MEMOIRSS

INSTALLATION INSTRUCTIONS(4.8L)

VITREOUS CHINA ONE-PIECE TOILET(4.8L)K-3451T-*/K-3453T-*

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Please read these instructions carefully to familiarizeyourself with the required tools, materials, and installationsequences. Follow the sections that pertain to yourparticular installation. This will help you avoid costlymistakes. In addition to proper installation, read alloperating and safety instructions.All information in these instructions is based upon thelatest product information available at the time ofpublication. Kohler China reserves the right to makechanges in product characteristics, packaging, oravailability at any time without notice.These instructions contain important care, cleaning, andwarranty information -

.please leave instructions for the

consumer

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ORDERING INFORMATION

NOTES

MEMOIRS ...........K-3451T-*Includes French Curve Quiet-Close Toilet Seat .........K-4713T-*

MEMOIRS ............K-3453T-*Includes Avantis Quiet-Close Toilet Seat........K-4761T-CP-LAW

(5-3/4")

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Observe all local plumbing and building codes.

Shut off the water supply.

Seat post holes are on 140mm (5-1/2") centers.

51mm (2") passageway.

Water depth from the rim is 147mm .

Ensure that the new drain has the correct roughing-in

dimension. This toilet has a 305mm (12") roughing-indimension. .

Closet flange must be 305mm (12") on-center from wall.

Carefully inspect the new fixture for any sign of damage.

For new construction, refer to the dimensions in

for locating the shut-off valve.

Fixture dimensions are nominal and conform to tolerances

established by ASME Standards (A112.19.2-2003).

: Handle vitreous china products very carefully.Vitreous china can break and chip if you overtightenbolts and nuts.

. The fill valve nuthas been factory-tightened to design specifications. Ifre-tightening is required, wrench tighten one turn pastfinger tight .

See Fig. #1

Fig. #1

and Fig. #4

WARNING: Risk of personal injury or productdamage

WARNING: Risk of external leakage

One-piece Toilet With Classic Design

One-piece Toilet With Stately Design

.............................................K-3451T-*

...................................K-4713T-*

.............................................K-3453T-*

......................K-4761T-CP-LAW

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140mm

51mm

147mm

305mm(

1)

305mm

1 4

ASME A112.19.2-

2003.

-1-, 2008

Copyright Kohler China Ltd., 2008

528137

1109712-T01-A

TOOLS AND MATERIALS REQUIRED (Notsupplied)

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254mm (10") adjustable wrench

305mm (12") pipe wrench

Metal file (file cut)

Tape measure

Tubing cutter

Level

Hacksaw

Putty knife

Screwdriver

Toilet gasket (wax seal)

Toilet installation flange

Toilet T-bolts (2), 8mm (5/16") diameter

Toilet supply shut-off valve, 10mm(3/8 ) recommended

If the existing toilet does not have a supply shut-offvalve below the tank, install one before installing the newtoilet.

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NOTICE:

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254mm

305mm

8mm T 2

10mm

TO REMOVE EXISTING TOILET

Turn off the water supply. Flush the toilet, and use a sponge

to remove the remaining water from the tank and bowl.

Disconnect the supply shut-off valve (if present), and remove

the old tank and bowl.

Fig.#11

INSTALLATION

Unit: mm:

-2-

K-3453T-*K-3451T-*

254

K-3453T-*K-3451T-*

CL of Outlet

705

305

410Supply

727

450

127 130

FRONT OF BOWL

721

Supply

464

127 130

243

347

48

CL of Outlet

705

305

410

43

Kohler reserves the right to change marked dimensions without prior notice.

1109712-T01-A

mm

67mm;

127mm

130

Fig.#22

Fig.#33

Fig.#44

Fig.#55

Remove the old gasket from the floor

and the closet flange with a putty knife.

Remove the old T-bolts and discard

them.

if the new toilet is not

installed immediately, temporarily stuff

a rag into the closet flange.

NOTICE:

T

Install two new 8mm (5/16") diameterT-bolts into the closet flange.

Do not use white cement orhigh lime content cements to installthis toilet. The expansion of cementdue to a rise in temperature may makethe toilet crack or cause damage.Kohler is not responsible for anydamage caused by installation with theuse of cement.

NOTICE:

8mm T

TO INSTALL SUPPLYSHUT-OFF VALVE

Install the supply shut-off valve so it is127mm (15") above the finished floorline, and 130mm (7-5/8") to the left ofthe closet flange centerline.

The centerline of the supply shut-offvalve outlet should extend 67mm(2-5/8") from the finished wall. Installthe supply shut-off valve with the outletvertical.

TO INSTALL BOWL

Set the bowl upside down on somepadding. Firmly press the toilet gasketonto the toilet outlet.

Wax ring type toilet gasketshould not be installed at temperaturesless than 21 .

If you are using a toiletgasket with an integral plastic sleeve,make sure the gasket is positionedwith the sleeve facing away from thetoilet.

If you temporarily plugged the closetflange with a rag, remove the rag atthis time and ensure that the drain pipeis clear and free of debris.

Carefully align and lower the bowl overthe closet flange and T-bolts. Apply fullbody weight to the bowl rim to set theseal.

Do not lift or rock thebowl after placement - a newtoilet gasket must be installed ifyou break the watertight seal.

NOTE 1:

NOTE 2:

CAUTION: Risk of concealedleakage:

121

2

Closet Flange

Closet Flange

T-boltsT

Supply Shut-Off Valve

Closet FlangeCenterline

130

305

127

67

-3-

Toilet Outlet(OUTLET)

Toilet Gasket

1109712-T01-A

Fig.#66

Assemble the bolt cap bases, washer,and nuts on the exposed T-bolts.Handtighten the nuts, then tightenthem an additional 1/2-turn.

overtightening may causebreakage or chipping of thevitreous china.

If the T-bolts extend more than 6mm(1/4") over the top of the nuts, cut offthe excess and file the end. Wipeaway any residue. Install the bolt caps.

CAUTION: Risk of personalinjury or product damage.

T

T 6mm*Supplied with toilet

*

T-BoltT

Bolt Cap**

Nut

Washer

Bolt Cap Base**

IMPORTANT:

Make certain the top is turned to the lockedposition. Valve may not turn on if top is not fully in thelocked position.

Before turning on the supply valve for the firsttime, follow the steps below to clear sand, debris and rustfrom the system:

Make sure water sure water supply is off. Remove valve ENDby rotating it 1/8 turn counterclockwise.

While holding a container over the uncapped VALVE to preventsplashing, turn water supply on and off a few times. Leavewater supply off.

Replace END by engaging lugs and rotating 1/8 turnclockwise.

Turn on water supply. Check that water level is at the markedwater line.

1/8

1/8

TO CONNECT WATERSUPPLY

* Flexible hose (not provided) arerecommended to connect the supplyline to the fill valve. If you use a rigidconnection(not provided), take carenot to apply side forces to the bottomof the fill valve. Be sure the rigidconnection must be fit with supply linecompletely to prevent damage shankby forced connection.

( )

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Supply Shank*

Supply Shut-Off Valve

Fig.#77

Attach the toilet seat according to the

installation instructions included.

Open the supply shut-off valve and

check all connections for leakage. If

the connections have been properly

assembled, a slight retightening of the

nuts should stop any leakage.

Fig.#88

Check This Area

-4-1109712-T01-A

FILL FLOAT WITHBALLAST

Adjust the float by the cross-shapedthread and sliding it up or down on thefloat rod until the water level is at themarked water line.

Test flush the toilet.

Check all connections for leakage forseveral days.

Set the tank cover in place on the tank.

Fig.#99

-5-

COMPLETE THE INSTALLATION

Install the trip lever if one is not already installed. Follow theinstructions packed with the trip lever.

Connect the supply shut-off valve to the toilet supply shank.

Open the supply shut-off valve slowly to check for leaks. If theconnections have been properly assembled, a slighttightening of the nuts should stop leakage.

Install the toilet seat according to the packed instructions.

Carefully set the cover onto the tank.

Flush the toilet several times and check all connections forleaks.

Periodically check for leaks for several days following theinstallation.

Waterline

1109712-T01-A

SYMPTOMS

A. Adjust flapper chain assembly for proper slack.

B. Inspect, clean and, if necessary, replace

flapper ball and/or seat.

PROBABLE CAUSES CORRECTIVE ACTION

1. Float valve turns on/offby itself without toiletbeing flushed.

A. No slack in flapper chain assembly, holding

flapper off seat.

B. Flush valve flapper ball worn, dirty or

misaligned with flush valve seat; or seat

corroded so flapper will not seal.

A. During fill cycle, hold float under water a few

seconds to allow it to fill with water ballast.

B. Adjust the cross-shaped thread on float rod

until water level is at marked water line.

A. Valve float cup does not contain enough water

to provide required ballast.

B. Float height incorrect.

4. Long or noisy tank fill

cycle.

A. Perform Corrective Action 2.A.A. Plugged valve inlet or supply line.

A. Adjust water tank level.

B. Unclog trapway; clean rim holes.

C. Clear obstruction from soil pipe or vent.

D. Open supply shut-off valve.

A. Water level is too low.

B. Trapway or rim holes are obstructed.

C. Soil pipe or vent is obstructed.

D. Supply shut-off valve not fully open.

5. Poor flush.

A. Toilet trapway is obstructed.

B. Soil pipe or vent is obstructed.

A. Use plunger to unclog.

B. Clear obstruction from soil pipe or vent pipe.

6. Toilet overflows.

7. Toilet does not activate. A. Reconnect the chain.A. Chain is not connected to lift rod or flush valve.

2. Float valve continues torun, allowing water toenter tank.

3. Incorrect water levelheight.

A. Foreign particles lodged under the float valveseal (located under float valve cap).

B. Float valve seal (located under float valve cap)may be cracked or split.

C. Tank water level set above overflow level.

D. Water leaking past flush ball.E. Trip lever binding, holding flush ball open.

A. Shut off water supply; remove float valve capassembly by rotating 1/8 turn counterclockwise.Cover uncapped lower valve unit with aninverted cup (holding it to prevent overspray),and turn water on and off a few times. Cleanfloat valve seal surface (located under floatvalve cap). Replace float valve cap assemblyby engaging lugs and rotating 1/8 turnclockwise. Turn water on. Install filter in supplyline to prevent recurring problems.

B. Replace seal.

C. During fill cycle, hold float under water a fewseconds to allow it to fill with water ballast.Adjust float by adjust the cross-shaped threadon float rod and sliding float up or down onfloat rod until water level is at marked waterline.

D. Replace flush ball.E. Turn trip lever nut clockwise to loosen until

trop lever no longer binds.

-6-1109712-T01-A

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-7-1109712-T01-A

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CONSUMER RESPONSIBILITIES

If you live in a hard water area, make certain that the holes inthe toilet rim are kept clean to ensure proper bowl flushing.Toilet bowl cleaners should be used at least once a week.Use a long-handled brush to clean the rim holes, and to cleanas far into the trap as possible to prevent mineral depositsfrom forming.

Most toilet bowl cleaners are not harmful to the vitreous chinasurface of the toilet bowl. Please follow the bowl cleanermanufacturer's instructions carefully.

Do not use abrasive cleaners or solvents.

Do not use in-tank cleaners. Products containingchlorine (calcium hypochlorite) can seriously damagefittings in the tank. This damage can cause leakageand property damage.

Kohler Company shall not be responsible or liable for anydamage to these tank fittings caused by the use of cleanerscontaining chlorine (calcium hypochlorite).

WARNING: Risk of property or product damage.

-8-1109712-T01-A

* /* Finish/Color code must be specified when ordering.

-9-

MEMOIRS S

SERVICE PARTS PAGE(4.8L)

VITREOUS CHINA ONE-PIECE TOILET(4.8L)K-3451T-*/K-3453T-*

K-3451T-*Classic Design

88871-*

K-4713T-*

Tank Cover

Seat

K-3453T-*Stately Design

88872-*

K-4761T-CP-LAW

1013092Bolt Caps(2 ea.)

1101657Fill Valve

84897Locknut

78132Nut

1104185-CPTrip Lever

84929Washer

88871-*Tank Cover

88872-*Tank Cover

1101579Canister Flush Valve

1069010Flush Valve Seat

83996Gasket

1033209Hose

1042684HardwarePack

K-4713T-*

(Part of K-3451T)( K-3451T)

French Curve Quite-close Seat

K-4761T-CP-LAWAvantis

(Part of K-3453T)( K-3453T)

Quite-Close Toilet Seat

1066744Hardware Pack

1063520-CPHinge Cover

1062819Mounting Bracket

1109712-T01-A