mercedes benz south africa - invest buffalo city · mercedes–benz south africa plant east london....
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Mercedes–Benz South AfricaPlant East London
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Mercedes-Benz group of companies in South Africa
MBSA leadership structure
Roy McAllisterCEO SMH
Jasper Hafkamp
Executive Director Daimler
Trucks & Buses
Florian SeidlerCo-CEO & Executive Director Mercedes-
Benz Cars
Abey KgotleExecutive Director Human Resources
Andreas EnglingCEO MBSA &
Executive Director Manufacturing
Carsten SpohrCFO MBSA &
Executive Director Finance & Controlling
Nadia TrimmelVice President Mercedes-Benz
Vans
Joerg EssigCEO Mercedes-Benz Financial Services
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Zwartkop, Pretoria� MBSA Headquarters� MBSA - Sales and Marketing� MBSA - Parts� MB Financial Services� dFM
Employees 600
East London� MBSA - Manufacturing� MBSA - Group HR� dFM regional office
Employees 2,659
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Mercedes-Benz group of companies in South Africa
MBSA locations
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CEO MBSA & Executive Director
Manufacturing
Executive DirectorHuman
Resources
BodyshopC-Class
Paintshop
AssemblyC-Class
CV Manufacturing
Logistics
QualityManagement
Controlling
Information Technology
Human Resources
Andreas Engling AbeyKgotle
TBC
Aidan Hartwanger
Gladstone Mtyoko
ProductPlanning
PrakashJohn
IanJudd
Andre de Beer
ProcurementProd. Mat.
Steffen Mauersberger
Tom Cawood
TarynWoodbridge
GoodmanLucwaba
Central Maintenance (TSS)
ArvidBamberger
MihlaliSogoni
East London, South Africa: Plant Management
Corporate Affairs
Feliciano Janneker
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1948 Car Distributors Assembly (CDA) founded in East London
1958 First Mercedes-Benz vehicles built by CDA
1982 Assembly of Honda cars starts
1993 Assembly of W201 (C-Class precursor) starts
1994 Assembly of W202
1998 DCAG acquires 100% shareholding
2000 C-Class CBU Production starts
2007 New W204 C-Class launched
2008 MMC Triton launched
2011 W204 C-Class face-lift
2014 W205 next generation C-Class
2015 Production of 1 millionth Mercedes-Benz passenger car
2016 Start of production of W205 Hybrid vehicles
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Mercedes-Benz footprint in South Africa
Manufacturing timeline – Passenger Cars
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More than 50 years of Truck Manufacturing Experience
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1962 First L type Mercedes-Benz Truck built
1981 Assembly of Unimog to 1990
1982 Assembly of 0305 Coach Chassis to 1988
1986 Assembly of MB TRAC to 1990
1996 Assembly of Freightliner
2002 Truck manufacture outsourced to BEE company
2002 Assembly of FUSO
2008 CV Re-integration to MBSA
2008 R50 mil Facility upgrade, capacity for 10 000
2010 Assembly of OH Bus chassis for Soccer World Cup
2013 Assembly of Rea Vaya bus for Johannesburg tender
2013 Introduction of new series Canter Lift FE6 & FE7 Duonic
2014 Introduction of new MB Axor 3535K twin steer
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Presentation title in CorpoS (Body) 9 pt | Department | Date7
MERCEDES-BENZ C-CLASS
MERCEDES-BENZ TRUCKS
MITSUBISHI FUSO TRUCKS
MERCEDES-BENZ BUSES (CHASSIS)
Best products and services
Wide and balanced product portfolio
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Unrivalled Partnership and Inspired People
The C-Class story: We build it
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Unrivalled Partnership and Inspired People
The C-Class story: We build it
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Unrivalled Partnership and Inspired People
East London plant – A history of quality excellence
• Synovate Award: Best local manufacturing plant• Synovate Award: C-Class achieves number one position in the medium segment
• Synovate Award: C-Class ranks number one in terms of product quality • JD Power: Best local manufacturing plant
• JD Power: Best local manufacturing plant for the second consecutive year• JD Power: C-Class achieved second place
• JD Power: Gold Award - best manufacturing plant in Europe, Africa and America in terms of manufacturing quality
• Synovate Award: Best Local Manufacturing Plant SAC-Class best Quality, Gold Award in its segment
• JD Power: Best local manufacturing plant for the fourth consecutive year• JD Power: Platinum Award- best manufacturing plant in Europe, Africa and America in terms
of manufacturing quality
• JD Power: Gold Award- best manufacturing plant in Europe, Africa and America in terms of manufacturing quality
2006
2007
2008
2009
2010
2011
2012 • JD Power: Silver Award- second best manufacturing plant in Europe, Africa and America in terms of manufacturing quality
2013 • JD Power: Silver Award- second best manufacturing plant in Europe, Africa and America in terms of manufacturing quality
2014 • JD Power: Silver Award- second best manufacturing plant in Europe, Africa and America in terms of manufacturing quality
2015 • Ipsos Quality Award - Best local manufacturing plant
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Best products and servicesManufacturing the best products
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Unrivalled Partnership and inspired people
Excellent capacity utilisation in W204 to W205 change-over
Technical capacity after W205 implementation by 2015 – greatly improved with third shift added
44 41.4 34.7 23.351.2 41.1 52.2 54.3 60 50 48.1
102.28.3 9.68.3
8.6
1.21.5 1.7 0.6
3.3 3.8 56.3
7.82.9
3.7 5 5.35.6 6.3
4.5
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016C-Class MMC Commercial Vehicles
Units in thousands
W205
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Production steadily increasing | Benchmark EfficiencyEast London Plant - a strong partner in the Daimler network
50 48
102114
5.6 6.3
4.54.7
2013 2014 2015 2016 2017
CommercialVehicles
C-Class
W205
PRODUCTION
improvement28%
HOURS PER VEHICLE
Passenger Car production volume rounded to the nearest thousand. Commercial Vehicle production volume rounded to the nearest hundred.
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Continuously investing to further improve efficiencies and build for the future
Improving and preparing
C 350 e | Launched in Q3 2016
Total Investment in 2016:
R461m
Product projects:(including Hybrid)
R259.3mStructure projects:
R98.7m
Plant projects:(quality improvements etc)
R98.6m
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Best products and services
Advanced manufacturing systems and processes
• New Bodyshop with one of the highest technology levels worldwide, with increased aluminium content for the W205 (e.g. laser welding, laser brazing, in-line quality measuring, high strength steel, ‘best fit’).
• Water-based paint and CeramiClear Coat, and optimised KTL and Pre-treatment process. New assembly lines for all product lines (C-Class, Commercial Vehicles and Buses) based on the Mercedes-Benz production system.
• Just in Time (JIT) / Just in Sequence (JIS) suppliers located in two supplier parks next to the plant.
• Hybrid production requirements, saw significant changes to our facility such as a new Lifter and High Station installed into the Assembly area to accommodate some of the additional work content.
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Electrifying our passion | The C350e Plug-in Hybrid
Most advanced shopfloor in South Africa
Certified consumption figures of just 2.1 litres of fuel per 100 kilometres. This corresponds to CO2 emissions of 48 grams per kilometre.
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Driving performance | Built right here in AfricaAnnouncing production of AMG models in South Africa
Investment in excess of:
R200m
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99.2%
Plant level agreement that builds on and/or amends the NBF Agreement and the Recognition Agreement to give effect to plant specific needs
• Supports the relationship between the company and the unions/shop stewards
• Roles and responsibilities, training and development of shop stewards• Work Organisation Principles e.g. work/shift model, contractors,
production calendar, short time fund etc.• Performance Based Reward (PBR)• People Management• Social Investment
Unrivalled Partnership and Inspired People
One of the highest attendance rates in the world
2010 20122011
98.8% 98.9% 98.6%
2013
98.4%
2014
98.2%
2015
99.2% 99.2%
2016
99.2%
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Pressing of aluminium skin panels MA Automotive
Complex laser welding RG Brose – seat structure
In-mould grainingJCI – door panel
Roll forming Linde & Wiemann
- longmember
Natural fibre pressing JCI – door panel
Rear axle carrier welding with cooling
fixtures
Top Speed to Customer & Innovation
New technologies to the region as a result of W205
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* Just In Sequence - supplier
Unrivalled Partnership and Inspired People
Increase in supplier investment in East London for the W205
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Unrivalled Partnership and Inspired People Engaging our communities
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Our passion drives us to be the best …
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