large stocks of most products so that you get what you need as fast as is humanly possible - next day in many cases.

Our experienced team are at the end of the phone to make sure you get exactly the right parts for your specifi c requirements (this might not always be what you think you need!). Give us a call, come and meet us (our shop and Goodridge Technical Workshop are at the Castle Combe Circuit) or order from our vast online store - www.merlinmotorsport.co.uk

If you’re looking for a supplier who can manage a fast response, offer dependable advice and deliver goods to your door without delay - then you can rely on us.

Page 3: Merlin Motorsport Catalogue 2009

Racewear

All prices exclude VAT

GP-1 Race SuitLightweight suit distinguished by Alpinestars unique Ripstop Nomex fabric outer layer which combines excellent breathability and minimal weight with high levels of fl ame resistance. 100% knitted Nomex inner layer makes the suit extremely comfortable to wear and very light. Elasticated Nomex lumbar stretch improves fl exibility and expansion, pre-curved arms and legs offer superior comfort whilst in the cockpit. Minimal panel stitching makes sponsorship logo application simple.FIA 8856-2000 Homologated.

Size Code Price

Adult 44 - 60 335508 £405.06

Red

White

Size Code Price

Adult 38 - 50 336008 £621.23

Stella GP Pro Race SuitAll the features of the GP Pro Race Suit but specifi cally designed to fi t female drivers with unique Alpinestars shaping and fi t to ensure driving comfort and specifi c female sizing.FIA 8856-2000 Homologated

Black

3 LAYER

285g/m2

Silver

Size Code Price

Adult 44 - 60 335008 £765.92

Supertech Race SuitUpdated 20093 layer construction designed to give a distinctive, slender look with pre-curved arms and legs. Combined 3 layer weight of 265 gr/sqm. Outer layer combines Alpinestars L&G and Ripstop fabrics to give a supremely light and breathable surface. The L&G fabric is made from a mix of Nomex and Carbon for ultra lightweight and excellent fi re resistance. Full fl oating arm constructed with stretchable knit fabric providing freedom of movement. Alpinestars unique shoulder construction with incorporated extraction epaulets to ensure comfort with the HANS Device. Designed in conjunction with F1 drivers to provide ultimate performance fi t and reduced weight.FIA 8856-2000 Homologated.

Black

3 LAYER

265g/m2

Black

Black / Red

Black / Silver

GP-2 Race Suit2 layer Nomex construction made of an internal knit fabric and satin outer shell improving breathability and reducing perspiration. Full fl oating arm constructed with knit fabric for movement in all directions. Specifi cally shaped arm and leg pattern for an ergonomic fi t in the driving position. Soft collar made with knit fabric for supreme comfort. Telescopic panel construction to allow best fi t and movement whilst in the cockpit. Internal layer construction has been developed to avoid pressure at any point.FIA 8856-2000 Homologated.

Size Code Price

Adult 44 - 60 335506 £260.00

2 LAYER

450g/m2

2 LAYER

360g/m2

3Buy Online: www.merlinmotorsport.co.uk

Silver

Blue

Black

GP Tech Race Suit New for 2009All new 3 layer construction for 2009 to give improved fi t with a combined weight of just 285 grammes per square metre. Lightweight and highly breathable, 100% Nomex suit construction. Fully fl oating arm with stretchable knit fabric providing freedom of movement. AC Fabric on back, arms and legs to aid body heat transfer and moisture absorption. Anatomical lumber stretch panel provides greater fl exibility and superior fi t both in and out of the car. Developed in conjunction with F1 and Nascar teams. Specifi cally shaped arm and leg pattern for an ergonomic fi t in the driving position and internal fl at seam construction to reduce pressure points and improve strength.FIA 8856-2000 Homologated.

Black

Size Code Price

Adult 44 - 60 335409 £680.81

Red Blue Silver

Black / Blue

GP Pro Race Suit3 layer construction weighing 330 gr/sqm. 100% Nomex outer layer with full Carbon X mid layer for maximum heat transfer protection. Knitted Nomex internal layer provides superior comfort. Shoulder construction features additional Carbon X padded panels providing optimum comfort under Hans Device and belts. Fully fl oating arm constructed with stretchable knit fabric providing freedom of movement and Preox stretch side panels for an adaptable fi t for differing body shapes. Anatomical lumbar stretch panel provides greater fl exibility and superior fi t both in and out of the car.FIA 8856-2000 Homologated.

Size Code Price

Adult 44 - 60 335207 £621.23

Black Blue Red Silver

3 LAYER

330g/m2

Black / Silver / Red

Page 4: Merlin Motorsport Catalogue 2009

4 Call our technical team on: 01249 782 101

Racewear

All prices exclude VAT

Tech 1-ZX Race GlovesImproved look and fi t for 2009. External seams for maximum comfort & feel. Strategically positioned textured leather patches and silicone printing provide maximum feel, grip & impact resistance. Pre-curved fi nger & palm construction to aid optimum fi t and reduce material bunching. Temperature sensitive lining for comfortable, dry feel. Thumb construction updated for improved comfort. Fingers are cross-stitched for reinforcement & prevention of twisting. Alpinestars exclusive cuff opening design with distinctive black Velcro closure strap.FIA 8856-2000 Homologated.

Tech 1-Z Race GlovesUpdated for 2009Innovative Nomex construction. Ergonomically positioned memory foam backed Pittards with leather palm & fi nger patches for optimum grip. Padded knuckles & pre-curved fi nger and palm construction to aid optimum fi t and reduce material bunching. Temperature sensitive lining for comfortable, dry feel. Velcro wrist closure for secure fi t. Cross stitching on fi ngers for reinforcement and prevention of twisting.FIA 8856-2000 Homologated.

Size Code Price

S-XXL 355009 £76.55

Tech 1-Race Gloves Innovative all Nomex construction designed for good fi t and feel with minimal stitching and panels to reduce material encumbrance and weight. Internal seams combined with unique top surface and thumb single panel construction ensure the glove features minimal seams. Pre-curved fi nger construction. Ergonomically positioned silicone print grip applied directly to Nomex. Elasticated wrist for exact fi t.FIA 8856-2000 Homologated.

Size Code Price

S-XXL 355108 £46.77

Tech 1-Z Race Boots Developed with assistance from F1 and Indycar drivers, Tech 1-Z is supremely light and streamlined for ultimate performance.

Form-fi tting Kangaroo leather upper construction with

Nomex lining. Technically developed sole with Alpinestars exclusive rubber compound for improved feel, vibration absorption and grip. Exclusive

quick lacing closure system with single Velcro strap.FIA 8856-2000 Homologated.

Size Code Price

37-47 Continental(5 - 13 U.S.)

271508 £161.66

Tech 1-R Race Boots Tech 1-R is a high cut shoe for greater ankle support with double Velcro secured ankle straps to improve fi tting and security. Extremely light and streamlined for ultimate performance

with form fi tting suede and full grain leather upper construction

with Nomex lining. Lateral forefoot support for improved stability and new

exclusive rubber sole for improved comfort and grip. FIA 8856-2000 Homologated.

Size Code Price

37-47 Continental (5 - 13 U.S.)

271108 £136.13

ZX Nomex Top/Bottom New for 2009Elasticated athletic fi t with asymmetric front/rear cut for added comfort in the driving position. Flat seam construction to reduce pressure points and improve strength. 180 gram 100% Nomex. Pants include 45mm fl at stretchable waist band.Black only. Size: XSmall-XXLarge

ZX Nomex Hood New for 2009Double layer front for improved protection. Flat seam construction to reduce pressure points and improve strength. Made with 100% Nomex for superior fi re protection. Mouth opening for drink tube access.Black only. One size.

Nomex Top/BottomDouble layer high collar for improved protection. 100 Meta Aramide 180gram.White only. Size: Small-XLarge

Nomex HoodDouble layer front for improved protection. Flat seam construction to reduce pressure points and improve strength.White only. One size.

Nomex SocksNew knee length for improved secure fi t. 100% Nomex construction.

Carbon X Socks100% Carbon X socks featuring knitted and mesh construction. Knee length construction with elasticated top for improved secure fi t and to help blood circulation.

Item Size (cm) Code Price

ZX Top XS-XXL 475409 £85.06

ZX Bottom XS-XXL 475419 £76.55

ZX Hood One Size 475439 £34.00

Nomex Top S-XL 475405 £59.53

Nomex Bottom S-XL 475415 £51.02

Nomex Hood One Size 475435 £28.04

Carbon X Socks S-XL 470409 £25.49

Nomex Socks S-XL 470405 £12.72

Underwear

Tech 1-T Race BootsTech 1-T has an ankle cut profi le with single Velcro secured strap to give some fi tting fl exibility and additional security. Extremely light and streamlined

for ultimate performance with form fi tting suede and full grain leather upper construction and Nomex

lining. Lateral forefoot support for increased stability and newly

developed rubber sole for improved feel and grip.

FIA 8856-2000 Homologated.

Size Code Price

37-47 Continental (5 - 13 U.S.)

271008 £131.87

Black / Fluo Yellow

Blue / Black

Black

White / Black

Blue / Grey

Black / Gold

Red / Black

Red / BlackBlack

Black

Black

White

Yellow

Blue

Red

All underwear is FIA 8856-2000 Homologated.

Size Code Price

S-XXL 355019 £85.06

Black

Red

Blue

Black / White

Red / Black

White

Blue / Black

Page 5: Merlin Motorsport Catalogue 2009

5Visit our shop at Castle Combe Racing Circuit

All prices exclude VAT

Racewear

Item Size Code Price

Long Sleeve Vest S-XL 176 £44.95

Short Sleeve Vest (non-FIA) S-XL 174M £50.80

Long Johns S-XL 176P £37.25

Boxer Shorts (non-FIA) S-XL 174P £46.95

Socks - Ankle Length XS-XL 1510 £16.70

Socks - Calf Length XS-XL 1520 £14.10

Balaclava - Open Face One size 140 £20.00

Balaclava - Twin Eye One size 141 £21.30

Balaclava - External Seams One size 148 £23.10

Natural Cream Nomex. FIA Approved.

Sprint The Sprint two layer Nomex suit has been created specifi cally for the club competitor. It provides excellent value for money from a hard wearing durable suit. It has semi-fl oating sleeves to provide slimmer look to the shoulders. FIA 8856-2000 Approved.

Blue Grey Black Red

Blue / White

2 Colour

Black / Grey

Co-DriverDeveloped in conjunction with Prodrive this high cut boot features a high grip sole and lace and strap closure. Ideal for Rally Co-Drivers or drivers who prefer a harder wearing boot.

Top Driver MidLow cut Nomex boot for extra comfort and movement. This boot has traditional laces and a single Velcro strap fastening. Also features a water resistant treatment. Colours; Blue, Black, Red or GreyFIA 8856-2000 Approved.

FlashGlove features multi-layer construction with seam detail, leather reinforcement and Velcro wrist closure. Pre-shaped ergonomic palm and knuckle padding increases comfort and protection. Colours; Blue, Black or Red. FIA 8856-2000 Approved.

Land New for 2009An entry level glove, single panel all Nomex construction with high grip suede palm reinforcement. Colours; Blue, Black or Red. FIA 8856-2000 Approved.

Size Code Price

XS - XL 139F £42.95

Size Code Price

XS - XL 1361 £34.65

Size Code Price

XS - XL 1351NS £92.40

Soft Touch NomexAvailable in Blue, Black Red or White. FIA approved.

Item Size Code Price

Long Sleeve Vest S-XL 1761 £66.20

T-Shirt (non-FIA) S-XL 1791 £50.80

Long Johns S-XL 1761P £50.80

Balaclava - Open Face One size 1481 £25.65

Balaclava - Twin Eye One size 1491 £26.95

Tech LightThe Tech Light has been further improved using a high sheen three layer 355g/sq/m material in a sandwich construction which provides high thermal protection with a very low weight.The suit has fl at internal seams to reduce pressure points and lumbar stretch panel to improve comfort when seated. Also material advances have allowed Sparco to produce a pure Optical White colour option.

Red / White

2 Colour

Black / White

Shiny GreyBlack Blue Red

Yellow Grey White

Item Size (cm) Code Price

Single Colour 48 - 66 1147L £655.00

Two Colour 48 - 66 1147X £695.00

3 LAYER

355g/m2

FIA 8856-2000 Approved.

Blue / White

Item Size (cm) Code Price

Single Colour 48 - 66 1086 £230.95

Two Colour 48 - 66 1086X £269.95

Size (cm) Code Price

48 - 66 1127X £539.00

Red / White

Grey / Red Grey / Black Grey / Blue

White

Navy Blue / Grey

2 LAYER

400g/m2

3 LAYER

340g/m2

Profy New for 2009This new stylish three layer Nomex suit combines a breathable, moisture and heat wicking inner layer which ensures driver comfort with a premium lightweight satin outer layer sandwich.Other features include fully fl oating sleeves, fl at sewn wrist and ankle seams and double layer knitted Nomex collar.FIA 8856-2000 Approved.

Top Driver HighThis popular Nomex boot offers a high ankle support with low cut back to ensure comfort. Now with a water resistant treatment and oil / fuel resistant high grip soles.Colours; Blue, Black, Red, (Yellow or Grey – Special order)FIA 8856-2000 Approved.

Size Code Price

36 – 48 1243 £99.95

Nomex Underwear

Wave New for 2009All Nomex construction with padded palm, knuckle reinforcement, internal seams and high grip suede pads on palms and fi ngers.Colours; Blue, Black, Red, Yellow and Grey.FIA 8856-2000 Approved.

Size Code Price

XS - XL 137X £61.60

Storm New for 2009Extreme comfort and grip. Pre-formed shape, external seams and the palm area uses a HTX resin material providing a hard wearing, impact absorbing and high grip surface. Colours; Blue, Black, Red and White. FIA 8856-2000 Approved.

Colours; Black, Blue or RedFIA 8856-2000 Approved.

Size Code Price

39 – 47 120CDH £115.50

Size Code Price

36 – 46 1221S £88.55

Page 6: Merlin Motorsport Catalogue 2009

6 Call our technical team on: 01249 782 101

Kartwear

All prices exclude VAT

MP 2 Mechanics GloveClarino synthetic suede leather palm construction. Padded knuckle patch. Silicone printed palm patch. Lightweight and breathable stretch Spandex top with Velcro wrist closure.

Neo Pro GlovePalm constructed of Clarino synthetic leather with micro-dot silicone palm print for maximum grip. Anatomical palm side-seam for precise for precise fi t and sensitivity. Pre-curved fi nger construction for reduced fatigue. Elastic and Velcro wrist closure for a personalised fi t and greater protection.

Tech 1-KM GlovesKarting specifi c short cuff glove designed for great fi t and fl exibility. Synthetic suede leather palm offering excellent grip and feel. Pre-curved fi nger construction with padded section on palm and over knuckle for vibration absorption and protection. Lightweight and breathable Spandex upper with synthetic sponge layer for added comfort. Wrist fl ap Velcro closure.

K-MX 3 Light Kart SuitNew colours for 2009Exclusive 3 panel ergonomic arm & leg construction for maximum comfort in the driving position. Stretch panels on the upper back for superior comfort & optimised fi t of rib protectors. Abrasion resistant Cordura shell for maximum protection. Mesh lining on arms & legs for increased ventilation & breathability. Internal fl at seam construction for reduction of internal pressure points with added comfort. Adjustable ventilation zip on back & underarm for greater ventilation. Padding on lower back and sides for added driver comfort.CIK FIA Level 2 Homologated.

Size Code Price

Adult 40 - 60 335108 £195.70Size Code Price

Adult 40 - 60 335307 £136.13

Child 130 / 140cm 335357 £119.95 (VAT 0%)

Silver Red Blue

Red

K-MX 7 Kart SuitFull fl oating arm construction for maximum fl exibility. Exclusively engineered ergonomic arm and leg construction for increased comfort in the driving position. Abrasion resistant shiny nylon shell for high levels of protection for the driver. Internal cotton towelling liner for greater moisture absorption. Anatomical lumbar stretch panel provides superior fl exibility in the driving position. Internal fl at seams for increased comfort.CIK FIA Level 2 Homologated.

Black Blue

Child Sizes

Available

Tech 1-K Kart Boots New for 2009Alpinestars redesigned Tech 1-K boot features a combination of high-tech microfi bre leather and mesh construction making them ultra lightweight and offering improved feel and added breathability. Alpinestars mesh panels in the tongue, heel and side offer excellent ventilation. Ultra thin Formula 1 spec sole is formulated using Alpinestars exclusive rubber compound for pedal sensitivity and grip in both wet and dry conditions.

Size Code Price

34-47 Continental (2.5-13 U.S.)

271209 £68.04 Size Code Price

XXS-XXL 355178 £42.51

Size Code Price

XS-XXL 355216 £23.79

Size Code Price

XS-XXL 355188 £46.77

Size Code Price

XS-XXL 355198 £21.23

Size Code Price

XS-XXL 355236 £25.49

Black

Black

Red

White

White with GP Tracks

Tech 1-K Kart Gloves2 layer stretch poly cotton construction. Clarino palm and fi nger construction with silicon printed Clarion reinforcements. External palm side seam construction for precise fi t & sensitivity and padded knuckle protection for abrasion resistance. Panel separation from Thumb to ensure freedom of movement and expansion for ease of grip on the steering wheel. Precurved fi nger construction for increased fi t with Velcro wrist closure strap.

Tech 1-KR Kart Gloves New for 2009Based on the highly successful Tech 1 Race. 2 layer stretch poly cotton construction. Internal seams combined with unique top surface and thumb single panel construction ensure the gloves feature minimal seams & interference with feel & natural fi nger movement. Pre-curved fi nger construction for increased comfort. Strategically positioned silicon print areas are applied directly to the fi nger & palm areas for maximum grip & feel. Foam knuckle padding for extra protection & comfort. Embroidered knuckle detail stitching outline & Astars logo.

Black

Red

Blue

Yellow

Black

Red

White

Black Blue

Red

Red

Black

Yellow

Yellow

Tech 1-KV Kart GlovesFeatures Alpinestars PU knuckle protection system for superior ventilation, impact management and abrasion resistance. Antibacterial synthetic suede palm construction for maximum grip. Lycra fi nger gussets for maximum ventilation. Pre-curved fi nger construction. External palm side seam for precise fi t and sensitivity. Velcro wrist closure and profi led cuff.

Black Blue Yellow

White

BlueSize Code Price

XXS-XXL 355209 £25.49

White

Black

Red

Blue

Yellow

Page 7: Merlin Motorsport Catalogue 2009

7Buy Online: www.merlinmotorsport.co.uk

All prices exclude VAT

Kartwear

Black / Orange Black / Light Blue

Red / White Black / Yellow Black / Grey

Denver Sparco Denver kart suit is a stylish redesign of the very popular Monaco kart suit. Featuring a soft, shiny outer shell, a full towelling lining and soft inner collar offers a high level of comfort. Full fl oating sleeves and a lumbar stretch panel ensure freedom of movement and the contrasting chest area is a great space for sponsorship logos.CIK-FIA Level 2 Approved

Blue / White

Size (cm) Code Price

Adult 46 - 64 2377X £176.95

Child 120/130/140/150cm

2377X(Child)

£169.95(VAT 0%)

Sky Blue White Black

Blue Light Grey Red

ImolaExtremely popular single colour kartsuit made from a high quality abrasion resistant poly-cotton fabric. It incorporates many of Sparco F1 design features such as fully fl oating sleeves for increased mobility and comfort; lined soft collar and internal pockets for improved appearance.CIK-FIA Level 2 Approved

Yellow

Child Sizes

Available

Child Sizes

Available

Level 2Approved

Size Code Price

Adult S, M, L, XL, XXL 232 £84.70

Child 120/130/140/150cm

232(Child)

£77.00(VAT 0%)

Rookie New material for 2009As an entry level suit the Rookie provides excellent value for money. The suit benefi ts from a new high quality abrasion resistant material, fully fl oating sleeves and ventilation panels under the arm and in the shoulders.CIK-FIA Level 2 Approved

Blue Grey Red

Child Sizes

Available

Level 2Approved

Black

Size (cm) Code Price

Adult 46 - 64 2372 £154.00

Child 130/140150cm

2372(Child)

£147.00(VAT 0%)

Level 2Approved

Children suits are sized according to child’s height in centimetres.

K-Mid Kart Boots Mid cut soft suede boot with mesh panels for comfort and improved ventilation. Not fi reproof.

Colours; Black, Blue, and Red.

Kart Elbow & Knee PadsBlack hard wearing cotton fabric with impact padding. Not fi re proof. Black only.

Nomex Elbow & Knee PadsIn Nomex, Universal one sizeColours; Blue, Black, or Red.

Item Code Price

Elbow Pads 157 £30.80

Knee Pads 156 £42.35

Item Code Price

Elbow Pads 155E £13.00

Knee Pads 154K £14.60

Size Code Price

S, M, L OVBS £12.95

Rubber Overshoes An inexpensive way to protect your race boots from wet and muddy conditions. Colours; Black.

K-100 Gloves New for 2009Abrasion resistant, leather reinforcement on the knuckles and high grip suede on the palms. Not fi reproof. Colours; Black, Blue, Red.

Size (cm) Code Price

67 x 31 x 30 1642277 £43.00

JourneyMedium size bag with enough space for all your racewear.Colour; Black

Professional Helmet BagClamshell design with internal visor pocket and padded lining Numerous storage pockets. Colour; Black/Grey

Trip 2Travel bag with three large sections and a capacity for complete set of racewear. Colour; Black / Grey

Size (cm) Code Price

71 x 39 x 35 16521 £23.00

Helmet BagSimple padded helmet bag. Zip top and padded carrying strap.Colour; Black/Grey

Code Price

3123 £35.40

Code Price

3122 £38.50

HANS® Helmet BagHelmet bag with soft inner liner, design to accept helmet and HANS® device.Colour; Black

OMP Rain SuitThis extra value light duty transparent PVC kart wetsuit. Features elastic wrist, ankle cuffs, zipped front with Velcro closure and thermally sealed seams.

Size (cm) Code Price

XS - XXL KK03101 £23.77

Code Price

3112 £23.10

Size (cm) Code Price

XS - XL 2481 £22.35

Size (cm) Code Price

Adult 36 - 46 129 £43.00

Child 28 - 34 129C £38.50 (VAT 0%)

Code Price

11054 £49.99

Code Price

11056 HANS £49.99

Arai Helmet Bag Designed for all ARAI helmets. Featuring a carrying handle, durable heavy duty exterior fabric and a soft inner liner. Version also available to accommodate Helmet and HANS® device. Colour; Blue only.

Child Sizes

Available

Page 8: Merlin Motorsport Catalogue 2009

8 Call our technical team on: 01249 782 101

Helmets

All prices exclude VAT

Pro-Jet New graphics for 2009Ideal mid-range open face helmet, suitable for race or rally competition. Composite shell using a Carbon / Aramid construction, with a Nomex lining and provision for fi tting an intercom.Factory fi tted HANS® post option available.BS6658-85 A / FR Approved

ClubOpen face helmet designed for the Clubman competitor.Polycarbonate shell with black peak. Non fi reproof lining.BS6658-85 A ApprovedColour; White only.MSA approved until end Dec 2009

Size Code Price

XS - XL (53-62cm)

360J £239.00

360JH - HANS® Posts £315.95

WTT Touring Full face Touring style helmet with peak and ideal for cars with high cockpit temperatures. Nomex fi reproof lining. Factory fi tted HANS® post option available.BS6658-85 A / FR Approved. Colour; White only.

Size Code Price

XS - XL (53-62cm)

3383TK £429.95

3383TKH - HANS® Posts £509.00

Also available,WTT-Rally; incorporates Peltor Intercom system.

White

Silver

Blue

Red

Size Code Price

XS, M, L, XL (53-62cm)

331N £309.00

331NH - HANS® Posts £385.00

Challenger New graphics for 2009The Challenger is the colour version of the Sparco Formula helmet. Nomex lining and 3mm visor. Factory fi tted HANS® post option available. BS6658-85 A / FR Approved

Size Code Price

XS, S, M, L, XL (53-62cm)

331 £277.00

331H - HANS® Posts £354.95

FormulaSparco’s most popular professional full face helmet. Nomex lined and lightweight carbon composite shell with 3mm visor. Factory fi tted HANS® post option available.BS6658-85 A / FR Approved. Colour; White only.

GP5KAn exceptionally popular mid-range helmet which utilizes the GP5 shell shape and design. The GP5K uses a Complex Laminate Construction (CLC) giving the shell excellent strength. Cooling is provided by chin vents, crown inlet and exhaust vents. Full Nomex lining and Kevlar chin strap. HANS® post option available.SNELL SA2005 Approved. Colour; White Only.

Size Code Price

XS - XXLGP5K £470.00

GP5KH - HANS® Posts £561.69

Size Code Price

XS - XXLGP-5W £470.00

GP-5WH - HANS® Posts £561.69

GP-5WThe GP-5W is specifi cally designed with a larger aperture and extensive ventilation which is required by closed cockpit car drivers. Manufactured using the same Complex Laminate Construction as the GP5K it features a Nomex lining and adjustable vent system. HANS® post option available.SNELL SA2005 Approved. Colour; White Only.

SK-5The SK-5 helmet is designed to meet Snell Kart approval. Based around the GP5K helmet using Complex Laminate Construction (CLC). This helmet features a cooling vent system and non-fi reproof nylon lining for extra durability. SNELL K2005 Approved. Colour; White Only.

High Density foam with non fi re proof covering.Colours; Blue, Black or Red.

Kart Neck Supports High Spec non Nomex neck support. Adult and child size available. Colours; Blue, Black or Red.

Code Price

162A £38.50

Code Price

164 £23.10

Code Price

162 Child £38.50

Neck SupportsSupports helmet under

high ‘G’ forces. High density Nomex

covered foam available in two styles. Colours;

Red Blue or Black.Code Price

160 Tapered £33.00

Code Price

163 High Spec £46.20

Size Code Price

XS - XXL SK-5 £340.42

Size Code Price

Anti-fog Dark Tint 11475 £63.82

Anti-fog Light Tint 11476 £63.82

Iridium coating, Blue, Red, Silver

CARGP5 £90.00

GP5K Tear offs. Pk of 5 11099 £12.50

Pivot Kit - please specify when ordering from £8.75

Arai VisorsAnti-fog visors in clear, light or dark smoke.

Size Code Price

S, M, L, XL (55-62cm)

335 - White £200.00

335H - HANS® Posts £277.00

335C - Red or Blue £208.00

335CH Red or Blue HANS® Posts £285.00

335S - Silver £215.75

335SH Silver HANS® Posts £293.00

Size Code Price

XS - XL

(53-62cm)

SC608 £122.50

OMP Veloce A budget entry level helmet. Thermoplastic construction and Non fi reproof lining.BS6658-Type A Approved. Colour; White Only.

MSA approved until end Dec 2009

Sparco VisorsReplacement 3mm visors to suit Formula, Challenger, SN2000 and Dynamix helmets. BSI Certifi ed.

Item Code Price

Clear 322C £39.25

Tinted 322T £44.65

Dark 322D £48.50

Iridium Blue, Silver or Gold

322I £69.95

Tear Offs Pk of 5 320T0 £10.00

Formula Pivot Kit 32KVFC £9.25

Schroth HANS® DeviceThe HANS device is available in 20°, 30° and 40° versions. A worldwide proven safety product which can substantially reduce head and neck injuries.

Sport Series New for 2009An entry level priced HANS device with the same safety performance as the PRO versions. Made from thermoplastic to keep the weight down and the price affordable.

Price from

£635.00

Available Spring 09

call for prices

Blue / Silver

Red / Black

Visor TreatmentRain repellent and Anti-mist products.

Item Price

Rain X 200ml £6.99

Rain X Anti-Fog 200ml £6.99

Bob Heath Anti-Fog £4.75

Size Code Price

S, M, L, XL (55-62cm) 358 £77.00

Page 9: Merlin Motorsport Catalogue 2009

9Visit our shop at Castle Combe Racing Circuit

All prices exclude VAT

In-Car Equipment

CG Lock The CG Lock is an essential for track day participants using standard seat belts but requiring the benefi ts of a race harness. A CG Lock works by keeping your lap belt tensioned and fi rmly in position. As a result your hips are held in position resulting in an improved driving experience.

Price

£38.29

Sparco Side Mounts Suitable for mounting all Sparco competition seat with side mounting provisions.

PRO 2000A Sparco masterpiece in design, used by many champions since its introduction in 1995. The shell is available in fi breglass or carbon. Easily adjustable special side supports and high grip seat base.FIA 8855-1999 Approved.

Item Code Price

Fibreglass 857F £309.00

Carbon 857Z £849.00

Black

Black BlueRed

Sprint 5 Developed from the Sparco Sprint this seat offers excellent value for money. Now incorporates a fi fth harness slot in the seat base and side mounting facility in the tubular steel frame. FIA 8855-1999 Approved.

Code Price

823 £116.00

£116.00

ONLY

Item Code Price

Steel 490 £33.00

Alloy 499 £65.40

Terratrip Professional Intercom SystemThe Professional system features noise cancelling microphones for improved clarity, two volume controls; separate on/off switches, output socket for recording pace notes or video camera input. Also available, ‘Professional Plus’ Peltor compatible intercom systems, ring for details.

RedBlue

FiAAPPROVED

FiAAPPROVED

Colour Size Code Price

Red / Black 36 - 49 Continental(31/2 - 14 UK)

519041 £127.50

Black / White 463289 £127.50

Adidas Feroza Elite Race Boot New for 2009Inspired by the original Adidas Monza race boot worn by the world’s greatest racers, the new Elite boot has been designed ‘by drivers for drivers’.Lightweight boots manufactured in split-suede and full grain cow hide with a full armortex® fl ame retardant lining. A low profi le sole of oil resistant and fi re retardant rubber provides superior pedal feel and grip. An asymmetric heel chassis and cup supports the foot and provides optimal heel/foot positioning for high speed pedal movements. FIA 8856-2000 Approved.

Nimbus has produced in conjunction with Chapman Thermal Products, a range of highly effective fl ame retardant underwear known as CarbonX. Manufactured to aid safety in extreme conditions, CarbonX is ideal for drivers, professional mechanics, pit crews and even stuntmen. All too often the importance of wearing a full layered system of fl ame retardant clothing is overlooked - the benefi ts of a high performance race suit can be negated by a poor choice of underwear. CarbonX is FIA 8856-2000 Approved and Certifi ed to EN531:1995 (A.B2.C1).

Code Item Size Price

11280 Long Sleeved High Neck Top S - XXL £69.99

21280 Long Johns S - XXL £69.99

31280 Balaclava – Open Face One Size £31.99

32280 Balaclava – Open Face One Size £31.99

41210 Socks - Pair One Size £19.99

£33.00

AS LOW AS

Code Item Price

T031 Pro (x2 Full face headsets & amplifi er) £101.22

T032 Pro (x2 Open face headsets & amplifi er) £101.22

T033 Pro (x1 O/F, x1 F/F headsets & amplifi er) £101.22

T034 Pro (x1 Full face headset) £27.84

T035 Pro (x1 Open face headset) £27.84

T036 Pro (x1 Amplifi er) £48.60

T037 Pro (x1 Practise Headset) £39.95

T038 Pro (x1 Radio interface lead) £10.13

Monit Rally Computers New for 2009This range of Rally Computers has been developed by Monit at it’s New Zealand base as the next generation of navigation aids for all types of rallying.

TC100 Rally ComputerMonit have produced lightweight unit with large sunlight viewable display and an easy to use graphics interface. Feature includes; two distance counters, current and maximum speed readouts, 0-60mph timer and stopwatch.

TC200 Rally ComputerVisually identical to the TC100 but with fuel management system, average speed and time of day features.

Code Price

TC100 £295.00

Code Price

TC200 £395.00

of of

Page 10: Merlin Motorsport Catalogue 2009

10 Call our technical team on: 01249 782 101

Seating

All prices exclude VAT

Cub Developed to cater for those vehicles requiring the traditional Cobra style but short on space, the Cub Seat provides everything the Classic does in a remarkably compact package.• Retro compact styling• Extra narrow for specialized fi ttings• Low back for traditional sports and

vintage cars• Optional headrest facility

Black Vinyl

£121.40

Signature from

£146.50

Black Vinyl

£104.40

Signature from

£116.56

Vinyl from

£153.00

Vinyl from

£170.10

Black Vinyl

£147.30

Signature from

£158.30

ClassicConstructed in a traditional manner and bearing the same styling that has made it famous for over two decades, the classic will always live up to its name.• Fixed back bucket seat for fast

road use with deep sided bucketed support

• Optional headrest facility• Low base cushion for maximum

head and legroom• Tubular steel construction

Classic CSBased upon the timeless best selling Classic design, the Classic CS has been given the lateral harness location guides required for historic motorsport, using a 4 point harness system. • Ideally suited to Classic Mini or

similar classic vehicle• Rigid tubular steel construction• Integrated headrest and side

harness side slots• Base mounted only

COBRA SignatureYou’re an individual that demands the unconventional. Tailor-make your Cobra seat to refl ect your character. The signature range is available on all Cobra Seats and allows you to make your own contribution to seat design. Whether it’s a different logo, contrasting fabrics or a unique combination of leather or colours, whatever you want it’s yours and it’s as original as you.

Roadster SRBased upon the best selling Roadster SS, the SR sibling improves upon lateral location where space allows and gives a more upright and involved driving position. The Roadster SR is also available with a removable base cushion for mounting the seat from within the vehicle where space/logistics don’t allow traditional mounting methods.

Roadster SSThe new Roadster SS benefi ts from upgraded framework and cushioning resulting in a supremely comfortable seat design specifi cally for replica ‘Cobra’ vehicles. Dimensionally the seat fi ts these types of vehicles perfectly, with trim and styling staying faithful to the heritage of the original car. Curved profi led back to maximize cockpit space.

DAYTONAThe genesis of Cobra’s reclining sports seat range benefi ts from a deep sided design with integrated head and shoulder pads. Now trimmed in Spacer fabric for improved cooling and comfort.

Misano S from

£415.00

MISANOThe Misano recliner is Cobra’s fl agship seat combining performance, advanced ergonomic design and traditional trimming craftsmanship.The ‘S’ is trimmed in a combination of soft grain vinyl and Spacer fabric with a piano black GRP backrest.The Lux is can be trimmed in two colour spacer fabric, leather or alcantara with black GRP, carbon or silver carbon backrest.

Various colour options available.

Pure carbon lightweight shell

Offi ce Seat Bases

Seat Runners - Universal seat runners

For seat dimensions see www.merlinmotorsport.co.uk

for full details.ww

w

Misano Lux from

£491.66

Price

£70.85

ROADSTER 7A unique seat developed for ‘Seven Style’ vehicles where space is at a premium and available with numerous options including harness slots to accommodate a four point harness.• Narrow fi tting for ‘Seven Style’

cars Only• Tubular steel construction• Deep sided lateral support

Spacer fabric from

£312.50

Soft Grain Vinyl

£329.16

Signature Vinyl

£341.66

For a complete range of sub frames ring the shop or see

www.merlinmotorsport.co.ukww

w

Price

£29.16

Classic RS New for 2009A true to form replica of an early 1970’s historic competition seat, typically used in Porsches 911’s. • Trimmed in traditional heavy duty

soft grain vinyl with authentic corded centre fabric

• Base mounting• Also available in leather at extra cost

Black Vinyl

£184.15

Signature from

£275.00

Black Vinyl Piping

£197.50

Signature Vinyl

£215.00

Harness Holes(per seat)

£29.90

Page 11: Merlin Motorsport Catalogue 2009

11Buy Online: www.merlinmotorsport.co.uk

All prices exclude VAT

Seating

Racer 7 New for 2009The result of a close working cooperation with Westfi eld Sportscars the Racer 7 is the world’s fi rst narrow fi tment FIA homologated seat.Designed for use in all Lotus 7 replicas and with special fi tment for Elise, Exige, VX220 and MX5.For those in Motorsport wishing to maximise their safety when space is at a premium. • Weight: GRP 7.1kg

*Side mounts not included

Aqua 4x4Based on the race proven Imola S this seat is designed for off-road and water sport use.HANS compatible and with revised harness geometry to maximise the range of applications.

• Weight: GRP 7.8kg, Kevlar 7.5kg

Evolution ProNew for 2009A timeless design which is favored by many professional drivers for its open aspect, providing maximum visibility, ease of use and incredible side impact safety.• Weight:

GRP 8.6kg, Kevlar 8.3kg

*Side mounts not included

GRP Shell

£349.00

Kevlar Shell

£479.00

GT Width(+30mm) extra

£15.00

Price

£125.00

Vinyl

£154.16

*Side mounts not included

*Side mounts not included

Side MountsSteel (4mm)Aluminium (5mm)

Spare Cushion Sets Pro Range (except Monaco Pro)

Steel Aluminium

£40.83 £74.33

Price

£61.66

P12

Have you seen..?Willians Racing Harnesses

COBRA PRO Range All New for 2009Cobra Seats are a traditional UK based and family owned seat manufacturer who are proud to unveil in 2009 its all new range of PRO Race Competition seats. Cobra’s PRO range of seats all feature brand new FIA Compliant Fire Retardant Spacer Fabric which meets the proposed new standard for FIA seat safety which will be mandatory in the 2009 WRC.

COBRA 2009 PRO Range Seat Features • New Spacer Fire Retardant Fabric with improved

body cooling & comfort.• HANS compatible shell design.• Shells available in GRP, Kevlar or Technology

Carbon.• Standard or GT Width (+30mm) shells available• Revised crotch strap slot geometry devised in

conjunction with Schroth Safety Products• Optional Outlast cooling system• Enlarged & strengthened harness slot design to

allow better fi tment for taller drivers• Ultra low cushion system• Side mounted to Cobra alloy or steel side mountsFIA 8855-1999 approved.

FiAAPPROVED

FiAAPPROVED

✓Imola ProNew for 2009This seat provides the most cost effective way to take advantage of Cobra’s well earned reputation for safety. It makes no compromises in the technical ability of its construction and remains the strongest and lightest seat in it class. • Weight:

GRP 7.8kg, Kevlar 7.5kg

GRP Shell

£239.00

Kevlar Shell

£299.00

GT Width(+30mm) extra

£15.00

*Side mounts not included

FiAAPPROVED

FiAAPPROVED

FiAAPPROVED

FiAAPPROVED

Suzuka Pro New for 2009Still the preferred choice of many in all forms of motorsport. This seat is incredibly safe, with its deep sides and high torsional rigidity it still allows excellent freedom of movement.• Weight: GRP 8.6kg,

Kevlar 8.3kg

GRP Shell

£289.00

Kevlar Shell

£389.00

GT Width(+30mm) extra

£15.00

FiAAPPROVED

Sebring Pro New for 2009A world class competition seat that builds on the foundations laid down by the Sebring S in 2007. Incredibly rigid but still the lightest seat in its class.• Weight: GRP 8.9kg, Kevlar 8.6kg

*Side mounts not included

GRP Shell Kevlar Shell

£359.00 £489.00

GT Width(+30mm) extra

£15.00

APPROVED

Monaco Pro New for 2009The Monaco Pro is a new entry level FIA approved seat which despite its affordable price leaves nothing compromised.The seat is based around a fully steel plated frame which provides strength and intrusion protection.

Now with side mounting facility and fi re retardant Spacer fabric it set a new standard in steel framed FIA compliant seating.• Weight: 10.6kg

*Side mounts not included

£125.00

AS LOW AS

GRP Shell

£269.00

Kevlar Shell

£329.00

GT Width(+30mm) extra

£15.00

colours

colours

colourscolours

colours

colours

colours

Black or Grey Vinyl

£379.00

Page 12: Merlin Motorsport Catalogue 2009

12 Call our technical team on: 01249 782 101

Harnesses

All prices exclude VAT

Club 4 x 4

Club 6 x 6 Single Seater(shows 2" & 3" lap strap options)

Silverstone 6 Singleseater(HANS® use only)

Code Description PriceSPT322 Supersport 3x4 £48.77 ✸ ✸ ✸ ✸ ✸ ✸

SPT422 Supersport 4x4 £52.34 ✸ ✸ ✸ ✸ ✸ ✸

SPT422C Supersport 4x4 Caterham £65.14 ✸ ✸ ✸ ✸ ✸ ✸

SPT322W Supersport 3x4 Westfi eld £57.92 ✸ ✸ ✸ ✸ ✸ ✸

SPT422W Supersport 4x4 Westfi eld £65.14 ✸ ✸ ✸ ✸ ✸ ✸

CB432 Club Saloon 4x4 £121.43 ✸ ✸ ✸ ✸ ✸ ✸

CB433 Club Saloon 4x4 £133.15 ✸ ✸ ✸ ✸ ✸ ✸

LDV633 LD Saloon 6x6 £145.49 ✸ ✸ ✸ ✸ ✸ ✸ ✸

CB632SS Club 6 Single Seater £128.71 ✸ ✸ ✸ ✸ ✸ ✸ ✸ ✸

CB633SS Club 6 Single Seater £138.69 ✸ ✸ ✸ ✸ ✸ ✸ ✸ ✸

SLV632SS Silverstone 6 Single Seater £171.79 ✸ ✸ ✸ ✸ ✸ ✸ ✸ 2 ✸

SLV633SS Silverstone 6 Single Seater £181.41 ✸ ✸ ✸ ✸ ✸ ✸ ✸ 2 ✸

SLV633SSHANS Silverstone 6 Single Seater (Hans use only) £206.99 ✸ ✸ ✸ ✸ ✸ ✸ ✸ 2 ✸

SLV432A2 Silverstone Saloon 4x4 (2 ally adjusters) £164.76 ✸ ✸ ✸ ✸ ✸ 2 ✸

SLV433A2 Silverstone Saloon 4x4 (2 ally adjusters) £176.07 ✸ ✸ ✸ ✸ ✸ 2 ✸

SLV432A4 Silverstone Saloon 4x4 (4 ally adjusters) £224.24 ✸ ✸ ✸ ✸ 4 ✸

SLV433A4 Silverstone Saloon 4x4 (4 ally adjusters) £224.24 ✸ ✸ ✸ ✸ ✸ 4 ✸

CB432C Club 4x4 Caterham £151.78 ✸ ✸ ✸ ✸ ✸ ✸ ✸

CB433C Club 4x4 Caterham £166.44 ✸ ✸ ✸ ✸ ✸ ✸ ✸

CB432W Club 4x4 Westfi eld £157.49 ✸ ✸ ✸ ✸ ✸ ✸ ✸

CB433W Club 4x4 Westfi eld £172.13 ✸ ✸ ✸ ✸ ✸ ✸ ✸

SLV432A2EXG Silverstone 4x4EXG ™(2 alloy adjusters) £180.51 ✸ ✸ ✸ ✸ (rear/wrap around harness bar) 2 ✸

Turn B

uckle

Release

Box

2" Sho

ulder

Strap

2" Wais

t Stra

p

3" Sho

ulder

Strap

3" Wais

t Stra

p

Bolt Fi

xing W

aist S

traps

Eye Fix

ing W

aist S

traps

Bolt Fi

xing S

hould

er Stra

ps

Eye Fix

ing Sho

ulder

Straps

Short B

ack Stra

ps

Loop a

nd D Ring

Crutch

Straps

Plug-in

Crutch

Straps

Aluminiu

m Adjuste

rs (no

.)

E Approv

ed (R

oad U

se)

Non FI

A

FIA App

roved

Push Butt

on Rele

ase

Club HarnessesFeatures include;• Shoulder straps are 3" (75mm) wide.

Lap straps are either 3" (75mm) wide or 2" (50mm) wide with a 3" (75mm) wide load spreader pad

• Steel adjusters on shoulder and lap straps

• LD Harnesses have the release box mechanism permanently attached to the crutch strap

• V6 Harnesses have the release box mechanism permanently attached to either the left or right lap strap.

• Single Seater harnesses feature pinch plates on the lap straps which require unbolting to adjust. Fixing bolt holes in the lap and shoulder straps are 10mm diameter

• Willans aircraft style rotary multi-point quick release mechanism

• All straps connect individually to the release mechanism with either a left or right hand strap permanently attached. This ensures that when unlocked the release mechanism falls to the centre of the car

• Right or Left hand versions available• Hans® friendly harnesses• FIA Std 8853/98 Approved• Caterham harnesses have reverse

pull down lap adjustment• ‘One off’ customised harnesses are

available, ring for a quote

Silverstone HarnessesShare all the features of the Club range

with the following exception;• Lightweight aluminium adjusters• Smooth easy to adjust operation• 2 alloy adjusters fi tted to shoulder

only or 4 alloy adjusters to both the shoulder and lap straps

• HANS® use only harnesses fi tted as standard with Silverstone adjusters

Willans Stock Car HarnessesFeatures a NASCAR style Latch and Link release buckle for off road use, which is unaffected by mud and water. Snap hooks and eye bolts all round. Available in Red, Blue or Black. SFI approved.

Code Size Price

SC333 4 x 3 Fixing 3" x 3" Belt Width £134.21

SC433 4 x 4 Fixing 3" x 3" Belt Width £136.67

• Caterham harnesses are bolt mounting all round and Westfi eld are snap hooks on shoulder and bolt mounted on the lap strap

• Available in 3 or 4 point fi xing• Supersport harnesses are ECE E2 Approved

Supersport 4 x 4(Cobra/Westfi eld)

AccessoriesItem Price

2" Shoulder Pads £10.37

3" Shoulder Pads £12.55

11/4" Eyebolt £1.45

2" Long Eyebolt £4.95

Item Price

Spreader Plate £1.30

FIA Spreader Plate £1.75

Crutch Strap Plug in V Type

£10.56

Crutch Strap Plug in T Type

£12.56

Silverstone Aluminium AdjusterLightweight quick release aluminium adjusters, easy to adjust, fi tted to the Silverstone range on the shoulder only or shoulder and lap straps.

Supersport 4 x 3

Colour options: All harnesses are available in traditional red, blue or black - please specify when ordering. Silver, green or yellow are available by special order - please ask for details.

Club LDV6 Saloon

Supersport HarnessesFeatures include;• Pushbutton release mechanism for road or

track day use• All straps are 2” (50mm) wide with a 3" (75mm)

wide load spreader pad on the shoulder strap

• Westfi eld / Caterham harnesses both have shortened shoulder straps and pull down reverse lap adjustment

Page 13: Merlin Motorsport Catalogue 2009

13

All prices exclude VAT

Fire Extinguishers

Visit our shop at Castle Combe Racing Circuit

ClubmansSystemAn entry level system for Clubmans, fast road car and track day cars. SPA “Lite” AFFF extinguisher supplied with mounting bracket and strap. Two pull cables, two nozzles, decarbon tubing, T piece and decal.

Code Price

HPC225 £119.50

SPA Design Fire SystemsThe SPA Design Firefi ghter System is specifi cally designed for use in competition vehicles. Utilising SPA “Lite” AFFF (Aqueous Film Forming Foam) these non-toxic ozone friendly systems give the competitor the same level of protection whether driving Formula1, WRC or Clubmans Saloon.

SPA Refi ll/Re-Arm ServiceAt our workshop we can refi ll and service the SPA fi re systems.

We carry spares and staff have been trained by SPA. Normally for mechanical systems we service while you wait but this cannot be guaranteed.

Electrical systems take longer to turn round. The price is for the service, any parts that need replacing will be an additional charge.

FIA Homologated SystemsThe 4 litre Multi-Flo systems are designed specifi cally for use in closed cockpit cars, Saloon Rally and Sports cars. They give an even two-litre split between engine and cockpit compartments from a single chamber bottle. Available as Dumpy or Slimline (SL) bottle.

The 3.375 litre Multi-Flo systems are primarily for use in single seater cars.

Mechanical Refi ll /Service

Code Price

HPCR225 £25.50

LWRM50 £36.50

LWRM75 £40.25

MFMR75 £40.25

MFRM4 £40.25

Hand Held Refi ll

Code Price

HHR175 £16.15

HHR240 £16.40

Electrical Service Only (2 Years)

Code Price

LWE-S50 £43.56

LWE-S75SC £62.43

LWE-S75D £73.65

MFS-4 £62.43

MFS-75 £62.43

Electrical Refi ll and Re-arm

Code Price

LWRE50 £78.50

LWRE75SC £129.48

LWRE75 £146.33

MFER-75 £129.48

MFER-4 £129.48

Spares

Item Code Price

Hirose plug and lead SP004 £18.63

DIN plug and lead SP005 £7.99

Hirschmann plug & lead SP005H £10.92

Hirschmann power pack SP007H £50.91

2.25ltr Base and straps SP008 £19.70

2.25ltr Slimline base/straps

SP009 £22.02

3.375 4ltr Base/straps SP010 £24.33

Internal Button SP011 £8.47

External Button SP012 £17.88

6mm Tee SP015 £4.12

6mm Decabon Hose 1M SP016 £2.26

6ft Pull cable SP018 £12.12

12ft Pull cable SP019 £13.78

6mm Bulkhead fi tting SP020 £7.06

6mm x 1/8" push in SP021 £2.43

6mm x 1/4" push in SP022 £2.66

6mm Lite nozzle SP030 £34.30

6mm Straight connector SP038 £3.10

Code Material Price

MFM400S Steel £184.65

MFM400A Alloy £292.70

MFM400A-SL Alloy £292.70

MFE400A Alloy £408.50

MFE400A-SL Alloy £408.50

4 litreMechanical

Electrical Electrical

3.375 litreMechanical

Code Material Price

MFM75S Steel £172.90

MFM75A Alloy £276.00

MFM75A-SL Alloy £276.00

MFE75A Alloy £370.90

MFE75A-SL Alloy £370.90

Hand Held ExtinguishersSPA “Lite” AFFF extinguisher supplied with mounting bracket and strap.

£172.90

AS LOW AS

Code Capacity Price

LWM50 2.25L £229.10

LWM50SL 2.25L £229.10

Code Capacity Price

LWE50 2.25L £312.50

LWE50SL 2.25L £312.50

National Status RegulationsThese systems are widely used in formulas that comply with national status regulations only. The system can be used on either single seater or saloon/rally applications.

Electrical System

Alloy BottlesMechanical System

Code Price

HH175 £54.00

HH240 £57.25

Page 14: Merlin Motorsport Catalogue 2009

14 Call our technical team on: 01249 782 101

Mocal

All prices exclude VAT

Oil CoolersOil coolers are necessary on tuned and high performance engines. The oil thins as the temperature rises and its lubricating properties may be reduced. To keep the oil temperature at about 80°C it may be necessary to fi t an oil cooler. The coolers are made in two widths 115mm and 230mm (core width). The coolers can be supplied with either BSP or JIC unions. The coolers are light weight aluminium and should be protected from vibration and carefully mounted. They can be mounted on M6 rubber bobbins which offer protection. £2.85 each.

Sandwich PlateThe sandwich plate SP1 channels oil from the fi lter head to the oil cooler and/or the remote fi lter head. The sandwich plate is mounted between the fi lter head and the fi lter and held in place with an extension bolt. Where space is limited a cover plate holds the sandwich plate in place and a remote oil fi lter is fi tted into the system. This is particularly useful when fi tting large engines into small chassis. The ports on the SP1 are 1/2" BSP and we can supply adaptors to suit most hose systems.

Thermostatic Sandwich Plate This is similar to the SP1 but incorporates a thermostat which controls the fl ow of oil to the cooler. The thermostat is set at 82°C. Cannot be used with a remote fi lter head.

Extension BoltUsed to hold the sandwich plate to the fi lter head, the fi lter then screws on the extension bolt.

Threads Price

5/8" UNF £7.78

3/4" UNF £2.95

13/16" UNF £4.87

M18 x 15 £6.35

M20 x 15 £7.68

M22 x 15 £6.35

Cover PlateCover plate to close off the SP1 when fi tting a remote oil fi lter head. Same threads as the extension bolt.

Price

£14.05

Price

£38.72

Price

£15.14

Oil ThermostatA thermostat that can be fi tted into the oil lines to the cooler. Diverts oil from the cooler until the oil reaches operating temperature. Thermostat set at 82°C.

Size Price

1/2" push on £25.85

5/8" push on £45.85

1/2" BSP £54.85

5/8" BSP £53.25

-8 JIC £54.75

-10 JIC £49.50

-12 JIC £48.45

Chevy Sandwich PlateSpecifi cally for the Chevy engine much larger than the SP1. Has 1/2" BSP ports.

Code Price

SP16 £51.33

Price

£71.85

Chevy Take Off PlateSpecial for Chevy engines where a remote fi lter head is needed. 1/2" NPT ports.

Code Price

TOP16A £18.75

£41.50

AS LOW AS

Easy Clean Dry Sump Tanks

Diameterinches

Heightinches

PortsCapacity(oil) litres

Price

5" 16" 12JIC 3.12 £215.00

6.5" 14" 12JIC 5 £237.00

8.25" 16" 12JIC 7 £237.00

9.5" 18" 12JIC 10 £237.00

Spun 2 part body. Can be quickly and easily dismantled for cleaning. Screw cap with O ring seal.

Rows Ht (mm) Matrix Width 115mm Matrix Width 230mm

7 50 £41.50 £53.85

10 74 £44.30 £59.55

13 98 £54.95 £70.25

16 122 £66.85 £82.50

19 146 £76.75 £93.50

25 194 £97.85 £110.50

34 266 £124.25 £133.50

44 346 £169.85 £160.25

50 368 £225.50 £278.30

Oil Catch Tank2 litre aluminium oil catch tank, complete with mounting fl ange, sight tube, drain plug and 5/8" push on connectors in top of tank.

£25.85

AS LOW AS

Price

£45.46

Billet Sandwich PlateNew for 2009Aluminium billet sandwich plate tapped ½" BSP and designed to fi t between the engine block and oil fi lter, to facilitate the fi tment of oil temperature or pressure senders.

Rover V8 Pump CoverFor use where space is limited. Useful where a V8 is fi tted to a Land Rover and some Cobras. Minimum oil pressure drop as outlet ports align with pump ports. Uses existing oil pressure valve assembly and pressure switch. 1/2" BSP ports.

Price

£99.10

Oil Catch Tanks1/2 inch push on inlets, sight tube and breather cap. Can easily be changed from RH inlet to LH. Brushed alloy or anodised Red, Blue or Gold.

Size Price

1 litre £84.50

2 litre £91.50

Page 15: Merlin Motorsport Catalogue 2009

15Buy Online: www.merlinmotorsport.co.uk

All prices exclude VAT

Mocal

Temperature Sender Housing Housings to enable a temperature gauge sender to be fi tted to an oil line. It is often easier to fi t the sender into a remote fi lter head or sump plug but if not possible this housing fi ts in a oil line. Available push on or JIC and BSP. The thread for the sender is normally 5/8" UNF or 3/8" BSP.

Size Price

1/2" push on £17.85

5/8" push on £23.98

1/2" BSP £27.52

5/8" BSP £25.30

-8 JIC £25.30

-10 JIC £25.30

-12 JIC £25.35

Price

£27.10

Laminova Oil/Water IntercoolersAn advanced oil/water intercooler are easy to install where space is limited or where it would be diffi cult to install a conventional oil/air cooler. The case and core is machined from extruded aluminium. A wide range of oil and water unions are available. Each cooler is individually specifi ed and assembled.

100R6 Rubber Hose and Stainless Braided Hose100R6 hose and fi ttings offer a lower cost alternative to FBN hose, however unlike FBN hose the fi ttings will require a separate means of assembly by either a hose clip or swaged collar. Temperature range -40°C to +120°C and a working pressure of 400psi (1600psi burst).

ID Price Rubber Price Stainless

1/4" £3.16 £9.08

5/16" £3.58 £7.59

3/8" £4.12 £8.27

1/2" £4.99 £11.07

5/8" £6.49 £14.87

3/4" £9.61 £19.46

100R6 Unions all Plated Steel

IDStraightPart No

Price45 Degree

Part NoPrice

90 DegreePart No

Price180 Degree

Part NoPrice

3/8" BSP HEF3-6 £1.09 HEF43-6 £3.84 HEF93-6 £2.40 - -

1/2" BSP HEF3-8 £1.49 HEF43-8 £3.02 HEF93-8 £3.14 HEF83-8 £5.62

5/8" BSP HEF3-10 £3.28 HEF43-10 £3.81 HEF93-10 £4.11 HEF83-10 £7.00

3/4" BSP HEF3-12 £2.27 HEF43-12 £5.39 HEF93-12 £4.56 - -

-6JIC HEF7-6 £1.25 HEF47-6 £5.23 HEF97-6 £2.18 - -

-8JIC HEF7-8 £1.44 HEF47-8 £5.23 HEF97-8 £2.89 - -

-10JIC HEF7-10 £2.27 HEF47-10 £4.47 HEF97-10 £4.56 - -

-12JIC HEF7-12 £2.53 HEF47-12 £5.39 HEF97-12 £5.28 - -

FBN HosePriced per metre

ID Black Blue Price

3/8" FBN0600 FBV0600 £6.29

1/2" FBN0800 FBV0800 £8.18

5/8" FBN1000 FBV1000 £9.18

3/4" FBN12000 FBV12000 £9.79

Unions for FBN Hose Plated Steel

IDStraightPart No

Price45 Degree

Part NoPrice

90 DegreePart No

Price

3/8" BSP HEFP3-6 £1.35 HEFP43-6 £4.52 HEFP93-6 £4.52

1/2" BSP HEFP3-8 £1.77 HEFP43-8 £5.46 HEFP93-8 £5.46

5/8" BSP HEFP3-10 £2.34 HEFP43-10 £7.49 HEFP93-10 £7.49

3/4" BSP HEFP3-12 £3.20 HEFP43-12 £8.22 HEFP93-12 £8.22

-6JIC HEFP7-6 £2.76 HEFP47-6 £4.76 HEFP97-6 £4.45

-8JIC HEFP7-8 £2.86 HEFP47-8 £5.91 HEFP97-8 £5.46

-10JIC HEFP7-10 £3.00 HEFP47-10 £12.15 HEFP97-10 £8.37

-12JIC HEFP7-12 £4.40 HEFP47-12 £12.15 HEFP97-12 £8.89

Stainless Steel OverbraidOverbraid to cover existing hoses. The size listed will expand up to 10% and reduce up to 50% in diameter. The ends can be tidily fi nished with the blue and red anodised hose fi nishers.

Priced per metre

SIze Price

1/2" £5.79

3/4" £8.70

1 1/4" £12.54

1 3/4" £18.53

2 1/4" £18.77Electric Oil PumpUsed in oil cooler installations for manual gearboxes, differentials or turbo chargers and allows pre-oiling and fl ow of oil after shutdown. Mocal Electric Oil pump is a nylon bodied diaphragm pump with integral cooling fan and 3/8” NPT ports.

AccusumpThe Accusump provides oil to the engine when the oil pump is unable to pick up oil from the sump due to surge. Can also be used to pre-lube the engine when starting from cold. Kit includes the gauge and valve. Needs to be plumbed in to the main oil feed.

Description Code Price

2 pint manual ACCU5 £126.45

2 pint electrical ACCU5E £206.50

4 pint manual ACCU1 £145.00

4 pint electrical ACCU1E £220.50

6 pint manual ACCU2 £151.50

6 pint electrical ACCU2E £228.50

Mounting clamp 4 & 6pt (Pr)

ACCUC £12.85

Mounting clamp for 2pt (Pr)

ACCUC2 £12.85

SIze (mm)

Code Price

160 C43-090 £143.36

245 C43-180 £169.29

395 C43-330 £229.82

Remote Filter HousingTakes standard oil fi ler (3/4" UNF) thread. The housing has 1/2" BSP ports and can fl ow Left to Right or Right to Left. It is also available with a 5/8" UNF tapping for an oil temperature sender.

Price

£19.40

Hose SwagingIn our workshop we can swage a ferrule to secure the union to the hose. There is a charge of £4.50 per swage in addition to the cost of the ferrule and union.

£4.50

ONLY £19.40

ONLY

£17.85

AS LOW AS

FBN Hose and UnionsFBN hose is the ideal hose for self assembly applications; it does not require swaging or clips to secure the unions to the hose. It has a maximum pressure of 250psi and a maximum temperature with oil of 150°C. It must be used with the correct “fi r tree” unions. Vacuum resistant for dry sump systems.This hose can be used with Goodridge 536 series JIC alloy unions where weight saving is required.

£5.79

AS LOW AS

High Flow Remote Filter HousingThis high fl ow remote fi lter housing has a 3/4" BSP female port either side and takes a 1" UNF fi lter commonly on Jaguar engines. This housing is ideal where high fl ow and large bore hose is used and there is a need to avoid 1/2" BSP ports.

Priced per metre

Price

£108.73

Price

£156.86

Electric Oil PumpNew for 2009VDO Oil Pump is very compact at 87mm long and 37mm OD. It operates at 0.5 Bar and delivers oil at a rate of 160 L/ hr. It has 15mm inlet and 8mm outlet ports.

Page 16: Merlin Motorsport Catalogue 2009

16 Call our technical team on: 01249 782 101

Trackside Parts

All prices exclude VAT

Quick Lift JackCollapsed height 45mm lift height 250mm for light weight single seaters. Rollers to slide under the car and a rubber pad to protect the chassis.

Dunlop Optical Alignment GaugeDual reading degree and mm adjustable arms. AGO40 the easiest tracking gauge to use quickly in the paddock.

Price

£460.00

Item Price

0-40psi £33.65

0-60psi £33.65

Item Price

0-400lbs £153.11

0-600lbs £158.65

0-1000lbs £161.04

0-2000lbs £175.98

FasTime 10The FAST 10 has a 100 lap memory and is ideal for Motorsport as it shows fastest lap time in the memory review. Triple display shows cumulative split time, lap split time and running time with split counter.

RollcentreLap TimerShows lap times direct to the driver as he passes the pits. Recalls the last 100 lap times.Beacon available.

Price

£35.28

AIM Multichron A multi display stopwatch which enables up to 4 competitors can be timed simultaneously. Up to 99 lap times plus up to 9 split times per lap, per competitor and be taken and stored in the memory.

Price

£87.50

SPA LT-1 Lap TimerView your lap times easily on SPA’s large display laptimer system packed full of features.

Rugged aluminium housing, 1086 x 62 x 30mm• 2000 lap memory• 200 user programmable sessions• Displays lap number, current lap and •

fastest lap or current lap and last lapPowered by 3 x AA batteries• 50m IR pit wall transmitter range •

(2 x AA batteries)LT-1 Lap Timer Kit includes display, receiver, transmitter USB lead and software.

Pace Corner Weight GaugeUsed to quickly measure the weight on each wheel to allow you to accurately adjust the corner weights. Comes with instructions and sample calculations.

Tyre Pressure GaugesRacetech rubber housed gauge with defl ate button.

Price

£108.60

FasTime 15 Stopwatch specifi cally for stage rallying. 10 second delay. Dual display with freeze facility. Comes with wrist strap, clipboard holder and lanyard. Back light with large digits makes the data easy to read.

FasTime 4 Single display stopwatch which captures either lap or cumulative split times.

Price

£15.23

Price

£45.75

CG LockCG lock is essential for everyone using a standard seat belt but looking for the benefi ts of a race harness. The CG lock works by keeping your lap belt fi rmly in position helping driver security and vehicle feedback.

SPA Tyre Temperature GaugeThe SPA tyre temp gauge has been designed as compact light weight instrument that is packed with easy to use features.

Measure and store 12 • temps quickly and easily on each screen

Allocate different • car numbers for each vehicle for fast and easy referencingBacklight for night use• °C and °F Temperatures•

Item Price

MTT-1 £197.50

MTT-Probe £30.00

Accutire digital tyre pressure gauge 5-150 psi accurate to ½ psi.

Price

£14.95

Ringers Mechanics Gloves Ringers Mechanics Authentic gloves. Features synthetic leather fi nger and palm material for extended glove life. Tough Spandex top material with hook and loop wrist closure. Colours; Black, Blue, Red.

Size Price

XS - XXL £17.95

Item Code Price

Timer Only T100 £98.00

Timer Only T200 £119.50

Beacon - £45.50

Dunlop Camber/Castor GaugeCamber and castor gauge and mounting fi xtures in strong case. Essential to make accurate adjustments when setting up suspension or when testing.

Code Price

CG4/5 £362.50

Price

£38.29

Pace Camber Gauge Bubble type allowing quick and accurate camber measurement.

Price

£94.50

Price

£199.50

Item Price

202 £53.90

2002 £38.50

Top Tech Hard wearing in durable polycotton. Featuring pockets, knitted cuffs & Velcro ankle closures.

Pitstop (Not shown)Economy overalls in polycotton with contrasting trim.

Both available in; Red, Blue, Black.

Sparco Mechanic Overalls New for 2009

Page 17: Merlin Motorsport Catalogue 2009

17Visit our shop at Castle Combe Racing Circuit

All prices exclude VAT

Trackside Parts

Price

£3.25

Throttle Return SpringsSmall throttle linkage return springs, ideal SU and Weber linkages as well as some throttle bodies.

Roll Cage PaddingFlame retardant, not FIA approved. Black 2 metre length.

Firestop Putty FirestopDow Corning Firestop 400 is an intumescent acrylic sealant for internal applications, developed to maintain the integrity of fi re walls.

Bob Heath Visor AntifogAnti fog spray for visors but works equally well on Perspex screens and side windows.

Rain XRain repellent.Dramatically improves visibility in wet conditions. Use on the front and side screens (not suitable for plastics).

Anti-FogEliminates and prevents fogging and streaming on car glass windscreens. (not suitable for plastics).

Seat FoamTwo part expanding foam will produce about 2 cu ft of foam. Ideal for making custom race seats and fi lling areas of bodywork to offer light weight additional strength.2 x 1kg Tins (Part A & B).

Sikafl ex Flexible polyurethane sealant gives a good watertight seal. 310ml cartridge fi ts a DIY applicator gun.

Copper ThreadAnti-seize assembly compound with extreme temperature tolerance (-40°C to 1150°C) Forms a dense protective coating over metal parts – will not wash or burn off.

Price

£9.85

Price

£15.23

Item Price

Rain X 200ml £6.99

Anti-Fog 200ml £6.99

Price

£8.25

Price

£18.95

Price

£4.75

Tank TapeQuality tank tape from Advance Tapes. 50mm wide used to secure body work.Black, Silver, White, Blue, Red, Yellow and Green.

Item Size Price

Coloured 50m Roll £7.48

Translucent 50mm x 33m £7.35

Silver Foil 50mm x 45m £6.99

Insulation 19mm x 20m £1.85

Harness (non sticky) 19mm x 20m £3.45

Item Price

Individual Numbers each (9" or 11") £0.45

Number Pack six of each number & nine x 1’s. 9 inch (black or white)

£14.50

11 inch (Black) Number Pack £18.85

Number Rectangle £2.25

Number Roundel £2.25

Novice Cross £1.45

Scrutineers Delight £2.10

OFF Sticker £0.95

E Sticker £0.95

Petrol Danger £0.95

Self Adhesive Race Numbers

Pit Signalling BoardsLight weight aluminium signalling boards. Space for drivers name and then a choice of 1,2 or 3 rows of information.

Item Board Price Bag Price

1 Row £27.95 £21.95

2 Row £33.95 £23.95

3 Row £36.95 £25.95

Number Pack Contains 3 of each number 0 to 9 with IN, P, L, T, F, + and -.

Price

£24.95

Price

£35.50

Price

£3.25

Silencer Mounting Springs Long springs used to stretch over a Round single seater silencer box to secure it to the mounting bracket. Used on many FFords and Historic cars 5 inches long.

Anti Roll Bar Blocks Polypropylene moulding for the pivot mounting on anti-roll bars. 5 sizes, ½", 5/8", ¾", 7/8", 1".

Steel Mounting PlateTo weld to chassis (if not possible to bolt through a bracket).

Price

£3.95

Price

£3.95

Anti Roll Bar Slide ClampsRed anodised aluminium clamps to fi t on a roll bar and connect the drop link to the suspension arm.

5 sizes, ½", 5/8", ¾", 7/8", 1".

Price

£21.25

Nylon ‘C’ Washers Spacer/PackersThese spacers are used to pack the bump stops on the shock absorber stem so that they become effective and stop the chassis grounding. 3mm thick they can be easily clipped round the stem with a pair of thin nosed pliers. Sold in packs of 10. Choice of stem diameters 3/8", ½", 5/8", ¾".

Price

£13.50

Lock Wire and PliersStainless steel 22G lock wire 1/2Kg spool.

Item Price

Lock Wire £14.85

Quality Pliers £63.50

Budget Pliers £29.95

Size Price Each

5/8" £105.20

1" £114.24

Steering JointCompact and lightweight.

Size Price Each

1/2" £81.12

5/8" £82.40

3/4" £83.65

Gear Change JointQuality Racetech universal joints for gear linkages.

Page 18: Merlin Motorsport Catalogue 2009

18 Call our technical team on: 01249 782 101

Mirrors

All prices exclude VAT

Tex MirrorsTex Classic style racing mirrors, available in twin and single fi xing.

M3 Style MirrorsM3 style mirrors. Available in a black or carbon look fi nish. Price per pair. Fitting kits available for production cars.

Item Code Price

Black CCSM31 £28.50

Carbon Look CCSM32 £34.95

Sports Car MirrorABS mirror. Italian inspired. Left or right hand. Priced each.

Item Price

Black, white or red £23.50

Carbon Look £25.50

SPAThe SPA DESIGN race car mirror is the most widely used mirror on race cars today. Available for Formula, Saloon and Sports cars.

These strong and durable mirrors come in either black or white with the option of convex lenses. Carbon Fibre also available.All mirrors have universal ball end adjustable mounts. Saloon car mirrors have 100 sq cm of glass area.

Item Flat Glass Convex Glass

Formula Mirrors £24.90 £33.18

GT/Le Mans/Saloon Mirrors £37.12 £47.18

Sports Car Mirror £93.36 £102.23

£24.90

AS LOW AS

Item Flat Convex

White right hand £21.85 £21.85

White left hand £21.85 £21.85

Black right hand £21.85 £21.85

Black left hand £21.85 £21.85

Single SeaterSingle bolt through stalk mounting. Easily adjustable.Available in black or white, left or right hand. Also available in convex.

Flat Convex

£21.85 £21.85

F1Universal race mirror available with convex or fl at glass. Easily adjustable in black or white. Not handed.

Item Code Price

Flat glass MTR01 £19.95

Convex glass MTR02 £21.75

Classic Torpedo Racing MirrorPolished Stainless. Stainless steel twin bolt fi xing. Glass Diameter: 95mm Hole Centres 50mmBase Dimensions: 95mm x 30mm (maximum)

“Grand Prix” Style Racing MirrorHead - 97mm diameter. Single bolt fi tting with convex glass.

Item Code Price

Brushed Aluminium MTR03 £23.99

Black Anodised MTR04 £23.99

Flat Convex

£25.95 £25.95

Centre MountRear view mirror. Available in black or white, now with ball and socket adjustable joint at the base.

£19.95

AS LOW AS

ClassicClassic styled race and road car mirrors, ideally suited to kit cars and older race cars.Also available with CONVEX glass.

Classic Single Bolt Fixing

Item Price

Chrome £22.95

Aluminium £19.55

Black £19.55

Item Price

Chrome £24.95

Aluminium £19.55

Black £19.55

Classic Twin Bolt Fixing

Please add £1.50 to prices shown for convex glass.

Page 19: Merlin Motorsport Catalogue 2009

19Buy Online: www.merlinmotorsport.co.uk

All prices exclude VAT

Ducting

Flexible Air / Brake DuctingThis highly fl exible and temperature durable hose is available in three versions and can be used in all air ducting requirements for engine bay, braking and cockpit applications. Can also be supplied in lengths up to 4m. Other diameters are available please ring for details.

InternalDia (mm)

Code(Black)

Price Per Metre

Code(Red)

Price Per Metre

Code(Silver)

Price Per Metre

38mm BLK38 £13.70 RSL38 £16.50 SDL38 £28.25

51mm BLK51 £15.20 RSL51 £18.00 SDL51 £32.70

63mm BLK63 £16.30 RSL63 £19.00 SDL63 £36.30

76mm BLK76 £17.80 RSL76 £20.50 SDL76 £39.90

82mm BLK82 £18.60 RSL82 £22.00 SDL82 £40.10

89mm BLK89 £19.30 RSL89 £23.00 SDL89 £40.30

102mm BLK102 £19.60 RSL102 £24.00 SDL102 £45.85

127mm BLK127 £25.00 RSL127 £27.00 SDL127 £52.40

InternalDia (mm)

Price Per Metre

2” (51mm) £9.50

21/2” (63mm) £10.50

3” (76mm) £11.76

4” (102mm) £12.76

BLK (Black)Single layer Neoprene impregnated fabric. Light weight non-kinking.Operating Temp -50 + 200°c

RSL (Red)Single layer Silicone impregnated fabric. Internal bronze coated steel spiral to maintain diameter.Operating Temp -80 + 310°c

SDL (Silver)Dual layer insulated. Outer; Platinum cured liquid Silver silicone. Matt fi nish minimises thermal conduction.Inner; smooth bore impregnated insulating fabric. Operating Temp -80 +310°c.

Flexible Fabric DuctingWire reinforced fi breglass fabric ducting. High temperature resistance. Available in the following internal diameters.

In-Line Blower FansLightweight high output In-line blower fan ideal for screen de-misting, driver cooling or air feed to oil coolers.

12" NACA Duct, 81/4" Mouth, 2" Tall

9" NACA Duct, 6" Mouth & 11/2" Tall

NACA Ducts

Code Application Price

CWP30480 For 3" (76mm) ID Ducting £22.50

CWP30500 For 4" (102mm) ID Ducting £24.50

Brake DuctABS plastic tapered duct allows the use of 51mm, 57mm and 63mm ID fl exible ducting. Duct inlet dimension 165mm x 80mm with 25mm wide mounting fl ange.

Aluminium Air OutletsSpun aluminium outlet with 15mm wide fl ange for easy fi tting to a back plate. Available in three sizes.

Code Application Price

AO51 (51mm ID Ducting) £5.80

AO63 (63mm ID Ducting) £6.90

AO76 (76mm ID Ducting) £8.50

OD Range (mm) Part No. Price

76 / 63 / 51 AHR76/51 £18.35

89 / 76 / 63 AHR89/63 £21.25

102 / 89 / 76 AHR102/76 £22.50

Item Price

Black £13.50

Clear £18.95

Item Price

Black £16.50

Clear £21.95

Air Scoops

Item Size Price

‘A’ 21/2” Mouth, 41/4” Long £8.50

‘B’ 21/2” Mouth, 51/2” Long £8.50

‘C’ 21/2” Mouth, 73/4” Long £8.50

‘D’ 31/2” Mouth, 51/2” Long £8.50

Item Size Price

JS70 70mm ID x 50mm Long Pre-Shrunk £5.80

JS90 90mm ID x 50mm Long Pre-Shrunk £6.92

JS122 122mm ID x 50mm Long Pre-Shrunk £8.56

Code Description Ref Price

ID145 145mm Diameter Round Intake Duct (63mm Outlet) A £17.95

ID152-51OS 152mm x 51mm Off-Set Intake Duct B £15.76

ID152-51 152mm x 51mm Rectangle Intake Duct C £15.76

ID150-75 150mm x 75mm Rectangle Intake Duct D £15.76

ID190-45 190mm x 45mm Rectangle Intake Duct - £15.76

ID255-80 255mm x 80mm Rectangle Intake Duct E £19.96

IDS-1B 200mm x 100mm Side Scoop 51/63 mm OD (Black) F £17.10

IDS-2B 200mm x 100mm Side Scoop 63/76mm OD (Black) F £23.36

IDS-1C 200mm x 100mm Side Scoop 51/63mm OD (Clear) G £22.80

IDS-2C 200mm x 100mm Side Scoop 63/76mm OD (Clear) G £26.25

Air Ducts

Air Duct Joining SleevesHeat shrink sleeves with adhesive inner edge which bonds as the collar shrinks when gently heated. Shrink ratio 3:1. Supplied in pairs. Available in three sizes.

G

F

E

A

B C D

Price

£14.75

Air Hose Reducers Lightweight spun aluminium hose reducers provide a simple solution to quickly joining different diameter air ducting or induction hoses. All reducers are 145mm long and can easily be cut to length.

Size Inlet Price Gauze Price

51mm OD AI51 £8.50 AIG51 £2.50

63mm OD AI63 £9.60 AIG63 £2.70

76mm OD AI76 £10.80 AIG76 £2.90

89mm OD AI89 £12.00 AIG89 £3.10

102mm OD AI102 £14.00 AIG102 £3.30

Aluminium Air InletsSpun aluminium inlet for maximum air fl ow. Supplied with pre-cut self adhesive mounting pad to fi t 15mm wide mounting fl ange. Also available in Black. Gauze inserts available separately.

Page 20: Merlin Motorsport Catalogue 2009

20 Call our technical team on: 01249 782 101

Ignition Systems

All prices exclude VAT

Optronic Ignition SystemFeatures:• Contactless operation• Fixed dwell giving higher

performance from existing coil• High power output transistor gives

fast and accurate switching of the coil

• Recommended for all engine sizes up to 8 cylinder engines running at a maximum of 9,000 rpm

Performance Ignition System (CEK150)Features:• Contactless operation.• Kit includes high energy coil,

electronically matched to power module.• Electronically variable dwell angle,

optimising energy use to prevent low speed coil over heat and boost spark across rev range.

• Automatic switch off, preventing electrical damage if ignition is left on without engine running.

• Fully compatible with Lumenition rev limiters for complete engine protection.

• Recommended for all engines up to 12 cylinders running at a maximum of 8,000 rpm.

Price

£208.25

Lumenition’s Optronic and Performance ignition systems converts contact breaker ignition to electronic ignition. Ideal for all performance cars, particularly race and rally applications.

Distributor Fitting KitsFitting kits are required for all Optronic and Performance Lumenition systems. Kits are available for virtually all distributors, phone or visit our website for more details.

Magnetronic Performance IgnitionFitting within the distributor cap to help retain the original looks without the need of a separate ignition module. The maintenance free system features a Hall Effect trigger. Each kit comes complete with all parts needed for fi tment. Negative earth vehicles only.

Code Item Price

MTK001 Bosch 009 & 050 £80.00

MTK003 Lucas 25D4 £80.00

MTK005 Lucas 25D6 £80.00

MTK007 Lucas 45D4 £80.00

MTK009 Lucas 45D6 £80.00

Ballast Resistor

Code Price

BR1 £7.00

Code Price

PMA50 £136.00

High Performance Coils

Code Item Price

MS2 For Points applications £40.00

MS3 For Magnetronic ignition systems.

(inc. ballast resistor)

£30.00

MS4 For Optronic ignition systems.

(inc. ballast resistor)

£40.00

Application Year No. of Leads Part No. Price

Citroen

Saxo VTR 1.6 8V 96-03 4* BLS550 £42.75

Ford

Pinto 4* BLS537 £42.75

Cross Flow 4* BLS536 £42.75

New BMW Mini

Mini All 00 on 5 BLS552 £42.75

Renault

Clio 1.8 16V 91 on 5 BLS533 £105.50

Rover

V8 8* BLS546 £52.50

MGB GT V8 73-77 8 BLS510 £73.75

K Series (non VVC) 4* BLS535 £53.50

Mini

All 5 BLS529 £42.75

Subaru

Impreza Turbo 2.0 93-99 4 BLS563 £42.75

Universal Coil Leads

12" 1 12BC8 £14.50

18" 1 18BC8 £14.50

24" 1 24BC8 £14.75

30" 1 30BC8 £14.75

36" 1 36BC8 £15.25

*Denotes no coil lead

Lumenition Silicone Blue Ignition Lead Sets

£42.75

AS LOW AS

Digital Rev LimitersThe DRL range of rev limiters are micro processor controlled for ultimate accuracy and are also available in a full throttle gear change version which offers increased performance by throttle position through gear changes.

Code Item Price

DRL1 Digital Rev Limiter £98.00

DRL2 Digital Rev Limiter (Twin Coil) £98.00

DRL3 Digital Rev Limiter with full throttle gear change

£118.00

DRL4 As DRL3 (Twin Coil) £123.00

Price from

£13.00

Many more kits available see www.merlinmotorsport.co.uk

or phone for detailsww

w

Lumenition E-Z Fit Plug Lead ClampsNew for 2009Available in Red or Blue, to suit 4, 6 or 8 cylinder engines with a lead diameter of between 7 and 8.5mm. Kit includes a set of numbered lead markers, alcohol cleaning wipes and non-conductive grease.

Code Item Price

RL34 cyl up to 14000rpm/6 cyl up to 9250rpm/8cyl up to7000rpm

£90.00

RL3LSLow Speed version for 4cyl up to 6000rpm and 6 cyl to 4000rpm

£90.00

RL3HSHigh Speed Version for 8 & 12 cylinders

£90.00

Smooth Cut Rev LimiterThe RL3 range is a basic robust limiter with easy to set 20 turn adjusting screw.

Code Item Price

EZK-45 4 Cylinder £7.65

EZK-65 6 Cylinder 10.20

EZK-85 8 Cylinder £12.70

Page 21: Merlin Motorsport Catalogue 2009

21Visit our shop at Castle Combe Racing Circuit

All prices exclude VAT

Gauges

Vision RangeThe transmitted light technology used in the Cockpit Vision series of instruments provides a crystal-clear display both day and night, with readability further enhanced by refl ection-reducing glass lenses.

Dual Display Gauges New feature for 2009Now with switchable green/amber/red illumination or fi xed blue.The latest DG 200 instruments have been developed utilising state of the art surface mount microprocessor technology. Whilst externally and dimensionally similar to its predecessor, internally it has been completely re-designed for greater accuracy and robustness. All instruments come complete with comprehensive manual, sensors and wiring harness and are ready for immediate installation.

Code Item Price

DG200 Oil press/Water temp £143.90

DG201 Oil press/Oil temp £143.90

DG202 Fuel press/Water temp £143.90

DG203 Oil temp/Water temp £146.26

DG204 Volts/Water temp £123.77

DG205 Brake Bias (with sensor) £249.60

DG206 Turbo Boost/ Temp £143.90

DG207 Fuel pressure/Volts £128.55

DG208 Oil pressure/Volts £128.55

DG209 Oil temp/ Oil temp £146.26

DG210 Temp/Temp £146.26

DG211 Turbo Boost/EGT £219.48

DG212 Fuel press/Oil temp £143.90

DG213 Press/Temp £143.90

DG214 Trans temp/Rear end temp £146.26

DG215 Fuel press/Oil press £189.97

DG216 Boost/Fuel pressure £189.97

DG217 Boost/Oil pressure £189.97

SPD111 Digital Speedo & Sensor £238.25

Item Detail Price

Water Temp Sender 1/8" NPT £7.85

Water Temp Sender M10 X 1 £8.85

Water Temp Sender M14 x 1.5 £12.85

Oil Temp Sender M10 x 1 £14.63

Fuel Level Sender Float Arm Type £40.15

Fuel Level Sender Dip Type 166mm £32.95

Fuel Level Sender Dip Type 191.5mm £33.25

Fuel Level Sender Dip Type 350mm £34.95

Fuel Level Sender Dip Type 500mm £25.25

Fuel Level Sender Dip Type 463.5mm £56.85

Oil Pressure Sender 5 Bar 1/8" NPT £37.51

Oil Pressure Sender 5 Bar M10X1 £39.87

Oil Pressure Sender 5 Bar 1/4" NPT £37.51

Oil Pressure Sender 10 Bar M10X1 £45.08

Oil Pressure Sender 10 Bar 1/4" NPT £39.39

A

Item Detail Ref Price

ElectronicSpeedometer

80mm (0-140 mph / 220 kph)100mm (0-220 mph)100mm (0-150mph / 220kph)

A £163.76£165.95£165.17

Tachometer 80mm (0-7000 rpm)80mm (0-10000 rpm)100mm (0-8000 rpm)52mm (0-8000 rpm)

B £81.85£97.75£112.75£80.50

Fuel Level Arm sender or Dip tube sender C £26.75

Oil Pressure 0-5 bar or 0-10 bar D £25.75

Voltmeter 8-16v E £27.85

Boost 0-3 bar F £42.95

Oil Temperature 50-150°C G £26.75

Water Temperature 40-120°C H £26.75

Clock 12 Hour I £69.95

Ammeter 30-0-30 Amps J £24.50

A

C

B

E G

H

I

D

F

J

Other senders and Fuel Tank Dip Tubes available.

Elliot DesignElliot Design’s race proven instruments are available in 80mm and 100mm diameter. Illumination is standard (except for race versions).

Tachos available for 2, 4, 6, 8 or 12 cylinder engines, 12 volt negative earth.

Clubman - Lightweight Sealed Tacho

Item Code Price

80mm LC80L £128.00

80mm Classic Chrome LC80C £139.00

100mm LC100L £139.00

100mm Classic LC100C £143.50

Motorcycle and Diesel Tacho available please ring for details.

Professional SportCompressed scale tacho with maximum recall facility. Normal scale 0-8000 or 0-10,000 or compressed scale 0-4-10rpm

Item Code Price

(also available 0-3-9) JC80 £192.25

Classic Chrome Bezel JC80C £193.50

(also available 0-3-9) JC100 £193.50

Classic Chrome Bezel JC100C £203.00

For comprehensive listings see www.merlinmotorsport.co.uk

for full details.ww

w

SPA’s Professional 80mm Stepper Motor SpeedometerNew for 2009Added to the SPA range of instruments to complement existing products. Manufactured using the latest state-of-the-art technology, full microprocessor control which gives exceptional accuracy, also features SPA’s changing colour needle.

Code Item Price

SPC-0-160 Speedometer 0-160 mph £238.25

SPC-0-200 Speedometer 0-200 mph £238.25

SPC-0-160-CLClassic Speedometer 0-160 mph (White LED backlighting)

£238.25

r

Page 22: Merlin Motorsport Catalogue 2009

22 Call our technical team on: 01249 782 101

Gauges

All prices exclude VAT

Electrical 52mm Gauges

Item Details Ref Price

Clock - A £58.60

Fuel Level 0-1/2-1 B £26.51

Voltmeter 9-17volts C £26.51

Ammeter 60-0-60 D £26.51

Water Temp 40-120°C E £26.51

Oil Temp 50-150°C F £26.51

Oil Pressure 0-7Bar - £26.51

Oil Pressure 0-10Bar G £26.51

Mechanical 52mm Gauges

Item Details Ref Price

Water Temp 40-150°C H £51.14

Oil Pressure 0-7Bar I £40.48

Oil Pressure 0-10Bar - £40.48

Fuel Pressure

0-2Bar - £40.48

Fuel Pressure

0-7Bar I £40.48

Turbo Boost -1 to +2Bar J £40.48

Oil Press/Water Temp

0-100psi/90-230°F

K £78.49

Tacho AdjustableSwitchable for 4/6/8 cylinders

Size RPM Price

100mm 0-8000 £102.93

80mm 0-8000 £99.66

Programmable Speedos

Size Speed Price

100mm 0-140mph £134.28

100mm 0-180mph £134.28

80mm 0-140mph £130.96

80mm 0-180mph £130.96

Km/h versions also available

Motorcycle tacho’s available, please ring.

Item Price

Single gauge mount (GM1U) £12.76

Dual gauge mount (GM2U) £16.16

Triple gauge mount (GM3U) £21.27

Light/Switch mount (LM1U) £10.20

Item Price

Single RHD mount (GM1R) £17.00

Single LHD mount (GM1L) £17.00

Double RHD mount (GM2R) £21.27

Double LHD mount (GM2L) £21.27

Triple RHD mount (GM3R) £28.00

JJF

ClassicThe classic racing tacho comes with a linear scale and the style and bezel matches the classic range.

ProSport PlusRacing tacho with compressed scale and tell tale maximum rev re-call facility.

ProSport F1Racing tacho with compressed scale, maximum rev re-call facility and a programmable 3 stage gear shift light with adjustable brightness.

Smiths Motorsport RangeAll this range are available in 8, 10, 12, 14 and 18 thousand RPM scales in either 100mm or 80mm size. The Classic comes with a black face and chrome bezel. The Prosport range comes with a grey face and a brushed aluminium bezel. All tachos are adjustable for 2, 4, 6, 8, 12 cylinder engines, negative earth with basic contact breaker points or electronic ignition.

l i

Price

£128.80

Price

£162.78

Price

£203.17

Universal MountsAvailable for single or triple gauges. Surface mounting, pre-drilled with 52mm holes.

Single, Double And Triple Gauge Mountsfor right and left hand side window pillar/A post fi tting. Made from high impact ABS available in carbon fi bre look or black leather grain.

Item Details Price

Water Temp 1/8" NPT £10.65

Oil Temp 1/8" NPT £10.65

Oil Pressure 0-7 Bar/ 1/8" NPT £27.24

Oil Pressure 0-10 Bar/ 1/8" NPT £27.24

Fuel Level 5 Hole Flange £24.31

Speedo Sensor M8/Inductive LED £47.28

Senders

IHG K

D EB CA

Pro-Control Stepper Motor Analogue GaugesThe Pro-Control series are user confi gurable with Maximum / Minimum alarms which can be set with one of seven different colours to indicate status.

Professional Stepper Motor Analogue GaugesCombines micro processor accuracy with precision stepper motor needle movement to provide exceptional accuracy and reliability.

Clubman Tachometer A legendary Stack instrument with peak rpm ‘Tell-Tale’, adjustable shift light. Fully sealed against water/dust ingress.

Stack Instrumentation New for 2009Stack have for over 20 years been the world leader in Motorsport dashboard and data logging technology. Its philosophy has been to lead the way in using new technologies in innovative ways to provide its customers including many top teams and constructors with better high performance products.

Price from

£99.00

Price from

£69.00

Price

£189.00

For comprehensive listings see www.merlinmotorsport.co.uk

for full details.ww

w

Telemetrix RangeThe Telemetrix range of gauges have been developed specifi cally for the high performance and kit car market. All gauges come with cirrus white dial faces, brushed aluminium bezels (SVA compliant) and red pointers.

Page 23: Merlin Motorsport Catalogue 2009

23Buy Online: www.merlinmotorsport.co.uk

All prices exclude VAT

Gauges

Speedo with Odometer and trip Mechanical

Size Speed Price

100mm 170mph £142.34

100mm 270kmh £142.34

80mm 140mph £139.20

80mm 220kph £139.20

Speedo with Odometer and tripElectronic Programmable

Size Speed Price

100mm 170mph £130.80

100mm 270kmh £130.80

80mm 140mph £128.38

80mm 220kph £128.38

Mechanical Speedo

Electronic Programmable Speedo

Size Speed Price

100mm 0-180mph anti-clockwise £155.16

100mm 0-160mph clockwise £155.16

Size Speed Price

100mm 0-180mph anti-clockwise £145.90

100mm 0-160mph clockwise £145.90

Authentic Tacho

Size RPM Price

100mm 0-8000 £139.33

52mm Electrical Gauges

Item Details Ref Price

Ammeter 30-0-30 A £31.03

Ammeter 60-0-60 - £31.03

Fuel Level 0-1/2-4/4 B £31.03

Oil Pressure 0-100psi C £31.03

Water Temp 50-140°C D £31.03

Oil Temp 50-140°C E £31.03

Voltmeter 10-15Volts F £31.53

Clock 12 Hour G £61.43

Smiths Classic RangeTraditional sports car instruments manufactured to the original drawings and specifi cations. Available with Chrome or Black bezels. Magnolia gauges are available only with Chrome bezels at £4.00 extra per instrument.SVA compliant bezels are available.

Authentic Smiths Cobra InstrumentsYou can purchase all the authentic and original Cobra gauges for your kit or rebuild project. Made with the original tooling by experienced technicians, these Cobra gauges follow the Smiths tradition. The complete and original product offering is available including the reverse wind speedo and 0-8000 rpm tacho. SVA compliant bezels are available.

Cobra 52mm Dia Electrical Range

FOR SENDERS SEE BELOW

Tacho 4,6 or 8 Cylinder

Size RPM Price

100mm 0-7000 £109.98

80mm 0-7000 £105.00

Item Details Price

Water Temp 30-110°C £74.67

Oil Temp 40-140°C £74.67

Oil Pressure 0-100psi £54.74

Oil Press/Water temp

0-100psi/40-110°C

£89.94

52mm Mechanical Gauges

These mechanical gauges all have a 270° dial display. Temp gauges have a 6ft 6in capillary with a 3/8" BSP bulb.

D

F

G

E

A

C

B

SendersItem Details Price

Inductive Speed Sensor LED M8 £47.28

Fuel Sender Top Mount £30.10

Fuel Sender Side Mount £30.10

Temperature Transmitter 1/8" NPT £13.00

Temperature Transmitter 5/8" UNF £13.00

Oil Pressure Sender 1/8" NPT £31.26

Voltage Regulator Negative earth £9.95

Cobra 52mm Mechanical Range

Item Details Ref Price

Oil Temperature 0-140°C C £82.57

Fuel Pressure Mechanical 0-10psi

D £63.80

Oil Pressure Mechanical 0-100psi

E £63.80

Water Temperature 0-140°C F £82.57

Item Details Ref Price

Ammeter (Lucas) 50-0-50 A £33.45

Fuel Gauge E-1/2-F B £40.40

Oil Pressure 0-100psi C £40.40

Clock - D £69.34

Voltmeter - - £40.40

Water Temperature 0-140°C E £40.40

Oil Temperature 0-140°C F £40.40

Mechanical Gauges

D F

C E

For comprehensive listings see www.merlinmotorsport.co.uk

for full details.ww

wWe have an extensive range of adaptors and oil pipes and can make specials - please ask.

F E

A CB

D

Page 24: Merlin Motorsport Catalogue 2009

24 Call our technical team on: 01249 782 101

Gauges

All prices exclude VAT

Item Ref Price

Fuel Pressure (0-15 psi) A £26.98

Turbo Boost (-15 to 30 psi) B £26.98

Water Temperature (30-110°C) C £43.25

Oil Temperature (40-150°C) - £43.25

Oil Pressure (0-100 psi or 0-160 psi) D £26.98

Oil Pressure / Water Temperature E £66.95

Oil Pressure / Oil Temperature F £66.95

Racetech 52mm Electrical GaugesItem Ref Price

Water Temperature (0-120°C) C £29.50

Oil Pressure (0-8bar) D £29.50

Oil Temperature (0-150°C) E £29.50

Voltmeter F £32.25

Fuel Level G £29.50

Ammeter (-30 to +30Amps) H £29.50

AccessoriesItem Price

Fuel Sender (fl oat arm type) £19.80

Temperature sender (M10) £8.45

Temperature sender (5/8UNF) £8.45

Oil pressure sender (M10) £24.25

Speedo Sensor (SS 34-1) £44.75

Racetech 52mm Mechanical Gauges

Item Ref Price With Light 12ft Capillary with light only

Water Temperature

30°C -110°C with 7ft or 9 ft capillary

A £50.25 £56.25 £56.25

Oil Temperature

40°C -140°C with 7ft or 9 ft capillary

B £50.25 £56.25 £56.25

Boost Gauge -1 to +2.5 Bar C - £37.25 -

Fuel Pressure Gauge 0-15psi D £33.20 £39.20 -

Oil Pressure Gauge 0-100psi E £33.20 £39.20 -

Fuel Pressure Gauge 0-160psi F £33.20 £39.20 -

Dual Oil Pressure/Water Temperature

0-100psi/30-110°C 7ft or 9ft capillary

G £74.25 £80.25 £80.25

Dual Oil Pressure/Oil Temperature

0-100psi/30-140°C 7ft or 9ft capillary

H £74.25 £80.25 £80.25

Dual Oil Pressure/Oil Temperature

0-160psi/30-120°C 7ft or 9ft capillary

I £74.25 £80.25 £80.25

Racetech Pressure Line Isolator Used in the fuel pressure gauge line to prevent high pressure fuel entering the cockpit.

Code Price

RTA700 £24.95

F

C

DBB

A

H

G

E

B A E

FC

D

A

D

G

B

E

H

C

F

I

A superb range of high quality mechanical instruments with precisionmachined brass movements. Available with white or black face, black orchrome bezel, 12 volt back lighting is standard. Temperature gauges have 7 foot (2 metre) capillary tubes with 3/8" BSP male connections. Pressure and boost gauges have 1/8" BSP coned male connections.

Mocal Gauges

Racetech 80mm Speedometer Updated for 2009Updated model with easy to read face and backlit. Using the latest stepper motor technology it can be switched for input pulses per mile or km.

Racetech 80mm Tachometer Updated for 2009Fast acting tachometer which is switchable for 4, 6, or 8 cylinders. Can accommodate a variety of ignition systems.

Item Ref Price

Electronic Speedo 80mm (0-140mph) A £132.50

Tacho 80mm (0-8000rpm) B £86.30

Page 25: Merlin Motorsport Catalogue 2009

25

All prices exclude VAT

Sheet, Tube & Bar

Visit our shop at Castle Combe Racing Circuit

Mini Style Rocker Switches1 x 1 ¼" inch switches as used by many sports cars.• Side/headlights • Wiper 2 speed• Washer• Hazard lights• Heated Screen• Spot lamps• Fan 2 speed• Fog Lamps• Brake test

Item Price

Switches £7.95

Harness Plugs £2.15

Item Price

ON/OFF £9.75

OFF/ON/ON £11.20

ON/OFF/ON £19.85

ON/ON £16.45

ON/OFF Spring return £12.78

Item Price

3 position £23.60

4 position £25.25

Price

£8.35

Price

£10.50

Ignition SwitchesOriginal Lucas heavy duty ignition switch. Chrome plated with 2 keys.

Push ButtonsIgnition/horn push stainless bezel and black push.

Price

£6.25

Fuse BoxFuse boxes 4, 6 and 8 way suitable for blade type fuses up to 30amps. (fuses not included).

Item Price

4 Way £4.16

6 Way £6.05

8 Way £6.94

Lucas Toggle SwitchesTop quality switches with a black lever arm and chrome fi xings; used as original equipment on many historic cars.

Toggle Switch and accessoriesON/OFF Chrome switch for ignition, pumps or lights on racing cars

Item Price

Waterproof cover £2.95

Red hood switch guard £9.55

Item Size Price

7" fi nishing rim 8" or 8 1/2" outside dia £12.95

Wiring Harness With or without side light £6.50

Water Resistant SwitchesWater resistant switches required where mud and water can damage dash board switches. These switches have: a sealing ring between lever and bushing, half length boot with nylon washer and elastomer gasket between cover and case with moulded terminal inserts and solid silver contacts.

Harness PlugsMulti plugs with male and female connectors.

Item Price

ON/OFF £21.25

ON/OFF/ON £21.25

ON/ON £21.25

Merlin High Visibility LEDLED-1 Has 50 red led’s with in a 52mm housing. Used as a high visibility rain light on many single seaters Approved by the MSA / FIA.Homologation No -MSA/RWL/20/03.

LED-2 Warning LED Light has 6 red and 8 green led’s with in a 26mm diameter case; used in dual warning light applications.

LED Rainlights (MSA mandatory in 2009)

Price

£39.75

Price

£19.95

Washer Fluid Containers1.2ltr slim plastic washer bottle with pump and mounting bracket.

Washer fl uid bag with pump and two jets and mounting bracket.

Chrome Classic twin Jets.

Price

£26.50

Price

£21.50

Price

£4.95

Item Price

1/8" ID £0.75

¼" ID £0.95

½" ID £1.15

5/8" ID £1.25

Spiral BindingBlack plastic spiral cable binding, can also be used to protect oil and petrol lines. Price per metre.

LED1

LED2

Headlamp Backing BowlsPlastic headlamp backing bowl with chrome headlamp mounting rim

Size Price

7" or 5 ¾" £12.95

Dash Lights1/2" inch diameter with chrome bezels. The classic light used on many historic cars. Complete with bulb, spade terminals. Red, Blue, Amber and Green.

Price

£2.85

Warning Lights30mm diameter Amber, Red, Blue, Green or Clear warning light. The T5.5 side contact bulb is accessed from the front and is sealed against the ingress of dust, oil and water.

Price

£8.75

Round Price3/8" Dia £8.50

½" Dia £9.753/4" Dia £10.85

1" Dia £16.75

Hex Price

½" Across £9.603/4" Across £25.50

1" Across £26.75

Steel Tube ERW tubing for general use. 16 gauge wall thickness sold by the metre.

Aluminium Sheet Structural grade NS4 specifi cation suitable for chassis and panelling. Sheet can be cut to size at no extra cost. Price is charged on the rectangular area of material used with the lengths calculated to the next 30 cm square. Please allow extra 48 hours for cutting. Price per 30 cm square.

Aluminium Tube For plumbing and cooling systems 16 gauge wall thickness. Price mtr.

ideal for making drop links. Price per metre.

Aluminium Bar We now stock aluminium bar in round and hexagonal,

Item Price

Square1/2" x 1/2" £3.103/4" x 3/4" £4.007/8" x 7/8" £5.95

1" x 1" £6.25

Rectangle1/2" x 1" £4.95

1" x 1 1/2" £7.75

Round1/2" O.D. £3.855/8" O.D. £4.303/4" O.D. £4.40

Item Price

20 gauge £3.50

18 gauge £4.25

16 gauge £5.50

14 gauge £6.75

10 gauge £10.75

Item PriceRound

1/2" O.D. £3.855/8" O.D. £4.303/4" O.D. £4.657/8" O.D. £4.951" O.D. £5.35

1 1/4" O.D. £6.451 3/8" O.D. £6.851 1/2" O.D. £7.251 5/8" O.D. £9.751 3/4" O.D. £9.951 7/8" O.D. £10.25

2" O.D. £10.452 1/8" O.D. £11.952 1/4" O.D. £14.452 3/8" O.D. £14.852 1/2" O.D. £15.252 5/8" O.D. £15.752 3/4" O.D. £15.952 7/8" O.D. £16.25

3" O.D. £16.85

Item Price1/2" £7.655/8" £8.253/4" £8.75

1" £9.85

1 1/8" £10.00

Item Price

1 1/4" £12.72

1 3/8" £14.85

1 1/2" £12.82

1 5/8" £16.45

1 3/4" £16.25

Item Price

2" £18.15

2 1/4" £19.25

2 1/2" £19.80

2 3/4" £21.45

3" £22.85

3 1/2" £27.50

4" £31.50

Steel Sheet Hot rolled mild steel sheet. Can be cut to your size at no extra cost. The price is charged on the rectangular area of material used with the lengths calculated to the next 30 cm square. Please allow extra 48 hours for cutting. Price per 30 cm square.

Item Price

18 gauge £4.60

16 gauge £5.95

20 gauge £3.90

Electrics

Stainless steel button with chrome plated brass case suitable for horn or ignition.

Item Price

2 Pin £1.30

4 Pin £1.65

Item Price

6 Pin £1.95

8 Pin £2.15

Lifeline LED Rainlight New for 2009Developed for use in international motorsport.Approved for use by the MSA and FIA.Homologation No MSA/RWL/17/02.

Price

£93.70

ght

rt

ght

t

Page 26: Merlin Motorsport Catalogue 2009

26 Call our technical team on: 01249 782 101

Batteries

All prices exclude VAT

Battery Cable and TerminalsCable available in Red and Black: and 15mm sq or 25mm sq section.We can make up cables to order with crimped terminals.For race car applications we can supply 15mm sq fl exible cable, easy to fi t and less load on terminals.

Cable

Terminals

Jump Start PlugsAnderson jump plugs are ideal for auxiliary battery starting. Quick connect and release. These come in two halves with the cable terminals.

Three Stage ChargerThis is the most effective and effi cient method of quick charging AGM batteries. Its fast charge capability enables batteries to easily be topped up between sessions. Micro processor controlled it automatically switches to a conditioning charge once the battery is fully charged.

Type Price

Large Red 175A (each half) £13.55

Handle for 175 plug £6.95

Small 50A Red or Grey (each half)

£9.25

Handle for small plug £4.95

Spare terminals each £2.85

Cover (Large or Small) £6.55/£4.80

Sleeve (Large or Small) £7.00/£4.90

Cut Off SwitchesMandatory for MSA

competition but equally useful for road car security.

Type Price

Cut out switch £15.50

Master cut out switch with diode protection

£24.50

Spare key £5.25

Spare resistor £2.75

Lucas (original) cut off switch £36.53

Lucas (pattern) cut off switch £13.35

Size Price/m

37/0.71mm 15mm sq £3.85

37/0.90mm 25mm sq £5.35

Flexible 15mm Sq £3.95

Item Price

Battery Terminals £1.65

Cable eyelet terminals £0.75

Price

£59.00

Red Flash 650 Grid Start Power PackThe Grid Start Power Pack which is ideal for connecting to a race car in the pits or on the grid to conserve onboard battery power.

• Anderson 175 Amp (large red) or Croc-Clip Connector• Surge and spike protection circuit to protect ECUs.• On/Off isolator switch for increased safety.• 1.5m fl exible cable• Cranking current 700A• Peak current 1600A• 2 Amp charger included

Battery BoxFibreglass battery box to suit the Red Top and Odyssey 30.

Price

£37.50

Price from

£142.00

Odyssey® Extreme Racing Batteries New for 2009Built to withstand the extremes of high performance Motorsport.

EnerSys® are the original manufacturers of the UK’s most widely used Motorsport batteries which have historically been sold under a number of popular brand names.

Extreme 8, 15, 30 and 40 batteries are manufactured in the UK at Newport, South Wales and Extreme 20 & 25 in the USA.

ODYSSEY® batteries are built to withstand the extremes of competition, its rugged construction, resistance to vibration, pure lead plates for increased power output and non spillable AGM (Absorbed Glass Mat) design ensures it can perform in the harsh environments.

Construction Features;

• AGM design eliminates acid spill

• Pure virgin lead plates for more power - twice the overall power & three times the life of conventional lead acid batteries

• Safety relief valve per cell

• Sealed design - Gases recycled internally during charging/operation

• Robust intercell connections prevent vibration damage

• Corrosion resistant tin plated brass terminals

Other Features;

• Longer service life; with 3-10 years service life the battery saves times money and aggravation. (Never leave the battery discharged, recharge immediately after use)

• 70% Longer cycle life and produces a high stable voltage for longer periods

• Longer shelf life; can be stored open circuit (nothing connected to the terminals) up to 2 years or 12.00 volts which ever occurs fi rst

• Faster recharge effi ciency of any sealed lead battery on the market, capable of 100% recharge in 4-6 hours. (Do not boost charge and the charger must supply 14.70volts)

• Non-spillable design allows mounting fl exibility - it can be mounted on any side or any position except inverted

• Extreme temperature tolerance (-40*C to 45*C)

• Totally maintenance free - no need to add water ever!

• Vibration resistance; design protects against high impact shock and mechanical vibration – a common cause of premature battery failure

ModelCold Start

Nominal 10hr

Capacity20hr

Length(mm)

Width(mm)

Height(mm)

Weight Kg

Torque Max lb/insMax Nm

TerminalShort Circuit Current

Price

8 100 8 7 138 86 101 2.7 8.9 M4 Female 455 £82.75

15 156 17 14 200 77 140 5.7 35 M6 Stud 891 £93.44

20 115 13 12 178 86 131 5.7 40 M6 Female 1200 £78.55

25 220 220 16 182 79 169 7 40 M6 Female 1800 £78.55

30 450 34 32 250 97 156 9.5 35 M6 Stud 891 £125.77

40 500 50 45 250 97 206 12.7 35 M6 Stud 2450 £137.19

£82.75

AS LOW AS

Page 27: Merlin Motorsport Catalogue 2009

Hose & Fittings

27Buy Online: www.merlinmotorsport.co.uk

All prices exclude VAT

HIGH PERFORMANCE HOSE & FITTINGS

Goodridge stainless steel braided brake lines have become the standard in racing and this technology is available for all models of car. Goodridge kits feature the finest quality stainless steel braided hose, which improves braking performance, eliminates the spongy feel of rubber hoses and

provides superior resistance to corrosion. Hose end fittings are available in zinc plated steel as standard, with stainless steel fittings also available for the professional finish. Goodridge brakeline kits provide the reliability and performance demanded by the top racing teams, available for your vehicle.

All kits supplied with 4lines unless stated otherwise. *Stainless steel end fittings - Only £3.00 a line extra!

See Merlin Website for full range

APPLICATION PART NO. PRICEAustin Mini 84- (Disc/Drum) (SAH0704-4) £47.00BMW M3 (E36) 6 Line (SBW0900-6) £70.50BMW M3 (E46) (SBW0901-4) £53.00Ford Escort Cosworth 6 Line (SFD0206-6) £88.50Ford Focus RS 03- 6 Line (SFD1009-6) £79.50Ford Sierra Cosworth 2/4wd 6 Line (SFD0301-6) £70.50Honda Civic Type-R 02- (SHD0380-4) £65.00Honda Civic Rr.Disc 96-2000 (SHD0010-4) £53.00Jaguar XK8 SE (Brembo brakes only) (SJA1000-4) £53.00Lotus Elise/Exige (SLS1100-4) £47.00Mazda MX-5 MkI (SMA0101-4) £65.00Mini One/Cooper (SBW1100-4) £65.00Mitsubishi Lancer Evo VIII (SMT0707-4) £60.00Nissan 200SX 89-93 (SNN0200-4) £53.00Nissan Sunny/Pulsar GTi-R (SNN0600-4) £60.00

APPLICATION PART NO. PRICENissan Skyline GTR (R32/3) (SNN0800-4)# £77.00Peugeot 106 GTI (SPE0103-4) £47.00Peugeot 206 All models (SPE1000-4) £53.00Renault Clio 172 Sport 01- (SRN0403-4) £47.00Subaru Impreza Turbo (22B) (SSU0201-4) £60.00Subaru Impreza Turbo (44S) (SSU0500-4) £60.00Toyota MR2/AW11 85-89 (STY0005-4) £60.00Toyota MR2 (SW20) and Turbo 90-94 (STY0010-4) £65.00Vauxhall Corsa (All models) 93-00 (SVA0880-4) £47.00Vauxhall Corsa (All models) 00- (SVA0885-4) £47.00Vauxhall Astra MK3 GSi 16V (SVA0700-4) £47.00VW Polo MK4 94- (SVW0701-4) £47.00VW Golf GTI Mk2 6 Line (SVW0600-6) £70.50VW Golf Mk3 VR6 95- 6 Line (SVW0604-6) £70.50

Made in the UK

FULLY STOCKED AND EQUIPPED

811 G-Line XF hose represents the future of re-usable hose assembly. The patented attachment method provides, for the first time, a fully reusable fitting designed exclusively for use with PTFE hose. Goodridge PTFE hose offers many advantages over 200 series rubber, as it is impervious to all fluids and alcohols, fuel and oil, and unlike 200 series rubber hose, will not degrade or allow vapour penetration. 811 is a unique design that incorporates both the flow characteristics of a smooth-bore hose, with the flexibility of a convoluted hose. Use 811 series for an economical solution to all fluid transfer requirements, where you want to benefit from all the advantages of PTFE hose, without the requirement for expensive crimping machinery. Temperature range: -70ºC to 260ºC

811 HOSE AND REUSABLE FITTINGS

811 HOSE

811-45 811-90811-01

ins mm ins mm bar psi bar psi Part No Priceper mtr

0.375 9.53 0.512 13.0 80 1180 320 4700 (811-06) £36.33

0.500 12.70 0.650 16.5 70 1030 280 4120 (811-08) £42.63

0.625 15.88 0.819 20.8 65 955 260 3820 (811-10) £52.12

0.750 19.05 0.961 24.4 60 880 240 3530 (811-12) £56.85

BORESIZE

BRAIDO/D

MAX WORKINGPRESSURE

BURSTPRESSURE

Straight FemaleThread

SizePart No. Price

-6 (9/16”) (811-0106) £19.02-8 (3/4”) (811-0108) £24.31

-10 (7/8”) (811-0110) £33.79-12 (11/16”) (811-0112) £44.07

45º Female Swept TubeThread

SizePart No. Price

-6 (9/16”) (811-4506) £23.70-8 (3/4”) (811-4508) £25.77

-10 (7/8”) (811-4510) £29.53-12 (11/16”) (811-4512) £40.87

90º Female Swept TubeThread

SizePart No. Price

-6 (9/16”) (811-9006) £24.54-8 (3/4”) (811-9008) £26.86

-10 (7/8”) (811-9010) £30.75-12 (11/16”) (811-9012) £41.51

Plumb your car the modern way - use Goodridge 811 Super Lightweight hose with easy to assemble fittings.

For ultra lightweight - Aramid Braided 910 (contact our sales dept for full details)

*Suitable for use inside cockpit

100%Fuel Proof

200 & 210 SERIES,OIL, FUEL AND COOLANT HOSE

BORESIZE

BRAIDO/D

MAX WORKINGPRESSURE

BURSTPRESSURE

ins mm ins mm bar psi bar psi Part No Priceper mtr

0.219 5.56 0.438 11.13 69 1000 420 6000 (200-04) £20.450.344 8.73 0.547 13.89 69 1000 420 6000 (200-06) £23.510.438 11.12 0.641 16.28 69 1000 350 5000 (200-08) £27.590.560 14.27 0.797 20.24 69 1000 350 5000 (200-10) £33.740.688 17.47 0.928 23.82 69 1000 263 3750 (200-12) £35.38

BORESIZE

BRAIDO/D

MAX WORKINGPRESSURE

BURSTPRESSURE

ins mm ins mm bar psi bar psi Part No Priceper mtr

0.219 5.56 0.44 11.17 34 500 138 2000 (210-04) £18.400.343 8.71 0.56 14.22 34 500 138 2000 (210-06) £21.150.438 11.13 0.67 17.02 34 500 138 2000 (210-08) £24.840.562 14.29 0.82 20.83 34 500 138 2000 (210-10) £30.370.688 17.46 0.96 24.38 24 350 97 1400 (210-12) £33.12

JIC/UNF ALLOY HOSE FITTINGS FOR 200 & 210 HOSE

236-01 236-45 236-90 236-120

236-150 236-180 336-45 336-90

Straight FemaleThread

SizePart No. Price

-6 (9/16”) (236-0106) £7.16-8 (3/4”) (236-0108) £8.69-10 (7/8”) (236-0110) £11.24-12 (11/16”) (236-0112) £14.74-16 (15/16”) (236-0116) £26.57

45º Female Swept Tube

Thread

SizePart No. Price

-6 (9/16”) (236-4506) £18.40-8 (3/4”) (236-4508) £22.48-10 (7/8”) (236-4510) £25.55-12 (11/16”) (236-4512) £33.74-16 (15/16”) (236-4516) £46.00

90º Female Swept Tube

Thread

SizePart No. Price

-6 (9/16”) (236-9006) £18.40-8 (3/4”) (236-9008) £22.48

-10 (7/8”) (236-9010) £25.55-12 (11/16”) (236-9012) £33.74-16 (15/16”) (236-9016) £46.00

120º Female Swept Tube

Thread

SizePart No. Price

-6 (9/16”) (236-12006) £24.53-8 (3/4”) (236-12008) £27.59-10 (7/8”) (236-12010) £29.64-12 (11/16”) (236-12012) £34.39-16 (15/16”) (236-12016) £53.14

150º Female Swept Tube

Thread

SizePart No. Price

-6 (9/16”) (236-15006) £24.53-8 (3/4”) (236-15008) £27.59

-10 (7/8”) (236-15010) £29.64-12 (11/16”) (236-15012) £34.39-16 (15/16”) (236-15016) £53.14

180º Female Swept Tube

Thread

SizePart No. Price

-6 (9/16”) (236-18006) £24.53-8 (3/4”) (236-18008) £27.59-10 (7/8”) (236-18010) £29.64-12 (11/16”) (236-18012) £34.39-16 (15/16”) (236-18016) £53.14

45º Female Forged Elbow

Thread

SizePart No. Price

-6 (9/16”) (336-4506) £20.45-8 (3/4”) (336-4508) £26.57

-10 (7/8”) (336-4510) £34.76-12 (11/16”) (336-4512) £42.92

90º Female Forged Elbow

Thread

SizePart No. Price

-6 (9/16”) (336-9006) £20.45-8 (3/4”) (336-9008) £25.55-10 (7/8”) (336-9010) £34.76-12 (11/16”) (336-9012) £42.92

The World's leading Nitrile hose and fitting range.

For conventional race car plumbing

Seamless synthetic nitrile inner tube with an integral stainless steel inner braid and a high tensile stainless steel outer cover. 200 series hose has the highest corrosion and fire resistance threshold of any stainless steel braided nitrile hose available. It can be used with all synthetic lubricants, fuels, oils, coolants and alcohols including methanol and nitromethane.

210 series is a new development, based on the conventional 200 series stainless steel braided Nitrile hose. The 210 series has a lightweight fibre braid, with high abrasion resistance, and is ideal for breather hoses, or oil and water circuits. It is the perfect solution as a lightweight alternative to 200 series, where the robust stainless steel braid is not necessary, and weight saving is paramount. Please Note: Not to be used for fuel use inside a cockpit.

All fittings also available with clear finish

200

210

Temperature range: -46ºC to 150ºC

Temperature range: -46ºC to 150ºC

Page 28: Merlin Motorsport Catalogue 2009

28 Call our technical team on: 01249 782 101

Hose & Fittings

All prices exclude VAT

AN 814

JIC-JIC

AN 832

JIC-JIC

Male Bulkhead

ThreadJic

Part No. Price

3/8” x 24 (AN832-03C)* £21.903/8” x 24 (AN832-03D) £6.22

7/16” x 20 (AN832-04D) £7.119/16” x 18 (AN832-06D) £8.793/4” x 16 (AN832-08D) £8.037/8” x 14 (AN832-10D) £13.55

11/16” x 12 (AN832-12D) £25.2215/16” x 12 (AN832-16D) £30.23

AN 929

JIC-JIC

Cap

ThreadJic

Part No. Price

3/8” x 24 (AN929-03D) £2.237/16” x 20 (AN929-04D) £2.699/16” x 18 (AN929-06D) £2.763/4” x 16 (AN929-08D) £4.877/8” x 14 (AN929-10D) £6.23

11/16” x 12 (AN929-12D) £10.20

305

JIC-Metric

Male Adaptor (Metric Convex)

ThreadMetric side

Part No. Price

10 x 1.0 (305-03-31C)* £6.6310 x 1.0 (305-03-31D) £4.8510 x 1.25 (305-03-32C)* £6.6310 x 1.25 (305-03-32D) £4.8510 x 1.0 (305-04-31D) £8.0612 x 1.50 (305-04-M12D) £8.0614 x 1.50 (305-06-M14D) £6.2016 x 1.50 (305-08-M16D) £7.43

741

JIC-BSP

Male Adaptor

ThreadBSP side

Part No. Price

1/8” x 28 (741-03-03D) £7.431/4” x 19 (741-04-04D) £7.431/4” x 19 (741-04-06D) £6.613/8” x 19 (741-06-06D) £7.073/8” x 19 (741-06-08D) £9.941/2” x 14 (741-08-08D) £8.415/8” x 14 (741-10-10D) £16.143/4” x 14 (741-12-12D) £19.20

CPLFemale Swivel

ThreadJic

Part No. Price

3/8” x 24 (CPL-03D) £13.267/16” x 20 (CPL-04D) £15.779/16” x 18 (CPL-06D) £9.883/4” x 16 (CPL-08D) £20.167/8” x 14 (CPL-10D) £19.4111/16” x 12 (CPL-12D) £26.8715/16” x 12 (CPL-16D) £38.73

JIC-JIC

JIC-JIC

Male Tee

ThreadJic

Part No. Price

3/8” x 24 (AN824-03C)* £25.903/8” x 24 (AN824-03D) £18.66

7/16” x 20 (AN824-04D) £10.669/16” x 18 (AN824-06D) £11.983/4” x 16 (AN824-08D) £18.667/8” x 14 (AN824-10D) £24.53

11/16” x 12 (AN824-12D) £35.5415/16” x 12 (AN824-16D) £65.33

AN 815

JIC-JIC

Male Adaptor

ThreadJic

Part No. Price

3/8” x 24 (AN815-03C)* £11.273/8” x 24 (AN815-03D) £3.54

7/16” x 20 (AN815-04D) £3.559/16” x 18 (AN815-06D) £4.873/4” x 16 (AN815-08D) £7.117/8” x 14 (AN815-10D) £8.03

11/16” x 12 (AN815-12D) £14.2415/16” x 12 (AN815-16D) £24.53

AN 806

JIC-JIC

AN 816

JIC-NPT

Male Adaptor

ThreadNPT

Part No. Price

1/8” x 27 (AN816-03D) £2.351/8” x 27 (AN816-03P) £2.941/8” x 27 (AN816-06-02D) £4.001/8” x 27 (AN816-06-02P) £3.923/8” x 18 (AN816-06-06D) £4.103/8” x 18 (AN816-06-06P) £4.021/4” x 18 (AN816-06D) £3.171/4” x 18 (AN816-06P) £3.51

AN 833

JIC-JIC

900 Male Bulkhead

ThreadJic

Part No. Price

3/8” x 24 (AN833-03C) £40.733/8” x 24 (AN833-03D) £12.447/16” x 20 (AN833-04D) £9.319/16” x 18 (AN833-06D) £10.893/4” x 16 (AN833-08D) £16.857/8” x 14 (AN833-10D) £24.20

11/16” x 12 (AN833 -12D) £41.68

AN 834 AN 824

JIC-JIC

Male Bulkhead Tee

ThreadJic

Part No. Price

3/8” x 24 (AN834-03C) £32.003/8” x 24 (AN834-03D) £20.017/16” x 20 (AN834-04D) £16.469/16” x 18 (AN834-06D) £18.663/4” x 16 (AN834-08D) £23.99

AN 971

JIC-MALE

Weld Flange

ThreadJic

Part No. Price

3/8” x 24 (AN971-03D) £5.967/16” x 20 (AN971-04D) £3.719/16” x 18 (AN971-06D) £2.793/4” x 16 (AN971-08D) £3.547/8” x 14 (AN971-10D) £4.23

11/16” x 12 (AN971-12D) £4.4515/16”x 12 (AN971-16D) £6.26

306

JIC-Metric

Male Adaptor (Metric Concave)

ThreadMetric side

Part No. Price

10 x 1.0 (306-03-31C)* £6.6310 x 1.0 (306-03-31D) £4.8510 x 1.25 (306-03-32C)* £6.6310 x 1.25 (306-03-32D) £4.8512 x 1.0 (306-04-M121D) £6.20

12 x 1.50 (306-06-M14D) £6.20

742

BSP-METRIC

Male Adaptor (Metric Concave Seat)

ThreadBSP side

Part No. Price

1/8” x 28 (742-03-31P) £4.521/4” x 19 (742-04-M12P) £5.841/4” x 19 (742-04-M14P) £5.843/8” x 19 (742-06-M12P) £11.903/8” x 19 (742-06-M14P) £5.361/2” x 14 (742-08-M16P) £5.95

CPL9004Female Swivel

ThreadJic

Part No. Price

7/16” x 20 (CPL-9004) £21.589/16” x 18 (CPL-9006) £17.103/4” x 16 (CPL-9008) £20.247/8” x 14 (CPL-9010) £26.0411/16” x 12 (CPL-9012) £37.20

JIC-JIC

JIC/METRIC/BSP/NPT/ ADAPTOR RANGE

SETRAB OIL COOLERS

* Stainless Steel

Plug Port

ThreadJic

Part No. Price

3/8” x 24 (AN814-03D) £2.887/16” x 20 (AN814-04D) £3.389/16” x 18 (AN814-06D) £4.913/4” x 16 (AN814-08D) £6.657/8” x 14 (AN814-10D) £7.35

11/16” x 12 (AN814-12D) £13.32

Plug

ThreadJic

Part No. Price

3/8” x 24 (AN806-03D) £1.607/16” x 20 (AN806-04D) £1.569/16” x 18 (AN806-06D) £2.503/4” x 16 (AN806-08D) £3.477/8” x 14 (AN806-10D) £4.89

11/16” x 12 (AN806 -12D) £6.69

SETRAB PROLINE OIL COOLERS

Rows Half Width Full Width Extra Width115mm 235mm 310mm

7 £50.12 £59.61 N/A10 £55.46 £67.47 £96.2013 £62.67 £75.77 N/A16 £72.61 £86.58 N/A19 £83.74 £98.59 £111.6925 £102.41 £117.05 N/A34 N/A £167.48 N/A40 N/A £188.55 N/A44 N/A £220.11 N/A50 N/A £245.33 N/A

Setrab are renowned as the highest quality coolers available. Lightweight and reliable, they are the only choice of the worlds race teams. Goodridge offer and stock a wide range of cooler sizes with seperate adaptors in both BSP and JIC.

Extra Width

Cooler Type measurements in mm MATRIX A B C

HALF WIDTH 115 210 163 130FULL WIDTH 235 330 283 250

EXTRA WIDTH 310 405 325 292

The coolers are supplied with female M22 ports and need two of the appropriate unions. Unions for M22 Female ports complete with O ring £3.56 each

JIC -6 -8 -10 -12BSP 3/8 1/2 5/8 3/4

HIGH PERFORMANCE HOSE & FITTINGS

Page 29: Merlin Motorsport Catalogue 2009

29Visit our shop at Castle Combe Racing Circuit

All prices exclude VAT

Hose & Fittings

440 441 442 445 443 446

6001 6045 6046 6090 6690

FG900S

6091 6645

749 750 758 757

Straight Female Conc/SeatSize Part No Price

5/16”x24 (6001-02-03C) £19.843/8”x24 (6001-03P) £6.203/8”x24 (6001-03C) £15.74

7/16”x20 (6001-04P) £8.687/16”x20 (6001-04C) £19.15

450 Forged Female Conc/SeatSize Part No Price

5/16”x24 (6045-02-03C) £37.203/8”x24 (6045-03P) £19.843/8”x24 (6045-03C) £25.547/16”x20 (6045-04C) £31.92

Material: P = Zinc plated steel C = Stainless steel D = Anodised aluminium

450 Swept Tube Fem/Conc/SeatSize Part No Price

3/8”x24 (6046-03P) £9.923/8”x24 (6046-03C) £19.157/16”x20 (6046-04P) £12.407/16”x20 (6046-04C) £25.54

900 Forged Fem/Conc/SeatSize Part No Price

5/16”x24 (6090-02-03C) £37.203/8”x24 (6090-03P) £19.843/8”x24 (6090-03C) £24.797/16”x20 (6090-03D) £24.79

900 Swept Tube Fem/Conc/SeatSize Part No Price

3/8”x24 (6091-03P) £9.923/8”x24 (6091-03C) £19.157/16”x20 (6091-04P) £12.407/16”x20 (6091-04C) £25.54

450 Double Swivel/Conc/SeatSize Part No Price

3/8”x24 (6645-02-03C) £30.993/8”x24 (6645-03C) £30.9910x1.00 (6645-31C) £37.207/16”x20 (6645-04C) £37.20

900 Double Swivel/Conc/SeatSize Part No Price

3/8”x24 (6690-02-03C) £30.993/8”x24 (6690-03C) £31.1510x1.00 (6690-31C) £27.717/16”x20 (6690-04C) £38.31

Fixed Fem/Bulkhead Conc/Met/SeatSize: 10 x 1.00mmPart No: (749-03-31P)Price: £12.40

Fixed Fem/Bulkhead Conv/Met/SeatSize: 10 x 1.00mmPart No: (750-03-31P)Price: £12.96

Fixed Fem/Bulkhead Conc/Seat Circlip GrooveSize: 10 x 1.00mmPart No: (758-03-31P)Price: £12.96

Conv/Met Seat Bulkheadw/Circlip GrooveSize: 10 x 1.00mmPart No: (757-03-31P)Price: £12.96

Straight Male Conc/SeatPart No: (440-03P)Size: 3/8” x 24Price: £8.56

Straight Male Conv/SeatPart No: (441-03P)Size: 3/8” x 24Price: £8.56

FEMALE FITTINGS FOR 600 HOSE

METRIC FITTINGS FOR 600 HOSE

Straight Male Conc/SeatPart No: (442-31P)Size: 10x1.00mmPrice: £8.56

Straight Male Conv/SeatPart No: (445-31P)Size: 10x1.00mmPrice: £8.56

Straight Male BulkheadPart No: (443-03P)Size: 3/8” x 24Price: £8.56

Conv/Metric SeatBulkheadPart No: (446-31P)Size: 10x1.00mmPrice: £8.56

High speed, constant rapid gear changes and heavy brak-ing put great strains on competition hydraulic systems, where failure can be disastrous. 600 series hose strongly resists expansion under high pressure and temperature,

provides consistent brake and clutch pedal pressure giving fi rmer and more effi cient operation without that spongy feeling. Offering protection against abrasion and fi re, these hoses are also recommended for all pressure gauge lines and fi re extinguisher systems. Use dash size 3 for most braking systems and dash size 3 or 4 for clutch systems. Dash 2 hose is the smallest brake hose available. Its microbore construction can give increased line pressure and more responsive and sensi-tive brake feel. Excellent for motorcycle and race car braking systems. Temperature range: -73°C to 232°C

ins mm ins mm bar psi bar psi Part No Priceper mtr

0.138 3.5 0.254 6.45 290 4250 870 12750 (600-03) £7.43

0.138 3.5 0.299 7.60 290 4250 870 12750 (600-03 Colourflex) £7.94

0.197 5.0 0.301 7.65 280 4110 840 12350 (600-04) £9.92

0.323 8.2 0.439 11.15 230 3380 690 10140 (600-06) £16.12

BORESIZE

BRAIDO/D

MAX WORKINGPRESSURE

BURSTPRESSURE

Stainless steel banjo bolt with integral brakelight switch.

BRAKELIGHT SWITCHES

JIC/UNF Part No. Price

3/8 x 24 Single Bolt BL775-03C £13.63

M10 x 1 Single Bolt BL992-31C £13.63

M10 x 1 Single Bolt (Short) BL992-31SC £13.63

M10 x 1.25 Single Bolt BL992-32C £13.63

M10 x 1.25 Single Bolt (Short) BL992-32SC £13.63

M10 x 1 Double Bolt BL993-31C £16.12

M10 x 1 Double Bolt (Short) BL993-31SC £16.12

M10 x 1 Double Bolt BL993-32C £16.12

Part No. Price PerMetre

(FG900-03S) £13.01(FG900-06S) £13.90(FG900-08S) £16.10(FG900-12S) £20.77(FG900-16S) £27.89

A silicone covered sleeve which acts as a fi re retardant, an insulator and a chafe protector. Installed by inserting the hose into the sleeve prior to hose fi tting assembly. It can provide protection up to 20000F (1093°C) for up to 15 minutes. Available in silver fi nish (FG900S).

(B)

Material: Anodised Aluminium (D)Colours: Red (R), Blue (B)

Size Part No. From Size Part No. From

-4 (7/16”) (936-04D) £6.53 -10 (7/8”) (936-10D) £8.52

-6 (9/16”) (936-06D) £6.53 -12 (1 1/16”) (936-12D) £9.87

-8 (3/4”) (936-08D) £7.36 -16 (1 5/16”) (936-16D) £17.43

Description Size Part No. PriceA Twin Hose End -6 (2776-2106) £30.35B Hose end to -6 Male -6 (2776-3106) £25.03C Single Hose End -6 (2776-1106) £24.18D Bolt (Weber) 12x1.5 (2776-06-M12D) £16.48E Bolt (Dellorto) 12x1.25 (2776-06-M122D) £16.48F Alloy Washer (CW901-M16) £0.13 F D/E

600 SERIES BRAKE AND CLUTCH HOSE

GOODRIDGE FUEL SAMPLING SYSTEM

When your hoses are not exposed to pressures or working environments that demand our race ready 236 or 336 series hose ends then hose finishers are just what you need! These 936-series hose finishers hide a 100% stainless steel gear drive hose clamp, giving the look of racing fittings at an affordable price.

A B C

The revolutionary design helps to simplify carburettor installations, and the banjo bolt design means that the same fi ttings can be used to suit either Weber (12mm x 1.5) or Dellorto (12mm x 1.25).

MALE FITTINGS FOR 600 HOSE

CARBURETTOR FITTINGS

936 HOSE FINISHERS

(R)

Type: Gauze Application: Oil/Fuel Material: Anodized Aluminium (D)

FUEL FILTERS

Material: Anodized Aluminium Red (DR) Blue(DB)

LARGE CAPACITYFUEL FILTER

JIC/UNF Part No. Price

7/16 FF572-04 £19.369/16 FF572-06 £19.053/4 FF572-08 £20.267/8 FF572-10 £29.35

JIC/UNF Part No. Price

7/16 FF-06DB £41.727/16 FF-06DR £41.723/4 FF-08DB £41.723/4 FF-08DR £41.72

Suitable for in-car use100% Fuel Proof

FIREPROOF SLEEVE

HIGH PERFORMANCE HOSE & FITTINGS

FIA-Approved fuel sampling system to comply with 2009 MSA British Championship regulations.

Petrol Kit

ZZJW-M01 £170.08

ZZJW-M02 £185.52

Methanol Kit

ZZJW-M03 £220.58

ZZJW-M04 £235.05 CDE F AF

M

Page 30: Merlin Motorsport Catalogue 2009

30 Call our technical team on: 01249 782 101

Fuel Pumps

All prices exclude VAT

Item Price

Solid state pre fi lter and union 8mm £4.95

Solid state, competition fi lter £5.70

Silver / Red top spare fi lter element £4.75

Silver top unions 8mm or 10mm (pair) £4.65

Red top unions 8mm or 10mm (pair) £4.65

Pump Spares

Item Solid State Silver Top Red Top Motorcycle

40105 40106 40107 480530 480532 STP007

Specifi cation Road Fast Road Competition Competition Competition Motorcycle

Voltage 12 12 12 12 12 12

Earth Neg Neg Neg Neg Neg Neg

Pressure psi 2.5 - 3.0 4.0 - 5.5 6.0 - 7.0 5.0 - 6.0 6.0 - 7.25 3.5 - 4.0

Flow Gals/hr 12 18 25 27 35 18

Thread size 1/8" NPT 1/8" NPT 1/8" NPT 1/8" NPT 1/4" NPT 1/8" NPT

Power BHP 130 150 180 200 200+ 120

Dry prime height M 0.3 0.3 0.3 0.6 0.6 0.3

Price pump only £28.40 £29.60 £30.90 £53.75 £57.75 £52.10

Prices kit £42.75 £43.25 £45.20 £69.95 £75.25 -

Code Size Brass Price

FPR005 67mm 8mm tails £38.50

FPR007 85mm 8mm tails £41.75

FPR007/G 85mm 8mm tails with gauge

£55.75

FPRV8/NPT 85mm 1/8" NPT female £51.50

FPRV8/NPT/G 85mm 1/8' NPT female with gauge

£65.30

Item Size Material Price

Spare fi lter 67mm Paper £3.35

Spare fi lter 85mm Paper £4.85

Spare fi lter 85mm Metal V8 £11.75

Blanking plug - - £2.15

Item In Out Price

A0 1/4" NPT 1/4" NPT £49.25

A1 8mm 8mm £53.75

A2 10mm 8mm £53.75

A3 10mm 10mm £53.75

A4 8mm 12mm £53.75

A5 12mm 10mm £53.75

A6 12mm 12mm £53.75

A7 15mm 8mm £53.75

A8 15mm 10mm £53.75

A9 15mm 15mm £53.75

A10 12mm -6JIC £53.75

A11 15mm -6JIC £53.75

F1 -6JIC -6JIC £53.75

F2 -8JIC -8JIC £53.75

Item Size Price

Pressure gauge (FPG001) 0 -15psi £13.80

Pressure gauge (FPG002) 0 -7 bar £16.50

Item Size

Paper Element £3.35

Metal Filter Element £11.75

Bullet O ring seal kit £3.00

Fuel TapUsed to turn off fuel supply. Valve and two 5/16" push on unions.

Pro-Flow RegulatorAdjustable low pressure chrome regulator with sprung loaded bezel adjustment.Choice of 3 size of tails 6mm, 8mm or 10mm

Petrol King RegulatorAdjustable regulator 8mm tails.

Filter King RegulatorFilter King regulator has a fuel pressure regulator and a 67mm and 85mm fi lter bowl.

The large sizes are available with a tapping for a pressure gauge. Supplied with ally bowls as standard, glass bowls are available.

Pro-Fuel FilterPro-Fuel fi lter with replaceable fi lter elements for engines with carburettors. Three hose sizes ¼", 5/16" and 3/8".

Motorsport Aluminium Fuel FilterAlloy anodised solid billet fi lter case and end cover, can be used as a prefi lter or high pressure fi lter. Replaceable elements and includes brackets. Weights 150gms maximum fl ow rate 300 litres/hour.

Electronic Fuel Pumps Price

£4.75

Price

£20.55

Price Spare Element

£8.55 £3.25

Price

£9.89

In Line Pressure Take OffAlly fuel block; side tapping for gauge and plug to blank when gauge not fi tted. Available with 6mm, 8mm or 10mm tails.

Price

£36.25

Code Rate Size Price

RPR001 1:2 rate 8mm tails £90.90

RPR002 1:2 rate -6JIC £95.95

Prices From

£9.95

Metal T PiecesSize (inches) Price

¼" x ¼" x ¼" £4.455/16" x 5/16" x 5/16" £4.453/8" x 3/8" x 3/8" £4.45

Metal Hose Joiners & Reducers

Size (mm) Price

6mm to 6mm £2.50

8mm to 6mm £2.50

8mm to 8mm £2.50

10mm to 8mm £2.50

10mm to 10mm £2.50

12mm to 8mm £2.50

12mm to 10mm £2.50

12mm to 12mm £2.50

Racing Adjustable Fuel Pressure RegulatorA special constant pressure model unsuitable for road use. This unit has been specifi cally designed for racing cars only where the ECU has been programmed for optimum performance while the regulators job is to maintain a constant high pressure in the fuel rail. These regulators are designed to work at pressures which are unacceptable for road cars.

Carburettor SynchrometerTo assist in balancing carbs.Fits in trumpet to compare air fl ow rates.

Prices From

£45.20Power Boost ValvesA rising rate 1:1.7 adjustable Fuel Pressure Regulator specifi c to vehicle model, gives faster

throttle response and improved drivability.

Prices From

£72.00

Adjustable Injection ValvesA 1:1 ratio Fuel Pressure Regulator designed to suit Modifi ed and Motorsport engines. Adjusts the Fuel Pressure at the injector. AIR004 8mm tails with gauge port.

Prices From

£57.75

Sytec Motorsport Injection Fuel Pumps

Code In Out Flow @ 3 Bar

Flow Max Price

TCP012 8mm 8mm 135 @ 2Bar 135 £105.00

TCP013 12mm 8mm 156 220 £105.00

TCP020/1 12mm 8mm 180 280 £112.00

TCP020/2 12mm -6JIC 180 280 £112.00

TCP020/3 -6 or 8JIC -6JIC 180 280 £115.00

Price

£8.90

Fuel Pump Rubber Mounts Two rubber bobbins as supplied in the pump kits. Includes earth strap.

Fuel pump cut-out switchThis switch will shut off the current to the pump when the oil pressure drops.

Page 31: Merlin Motorsport Catalogue 2009

31Buy Online: www.merlinmotorsport.co.uk

All prices exclude VAT

Fuel Filler Caps

Fuel Tank Baffl e FoamBlue fuel cell safety foam, for reducing fuel ‘slosh’ and aids fuel pick up. Can be added to the tank via the fi ller neck. (Cannot be used on tanks fi tted with swing arm fuel senders).

Flush Fitting Caps and AccessoriesThese caps are polished aluminium and anodised silver. A limited number of versions are available in high gloss black.

Lead Free Flap

Code Item Locking Finish Price

CAP2 3" Cap with 8 hole 4" PCD fl ange No Anodised £60.55

CAP2B 3" Cap with 8 hole 4" PCD fl ange No Black £65.70

CAP3 3" Cap with 8 hole 4" PCD fl ange Yes Anodised £73.55

CAP3B 3" Cap with 8 hole 4" PCD fl ange Yes Black £78.85

CAP2S 2.25" Cap with 6 hole 3" PCD fl ange No Anodised £60.55

CAP3S 2.25" Cap with 6 hole 3" PCD fl ange Yes Anodised £73.85

CAP2SF 2.25" Cap with fl anged funnel No Anodised £70.55

CAP3SF 2.25" Cap with fl anged funnel Yes Anodised £90.52

CAP3SFB 2.25" Cap with fl anged funnel Yes Black £95.46

CAP2T 1.75" Cap with 6 hole 2.5" PCD fl ange No Anodised £47.55

CAP2TF 1.75" Cap with fl anged funnel No Anodised £60.55

FUN1 Funnel for 3" cap and 2" fuel hose - - £20.85

FUN2 Funnel for 3" cap and 2 1/4" fuel hose - - £20.85

RIN1 Ring with captive nuts 8 hole 4" PCD - - £11.65

RIN2 Ring with captive nuts 6 hole 3" PCD - - £9.92

RIN3 Ring with captive nuts 6 hole 2.5" PCD - - £9.92

Classic Cap Anodised aluminium quick release catch (like an Aston Cap) 3" locking with provision for a lead free fl ap (not incl) takes 2" dia fi ller hose.

Threaded FunnelAluminium threaded to take an Aston or Monza cap, takes either 2" or 2 ¼" Fuel fi ller Hose. Provision to add a locking cap internally in the funnel and a lead free fl ap.

Size (inch) Price

2 3/4" £36.40

3 1/2" £45.94

Size (inch) Price

2 1/2" £36.40

Price

£87.73

Price

£13.65

Fuel Tank4 gallon alloy fuel tank 18" x 12" x 6" foam fi lled with splash bowl and screw on cap.

Price

£180.00

Tank Breather ValvesAnodised fuel tank breather valve with a positive shut off to prevent fuel escape due to splashing or roll over.

Item Price

¼" to ¼" push on £29.76

Tank mounted -6JIC to ¼" push on £20.15

Threaded Flange

Size (inch) Alloy Chromed

2" £15.58 £12.13

2 1/2" £20.34 £19.43

2 3/4" £23.18 £22.15

3 1/2" £30.72 -

Threaded CollarSize (inch) Alloy Brass

2" £5.38 £7.00

2 1/2" £5.64 £8.42

2 3/4" £5.99 £11.35

Aston and Monza caps made from aluminium or chromed brass. All these caps are vented but for competition cars with separate breathers the vent can be easily sealed.

Fuel Filler HosePetrol Resistant fuel fi ller hose; convoluted with wire reinforcement. Price per 150mm length (can be supplied in one piece up to 900mm long).

Size (inches) Price

1 7/8" £10.35

2" £10.85

2 ¼" £11.35

Non reinforced 2" £9.25

Fuel Filler Elbows

Size (inches) Angle Price

2" 45 degree £22.75

2 ¼" 45 degree £32.75

2" 90 degree £22.75

2 ¼" 90 degree £32.75

Size (inches) Alloy Chrome

2 1/2" £44.73 £38.32

2 3/4" £47.75 £47.25

3 1/2" £109.05 -

3 1/2" Roller Catch £155.22 -

Aston

Size (inches) Alloy Chrome

2" £35.35 £31.04

2 1/2" £40.73 £36.95

2 3/4" £43.70 £44.73

Monza

Lockable 2 1/2" Caps Lockable 2 1/2" with a lockable secondary cap. Fits directly BMC/Rover Minis, B & C, Sprite and Midget.

Item Alloy Chrome

Monza £77.57 £73.67

Aston £81.50 £75.10

Smarty Flush CapTwo piece cap with fl ange and 2" funnel. Economically priced with mainly plasticlocking insert. Price

£59.05

Screw CapsKnurled ally petrol caps. O ring seal three sizes available, Used to weld into fuel or oil tanks.

Size Price

1 ½" OD £15.40

1 ¾" OD £18.60

2" OD £19.50

Locking insert

Price

£21.05

Item Price

Per Cube £0.90

56 Cubes,

1Cu ft, 28 ltrs£39.35

Page 32: Merlin Motorsport Catalogue 2009

32 Call our technical team on: 01249 782 101

Davies Craig Pumps

All prices exclude VAT

Bosch Electric Booster PumpSmaller bore and size than the EWP. Fits into heater hose as booster pump. Can also replace water pump on Motorcycle or Kart engines. Flows 13.3 litres per minute.

Digital Water Pump Controller - EWPC2This latest generation ‘Digital’ Controller allows you to electronically set the target temperature and it adjusts the rate of fl ow, hunting for and then locking onto, the temperature you set. The actual coolant temperature and other operational information is displayed at all times to keep you informed and in control.

To overcome the effects of ‘heat soak’ the Controller automatically continues to run the pump after ignition OFF for a period of 2 minutes or until the engine temperature is 5ºC below the target temperature whichever occurs fi rst. This ‘smart’ Digital Controller has a range of diagnostic capabilities on-board, which will analyse and report the state of your cooling system.

Code Price

8020 £133.90

Door Sealper metre

Boot Sealper metre

Price

£3.45

Edge Strip with MetalReinforcement per metre

Price

£1.95

Price/m

£1.25

PVC Plastic U Edge Wing Piping 1/4" dia in black.Size Price/m

13mm Deep £1.45

3mm Deep £1.25

Size Price

Large Diameter £4.65

Small Diameter £4.25

Sound Proofi ng FeltSoundproofi ng felt, latex backed 1/2" thick 54" wide. Per metre.

Price

£14.96

Leather ClothLeather look vinyl. 54 inches wide. Colours; black, blue, red, grey and White. Per metre.

Price

£13.80

CarpetAutomotive carpet in Black 54 inches wide. Per metre.

Price

£16.50

Aerosol GlueAerosol glue for felt, leathercloth and ally glass cloth. 500ml can.

Item Price

Window Rubber - per metre £3.85

Chrome Filler Strip £1.25

Black Filler Strip £0.85

Size Price

15mm x 6mm x 10m coil £6.95

25mm x 5mm x 10m coil £9.95

Chassis SpongeSelf adhesive closed cell sponge to insulate against vibration, chassis mounting, battery mounting etc.

Glazing Tool

Price

£19.95

Price

£5.95

Carburettor Accessories

Item Price

Thackery Washer (Each) £0.35

Spacer Plate 40 / 45 DCOE £3.25

Spacer Plate 48 DCOE £3.25

Straight Single Weber Banjo £6.00

90° Banjo Union £8.50

T Piece Banjo Union £15.50

Throttle Return Spring £3.25

Weber LinkagesGenuine Weber zinc plated throttle cable linkages complete with twin return springs and fi tting instructions.

Code Code Price

LP1000 Single Cable Top Mount £70.00

LP2000 Twin Cable Top Mount £77.77

LP3000 Single Cable Bottom Mount £70.00

LP4000 Twin Cable Bottom Mount £77.77

Weber CarburettorsGenuine Weber carburettors are now available to order.

Model Code Price

40 DCOE (19550.174) £280.00

45 DCOE (19600.060) £280.00

48 DCO/SP (19630.007) £365.00

Service KitsIncludes diaphragm, gasket seals and idle screws.

Model Code Price

SK2201 (40DCOE) £13.90

SK2202 (45DCOE) £13.90

SK2203 (DGAV/DGV) £13.50

SK2204 (DGAS) £13.50

£13.90

AS LOW AS

Model Code Price

EWP80 8010 £129.50

EWP110 8020 £159.00

EWP115 8030 £189.00

Electric Water Pump - EWP 80/110/115Davies, Craig now have three EWP Electric Water Pump models to choose from:

EWP80: With a max. fl ow rate of 80 litres/min. - this pump is suitable for cars with engine capacity up to 5 litres.

EWP110: With a max. fl ow rate of 110 litres/min. - this pump is suitable for larger, high performance engines and 4WDs.

EWP115 New for 2009: Light weight and more powerful, with a fl ow rate of 115 litre/min. Suitable for high performance and 4WD vehicles.

The EWP is a performance accessory that improves engine cooling control and capacity while giving you more power and improved fuel economy. It is universal and fi ts almost all makes of vehicles on the road today.

£129.50

AS LOW AS

Edge Trim & Seals

Carburettors

Model Price

EWO004 £89.00

Page 33: Merlin Motorsport Catalogue 2009

33Visit our shop at Castle Combe Racing Circuit

All prices exclude VAT

Fans

Tripac Cooling FansTripac’s line of reverse skewed ring blade fan assemblies offer the most advanced engineering in air movement today. The patented ring blade fan maximises effi ciency, reduces power consumption and lowers noise levels.These fans can be run either as blowers or suckers. The fan blades are turned round on the shaft and the polarity of the motor reversed. The directional arrow on the fan shows the correct fan rotation. Fixing kits are available; the normal plastic ties with spreader plates and angle brackets. The thermostat senses temperature from the radiator fi ns, there is no problem therefore with sealing a sender into the water system.

Adjustable Thermostat The adjustable thermostat can switch at any where between 60°C and 104°C. The probe pushes through the fi ns of the radiator. Comes with built in relay and fused wiring harness.

Electronic Fan Controllers At last a truly professional solution by Revotec to the problem of controlling electric radiator fans on vehicles.Instant response, temperature control range of 70°C to 120°C and includes wired in relay and harness. Aluminium housing fi ts in a radiator hose with jubilee clips.

Aluminium housings to suit the following radiator hose sizes:

Gates Vulcofl ex Hose Flexible radiator coolant hose convoluted with a metal spiral moulded in the hose to prevent kinking or collapse. Internal diameters to suit most engines and radiators.

Available in standard size and smaller motorcycle size.

Radiator Caps Aluminium radiator necks. Designed to be welded onto header tanks.

Fan Size A B Height CFM Price

6.5" 7.24" 7.03" 2.32" 352 £42.50

9" 9.46" 9.55" 2.38" 530 £49.95

10" 11.10" 10.63" 2.60" 575 £51.95

11" 12.40" 11.50" 3" 800 £55.95

13" 14.53" 13.78" 3.18" 1300 £66.95

16" 16.69" 15.75" 4.17" 1650 £87.95

Fan Mounting KitPlastic tie fi tting kit for mounting the fan directly to the radiator. The kit can be supplied with or without the angle brackets which slot in to the fan shroud, as these will not be required if you are re-installing a fan and already have these brackets.

Item Price

With 4 angle brackets £9.25

Without angle brackets £5.75

Price

£20.95

Price

£37.50

Imperial Metric Price

1" 25mm £46.25

1 1/8" 28mm £46.25

1 1/4" 32mm £49.25

1 3/8" 35mm £49.25

1 1/2" 38mm £49.25

1 3/4" 45mm £57.60

The electronic fan controller is now also available with a M22 thread to screw directly into the radiator.

Price

£46.75

EFC-SSTAnother new product from Revotec which allows the controller to be used in applications where space is limited. Included in the kit is a self sealing take-off which can be fi tted directly to a water hose.

Code Price

EFC-SST £57.60

Hose Adaptor Hose adaptors tapped with 5/8" UNF thread and a milled fl at face. These adaptors offer a tidy solution if you have to tap into a water pipe to take a water temperature sender.

Available in various diameters:

Also available with a 3/8" BSP tapping.

Code Size Price

HA25 25mm £18.95

HA28 28mm £18.95

HA32 32mm £18.95

HA35 35mm £18.95

HA38 38mm £18.95

HA45 45mm £18.95

Bore x Length Price

28 x 225mm £10.25

32 x 275mm £11.35

32 x 325mm £12.10

32 x 425mm £12.85

32 / 38 x 300mm £12.55

38 x 375mm £13.75

38 x 450mm £14.68

Fixed Thermostat Fixed fan thermostat which switches on at 82°C, the probe fi ts directly into the fi ns of the radiator. The thermostat comes supplied with all parts required for fi tting.

Item Price

Standard £12.25

Motorcycle £15.86

Water Swirl Pot/Header Tank Swirl pot 3" diameter x 6" tall with inlet and outlet 90° opposed.

Size Price

1 1/4" outlets £78.30

1 1/2" outlets £78.30

Stant Radiator Caps By fi tting a cap with a higher pressure rating allows the engine to run hotter temperatures without boiling.

Item Price

21-25 psi Lever Release Cap £20.60

21-25 psi £19.07

Motorcycle Cap £17.30

£42.50

AS LOW AS

Water Wetter SupercoolantDesigned to provide improved metal wetting and excellent corrosion inhibition. Doubles the wetting ability of water, improves heat transfer, reduces cylinder head temperatures, reduces rust corrosion and electrolysis, provides long term corrosion protection, lubricates water pump seals, reduces cavitation corrosion. Bottle 355ml.

Price

£10.95

Page 34: Merlin Motorsport Catalogue 2009

34 Call our technical team on: 01249 782 101

Samco

All prices exclude VAT

Elbows

Bore 45˚ 90˚ 135˚ 180˚

6.5mm £8.27 £7.68 £9.82 -

8mm £8.43 £7.74 £9.85 -

9.5mm £8.48 £7.79 £9.87 -

11mm £8.49 £7.98 £10.36 -

13mm £8.94 £8.34 £10.66 -

16mm £9.11 £8.68 £11.10 £11.37

19mm £9.76 £9.17 £11.55 £12.04

22mm £10.36 £9.25 £12.02 £12.53

25mm £11.00 £10.36 £13.29 £12.95

28mm £11.42 £10.65 £13.77 £13.71

30mm £12.16 £10.77 £14.51 -

32mm £12.65 £11.33 £15.55 £14.88

35mm £13.38 £12.46 £17.52 £15.62

38mm £14.10 £12.64 £18.25 £16.59

41mm £14.42 £13.27 £18.89 -

Bore 45˚ 90˚ 135˚ 180˚

45mm £15.07 £13.59 £19.65 £19.72

48mm £16.07 £14.70 £20.29 -

51mm £18.38 £16.04 £22.01 £28.01

54mm £18.65 £16.66 £22.77 -

57mm £19.36 £17.68 £23.52 £30.65

60mm £20.20 £18.28 £25.36 £31.78

63mm £21.35 £18.97 £26.25 £33.30

65mm £21.84 £19.40 £27.13 -

68mm £22.97 £20.04 £28.55 -

70mm £23.46 £20.66 £28.91 £36.47

76mm £25.33 £22.72 £31.66 £39.99

80mm £27.92 £23.02 £33.62 -

83mm £29.08 £24.77 £35.04 -

89mm £30.09 £29.31 £46.02 -

102mm £40.33 £39.59 £59.54 -

Samco Sport Race Parts

ALL BLUE SAMCO PARTS AVAILABLE FROM STOCK

90˚ 135˚ 1818180180˚

Part No. Bore Price

SFL6-5 6.5mm £21.16

SFL8 8mm £22.55

SFL9-5 9.5mm £23.89

SFL13 13mm £27.23

SFL16 16mm £29.27

SFL19 19mm £30.69

SFL22 22mm £32.05

SFL25 25mm £32.98

SFL28 28mm £33.87

SFL32 32mm £37.22

SFL35 35mm £39.30

SFL38 38mm £41.83

SFL41 41mm £43.83

SFL45 45mm £46.56

SFL48 48mm £48.42

SFL51 51mm £56.71

Part No. Bore Price

XFL6-5 6.5mm £23.28

XFL8 8mm £24.81

XFL9-5 9.5mm £26.28

XFL11 11mm £27.65

XFL13 13mm £29.95

XFL16 16mm £32.20

XFL19 19mm £33.76

XFL22 22mm £35.26

XFL25 25mm £36.28

XFL28 28mm £37.26

XFL32 32mm £40.94

XFL35 35mm £43.23

XFL38 38mm £46.01

XFL41 41mm £48.21

XFL45 45mm £51.22

XFL48 48mm £53.26

XFL51 51mm £62.38

Part No. Bore Price

RE90-16-13 16mm to 13mm £9.08

RE90-19-13 19mm to 13mm £9.17

RE90-19-16 19mm to 16mm £9.17

RE90-22-16 22mm to 16mm £9.36

RE90-22-19 22mm to 19mm £9.36

RE90-25-19 25mm to 19mm £10.36

RE90-32-19 32mm to 19mm £10.91

RE90-32-25 32mm to 25mm £10.91

RE90-32-28 32mm to 28mm £10.91

RE90-35-22 35mm to 22mm £11.81

RE90-35-30 35mm to 30mm £11.81

RE90-35-32 35mm to 32mm £11.81

RE90-38-25 38mm to 25mm £11.99

RE90-38-32 38mm to 32mm £11.99

RE90-38-35 38mm to 35mm £12.31

RE90-45-32 45mm to 32mm £12.67

RE90-45-38 45mm to 38mm £12.97

RE90-48-30 48mm to 30mm £13.69

RE90-51-45 51mm to 45mm £15.69

RE90-54-48 54mm to 48mm £16.32

RE90-57-51 57mm to 51mm £17.31

RE90-60-51 60mm to 51mm £19.78

RE90-63-51 63mm to 51mm £20.08

RE90-70-63 70mm to 63mm £22.52

RE90-76-60 76mm to 60mm £24.32

RE90-76-63 76mm to 63mm £24.82

RE90-80-70 80mm to 70mm £26.46

RE90-89-76 89mm to 76mm £36.15

RE90-102-76 102mm to 76mm £44.91

Part No. Bore Price

SR16-13 16mm to 13mm £7.12

SR19-13 19mm to 13mm £7.14

SR19-16 19mm to 16mm £7.14

SR22-16 22mm to 16mm £7.44

SR22-19 22mm to 19mm £7.44

SR28-22 28mm to 22mm £7.70

SR28-25 28mm to 25mm £7.70

SR32-25 32mm to 25mm £9.11

SR32-28 32mm to 28mm £9.11

SR35-25 35mm to 25mm £9.64

SR35-28 35mm to 28mm £9.64

SR35-32 35mm to 32mm £9.64

SR38-22 38mm to 22mm £9.78

SR38-25 38mm to 25mm £9.78

SR38-28 38mm to 28mm £9.78

SR38-32 38mm to 32mm £9.78

SR38-35 38mm to 35mm £9.78

SR40-35 40mm to 35mm £9.91

SR45-32 45mm to 32mm £10.14

SR45-38 45mm to 38mm £10.14

SR51-38 51mm to 38mm £12.52

SR51-45 51mm to 45mm £12.69

SR54-51 54mm to 51mm £12.80

SR57-51 57mm to 51mm £13.06

SR60-50 60mm to 50mm £13.18

SR63-51 63mm to 51mm £13.33

SR70-50 70mm to 50mm £14.09

SR70-57 70mm to 57mm £14.22

SR70-60 70mm to 60mm £14.37

SR76-51 76mm to 51mm £14.86

SR76-63 76mm to 63mm £15.13

SR76-67 76mm to 67mm £15.41

SR80-70 80mm to 70mm £15.62

SR90-80 90mm to 80mm £20.18

SR102-76 102mm to 76mm £24.89

SR127-100 127mm to 100mm £28.42

Superfl ex Hose

90˚ Reducing Elbows

Straight Reducer(102mm Long)Part No. Bore Price

SHL6-5 6.5mm £14.52

SHL8 8mm £15.52

SHL9-5 9.5mm £16.16

SHL11 11mm £17.32

SHL13 13mm £18.25

SHL16 16mm £19.72

SHL19 19mm £20.73

SHL22 22mm £21.80

SHL25 25mm £23.85

SHL28 28mm £24.90

SHL30 30mm £25.91

SHL32 32mm £26.81

SHL35 35mm £29.64

SHL38 38mm £30.98

SHL41 41mm £32.85

SHL45 45mm £35.03

SHL48 48mm £36.86

SHL51 51mm £39.40

SHL54 54mm £41.25

SHL57 57mm £41.97

SHL60 60mm £43.36

SHL63 63mm £45.44

SHL65 65mm £46.60

SHL68 68mm £48.20

SHL70 70mm £49.51

SHL76 76mm £52.85

SHL80 80mm £54.15

SHL83 83mm £55.56

SHL89 89mm £72.43

SHL102 102mm £82.17

Straight Hose

BLUE IS AVAILABLE DIRECT FROM STOCKOptional Colours available to order: Red,

Lime Green, Yellow, Purple, Black, Orange, BRG.White, Silver, Pink & Classic +15% premium applies.

Maximum temperature 180°C (356°F)Size tolerance +-0.5mm

Available in 1 Metre Lengths

Available in 1 Metre Lengths

Bore Price

Xtrafl ex Hose+30% more fl ex + smoother outer

Available in 1 Metre Lengths

Page 35: Merlin Motorsport Catalogue 2009

35Buy Online: www.merlinmotorsport.co.uk

All prices exclude VAT

SamcooALL BLUE SAMCO PARTS AVAILABLE FROM STOCK

Tee PieceAll supplied with a 25mm bore spout outlet.

Part No. Bore Price

STP38 38mm £18.63

STP45 45mm £20.44

STP51 51mm £23.13

STP54 54mm £23.92

STP60 60mm £25.51

STP63 63mm £26.30

STP70 70mm £28.13

STP76 76mm £29.72

Part No. Bore Price

SSHCN-07-11 07-11mm 5mm Band £0.75

SSHCN-11-19 11-19mm 5mm Band £0.75

SSHC-08-16 08-16mm £0.95

SSHC-12-20 12-20mm £0.95

SSHC-16-25 16-25mm £0.95

SSHC-20-32 20-32mm £0.95

SSHC-25-40 25-40mm £1.05

SSHC-30-45 30-45mm £1.05

SSHC-32-50 35-50mm £1.05

SSHC-40-60 40-60mm £1.15

SSHC-50-70 50-70mm £1.25

SSHC-60-80 60-80mm £1.45

SSHC-70-90 70-90mm £1.65

SSHC-80-100 80-100mm £1.65

SSHC-90-110 90-110mm £1.95

SSHC-100-120 100-120mm £1.95

SSHC-110-130 110-130mm £1.95

Stainless Steel Hose Clips

Aluminium Hose Joiners Aluminium tube with a bead at each end.

Dia 76mm 150mm 300mm 460mm 600mm

13mm £7.50 £8.00 £9.00 £9.75 £10.50

16mm £7.50 £8.00 £9.00 £9.75 £10.50

19mm £7.50 £8.00 £9.00 £9.75 £10.50

22mm £7.50 £8.00 £9.00 £9.75 £10.50

25mm £7.50 £8.00 £9.00 £9.75 £10.50

28mm £7.75 £9.25 £9.75 £11.50 £12.60

32mm £8.10 £9.50 £9.85 £11.80 £12.85

35mm £8.10 £9.50 £9.85 £11.80 £12.85

38mm £8.80 £9.75 £10.25 £11.80 £13.50

45mm £8.85 £9.50 £10.45 £12.70 £14.95

51mm £9.20 £9.85 £10.95 £13.50 £16.00

57mm £10.50 £12.50 £16.50 £20.50 £24.50

63mm £10.75 £12.75 £16.75 £20.75 £24.75

70mm £11.25 £13.25 £17.25 £21.25 £25.25

76mm £11.50 £13.50 £17.50 £21.50 £25.50

Outlet Type Part No Price

5mm Barbed Outlet SST01 £17.50

8mm Push On Outlet SST8K £17.50

13mm Push On Outlet SST13K £17.50

16mm Push On Outlet SST16K £17.50

25mm Push On Outlet SST25K £17.50

M5 Internal Thread SSTM5 £17.50

¼" NPT Internal Thread SST1/4 £17.50

M10x1 Internal Thread SSTM10 £17.50

M12x1.5 Internal Thread SSTM12 £17.50

M14 x 1.5 Internal Thread SSTM14 £17.501/8" NPT Internal Thread SST1/8 £17.503/8" BSP Internal Thread SST3/8 £17.50

Application Hoses in Kit Part No Price

Mini Cooper ‘S’ Coolant (4) TCS19/C £99.23

Ford Capri Mk 3 3.0 (77-81)

Coolant (5) TCS411C £126.19

Ford Mk1 Mexico Coolant (5) TCS120/C £133.11

Ford Mk2 RS2000 Coolant (5) TCS108/C £124.30

Jaguar E Type 3.8 Coolant (12) TCS70 £156.13

VW Golf Mk1 GTi 1600

Coolant (5) TCS35/C £116.35

Hump Hose (76mm Long)

Part No. Bore Price

SHH45 45mm £9.89

SHH50 50mm £10.28

SHH60 60mm £11.16

SHH63 63mm £11.30

SHH70 70mm £11.91

SHH76 76mm £12.43

SHH80 80mm £13.09

SHH90 90mm £16.28

SHH100 100mm £17.75

Part No. Bore Price

SCH51 51mm £4.44

SCH54 54mm £4.69

SCH57 57mm £4.74

SCH60 60mm £4.84

SCH63 63mm £5.01

SCH65 65mm £5.20

SCH68 68mm £5.41

SCH70 70mm £5.41

SCH76 76mm £5.67

SCH80 80mm £5.77

SCH83 83mm £5.88

SCH89 89mm £6.91

SCH102 102mm £7.54

SCH110 110mm £8.00

Straight Coupling Hose (76mm Long)

Boree PPPrPrice

Self Sealing Hose Take Off’sRevotec have engineered a range of fi ttings to allow a threaded or barbed take-off to be fi tted in silicone or rubber hoses which will accommodate senders, pressure switches or act as a tee. A hole punch is included in the kit which ensures a perfect ‘O’ ring seal when tightened.

Hose O.D.

45 Degree

90 Degree

135 Degree

180Degree

51mm £22.00 £27.00 £29.00 £32.00

57mm £22.00 £27.00 - -

60mm £22.00 £27.00 £29.00 £32.00

63mm £22.00 £27.00 £29.00 £33.00

70mm £23.00 £28.00 £30.00 £35.00

76mm £23.00 £28.00 £30.00 £35.00

80mm £25.00 £30.00 - -

89mm £25.00 £30.00 - -

102mm £26.00 £31.00 - -

Aluminium Intercooler BendsT6 grade aluminium hose joiner bends. Ideal for plumbing intercooler and air intake systems. Highly polished with a bead on either end for secure hose fi tment.

Samco Classic – Classic Looks, Modern Performance New for 2009For custom applications, Samco Sport is now available in a classic fi nish. With a matt-black fi nish, subtle imprinted Samco logo it allows you to keep the original look in the engine bay whilst benefi ting from high performance 100% leak free silicone hoses.The classic colour option is available for all Samcosport products including Kits, and Universal / Xtreme Race Parts. +15% premium above standard RRP applies.

For comprehensive listings see www.merlinmotorsport.co.uk

for full details.ww

w

For comprehensive listings see www.merlinmotorsport.co.uk

for full details.ww

w

We keep all the Samco Xtreme range IN STOCK IN BLUE on the shelf ready for dispatch from our

Castle Combe showroom.

Many fi rms advertise Samco but very few carry any stock - WE DO!

Delivery from Samco takes 4 weeks as they only make to order.

e PPrice

Direct Replacement Performance Hose Kits Available for a large range of classic cars, the kits classic matt-black fi nish allows you to keep the original look in the engine bay.

(Price includes +15% premium above standard RRP)

Page 36: Merlin Motorsport Catalogue 2009

36 Call our technical team on: 01249 782 101

Samco

All prices exclude VAT

Part No. Bore Price

XRE90-51-45 51mm to 45mm £17.91

XRE90-54-48 54mm to 48mm £18.19

XRE90-57-51 57mm to 51mm £18.84

XRE90-60-51 60mm to 51mm £20.73

XRE90-63-51 63mm to 51mm £21.20

XRE90-63-57 63mm to 57mm £21.20

XRE90-65-60 65mm to 60mm £21.25

XRE90-70-60 70mm to 60mm £23.25

XRE90-70-63 70mm to 63mm £23.25

XRE90-76-51 76mm to 51mm £25.92

XRE90-76-60 76mm to 60mm £25.92

XRE90-76-63 76mm to 63mm £25.92

XRE90-76-70 76mm to 70mm £25.92

XRE90-80-60 80mm to 60mm £26.60

XRE90-80-70 80mm to 70mm £26.60

XRE90-80-76 80mm to 76mm £26.60

XRE90-89-76 89mm to 76mm £33.53

XRE90-102-76 102mm to 76mm £44.47

Part No. Bore Price

XE45-51 51mm £20.05

XE45-54 54mm £20.31

XE45-57 57mm £21.03

XE45-60 60mm £22.93

EX45-63 63mm £23.41

XE45-65 65mm £24.36

XE45-68 68mm £24.60

XE45-70 70mm £25.07

XE45-76 76mm £28.60

XE45-80 80mm £31.82

XE45-83 83mm £33.07

XE45-89 89mm £34.17

XE45-102 102mm £46.33

Part No. Bore Price

XE90-51 51mm £17.91

XE90-54 54mm £18.19

XE90-57 57mm £18.84

XE90-60 60mm £20.73

XE90-63 63mm £21.20

XE90-65 65mm £21.25

XE90-68 68mm £21.91

XE90-70 70mm £23.25

XE90-76 76mm £25.92

XE90-80 80mm £26.60

XE90-83 83mm £27.66

XE90-89 89mm £33.53

XE90-102 102mm £44.47 Part No. Bore Price

XSHH50 50mm £11.12

XSHH60 60mm £12.26

XSHH63 63mm £12.44

XSHH70 70mm £12.50

XSHH76 76mm £13.06

XSHH80 80mm £13.46

XSHH90 90mm £17.00

XSHH100 100mm £19.13

Samco XtremeAll Samco Xtreme hoses are 4 ply and have a wall thickness of 4mm. The standard hose length is 76mm and 125mm on Charge Air Cooler hoses. The leg length on elbows (centre line measurement) are 100mm or 125mm depending on the bore size. Maximum Temperature 250°C.

A good range of car kits available. Please ring for details.

Charge Air Cooler Hose (127mm Long)45 Degree Elbow

90 Degree Elbow

Hump Hose (76mm Long)

90 Degree Reducing Elbow

Part No. Bore Price

XCAC51 51mm £20.05

XCAC57 57mm £21.01

XCAC60 60mm £21.46

XCAC63 63mm £21.93

XCAC70 70mm £24.29

XCAC76 76mm £25.44

XCAC80 80mm £26.92

XCAC89 89mm £29.38

XCAC102 102mm £32.91

StraightReducer(76mm Long)

Application Hoses in Kit Part No. Price

Ford

Escort Mk1 5 Coolant TCS120/C £115.75

Focus RS 2L 2002 2 Turbo TCS238 £80.46

Honda

Civic Type-R EP3 2 Coolant TCS203/C £48.78

Land Rover

110 2.5ltr1986 Onwards

2 Coolant TCS393/C £83.17

Mitsubishi

Evo 10 CZ4A2008 Onwards

6 Turbo TCS383 £158.53

Nissan

350Z2007 Onwards

4 Coolant TCS384/C £55.12

Peageot

206 Gti 2 Coolant TCS206/C £56.94

Renault

Clio 1722002 Onwards

6 Coolant TCS221/C £213.71

VW

Golf Mk1 Gti1.6/1.8

5 Ancillary TCS35/C-A £92.90

Performance Hose Kits

More kits available see www.merlinmotorsport.co.uk

for full details.ww

w

Part No. Bore Price

XSCH51 51mm £4.78

XSCH54 54mm £4.95

XSCH57 57mm £5.15

XSCH60 60mm £5.35

XSCH63 63mm £5.51

XSCH65 65mm £5.65

XSCH68 68mm £5.77

XSCH70 70mm £5.93

XSCH76 76mm £6.27

XSCH80 80mm £6.51

XSCH83 83mm £6.69

XSCH89 89mm £7.13

XSCH102 102mm £7.85

Straight Coupling Hose (76mm Long)

Part No. Bore Price

XSR51-38 51mm to 38mm £12.90

XSR51-45 51mm to 45mm £12.90

XSR54-51 54mm to 51mm £13.06

XSR57-51 57mm to 51mm £13.25

XSR60-51 60mm to 51mm £13.43

XSR63-51 63mm to 51mm £13.60

XSR63-57 63mm to 57mm £13.60

XSR63-60 63mm to 60mm £13.60

XSR70-51 70mm to 51mm £14.04

XSR70-57 70mm to 57mm £13.96

XSR70-60 70mm to 60mm £14.04

XSR70-63 70mm to 63mm £14.04

XSR76-51 76mm to 51mm £14.39

XSR76-57 76mm to 57mm £14.39

XSR76-60 76mm to 60mm £14.39

XSR76-63 76mm to 63mm £14.39

XSR76-67 76mm to 67mm £14.39

XSR76-70 76mm to 70mm £14.39

XSR80-70 80mm to 70mm £14.63

XSR80-76 80mm to 76mm £14.63

XSR89-63 89mm to 63mm £18.56

XSR89-76 89mm to 76mm £18.56

XSR89-80 89mm to 80mm £18.56

XSR102-76 102mm to 76mm £23.10

XSR102-89 102mm to 89mm £23.10

Vacuum Tubing Silicone RubberUsed for: Vacuum lines, Washer Tubing, Coolant overfl ow, Emission Control, Wire Insulation.

Not designed for pressurised applications.

Part No. Bore Price/m

VT3B2W 3mm £3.24

VT4B2W 4mm £3.42

VT5B2W 5mm £4.08

VT6B2W 6mm £4.80

VT8B3W 8mm £7.02

VT9B3W 9mm £7.35

Merlin Small Diameter BendsMany uses; water systems, intercoolers and air ducting. New in 2008, computer controlled bending machine now allows a range of complex bends to be produced.

Ring for more information and discuss your requirements.

ALL BLUE SAMCO PARTS AVAILABLE FROM STOCK

Page 37: Merlin Motorsport Catalogue 2009

37Visit our shop at Castle Combe Racing Circuit

All prices exclude VAT

Exhaust Parts

Jetex Universal PartsAvailable in mild steel and stainless steel. We keep a large stock and you can always visit the showroom to self select the bends that you need.

Universal Parts

Code1 3/4"

Mild Steel1 3/4"

Stainless Steel

2"Mild Steel

2"Stainless

Steel

2 1/2"Mild Steel

2 1/2"Stainless

Steel

3"Mild Steel

3"Stainless

Steel

Straight 1 metre £9.23 £16.64 £10.56 £19.57 £13.82 £25.78 £15.40 £28.80

30° Bend £5.03 £9.30 £5.34 £10.13 £8.72 £12.85 £11.41 £18.74

45° bend £5.51 £9.60 £5.82 £10.13 £9.22 £12.85 £11.70 £18.74

60° bend £5.72 £9.71 £6.19 £10.65 £9.58 £13.61 £12.25 £20.41

90° bend £6.25 £11.23 £7.04 £12.30 £10.56 £14.52 £13.22 £21.28

90° bend tight £7.43 £10.69 £7.43 £11.66 £8.91 £15.07 £10.89 £18.47

Compensator - - £27.78 - £45.00 - - £44.18

Stepped sleeve £5.34 £8.51 £6.19 £8.62 £7.04 £9.40 £9.58 £13.19

Double end sleeve £3.10 £4.72 £3.39 £4.67 £5.34 £7.28 £6.92 £10.58

Decibel insert - - £6.84 - £16.53 - £23.36 -

1/2m fl exible straight £25.22 - £25.22 - £29.23 - £36.07 -

Over axle bend £14.41 £22.16 £15.65 £23.97 £16.74 £26.88 £30.81 £42.34

Silencers

Code1 3/4"

Mild Steel1 3/4" Stainless

Steel2"

Mild Steel 2" Stainless

Steel2 1/2"

Mild Steel2 1/2" Stainless

Steel3"

Mild Steel 3" Stainless

Steel

Micro Round 76mm dia. 400mm long £24.50 £47.31 £24.50 £47.31 - - - -

Midi Round 100mm dia 420mm long £36.75 £50.52 £36.75 £50.52 - - - -

Oval Small 100/165mm dia 320mm long - - £29.59 £47.56 - - - -

Oval Medium 100/165mm dia 420mm long £40.26 £58.60 £40.26 £58.60 - - - -

Big Oval 115/185mm dia 420mm long - - £59.86 £66.12 £59.07 £81.19 - -

Slim Round 125mm dia 420mm long - - - - £52.51 £72.19 - -

Super Oval 115/185mm dia 320mm long - - - - £43.78 £60.19 - -

Heavy Oval 140/220 dia 500mm long - - - - £66.84 £86.39 - -

Tubex Round 100mm dia 625mm long - - - - £58.21 £80.41 - -

Turbonett/Handy 125mm dia 250mm long - - - - £38.70 £53.01 £38.56 £53.01

Turbex 125mm dia 625mm long - - - - - - £63.55 £87.34

Turbotight Oval 140/220mm dia 250mm long - - - - - - £56.76 £78.02

Turbo Oval Offset tubes 140/220dia 500mm long - - - - - - £65.25 £89.67

Overall Dia (mm)

Overall Length with Cones and

Stubs (mm)

Inside Diaof Stubs

(mm)

Max HP Non-Turbo

Max HP Turbo

Price100cpsi

Price200cpsi

93 360 50.8 125 190 £204.21 £216.98

108 394 50.8 170 255 £216.13 £228.24

108 378 63.5 170 255 £216.13 £228.04

130 430 63.5 250 375 £273.13 £283.36

130 422 76 250 375 £273.13 £283.36

Merlin Mild Steel Muffl ersThese are additional muffl ers that fi t on the end of an exhaust system to help a vehicle meet the noise limits for a track day. The amount of noise reduction cannot be estimated; all cars are different but we have seen reductions of up to 9dB but in some cases there is no effect. The end cap is secured with 4 spot welds and can be removed for repacking. 4 inch dia 8 inch long. Available in 10 sizes: 1 7/8", 2", 2 1/8", 2 ¼", 2 3/80", 2 ½", 2 5/8", 2 ¾", 2 7/8", 3".

Price

£48.75

Jetex High Flow Catalytic ConvertersJetex Performance Catalytic Converters for Road, Race and Rally use. The high fl ow catalysts in this range use metallic and not ceramic substrates. 100 cpi gives the best gas fl ow and cars fi tted with the latest ‘OBD2’ on board diagnostics need the 200cpi substrate version.Use is Mandatory in MSA events from 2009 - Post 1999 petrol engine cars.

Y Pieces

Size (mm) A x B Mild Steel

Stainless Steel

50.8mm x 41.5mm £19.54 -

50.8mm x 44.5mm £19.54 £31.04

63.5mm x 48mm £22.66 -

63.5mm x 50.8mm £22.66 £36.06

76mm x 63.5mm £25.14 £40.50

Exhaust Clamps U Bolt Type

Code mm Inches Price

EC-48 48 1 7/8" £1.45

EC-51 51 2" £1.45

EC-54 54 2 1/8" £1.45

EC-57 57 2 1/4" £1.45

EC-60 60 2 3/8" £1.45

Code mm Inches Price

EC-64 64 2 1/2" £1.45

EC-67 67 2 5/8" £1.45

EC-70 70 2 3/4" £1.85

EC-76 76 3" £1.85

EC-80 80 3 1/8" £1.85

Norma Stainless Steel Exhaust Mounting ClampsNorma stainless steel exhaust mounting clamps. Used in place of the standard U bolt clamp. These wide stainless steel bands with mild steel screw clamps make a strong and attractive alternative to the normal U bolt.

Code Size (mm) Price

GBS-39/18 37-40 £7.95

GBS-42/18 40-43 £7.95

GBS-45/20 43-47 £7.95

GBS-49/20 47-51 £7.95

GBS-53/20 51-55 £7.95

GBS-57/20 55-59 £7.95

GBS-61/20 59-63 £7.95

Code Size (mm) Price

GBS-66/20 63-68 £8.95

GBS-71/20 68-73 £8.95

GBS-76/25 73-79 £9.95

GBS-82/25 79-85 £10.95

GBS-101/25 97-104 £10.95

GBS-117/25 112-121 £11.75

GBS-155/30 150-162 £12.95

T Pieces

Size (mm) A x B Mild Steel

Stainless Steel

63.5mm x 50.8mm £23.41 £33.48

63.5mm x 63.5mm £23.41 £33.48

76mm x 63.5mm £24.64 £36.18

76mm x 76mm £24.64 £36.18

ILOC Flex ConnectorsIdeal for use before the catalytic converter where temperature and engine movement are high. Can withstand up to 1100˚C. Each end is made from mild steel and will allow pipe work to slip inside for welding in position.

1 3/4" IDMild Steel

2" IDMild Steel

£22.02 £23.10

FIA approved 63mm ID Catalytic Converter available, please ring for details.

Coast Fabrication Racing Silencers Ultra lightweight Racing Silencers manufactured in the USA. All stainless steel, TIG welded construction and one piece main housing which allows it to be welded directly to the outlet pipe without sacrifi cing re-build ability. All silencers are fully re-packable and are supplied packed and ready for use.

For comprehensive listings see www.merlinmotorsport.co.uk

for full details.ww

w

For comprehensive listings see www.merlinmotorsport.co.uk

for full details.ww

w

2 1/2" IDMild Steel

3" IDMild Steel

£38.07 £41.25

Prices from

£155.60

P48Repacking material is also available see page 48 for details

Page 38: Merlin Motorsport Catalogue 2009

38 Call our technical team on: 01249 782 101

Coarse outer layerStops large pieces of dirt and foreign matter from penetratingfurther. Straightens air flow into subsequent layers.

Medium grade middle layerSerious filtration layer traps most of the harmful dirt that leads toengine failure and damage.

Fine inner layerExtracts all the fine particle but still allows full air flow to theengine for maximum power.

Maxogen filters are specially designed for turbo, fuelinjected or special carburettor uses.

JC60 CylindricalsDimensions Price58, 60, 63 and 67 inside diameter £45.0070, 73, and 78 inside diameter £45.0080 and 86mm inside diameter £52.5093 and 99mm inside diameter £55.50114 and 124mm inside diameter £63.00

JC62 Conical60 and 70mm inside/diameter £38.00

Induction kits and remote air filtersDirect replacement filters

Over the years, ITG have created the lightest, mostcapable filters for all fields of motorsport, from Formula 1to the World Rally Championship.

The same design skills, advanced technology andattention to detail are also used to produce theProfilter range of high gradereplacement filters forboth road andcompetition use.

With such a pedigree, youcan be sure of a qualityproduct with superiorperformance, and ahighly competitiveprice.

ProfilterHere is just a small selection of the huge range of Profilterscurrently in stock.A full range of applications and prices are availableon request.

Model PriceAudi A3 £43.00BMW E46 M3 £37.00Ford Focus ST £40.00Honda Civic Type ‘R’ £47.00Mini Cooper S £40.00Mitsubushi Evo £57.00Peugeot 206 GTi £37.00Renault Clio 172/182 £43.00Subaru Impreza £40.00VW Golf GTi Mk V £43.00

FoamfirstAdvanced air filter technology

Performance air filtersfor road and race vehicles

trifoamS Y S T E M

Why foam? Because, compared to paper or other filtertechnologies, reticulated polyurethane foam achievesoptimum performance against three key criteria:

1. Maximum Air Flow – the ability to allow air to passthrough without causing a large drop in pressure.

2. Cleaning Efficiency – the ability of the filter to removedust and contaminents from the airflow.

3. Dust Load-up Tolerance – the capability to absorba large amount of dust before cleaning or replacementis required.

With the unique TriFoamTM System, which uses variousthicknesses of finer or coarser foams, these factors canbe varied for different applications.

TriFoamTM gives the flexibility to produce air filters to exactcustomer specifications. ITG can tailor the dust filteringcapability to well below 5 microns for roller barrel throttles,superchargers and cabin filters.

Compared to other filter media, ITG foam filters offer manyadditional advantages, including a significant reduction inweight while providing more power for much longer.

What’s more, because they use the very latest adhesivetechnology to bond the foam layers, ITG filter assembliesare resistant to water, fumes, oils and fuels.

It is these qualities that have kept ITG at the forefront ofadvanced air filter technology and helped motorsportteams win countless world championships.

And if you can’t see it here, call us for a full list.We have over 1000 different ITG filters in stock.

TM

All prices exclude VAT

ITG Filters

Page 39: Merlin Motorsport Catalogue 2009

39Buy Online: www.merlinmotorsport.co.uk

All prices exclude VAT

The famous red-bandTM filters for road or race

Sausage FiltersJC20 Sausage filter £63.00JC30 Sausage filter £68.00JC40 Sausage filter £84.00JC50 Sausage filter £89.00

Standard Megaflow FiltersPart No. PriceJC20 £34.00JC30 £48.00JC40 £61.00JC50 £67.00

Part Number A B C DJC20/25 25 148 192 50JC20/40 40 148 192 65JC20/65 65 148 192 90JC20/100 100 148 192 125

JC40/25 25 142 379 50JC40/40 40 142 379 65JC40/65 65 142 379 90JC40/100 100 142 379 125

JC50/25 25 148 436 50JC50/40 40 148 436 65JC50/65 65 148 436 90JC50/100 100 148 436 125

JC90 80 142 379 105

JC100/25 25 142 608 50JC100/40 40 142 608 65JC100/65 65 142 608 90JC100/100 100 142 608 125

These famous black foam filters with the red band are alsomanufactured as domed ‘sausage’ filters. Standard filtersare available in four heights: 25mm, 40mm, 65mm and100mm. Megaflow performance race filters are supportedby a large range of accessories. Please call for full details.

All dimensions in mm andDO NOT include the tabs

ImportantAll filters must be oiled prior to use

Foam SocksITG Produce a range of foam ‘socks’ which fit over thebellmouth of the carburettor.

Dimensions Price95mm outside/diameter – 125mm long £11.50115mm outside/diameter – 165mm long £13.50Double sock for single twin choke carb £20.00

Crankcase BreatherDimensions Price16mm inside/diameter £16.5019mm inside/diameter £16.5030mm inside/diameter £16.50

Filter OilsJDR-1 Foam air filter oil. For lightdust conditions, racing and trackdays.JDR-2 Foam air filter oil. Suitable forProfilters, rallying, hill climb, long life.

Size PriceJDR-1 200ml aerosol can £6.50JDR-2 200ml aerosol can £6.50

Bolt-On Inlets‘Stubby’ bolt-on radiused inlets.

No. Carb type Height PriceST40 40DCOE 13mm £13.50ST45 45DCOE 13mm £13.50ST48 48DCOE 13mm £18.00

Bolt-On Ram PipesNo. Carb type Height PriceJRP5 1 1/4” SU 1 1/4” £13.50JRP6 1 1/4” SU 2 3/4” £13.50JRP7 1 1/2” SU 1 1/4” £13.50JRP8 1 1/2” SU 2 3/4” £11.95JRP9 1 3/4” SU 1 1/4” £11.95JRP10 1 3/4” SU 2 3/4” £11.95

Slot-In Ram PipesNo. Carb type Height PriceJRP1 40 DCOE 16mm £16.50JRP2 40 DCOE 26mm £16.50JRP3 40 DCOE 39mm £16.50JRP13 45 DCOE 16mm £16.50JRP14 45 DCOE 26mm £16.50JRP15 45 DCOE 39mm £16.50

Full-Radius Air HornsSpecially made with special attention to the inlet radius.Large bellmouths on the spun aluminium trumpets.

No. Carb type Height PriceFR45/40 45DCOE 40mm £27.00FR45/75 45DCOE 75mm £29.00FR48/40 48DCOE 40mm £27.00FR48/75 48DCOE 75mm £29.00

BaseplatesJC20 £13.00JC30 £20.50JC40 £21.50JC50 £24.50

Baseplates are available for most applications, but in theevent that we do not have one to fit your exact requirements,all baseplates can be supplied undrilled.

Megaflow Performance Race FiltersPart No. Description PriceJC10 Formula Ford filter £54.00JC70 Racing filter with baseplate £134.50JC71 Racing filter with baseplate £134.50JC90 Porsche 911 (2 x Webber IDA3C) £163.00JC100 Multi carb use. Includes baseplate £165.00

Reinforced nylon frame.Our unique ‘Red-Band’ trademark.

Filter breaths throughfront panel. Requires lessspace between air hornsand front panel.

Outer layer of highflow foam. Fine meshinner foam is treated witha fire retardant.

Baseplate.Special additionscan be ordered.

ITG Filters

Page 40: Merlin Motorsport Catalogue 2009

40 Call our technical team on: 01249 782 101

Catches & Clips

All prices exclude VAT

Dzus FastenersFlush fi tting with a head diameter of 5/8". Locks and unlocks with ¼ turn. The fastener assembly is riveted to the removable panel and the wire spring to the car structure or chassis. 7 lengths available select the correct length for the thickness of the two panels to be held together.

Item Code Price

Plus Flush 120-2000 £32.10

Plus Flush with lock 120-2100 £39.57

Flush 125-2000 £32.10

Flush with lock 125-2100 £39.57

Carbon Look - from £46.63

Code Panel Thickness (mm)

EHF-45 3.20 – 4.55

EHF-50 4.45 – 5.80

EHF-55 5.70 – 7.10

EHF-60 7.00 – 8.40

EHF-65 8.20 – 9.65

EHF-70 9.55 – 11.00

EHF-85 13.30 – 14.75

Item Price

Stainless Steel £8.35

Black Plated £10.35

Item Price

Zinc Plate £8.95

Zinc Inc. Safety Catch £9.85

Item Price

Chrome Plate £12.85

Chrome Inc. Safety Catch £13.65

Item Price

All one price £2.90

Spring (EHF-S) £0.48

Item Price

Large Head Dzus £3.78

Spring (EHF6-S) £1.15

Price

£6.38

Price

£14.65

Adjustable Toggle LatchLatch with threaded adjustment and very positive action with safety latch.

Overcentre ClipBright zinc plate with sprung link piece; drilled to accept ‘R’ clip. Per pair.

Aerocatch Bonnet LockThe Aerocatch is available in plus fl ush (surface mounted) or fl ush (mounted from under the panel). Carbon Look, an exciting addition for 2009 which offers the perfect fi nish to any installation. SVA compliant. With or with out a lock. Corrosion resistant with adjustable strike, secondary locking as standard. Each kit contains a pair.

Diameter Length Price

¼" 0.8 £14.85

¼" 1.5 £17.65

¼" 2.1 £20.35

5/16" 1.0 £17.35

5/16" 1.6 £19.85

Diameter Length Price

5/16" 2.0 £21.05

3/8" 1.1 £19.52

3/8" 1.5 £20.39

3/8" 2.1 £23.27

3/8" 2.6 £26.35

Bonnet/Boot Lock Flush FitChrome plated fi ts fl ush locking, two radial keys supplied.

Bonnet SpringsStainless steel springs and hook; zinc plated catch and screws.

Bonnet PinsTraditional style chrome plated bonnet pins with wires and clips pair.

Quick Release PinsQuick release securing pins; the ball can be released by either pressing the end of the pin or pulling on the wire ring. All dimensions in inches.

Quick Release Bonnet PinsBonnet pins with the pins retained in the mounting plate. Includes pins, catch, lock nuts and self tapping screws.

Item Price

Stainless Steel £6.65

Ally anodised

Red, Blue, Gold, Black

£10.45

£2.90

ONLY

Dzus Raised Head with D Ring Grip length 4.45 – 5.80mm.

Price

£2.35

Dzus slide latch with bobbinSimple but secure catch.

Dzus fasteners are also available with a larger ¾" head. (EHF6)This size is often used on historic cars. Same lengths as above.

£3.52ONLY

Code Size Price

GE62 Small £4.35

GE63 Large £5.85

Boot/bonnet Rubber HooksCompetition rubber hooks, supplied in pairs with all fi xings.

Price

£7.85

Price

£6.45

Price

£9.23

Panel LockChrome plated lock for boots bonnets and glove boxes comes with two keys.

Camlock Overcentre CatchUsed on many modern race cars. Latch with threaded hook to adjust tension. Available with and without a secondary lock which prevents the latch bursting open. Price includes both latch and strike.

£6.65

AS LOW AS

Diameter Length Price

1.6mm 27mm £0.45

2.0mm 36mm £0.65

3.6mm 65mm £1.15

‘R’ ClipsQuick fi t self gripping pins.

Page 41: Merlin Motorsport Catalogue 2009

41Visit our shop at Castle Combe Racing Circuit

All prices exclude VAT

Steering Wheels

Quick Release Hub Adaptor(QA1) - Traditional(QA2) - ‘M’ Range

Mountney Traditional Accessories

Code Price

410100002 £158.28

Code Price

410100003 £195.75

Item Leather Code Suede Code Price

Model 07 11111811312 11111811311 £125.00

Model 78 11111783 1111783 £117.50

Model 80 11102505212 11102505211 £156.40

Price

£66.50

Price

£27.85

Model 26Black leather: 260mm dia. Black suede: 250mm, 260mm, 280mm & 290mm dia. All have 32mm x 25mm oval section.

Diameter Black Centre

Polished Centre

Black Centre

Polished Centre

Black Centre

Polished Centre

12" £35.15 £35.15 £53.75 £53.75 - -

13" £36.15 £36.15 £54.25 £54.25 £69.75 £69.75

14" £37.20 £37.20 £55.35 £55.35 - -

15" £38.50 £38.50 £56.95 £56.95 - -

Vinyl Leather Woodrim

Traditional Steering Wheels

Mountney offer a wide range of bosses for traditional wheels.

Price from

£14.50

Steering Wheel Bosses

£35.15

AS LOW AS

Quick Release Steering Boss(QRH)

‘M’ Range Steering Wheel Bosses Mountney offer a wide range of bosses for ‘M’ Range wheels. Please see complete application listing on website.

Quick Release Hub Adaptor (QA2)(See above)

‘M’ Range Accessories

‘Snap-off’ Quick Release Hub AdaptorLockable and suitable for all ‘M’ Range steering wheels (144444).

Price

£114.95

Price

£85.00

Price from

£32.25

Price from

£161.20

‘M’ Range Steering Wheels

Diameter Black Centre Silver Centre

300mm £61.15 £61.15

320mm £63.50 £63.50

340mm £66.25 £66.25

Black Leather

Diameter Black Centre Silver Centre

300mm £39.15 £39.15

320mm £41.25 £41.25

340mm £43.50 £43.50

Moulded Vinyl

£39.15

AS LOW AS

Rally Quick Release Boss6 hole quick release hub. PCD 6x 70mm with Ergal hub. Attaches to standard Momo boss.

WTCC Quick Release Boss6 hole quick release hub for touring cars, PCD 6x 70mm. Welded to 20mm steering column.

Model 11Black suede. 260mm and 280mm dia, 35mm x 24mm oval section.

Item Code Price

Model 11 11150112 £125.00

Model 12 11150122521 £125.00

Model 26 11150262 £125.00

Model 07Black suede or leather. 350mm dia. 28mm x 26mm oval section.

Model 80Black suede or leather. 350mm dia, 34mm x 26mm section.

Model 78Black suede or leather. 330mm dia, 29mm x 23mm oval section. 350mm dia, 30mm x 24mm oval section.

Model 12Black suede. 250mm dia, sculpted section.

Momo competition steering wheels are specifi cally designed and manufactured for individual Motorsport requirements and feature anticorodal aluminium bodies with hard wearing natural fabrics. All Momo drilled steering wheels have 6 bolt fi xing with 70mm PCD.

Price from

£39.29

Momo Steering Wheel Boss AdaptorsLarge range of steering wheel bosses to suit many vehicles.Visit us online at www.merlinmotorsport.co.uk for full listing.

Code Description Price

RTSWD1 D-Shape 240mm Dia £75.50

RTSWD2 D-Shape 255mm Dia £75.50

RTSWD3 D-Shape 305mm Dia £81.50

RTSW1 Round 265mm Dia £70.00

RTSW2 Round 305mm Dia £87.75

Race Steering Wheels Available in suede or high quality leather. Available in Black, Red and Grey.

Quick Release BossCode Description Price

RTQ 1 3/16" Holes, 5/8" Dia Slug £88.50

RTQ 2 3/16" Holes, 3/4" Dia Slug £88.50

Merlin Quick Release Steering Hub New for 2009All parts are manufactured from aircraft grade materials. Comes with a 20mm dia hard anodised spline for extra strength. Various spigot dia’s available in EN3B or 4130 steel.Requires welding to steering column. Compliant with latest FIA technical specifi cation.

Lifeline Group N Quick Release Steering BossNew for 200970mm PCD to suit Momo, Sparco & M Range. Fits directly to steering wheel boss and eliminates the need for any welding.

For comprehensive listings see www.merlinmotorsport.co.uk

for full details.ww

w

Page 42: Merlin Motorsport Catalogue 2009

42 Call our technical team on: 01249 782 101

Brakes

All prices exclude VAT

Size Price Pair

6mm £8.50

10mm £11.10

19mm £14.50

25mm £14.95

Size Price Pair

3mm £8.50

5mm £8.50

Size Price Each

10mm (UNF or Metric) £18.95

19mm (UNF or Metric) £18.95

Application Year Part No. Front/Rear M1144 M1155 M1166

AudiA3 1.8T/S3/TT 96-03 MDB2041 Front £86.72 - -

MDB1377 Rear £62.19 - £97.19

BMWM3 (E36) 92-99 MDB1393 Front £72.69 £83.60 £111.08

Mini Cooper 01- MBD2162 Front £66.76 £79.97 £99.97

CitroenSaxo VTR 96-02 MDB1808 Front £66.24 £88.85 -

FordEscort MGB633 Front £41.93 £54.93 £77.77

Escort S2 Turbo RS 87-91 MDB1236 Front £41.73 £88.85 £111.08

Escort Cosworth 92-97 MDB1407 Front £52.32 £88.88 £102.15

Focus ST 170 02- MDB2272 Front £48.34 £88.85 £111.08

Puma Racing 00- MDB1992 Front £59.98 £88.85 -

Sierra Cosworth 4x4 91-94 MDB1407 Front £52.32 £88.85 £102.15

HondaCivic Type R 01- MDB2044 Front £65.02 £88.85 £111.08

Integra Type R /DC-3 98-01 MDB1543 Front £97.73 £108.58 £135.75

LotusElise 97- MDB1890 Front £44.19 £55.90 £69.42

97- MDB1891 Rear £56.54 £62.19 £111.09

MitsubishiEvo 2 93- MDB1509 Front £79.97 £86.93 £111.08

Evo 3 95- MDB1539 Front £67.64 £89.37 £134.37

Evo IV (CN9A) 96- MDB1539 Front £67.64 £89.37 £134.37

Evo V/VI (CN9A) 98- MDB1859 Front £97.73 £97.73 £122.17

MDB1890 Rear £44.19 £55.90 £69.42

NissanSunny GTi-R 91-95 MDB1500 Front £62.19 £88.85 £111.08

Peugeot106GTi 96-03 MDB1808 Front £66.24 £88.85 -

205 1.9 GTi 85-89 MDB1628 Front £49.19 £88.85 -

MDB1339 Rear £34.64 £45.39 £54.44

RenaultClio172/182 98-05 MDB2561 Front £94.36 £132.08 -

98-05 MDB1339 Rear £34.64 £45.39 £54.44

SubaruImpreza Turbo 96-98 MDB1794 Front £79.97 £98.56 £111.08

Impreza Turbo 98-01 MDB1416 Front £79.97 £79.97 £86.85

WRX UK 00- MDB1416 Front £79.97 £79.97 £86.85

WRX STI Brembo 00- MDB1859 Front £97.73 £97.73 £122.17

WRX STI Brembo 00- MDB1890 Rear £44.19 £55.90 £69.42

Prodrive Alcon P1 00- MDB1697 Front £108.58 £108.58 £134.97

Vauxhall

Corsa 93-00 MDB1556 Front £57.88 £88.85 £111.08

Nova GTE / GSI 87-93 MDB1141 Front £54.36 £71.17 £111.08

VWGolf Mk2/3 88-97 MDB1570 Front £53.51 £66.55 £111.08

Merlin Aluminium Hubs New for 2009Aluminium front hubs to fi t Triumph Herald and Vitesse stub axles. Drilled to suit Ford 4.25", BL 4.00" or Triumph 3.75" PCD wheels. Made in the UK.Undrilled hubs also available.

Mintex competition Brake Pads are available in the following compounds;

M1144 – Medium torque, positive pressure, excellent cold friction. Typical uses; Track days, Karts, Hill climb, Formula Fords.

M1155 – Medium torque, positive pressure modulation and high fade resistance. Typical uses; loose surface rally, Single Seater Racing and Track Day use for higher performance cars.

M1166 – High torque, positive pressure modulation and high fade resistance. Typical uses; Saloon Racing, Sports Cars and Single Seater Racing.

F Series – Very high friction and high initial torque. Flat torque curve up to 1000°c. Circuit racing.

Mintex Racing Brake Pads

(We can fi t FOC your new bearings and wheel studs to these hubs. The hubs need to be assembled carefully in a press).

Price from

£75.50

Wheel StudsThe measurement is from under the head to the end of the thread.

Item Total Length Spline Dia Part No. Price Each

3/8 UNF Mini Sprite

Std 35mm 10.30mm SS31 £1.95

Std + 15mm 50mm 10.30mm SS32 £1.95

Std + 25mm 60mm 10.30mm SS33 £1.95

Std + 45mm 80mm 10.30mm SS30 £1.95

7/16 UNF Ford

Std + 13mm 43mm 13.10mm SS34 £1.95

Std + 25mm 55mm 13.10mm SS35 £1.95

M12 x 1.5 Ford

Std 47mm 13.10mm SS36 £1.95

Std + 13mm 63mm 13.10mm SS37 £1.95

M12 x 15 GM, Mitsubishi, Toyota, Escort Mk2 Disc Brakes (not RS)(Need to drill hubs, 14mm to take larger spline)

Std + 13mm 51mm 14.30mm SS38 £1.95

Std + 25mm 63mm 14.30mm SS39 £1.95

M12 x 1.25 Subaru/Nissan

Std + 25mm 63mm 14.30mm SS41 £2.65

£1.95

AS LOW AS

Wheel Spacers and ShimsSpacers will need extended studs. Where only a little extra clearance is required the shims may be used.

Wheel Spacer KitsConsists; Two spacers & eight wheel studs (UNF or Metric). Suitable for Minis, Ford & some Vauxhall.

Hand Held Brake Pipe Flaring ToolGeneral purpose pipe work and plumbing fl are tool. Includes dies for 3/16", 1/4", 5/16", 3/8", 1/2" and 5/8" pipe.

Spacers 4 Hole PCD 95mm to 114mm Shims

Universal 4 and 5 holes PCD 95mm to 121mm

Wheel Hubs & Studs

Caliper R ClipsEasier to use than split pins and can be reused indefi nitely. Fits most FFord and Mini callipers (not with vented discs).

Price

£1.35

Price

£29.95

Application Part No. M1144 M1155 M1166 F-Series

AP RacingCP2195D38 MLB19 £30.90 £39.54 £47.44 £144.86

CP2399D43 MLB20 £36.78 £46.66 £55.98 £144.86

CP2340D43 MDB1200 £55.53 £72.71 £87.25 £144.86

CP3215D50 MDB1292 £55.83 £70.19 £89.50 £120.34

CP5070D51 MDB1977 £108.58 £108.58 £135.75 £203.54

WilwoodDynalite MDB1795 £94.36 £94.36 £111.08 £128.54

Dynalite Single Bolt MDB1796 £54.83 £88.85 £111.08 £137.97

Mintex Brake Pads - Racing Calipers

Page 43: Merlin Motorsport Catalogue 2009

43Buy Online: www.merlinmotorsport.co.uk

All prices exclude VAT

Brakes

Brake Proportioning ValvesTilton brake proportioning valve with seven position lever adjustment, come with 3/8" UNF ports. Wilwood brake proportioning valve with screw type adjustment, comes with 1/8" NPT ports.

Master Cylinder Accessories

Item Size Code Code Price

FFord F2000 F3 10 MS3J001 £53.55

As above but lightened and easy motion 10 MS3J003 £84.15

GpA, Rally, Saloon, Historic 12 MS3K023 £68.50

GT, F3000, Historic F1 15 K3058 £89.00

Aero Boot (Scatra) 10 MS6J002 £16.95

Aero Boot (Scatra) 12 MS6K024 £27.50

Aero Boot (Scatra) 15 MS3M001 £27.50

Ball Joint Grease 310cl - MS9U024 £24.50

Tripode Joint Grease 310cl - MS9U025 £24.50

GKN Motorsport Joints CV Joints plunging type

Code SizeCode

OD (mm)

PCD (mm)

No Splines

Thickness (mm)

Plunge(mm)

MS3J001 10 94 80 33 32 12

MS3K023 12 100 86 25 32 16

K3058 15 108 94 28 40 16

Master CylindersThese are genuine Girling parts made in the UK. Fitted as standard to many competition cars, a lightweight Girling aluminium master cylinder with 5/16" UNF push rod. Available with integral reservoir or as a remote cylinder. Available in 3 bore sizes 0.625", 0.70", 0.75" and 0.875"(remote only).

Brake Fluid Reservoirs

Item Price

Remote Master Cylinder (5/8", 11/16", 3/4") £41.75

Remote 0.875" (7/8") bore £86.50

Integral Master Cylinder (5/8", 11/16", 3/4") £41.75

Integral Master Cylinder 3/4" (large reservoir) £64.64

Service Kits (all sizes)From

£10.35

Item Price

Small (67mm tall , 60mm dia) £14.95

Large (113mm tall, 60mm dia) £22.64

Aluminium mounting bracket from £3.75

Item Price

Male 3/8" UNF (pack of 10) £4.50

Female 3/8" UNF (pack of 10) £4.85

Male M10 x 1 (pack of 10) £4.50

Female M10 x 1 (pack of 10) £4.85

3 way unions (Metric or UNF) £8.50

4 way unions (Metric or UNF) £10.09

Brake light switch (Metric or UNF) £7.85

Male 1/4" x 7/16" UNF (each) £0.95

Female 1/4" x 7/16" UNF (each) £1.15

Item Price

Master cylinder service kits(specify bore required)

from £10.35

Brake fl uid reservoir feed hose (per m) £5.00

Remote cylinder feed hose union £5.95

Screw on extension for integral cylinder £10.92

Extended Push Rod (+35mm) £6.85

Adjustable Clevis £4.38

Clevis retaining pin £1.48

Brake assembly grease (25g tube) £6.25

Size Item Price

3/16" Brakes £12.25

1/4" Clutch/Fuel £22.26

5/16" Fuel £28.35

3/8" Fuel £42.15

Brake Pipe and Unions

Copper Brake/Fuel PipePure copper pipe tested to BS2871. Supplied in 25ft coils.

Brake Fluid Reservoirs (with warning switch)

Item Price

Twin outlet (SVA compliant) £44.95

Twin outlet with swivel angled unions (SVA compliant) £42.95

Single outlet (SVA compliant) £42.95

Item Price

RHD £58.35

LHD £61.00

Clutch Slave CylinderGirling clutch slave cylinder as used on Hewland gear boxes. Available with left or right hand inlet.

Brake Balance BarBrake balance bar enables accurate balancing of front and rear braking when you use dual master cylinders.Balance bar cable allows easy remote adjustment of the of the brake balance bar from the dash mounted knob. Available in three lengths - 3.3ft, 3.6ft and 3.9ft

Brake Pipe Securing ClipsSelf riveting plastic clips in packets or 10.

Item Size Price

Single 3/16"1/4"5/16"

£2.75£2.75£2.85

Twin 3/8"3/16" x 3/16"3/16" x 5/16"

£3.45£4.60£6.40

Item Price

Tilton £83.55

Wilwood £54.75

Brake FluidItem Price

AP551 Dry boiling point 275°C (500ml) £6.85

AP600 Dry boiling point 315°C (500ml) £13.55

Castrol Response Super DoT 4 (1L) £13.35

Castrol SRF (1L) £42.25

Automec DOT 5 Silicone (500ml) £18.50

Automec DOT 5 Silicone (1L) £32.25

Fluid

Have you seen..?Ducts and Ducting

P19

Item Price

Brake balance bar £37.50

Balance bar cable £39.50

ylinder with 5/516"li d ith 5/5 "

Page 44: Merlin Motorsport Catalogue 2009

44 Call our technical team on: 01249 782 101

Suspension

All prices exclude VAT

Helper SpringsPlace between the spring seat and the spring to prevent the retaining collar from working loose. Flat section rated at 15lbs, 12mm closed for 2.25 inch ID, 8mm for 1.9 inch ID. Open length 4 inches.

‘C’ SpannersThe spanners used to move the adjustable spring seat collars. Two sizes 2.25" or 1.9" seats.

Faulkners Race SpringsHigh grade, high specifi cation coil racing springs. All Faulkner’s springs are Black powder coat fi nished. Springs are priced each. Other rates and sizes available.

2.25 Inch ID Springs

Length in Inches

LBs 5" 6" 7" 8" 9" 10" 10.5" 12”100 - £18.04 £18.32 £19.07 £20.93 £21.02 £21.11 £21.20

110 - £18.04 £18.32 £19.07 £20.93 - £21.11 £21.20

120 £17.86 £18.04 £18.32 £19.07 £20.93 £21.02 £21.11 £21.20

130 £17.86 £18.04 £18.32 £19.07 £20.93 - £21.11 £21.20

140 - £18.04 £18.32 £19.07 £20.93 £21.02 £21.11 £21.20

150 £17.86 £18.04 £18.32 £19.07 £20.93 - £21.11 £21.20

160 - £18.04 £18.32 £19.07 £20.93 £21.02 £21.11 £21.20

170 - £18.04 £18.32 £19.07 £20.93 - £21.11 £21.20

180 £17.86 £18.04 £18.32 £19.07 - £21.02 - -

185 - - - - £20.93 - £21.11 £21.20

190 - £18.04 - £19.07 - - - -

200 £19.07 £19.25 £19.53 £20.37 £22.13 £22.60 £23.62 £23.90

225 £19.07 £19.25 £19.53 £20.37 £22.13 £22.60 £23.62 £23.90

250 £19.07 £19.25 £19.53 £20.37 £22.13 £22.60 £23.62 £23.90

275 £19.07 £19.25 £19.53 £20.37 £22.13 £22.60 £23.62 £23.90

300 £19.07 £19.25 £19.53 £20.37 £22.13 £22.60 £23.62 £23.90

325 £19.07 £19.25 £19.53 £20.37 £22.13 £22.60 £23.62 £23.90

350 £19.07 £19.25 £19.53 £20.37 £22.13 £22.60 £23.62 £23.90

375 £19.07 £19.25 £19.53 £20.37 £22.13 £22.60 £23.62 £23.90

400 £20.93 £21.11 £21.20 £23.81 £25.11 £22.60 £27.25 £27.53

425 £20.93 £21.11 £21.20 £23.81 £25.11 - £27.25 £27.53

450 £20.93 £21.11 £21.20 £23.81 £25.11 - £27.25 £27.53

475 £20.93 £21.11 £21.20 £23.81 £25.11 - £27.25 -

500 £20.93 £21.11 £21.20 £23.81 £25.11 - £27.25 £27.53

525 £20.93 £21.11 £21.20 £23.81 £25.11 - - -

550 £20.93 £21.11 £21.20 £23.81 £25.11 - £27.25 £27.53

575 £20.93 £21.11 £21.20 £23.81 - - - -

600 £20.93 £21.11 £21.20 £23.81 £25.11 - £27.25 £27.53

625 £20.93 £21.11 £21.20 £23.81 - - - -

650 £20.93 £21.11 £21.20 £23.81 £25.11 - £27.25 -

675 £20.93 £21.11 £21.20 - - - - -

700 £23.06 £23.25 £24.65 £27.44 £34.04 - £39.06 -

725 £23.06 £23.25 £24.65 - - - - -

750 £23.06 £23.25 £24.65 £27.44 £34.04 - £39.06 -

775 £23.06 £23.25 £24.65 - - - - -

800 £23.06 £23.25 £24.65 £27.44 £34.04 - £39.06 -

825 £23.06 £23.25 £24.65 - - - - -

850 £23.06 £23.25 £24.65 £27.44 £34.04 - £39.06 -

875 £23.06 £23.25 £24.65 - - - - -

900 £23.06 £23.25 £24.65 £27.44 £34.04 - £39.06 -

925 £23.06 £23.25 - - - - - -

950 £23.06 £23.25 £24.65 £27.44 £34.04 - £39.06 -

975 £23.06 £23.25 - - - - - -

1000 £27.99 £28.18 £29.30 £27.44 £34.04 - £39.06 -

1.9 Inch ID Springs

Length in Inches

LBs 6" 7" 8" 9" 10" 11" 12"

80 £18.79 £19.90 £20.09 £20.83 £22.23 £23.06 £23.25

100 £18.79 £19.90 £20.09 £20.83 £22.23 £23.06 £23.25

125 £18.79 £19.90 £20.09 £20.83 £22.23 £23.06 £23.25

150 £18.79 £19.90 £20.09 £20.83 £22.23 £23.06 £23.25

175 £18.79 £19.90 £20.09 £20.83 £22.23 £23.06 £23.25

200 £20.27 £21.20 £22.51 £24.46 £25.30 £25.85 £26.04

225 £20.27 £21.20 £22.51 £24.46 £25.30 £25.85 £26.04

250 £20.27 £21.20 £22.51 £24.46 £25.30 £25.85 £26.04

275 £20.27 £21.20 £22.51 £24.46 £25.30 £25.85 £26.04

300 £20.27 £21.20 £22.51 £24.46 £25.30 £25.85 £26.04

325 £20.27 £21.20 £22.51 £24.46 £25.30 £25.85 £26.04

350 £20.27 £21.20 £22.51 £24.46 £25.30 £25.85 £26.04

375 £20.27 £21.20 £22.51 £24.46 £25.30 £25.85 £26.04

400 £20.27 £21.20 £22.51 £24.46 £25.30 £25.85 £26.04

AVOAvo have a comprehensive range of twin tube telescopic and coil-over shock absorbers. Ideal for sprint, hillclimb, race, classic cars and kit cars. Steel or alloy construction and for 1.9" or 2 ¼" ID springs. All with adjustable spring seats and damping. There is a choice of single adjustable where the bump settings can be adjusted and double adjustable where both the bump and rebound can be adjusted.

AVO GTZ KitsAVO GTZ Kits are the route to take for production car suspension drops. The units are designed with shorter bodies and piston rods which gives the maximum travel for a low ride height. Adjustable damping rate with adjustable seats for 2.25 inch springs. Complete with all spring seats, top retaining collets and dust covers. The ultimate fast road set up. Please ring for details.

Coil Over Range

CodeOpen

LengthClosed Length

090/070 9" 7"

100/075 10" 7.5"

110/080 11" 8"

120/085 12" 8.5"

130/090 13" 9"

140/095 14" 9.5"

150/100 15" 10"

160/105 16" 10.5"

170/110 17" 11"

180/115 18" 11.5"

Item SpringDamping

TypeMounts Price

PA 1.9 Single Poly £80.00

PF 2.25 Single Poly £90.00

WA 1.9 Single Spherical £95.00

WD 2.25 Single Spherical £105.00

APA 1.9 Single Poly £100.00

APF 2.25 Single Poly £115.00

AWA 1.9 Single Spherical £115.00

AWD 2.25 Single Spherical £130.00

DASPA 1.9 Double Poly £130.00

DASPF 2.25 Double Poly £165.00

DASWA 1.9 Double Spherical £145.00

DASWD 2.25 Double Spherical £180.00

DAAPA 1.9 Double Poly £150.00

DAAPF 2.25 Double Poly £185.00

DAAWA 1.9 Double Spherical £165.00

DAAWD 2.25 Double Spherical £200.00

Open/Closed lengths are taken from eye centre to eye centre. Closed length is metal to metal length but all units have a 1 inch bump stop fi tted. This increases the closed length by 1 inch.

‘C’ WashersPlastic 3mm thick spacer washers. Clip round shock absorber stem and pack the bump stop to the correct position. Ideally with springs removed and the car on the fl oor, the bump stops should support the weight of the car before the chassis grounds. Packs of 10 to suit stem sizes of 3/8", ½", 5/8", ¾", 7/8".

Price

£13.50

Price

£6.50

Price each

£11.25

Price from

£480.00

Page 45: Merlin Motorsport Catalogue 2009

45Visit our shop at Castle Combe Racing Circuit

All prices exclude VAT

Oil, Fluids and Hylomar

Item Type Volume Price

VR1 Racing Oil (mineral) 20W/50 5 ltrs £27.74

VR1 Synthetic Racing 5W/50 4 ltrs £29.35

HP GL-5LS (LS Oil) - 1 ltr £8.95

Valvoline

Item Volume Price

Water Wetter Supercoolant 355ml £10.95

Shockproof Gear Oil 946ml £15.40

CV-2 Synthetic Grease 397gm £15.60

Assembly Lube 114gm £9.40

Red Line

Item Volume Price

CVL 250ml £6.80

CVL Turbo 500 ml £9.35

Millers

Fuel Octane Booster

Volume Price

1 ltr £12.85

SilkolenePro Boost, octane improver

Item Volume Price

Castrol Response Super DOT 4 1 ltr £13.35

Castrol SRF 1 ltr £42.25

AP551 500ml £6.85

AP600 500ml £13.55

Automec Silicone DOT 5 500ml £18.50

Automec Silicone DOT 5 1 ltr £32.25

Brake Fluids

Grip Tyre SoftenerGrip tyre softener penetrates the surface of the tyre to soften old and part worn tyres. It will increase levels of traction on new tyres. Grip should be applied a few days in advance to allow full absorption into the tyre.

Item Volume Price

Hypoid LS 1 ltrs £8.99

B373 LS 1 ltr £7.99

SMX-S 1 ltr £10.35

Castrol

Volume Price

1 ltrs £14.25

2.5 ltrs £27.25

Item Volume Price

Mobil 1 Motorsport 5 ltrs £59.85

Mobilube 1 SHC 1 ltrs £13.65

Mobil

Oil, Brake Fluid, Additives

Eibach SpringsEibach provide a range of tender springs both linear and progressive rate in 2.25 and 2.5 inch. Tender springs are designed to withstand being fully compressed. When used in conjunction with a linear main spring the initial softer rate of the tender spring will deal with the bumps to provide better traction; once the tender spring is fully compressed the main spring takes over to cope with cornering, accelerating and braking.

Item Price

Tender linear £35.25

Tender progressive £58.50

Spacer/joiner £12.95

Main spring £54.95

Hylomar Rally WipesHylomar Rally Wipes are waterless cleaning towels that cut through Hylomar universal gasket compound, tar, grease, oil and adhesives. They loosen and dissolve the toughest grime from any fl at hard surface. Also perfect for hand cleaning when you don’t have access to soap and water. (70 Wipes / Tub)

Hylomar SuperglueHylomar medium viscosity Cyanoacrylate adhesive is a rapid bonding high strength adhesive which is clean and easy to use. Suitable for bonding metals, rubber and plastics. (20grm)

Hylomar Silicone 101 SealantHylomar Silicone Sealant 101 is a non-corrosive, low odour, RTV (Room Temperature Vulcanising) silicone compound. An engineering grade product which is fast curing and ideal for use as a fl exible gasket or fl ange sealant. (100ml)

Hylomar 4430 Thread LockerHylomar 4430 Anaerobic thread locker (nut lock), medium strength. For thread locking of nuts and bolts that may require dismantling. (50ml)

Hylomar 760 Thread Sealant Hylomar 760 Anaerobic adhesive, low strength and PTFE modifi ed thread sealant. Suitable for sealing pipe fi ttings and coarse threaded components. Brake and pipe sealant (100ml).For the common sizes Eibach springs are a single

price each regardless of length or rate.

Price

£5.96

Hylomar XP Blue Racing Formula AerosolSealant is non-setting and non-hardening even at high temperatures. Due to changes in formulation the XP aerosol exhibitsincreased adhesion, compared to standard Universal Blue making it ideal for large area high performance applications. (121grm)

Hylomar Universal Blue Racing FormulaHylomar Universal Blue Racing Formula characteristics are the same as the aerosol version. Packaged in a handy sized 35ml tube it can be used as a high performance gasket and sealing compound. (35ml)

Hylomar Universal BlueHylomar Universal Blue is an industry leading non-setting gasket and sealing compound. The compound is resistant to wide range of fl uids including most fuels, methanol, water, antifreeze and all lubricating oils. (100grm)

Price

£6.45

Price

£6.68

Price

£13.25

Price

£16.25

Price

£12.57

Price

£22.75

Hylomar Pitlane Products

Price

£18.65

l ki it

Page 46: Merlin Motorsport Catalogue 2009

46 Call our technical team on: 01249 782 101

Rod Ends

All prices exclude VAT

Bore x Thread ThreadLength

MisalignAngle

Radial loadCapacity

Part NoRight Hand

Part NoLeft Hand

Price

3/16" x 3/16" UNF 0.75 13 2851lbs TSMX3T TSMXL3T £21.801/4" x 1/4" UNF 1 16 5260lbs TSMX4T TSMXL4T £23.301/4" x 5/16" UNF 1.25 13 8452lbs RMX4T RMXL4T £23.405/16" x 5/16" UNF 1.25 14 7639lbs TSMX5T TSMXL5T £23.405/16" x 3/8" UNF 1.25 12 12978lbs RMX5T RMXL5T £24.103/8" x 3/8" UNF 1.25 12 9544lbs TSMX6T TSMXL6T £24.783/8" x 7/16" UNF 1.375 10 17508lbs RMX6T RMXL6T £25.503/8" x 1/2" UNF 1.25 12 9544lbs TSMX6T-158 TSMXL6T-158 £26.737/16" x 7/16" UNF 1.375 14 10285lbs TSMX7T TSMXL7T £25.987/16" x 1/2" UNF 1.5 12 23452lbs RMX7T RMXL7T £27.831/2" x 1/2" UNF 1.5 12 16238lbs TSMX8T TSMXL8T £28.051/2" x 5/8" UNF 1.625 10 31390lbs RMX8T RMXL8T £29.405/8" x 5/8" UNF 1.625 16 17955lbs TSMX10T TSMXL10T £37.855/8" x 3/4" UNF 1.75 13 40572lbs RMX10T RMXL10T £47.053/4" x 3/4" UNF 1.75 14 28081lbs TSMX12T TSMXL12T £40.56

Bore x Thread Part No Price

Female 1/2" x 1/2" UNF TSFX8T £33.95

National UNF Male Rod EndsA range of high quality imperial rod end bearings manufactured by National Bearings. Ideal for applications that require high loading. 3 piece, extra strength, Tefl on lined, chrome moly steel heavy duty shank.

Fluro Metric Rod EndsMetric male rod ends made from heat treated steel, zinc plated with a PTFE liner. Suitable for high load applications.

Bore x Thread ThreadLength

MisalignAngle

Part NoRight Hand

Part NoLeft Hand

Price

6mm x M6 22 13 GASW6 GASWL6 £26.44

8mm x M8x1 25 14 GASW8-1 GASWL8-1 £13.33

8mm x M8x1.25 25 14 GASW8 GASWL8 £13.33

10mm x M10x1.5 29 13 GASW10 GASWL10 £15.35

12mm x M12x1.25 33 13 GASW12-125 GASWL12-125 £20.35

12mm x M12x1.75 33 13 GASW12 GASWL12 £20.35

14mm x M14x1.5 38 16 GASW14 GASWL14 £25.05

16mm x M16x1.5 40 15 GASW16-15 GASWL16-15 £41.75

16mm x M16x2.0 40 15 GASW16 GASWL16 £41.75

Fluro Metric Male Rod Ends

National Imperial UNF Male Rod Ends

Bore x Thread ThreadLength

MisalignAngle

Part NoRight Hand

Part NoLeft Hand

Price

1/4" x 5/16" UNF 0.968 5 ARHT4E ARHTL4E £40.205/16" x 5/16" UNF 1.187 14 ART5E ARTL5E £39.815/16" x 3/8" UNF 1.187 14 ARHT5E ARHTL5E £40.253/8" x 3/8" UNF 1.187 8 ART6E ARTL6E £47.593/8" x 7/16" UNF 1.187 9 ARHT6E ARHTL6E £39.153/8" x 1/2" UNF 1.187 9 ARHT6E2001 ARHTL6E2001 £47.17

7/16" x 7/16" UNF 1.281 10 ART7E ARTL7E £53.787/16" x 1/2" UNF 1.281 10 ARHT7E ARHTL7E £50.641/2" x 1/2" UNF 1.468 9 ART8E ARTL8E £64.551/2" x 5/8" UNF 1.468 9 ARHT8E ARHTL8E £64.755/8" x 5/8" UNF 1.562 12 ART10E ARTL10E £90.88

NMB Imperial UNF Male Rod Ends

Half Nuts (Metric / UNF) to Lock Rod EndsAll sizes available.

Price from

£0.45 each

Universal Water Swirl PotUniversal water swirl pot, available with 32mm or 38mm in/outlet (others sizes can be supplied, ring for details). 195mm long with a body diameter of 63mm.

Fuel Swirl PotForge’s universal fuel swirl pot. 1.5 litre capacity. Prevents misfi ring and fuel surge in fuel injected engines during hard cornering and braking. The tank will need to be supplied by a low pressure pump. The tank has a 1/2" (12mm) outlet with 5/16" (8mm) fuel inlet and return with a 1/4" (6mm) breather take off. Other sizes available on request.

Item Dimensions Price

1 Gallon (5ltr) 200 x 200 x 120mm £92.98

2 Gallon (10ltr) 240 x 200 x 200mm £103.98

3 Gallon (15ltr) 340 x 200 x 200mm £114.98

4 Gallon (20ltr) 490 x 150 x 250mm £165.17

5 Gallon (25ltr) 130 x 480 x 360mm £196.35

6 Gallon (30ltr) 600 x 150 x 300mm £196.35

8 Gallon (40ltr) 480 x 250 x 300mm £207.35

Alloy Fuel TankPrecision made alloy fuel tanks, foam fi lled for safety. Custom builds also available to your design to include a fuel sender, splash bowl and sight gauge etc. Please phone for more details.

Price

£97.64£

The ultimate quality range of Imperial rod ends. Used by many leading F3, GP2 and WRC teams. Comprehensive range of spherical bearings also available.

Comprehensive listings see www.merlinmotorsport.co.uk

for full details.ww

w

For full listings see www.merlinmotorsport.co.uk

for full details.ww

w

Price

£86.70

OBP Pedal Box Optimum Balance Products are leaders in the design, development and manufacturer of high performance race / rally pedal boxes. The OBP pedal box range provides solutions based on value for money and the use of UK sourced components.

Full range of Female UNF Rod Ends available.

For comprehensive listings see www.merlinmotorsport.co.uk

for full details.ww

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Price from

£110.69

Page 47: Merlin Motorsport Catalogue 2009

47Buy Online: www.merlinmotorsport.co.uk

All prices exclude VAT

Fixings

Size Price3/32" £1.251/8" £1.25

Size Price5/32" £1.453/16" £1.85

Stainless Steel Hose Clips Norma Stainless steel band and mild steel screw. Band width 9mm with rolled edges. Price each clip.

Narrow (5mm) band hose clips. Suitable for small diameter hose.

Blind Rivets Aluminium body steel mandrel. Packs of 50.

Rivet Backing WashersZinc plated mild steel washers used to spread load when riveting into GRP or other soft materials. Packs of 50.

Dome HeadDiameter

Grip Length

3/32" 1/8" 5/32" 3/16"

1/8" - £3.25 £3.25 £4.95

1/4" - £3.25 £3.25 £4.95

1/2" - £4.95 £4.95 £6.85

DiameterGrip

Length3/32" 1/8" 5/32" 3/16"

1/8" - £3.25 £3.25 £4.95

1/4" £3.25 £3.25 £3.25 £4.95

1/2" - £4.95 £4.95 £6.85

Countersunk Head

Size Price

1/8" ID £2.655/32" ID £2.653/16" ID £2.65

Size Price

10.32 fi xed £1.05

10.32 fl oating £1.351/4" UNF fi xed £1.255/16" UNF fi xed £2.353/8" UNF fi xed £2.50

Size Price

08-16mm £0.95

12-20mm £0.95

16-25mm £0.95

20-32mm £0.95

25-40mm £1.05

32-50mm £1.05

Size Price

40-60mm £1.05

50-70mm £1.15

60-80mm £1.25

70-90mm £1.45

80-100mm £1.65

90-110mm £1.95

Size Price

07-11mm £0.70

11-19mm £0.70

Size Price

10.32UNF £0.45

1/4" UNF £0.50

5/16" UNF £0.70

3/8" UNF £1.10

7/16" UNF £3.35

1/2" UNF £4.37

M4 £0.55

Size Price

M5 £0.65

M6 £0.65

M8 £0.85

M10 £1.35

M10 X 1.25 £1.35

M12 £2.94

M14 £4.32

6 Point Flanged NutsSmall, lightweight, self locking and extremely strong these aircraft quality nuts are useful where space and strength are at a premium. Priced each.

Anchor NutsProfessional way to fi t captive nuts to thin panels. The self locking nut has two ears which are riveted underneath panel.

Rivnut Setting ToolThe rivnut tool will set 3 sizes of aluminium metric rivnuts. The rivnut fi ts in a similar way to blind rivets but have a thread in the centre and provide a fast and secure alternative to captive nuts. Rivnuts will fi t panels up to 0.80" thick. They do not need tapping and are ready to use immediately after they have been fi tted. Spare mandrels are still available for older tools.

RivnutsAvailable in 3/16" UNF, M4, M5, M6 Rivnuts. Packs of 10.

Price

£29.95

Price

£3.50

Pan Head ScrewsLength 20mm to suit rivnuts. Packs of 10.

Size Price

10.32UNF(3/16")

£1.85

M4 £1.85

M5 £1.85

M6 £1.85

Size No. Price

1/2 inch No8 £1.453/4 inch No8 £1.65

1 inch No10 £1.95

Countersunk Head1/2 inch No6 £1.65

Inside Dia Outside dia Price

1/4" ID 1" OD £0.955/16" ID 1 ½" OD £1.453/8" ID 1 ½" OD £1.45

Inside Dia Price

3/16" ID £0.40

¼" ID £0.455/16" ID £0.553/8" ID £0.65

Self Tapping ScrewsZinc plated posidrive pan head self tapping screws. Packs of 20.

Item Size Price

T18R 4" £0.90

T30R 6" £1.45

T50R 8" £1.95

T50L 12" £4.25

Cable Ties One piece black nylon cable ties. Packs of 20.

Mounting Blocks Cable tie mounting blocks. These mounting blocks fi x to the chassis with a rivet or self tapping screw and provide a secure mounting for the cable tie. Packs of 20.

Item Price

Small for 4" Ties £2.15

Large for 6", 8" and 12" Ties £2.80

Cradle Block £3.10

Self Adhesive Block £4.95

Small for electrical components, dashboards etc. 11mm diameter and M4 thread at each end.

Large for oil coolers and fuel pumps. 14mm diameter and M6 threads.

Rubber Nut Inserts New for 2009With EPDM body and brass insert, available in M5 or M6 in packs of 10.

Anti Vibration Mountings Rubber bobbins are used to prevent vibration damage to electrical components and oil coolers.

Price Each

£2.85

Price Each

£2.95

Aluminium Tube ClampsAluminium 'P' clips covered with synthetic rubber.

Size Qty Price

3/16" 10 £5.85

1/4" 10 £5.85

5/16" 10 £5.85

3/8" 10 £6.15

1/2" 10 £6.35

3/4" each £0.85

1" each £1.05

1 1/4" each £1.25

Large diameter washers. Packets of 10.WashersZinc plated plain washers. Packs of 10.

Hex Head BoltsZinc plated. Packs of 10.

Thread Length Price

1/4" UNF 3/4" £1.151/4" UNF 1" £1.155/16" UNF 3/4" £1.455/16" UNF 1" £1.555/16" UNF 1 1/2" £1.853/8" UNF 1" £1.953/8" UNF 1 1/2" £2.75

Nyloc NutsPacks of 10.

Size Price

10.32UNF £0.95

¼" UNF £0.955/16" UNF £1.153/8" UNF £1.557/16" UNF £1.70

¼" UNC £0.95

Size Price

5/16" UNC £1.153/8" UNC £1.55

M5 X 0.8 £0.85

M6 X 1 £0.90

M8 X 1.25 £1.15

M10 X 1.25 £1.55

Plastic P Clips To secure pipes, wiring harness etc. Packs of 20.

Size Price1/8 " £1.953/16 " £1.951/4 " £2.055/16 " £2.55

Size Price3/8 " £2.751/2 " £2.95

5/8 " to 3/4 " £4.65

Length (Inches)

Thread 1/2 3/4 1 1 1/2 2

10.32UNF £0.30 £0.30 £0.30 - -

1/4" UNF £0.35 £0.35 £0.45 £0.45 £0.65

5/16" UNF - £0.40 £0.60 £0.60 £0.85

3/8" UNF - £0.40 £0.60 £0.90 £0.95

1/4" UNC - £0.30 £0.30 £0.30 -

5/16" UNC - £0.30 £0.40 £0.50 £0.85

3/8" UNC - - £0.50 £0.60 £0.85

Length (mm)

Thread 20mm 25mm 40mm 50mm 75mm

M5 £0.35 £0.35 - - -

M6 £0.35 £0.35 £0.55 £0.55 -

M8 £0.45 £0.90 £0.90 £1.10 £1.10

M10 £0.40 £0.40 £0.60 £0.90 £1.10

Socket Head Cap Screws

Rivet ClampsThe best way to temporarily assemble panels; these rivet clamps take the place of rivets and hold the assembly together. Quickly and easily fi tted and removed. Priced each.

Size Price

M5 £3.75

M6 £5.45

Page 48: Merlin Motorsport Catalogue 2009

All prices exclude VAT

Perforated Steel Tube Perforated steel tube for exhausts. 16 gauge wall thickness with 1/8" holes. Sold by the metre.

Roll Cage Tube Roll cage tubing to the correct specifi cations. CDS tube sold per metre. We have a pipe benders necessary to bend this tube please ring for details.

Roll Cage Padding£18.95 (2m lengths)

Item Price

38mm x 2.5mm £14.85

45mm x 2.5mm £15.95

Roll cage weld joint £15.95

Door bar bracket £21.95

Merlin Repackable Racing SilencersSilencers designed for competition use where there is a need to meet noise limits. As silencers degrade with use the end caps can be removed to allow repacking. Outer 6" dia stainless steel case available in four lengths and mild steel end caps in three sizes: 2 1/8", 2 3/8" or 2 1/2". Not suitable for road use.

Silencer Wadding

Size Price

15 inch long £125.45

18 inch long £138.90

21 inch long £156.50

24 inch long £174.10

Item Size Price

‘E’ Glass (White) Sq Metre £13.50

Basalt High Temp(Brown) 1Kg £13.50

Stainless Steel Wire Wool 1Kg £29.50

Steel and Aluminium BendingWe are able to bend aluminium, steel and roll cage tube in the sizes listed below.

Item Price

Single plane bend in aluminium. £11.00

Double plane bend in aluminium. £13.50

Single plane bend in steel. £20.00

Double plane bend in steel. £25.50

Tube OD Centre Line Bend Radius

25mm (1”) 82mm

28mm (1 1/8”) 112mm

32mm (1 ¼”) 112mm

38mm (1 ½”) 150mm

45mm (1 ¾”) 170mmPlease note all bending and beading is carried out in our workshop. Please phone to order at least 48 hours in advance.

Bending/Beading Service We can bend aluminium water pipe if required, please ring to discuss your requirements. We also have the equipment to put a bead on the ends of water pipes to prevent the hose from blowing off under pressure. £2.95 per bead.

Diameter Price

2" Diameter £13.75

2 1/2" Diameter £14.85

P25For more sheet, tube and bar

Thermal Fire SleeveFire resistant silicone coated glass sleeving with woven inner layer. Ideal for protecting hoses from heat and fi re. Fit on to hose prior to assembly.

Exhaust Wrap and StrapsAsbestos free woven white glass tape to protect against burns and isolate items from manifold and exhaust heat. Exhaust insulation wrap for competition use only. Also available in black.

Colour Size Price

White 50mm x 5m £9.75

White 50mm x 30m £42.50

Black 50mm x 4.5m £14.95

Aluminium Glass ClothWoven fi breglass insulation with aluminium facing. The aluminium refl ects the heat and the woven fi breglass provides the insulation. Use contact adhesive to fi x to panels or lockwire or cable ties for fi xing the cloth to pipes and cables.Thickness 0.80mm. Weight 800gms per/sq metre.

Stainless Steel Locking TiesIdeal for securing exhaust wrap and any other materials where resistance to heat is important. Price per pack of 10.

Price

£12.50

Aerotech Heat ShieldAluminium heat shielding, two layers of aluminium sheet double formed. Can be supplied with a ceramic middle layer for additional insulation. Greatly reduces heat transfer. Sold in two sizes approx 300mm x 300mm and 300mm x 600mm.

Item Price

2 layer standard small £12.25

3 layer with synthetic insert small £24.95

2 layer standard large £20.50

3 layer with synthetic insert large £44.85

Merlin Thermal SleeveAsbestos free heat protection for pipes and cables.

Size Price

20mm x 1m £10.45

30mm x 1m £12.50

50mm x 1m £13.50

P37For our complete range of exhausts

Size Price

150mm x 1m £8.50

500mm x 1m £21.95

1000mm x 1m £39.95

Item Size Price per m

SFS-10 (Silver) 10mm internal diameter £5.80

RFS-25 (Orange) 25mm internal diameter £18.60

For a complete application list see www.merlinmotorsport.co.uk

for full details.ww

w

Injection Fuel Pumps New for 2009FSE, Sytec and Bosch In Tank or Out of Tank Injection Fuel Pumps now available. Designed to be a direct replacement for the original petrol fuel pump. In some cases, Motorsport variants are available for increased performance.

Heat Insulation

Price

£67.50

Quality Rivnut Tool New for 2009Robust quality tool manufactured in the UK. Compact design allows use in confi ned spaces. Capable of installing M4 / M5 / M6 rivnuts in all materials including fi breglass and GRP panels with inconsistent thickness.