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Page 1: Medium voltage service solution Optimizing technology for ...cosphipower.co.in/img/Medium Voltage Service Brochure-New.pdf · The company has a vast installed base, extensive manufacturing

Medium voltage service solutionOptimizing technology for a better future

Page 2: Medium voltage service solution Optimizing technology for ...cosphipower.co.in/img/Medium Voltage Service Brochure-New.pdf · The company has a vast installed base, extensive manufacturing

Global ABB

ABB is a global leader in Power and Automation technologies that enable utility and industry customers to improve performance while lowering environmental impact. The ABB Group operates in around 100 countries and employs over 1,50,000 people. In India, ABB serves customers with a complete range of power and automation technologies. The company has a vast installed base, extensive manufacturing facilities and a countrywide marketing and service presence.

As a part of its Power Technologies offering, ABB serves electric, gas and water utilities as well as industrial and commercial customers with a wide range of products, systems and services for power generation, transmission and distribution. ABB’s system solutions include Electrical Balance of Plant (EBOP) automation, controls and instrumentation, for power plants, bulk power transmission systems, turnkey substations, automation controls and instrumentation, utility automation and power distribution.

Advantage of ABB– 120 years of technology and innovation– Unparalleled domain competence– Global experience– Complete solution capabilities– Large installed base– Environment-friendly technologies

ABB Services – Availability of new technology– Low investment compared to new installation– Increased personal safety & reliability with supported lab

certification– Less shutdown / Outage – No change of location- Foundations not disturbed– Less engineering and administrative coordination required.– Long term availability of spares and world class service– Life enhancement

2 Medium voltage service solution | Service brochure

Benchmarkingand audits

On-site Training

ClassroomTraining

Consumables

Replacement Parts

Parts Kits

Software upgradesHardware upgrades

Extensions

Retrofit

Decommissioning

Resale

Disposal and recycling

Installation

Pre-owned parts

Engineering planning and specifications

Engineering customization

E-Learning

Data back-up services

Data engineering

Engineering configurations

Extended warranty

Op. excellence reliability

Asset optimization

Process safety

System performance

Environmental compliance

Energy Efficiency

Cyber Security

Maintenance ManagementProject

management

Software as a service

Preventive maintenance

Predictivemaintenance

On-site condition monitoring

Life cycle assessment

Workshop repairs

Refurbishment/Reconditioningservices

Remote Trouble-shooting

Technical support Inspections &

diagnostics

Remote condition monitoring

Exchange units

Replacement of active products

Simulation

Programming services

Commissioning

Parts and inventory

Available Services

Services to be launched

management

On-site repairs

Corrective maintenance

Replacement of non active products

Replacement of third party products

Engineering system integration

1. Service Agreements

2. Installation &commissioning 3. Training

4. Spares

&Consumables

7. Engineering

& Consulting

9. Extension,Upgrades& Retrofits

10. End-of life

Services

11. Replacement

5. Maintenance

8. Advanced Services6. Repairs

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Service portfolioMaximize your investmentWe know the following industry trends are driving you to get as much performance out of your assets as possible.

Less capital spendingThe big automation and information capital era is over. There is significant pressure to lighten the balance sheet, increase cash flow and improve earnings. You must focus on making improved use of existing assets

Fast technology change drives outsourcingThe fast pace of change, and the continuing pressure to reduce cost by reducing personnel makes technology difficult to manage. Companies today must look outside for the expertise they use to have inside.

Emerging technologies demand new knowledge needsEmerging technologies increase the need for new knowledge. Ensuring that your personnel can best utilize cutting edge technology is becoming more and more challenging.

Increased focus on core businessIn today’s highly competitive environment, it is critical to focus on core business activities and seek alternate means of handling non-core, yet essential, aspects of operations.

These are challenging issues. We can help you to address them.

Service brochure | Medium voltage service solution 3

Field service 4

Installation, testing and commissioning 4

Trouble shooting and emergency service 4

Environment, Health and safety 5

Maintenance 6

Predictive, Preventive and corrective 6

Annual maintenance contract 6

Service contract agreements 6

Extended warranty 6

Power Care 7

MyRemoteCare 8

Retrofit 10

One to one Breaker retrofit 10

Module breaker retrofit 10

Relay retrofit 15

Upgrades and Extensions 16

Panel extension 16

Adding safety to switchgear 17

Busbar Upgrades 18

RMU Motorization 19

ARC Protection: Protecting human life and equipment 20

Is Limiter: The world’s fastest limiting and switching device 21

Revamp 22

Spares parts and repair 23

Parts 23

Legacy Support 23

Training 24

Product training 24

Customer program 24

Training centre facilities 24

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Field service

ABB is a global leader in switchgear, with many field service partnership agreements around the world. Field service programs are developed to improve maintenance effectiveness by optimizing management practices, resulting in lower unit production costs and operations expenditure.

Benefits – Increased asset effectiveness– Reduced operating costs – Sustained productivity improvements

Trouble shooting and emergency servicesTroubleshooting of MV products promptly, systematic search diagnosis of a problem so that equipment and process can be made operational again. Troubleshooting is needed to develop and maintain complex systems where the symptoms of a problem can have many possible causes. After finding root cause of the problem the necessary repair will be provided by the ABB expert service engineer.

Installation, testing and commissioning ABB certified service engineers provide expert on-site installation and commissioning of Medium Voltage switchgear along with its metering & protection system. Our start-up and commissioning services range from installation support, to full on-site project management.

Benefits – Smoother installations – Highest Quality with ABB expertise– Improved efficiency – Highest Standards of Safety

AIS Panels

Ring Main Unit

MV Gas Insulated Switchgear

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Environment, health and safety We at ABB are committed to providing safe and healthy working environment for our employee and personnel working for and on behalf of ABB. We realize our responsibility towards natural world around us and take adequate steps to comply with existing environmental regulations and standards. We ensure energy efficient systems, products and service that will enable customers to lower their use of energy and natural resources along with reduction of our own environmental impact. We work towards minimizing occupational risk and hazards at our work location.

ABB provides the following field services for medium voltage switchgears – Air insulated switchgear– Gas insulated switchgear– Indoor circuit breakers– Outdoor circuit breakers – Compact secondary substation (CSS)– Ring main unit (RMU)– Auto reclosers

Health and safety at work

MV switchgear

PPMV products

Service brochure | Medium voltage service solution 5

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Maintenance

Our team of professionals provide prompt and efficient response to customer service needs. Our service professional are skilled and certified to mitigate downtime and get you back on-line as quickly as possible. We know that the key to providing world-class service is not only to respond quickly, but also to provide better resolution than can be found elsewhere.

Predictive, preventive and correctiveEffective predictive, preventive and corrective maintenance practices maximize the performance of your equipment. ABB service personnel are trained in the diagnostic, repair and maintenance practices to ensure high value for your maintenance investment. Maintenance solutions such as condition monitoring help to predict equipment failure and prevent costly downtime. Benefits – Reduced mean time to repair– Increased plant performance– Higher overall equipment effectiveness

Annual maintenance contractWe provide the various forms of annual maintenance contract (AMC) to our new and existing clients with Professional maintenance by our experts.

Service contract agreementsWe recognize that your specific service requirements are based on the criticality of your assets to production, and the level of in-house expertise you expect to maintain. An ABB service contract agreement is custom tailored to compliment your in-house expertise and provide the additional capabilities needed to maintain site asset and its performance at required level. Agreements ranging from call-up support services to compliment self-maintainer maintenance strategy, to multi-engineer resident service contracts, to complete maintenance outsourcing are available to meet your unique maintenance service needs.Our experienced service professionals can help you to identify and implement effective contract maintenance programs for your operations that can reduce cost and improve uptime by maintaining equipment at peak performance levels.

Benefits – Enhance maintenance capabilities– Improved equipment utilization– Effective maintenance planning

Extended warranty The extended warranty includes the same benefits as new product has while purchasing. The period of extended warranty can be subjective as per terms and condition of ABB

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Power Care

Power Care is the best, most convenient and guaranteed way of ensuring electrification system availability and reliability. Based on your company profile, ABB can provide a wide range of service packages to choose from and customize an agreement to suit your company’s needs.The Power Care framework is based on a matrix of service packages. You can choose services from the ABB support services portfolio based on your actual needs at the time of entering into a Customer Support Agreement. The services provided range from a single point of contact to full product engineering services.All services are provided by trained and certified ABB Service engineers and technicians.

The number in elements in an electrical system can be very large and managing them can be challenging even for experienced site managers. Power Care provides effective access to ABB resources and allows you to get the maximum benefit from their use. Relying on ABB support services maintains the electrical system at top performance and lets you stay focused on core business

Power Care for a power utility may include ABB support services such as remote technical support, on-line access to technical data of the installed equipment, instant access to product installation and operational manuals, training for equipment maintainers on site, etc. Once again the customeris free to choose services that will complement the existing maintenance strategy and portfolio on his site.

Should you need any further support on an existing Power Care agreement, you can find everything in one convenient place. Power Care portal is your personalized web page that contains all the details on your support agreement and

Power Care Agreement:Covers services to develop and maintain your personnel skills. Product and application trainings aim to provide all participants with the necessary skills and knowledge of ABB equipment while coaching services help maintenance managers set up a strategy for continuous development of personnel skills.

Provides you with rapid support in emergency situations. Single point of contact introduces a simplified process for handling on-call support while technical support and callout support ensure the response times that were agreed upon. On site essential spare parts management can be included as well.

Covers your need to know the status of the asset and safety aspects as well as required risk mitigation actions. Periodic condition surveys and assessments or installation of a condition monitoring system is includedin the ABB package for this area.

Covers services that help you in self maintenance strategy implementation for specific tasks. Your maintenance teams can gain confidence on non-recurring tasks by getting access to product documentation online,chatting with ABB experts or using the structured file storage space for asset documents.

ABB provides background engineering and on-site labor for preventive maintenance tasks and maintains the equipment in good condition minimizing the risk of power outages and major electrical equipment failures.

The Power Care package matrix consists of five service areas and four service levels, where each service area targets different customer needs and the ABB support content increases with the levels.

Power Care Entry Level Level 1 Level 2 Level 3

Skills Development Services Product Training List Product Training Application Training Coaching Services

Emergency Maintenance Services Single Point of Contact Technical Support with agreed response time

Call-out Support with agreed response time

Essential Spare Parts Assessment and Replenishing

Diagnosis & Condition Assessment Preliminary Survey and Documentation of Installed Base

Asset Condition and Risk Assessment

Asset Monitoring Remote Asset Monitoring

Self-Maintenance Services Installed Base Life Cycle Status Report

Manuals and Instructions On-line

On-Line Support for Self-maintenance

File Storage

Delivered Maintenance Services Technical Assessment on Yearly Basis Report

Protection and Control Engineering Services

Switching Apparatus Engineering Services

Full Switchgear Engineering Services

electrification system. It provides you with direct contact to your ABB contract coordinator and it is the gateway to your on-line services

Service brochure | Medium voltage service solution 7

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MyRemoteCare

Drastically reduce maintenance costs: predict availability of your power distribution equipment and prevent failures The condition-based maintenance service is the best approach for the electrification system, guaranteeing high uptime, immediate response, focused maintenance and reduced life cycle costs. MyRemoteCare is the remote condition monitoring system supporting this concept

When the real actual condition of working devices is continuously monitored and assessed, maintenance will be carried out timely and fast - based on the signals of deterioration and increased failure probability. Thanks to prognostic reports the occurrence of serious faults is minimized, equipment care is done proactively, takes less time, the available economic resources are optimally used, thus increasing the productivity.

MyRemoteCare enables the maintenance and operation teams to have continuous supervision of the circuit breakers’ conditions, alarms, events and performance trends. ABB service engineers analyze this data and define the proper maintenance at the right time for each asset. This allows maintenance to be planned only when it is required, therefore reducing the need for purely schedule-based maintenance activities.

MyRemoteCare collects diagnostic information from many sources: intelligent electronic devices, smart circuit breakers, specific sensors and integrated diagnostic systems. Moreover, when these devices are not available, ABB provides MySiteCare: a universal circuit breaker diagnostic unit.

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MySiteCare

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Condition monitoring

Gateway Private telecom infrastructure

MyRemoteCare @ABB Data center

ABB Service Specialist

Diagnostic units

Internet

On-site Remote

Installed by ABB on existing switchgear

Secure channel

Customer

Internet

Maintenance is planned in relation to the real asset

ABB Service specialists monitor the asset condition and define the

h

Maintenance manager

Substation

Service brochure | Medium voltage service solution 9

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Retrofit: Circuit Breaker

In a module retrofit solution, the circuit breaker compartment is re-engineered.– The old circuit breaker is changed with the factory

assembled & type tested breaker housing along with new circuit breaker(VCB/SF6)

– New Breaker compartment is placed inside the existing breaker compartment of the panel.

– The base frame is welded/bolted to the panel and side /top covering sheets are mounted to avoid any gaps between new housing and existing panel.

– The existing bus bars/ droppers are changed to match the new breaker housing

Benefits– Cheaper than a complete replacement with enhanced

quality– Minimum shutdown of the switchboard– Service life extension– Warranty on the conversion work– Access to latest technology– Spare parts availability for long time

In a one-to-one retrofit solution the new circuit breaker is re-engineered. – We provide a direct roll in retrofit solutions which are exact

one to one solution for various existing/old makes– Nothing is changed in panel – All parts are made with latest tools and designs to provide

maximum reliability – Retrofit Circuit breaker is interchangeable with existing

Circuit Breakers

Module breaker retrofit It provides the best option for replacement of existing outdated systems with the latest technology to improve technical reliability & efficiency aspect of the system. A retrofit activity includes exchange, replacement , refurbishment & modernization of existing products & system.

One to one breaker retrofit

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Note: A full range of one to one Vacuum Circuit Breaker replacements are available for SF6 circuit breaker type HPA

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Retrofit

Till date more than 10000 numbers successful retrofit solutions

NGEF make MOCB retrofitted With ABB vacuum circuit breaker

Unisafe module with ABB vacuum Circuit breaker / vacuum contractor

ASEA MOCB retrofitted with ABB vacuum circuit breaker

VHA 12 module with SF6 type circuit breaker

Fuji make MOCB retrofitted with ABB vacuum breaker

VHA 36module with SF6 type circuit Breaker

Service brochure | Medium voltage service solution 11

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HB CB retrofitted with ABB Make SF6 CB

Russian CB retrofitted with ABB Make SF6 CB

Siemens CB retrofitted with ABB Make Vacuum CB

Alind CB retrofitted with ABB make Vacuum CB

Jyoti CB retrofitted with ABB make Vacuum CB

ABB make HPA circuit breaker retrofitted with ABB make Vacuum Circuit Breaker

12 Medium voltage service solution | Service brochure

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Retrofit: Presence in market

Major customers

Solutions of existing CBs

Service brochure | Medium voltage service solution 13

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Retrofit: Relays and protection systems

The need to retrofit relays in utilities is becoming extremely important due to the reliability threat posed by old protection relay in MV system. The replacement of entire existing switchgear is costly option. ABB is uniquely offering relay retrofit solutions to our esteemed customers. We come with effective and reliable solutions.ABB offers various relay retrofit solution for upgrading of existing protection system. Our focus is on Relion series relays which are based on IEC 61850. Modbus TCP/ IP and RTU / ASCII, IEC 60870-5-103, RS -485 and FO, DNP 3 TCP/IP and serial.

Existing system at sites have:– Old Electromechanical relay-(Protection & Auxiliary)– Aged Switches, meters & indication lamps– Old metering cubicle wiring– Damaged Gasket

ABB can provide the following to meet the present demands :– Replace complete metering box or metering door with

latest design.– Offer new comprehensive Numerical relays with latest

technology.– Offer new switches, meters & indication lamps along with

new wiring.

Benefit to customer– New Relays shall be SCADA compatible with latest

communication protocol.– Factory assembled metering box shall be offered, so that

less commissioning time is required.– Life & reliability of protection system will be enhanced. – Better aesthetic looks of metering box/ door.

New metering box - Relay Retrofit Numerical Relay

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Relay retrofit

Module A Module B Module C

Description Protection relays Protection relay Protection relays

retrofit along with along with retrofit

replicated metering box replicated door

1 Latest ABB make

protection relays suitable YES YES YES

to SCADA application

2 Replacement of Auxiliary

relays, meters , Indication YES YES NO

lamp TTB etc.

3 Replacement of terminal

block, AC DC switches, YES NO NO

Fuses, PVC channels ,

Toggle switches, MCBs etc

4 Aesthetic look Good Good Not up to the mark

5 Quality of physical wires Good Not up to the mark Not up to the mark

6 Installation Time 6 Hr 8-10 Hr. 8-10 Hr.

SCADA implementation (Module D)

Before retrofitting After retrofitting

Station HMI Optional if required

Station HMI

required

GatewayCOM600 Central Control RoomRemote Maintenance

( Web HMI )

Connectivity over IEC_104

IEC 61850

WEB Connectivity

100 Mbit/s Ethernet Fiber Optic Ring Ethernet Switch

Ethernet Switch Ethernet Switch Ethernet Switch

Numerical IED’s mounted in 11kV Switchboard Numerical IED’s in 66kV Panels

Service brochure | Medium voltage service solution 15

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Upgrades and extensions Panel Extensions

Panel extensionsWe support the MV switchgear products of our legacy brands as well as brands of other manufacturers. Many of these products are in service at your plant and operating satisfactorily. Our extended service & product support will give trouble-free operations in future.

We support in following range of MV Switchgear panel– 11kV, 40 kA for 3 sec VCB switchgear (VHE type Panels)– 11kV, 26.3 kA for 3 sec VCB switchgear (UniSafe type panels)– 11kV, 40kA for 3 sec SF6 switchgear (VHA 12S type panels)– 33kV, 31.5 kA for 3 sec SF6 switchgear (VHA36 type panels)

Unisafe

VHE VHA

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Upgrades Adding safety: Door interlocks & isolator replacement

DescriptionABB as an organization is committed to safety of life and products. All ABB products exhibit highest standards of safety and have all safety interlocks which ensure human safety. ABB has extended its expertise to provide the safety interlocks solutions to even non-ABB make switchgears. It is of utmost importance that all modern interlocks are provided which prevents any operator to get access to live parts unknowingly. ABB safety solutions enable customers to incorporate rear and front door interlocks, double bus Isolator replacement for older panels.

Customer Need:Human safety is of utmost importance to all organizations. With the technological development, new panels have all modern & enhanced interlocking systems which were absent in older installations viz door interlocks, interlock for manually operated isolators etc.. This stimulates concerns for older installations. Hence, safety upgrades are of utmost importance as any accident or loss of life translates into huge consequential losses.

Methodology:Since Older panels with double bus bar system have room to malfunction due to wear and tear in mechanical components. ABB provides the new isolator design for older installations to make them more safe to use & operate. ABB also provides necessary kits for door interlocking system. ABB experts commission the components in minimum downtime.

Benefits– Optimization of cost– Makes panels safer to use

Rear Door Interlock Implementation

CB retrofit along with Isolator replacement at rear side

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UpgradesBusbars upgrades

DescriptionABB service provide customers with the option to upgrade the existing busbars of the switchgear to a higher current rating to handle more loads due to increase in demand. This activity can be carried out, generally , in all types of switchgears (ABB & Non-ABB) .Complete rating of the switchgears can be enhanced by changing the busbars & circuit breakers. ABB provides a complete life cycle support to customers.

Customer Need:With continuous increase in demand of power, the old systems are no longer sufficient to cater to the growing needs . More often than not, clients are facing the need to enhance the capacity of their switchgears and make them more safe to use. Adding new generators and transformers to the existing systems requires the busbars of the switchgears to be upgraded to a higher current rating. In such cases, changing/modifying/adding the busbars along with retrofit of circuit breakers proves to be a good alternative rather than changing or adding the new switchgear. This saves time and cost.

Methodology:ABB has expertize provide efficient on time installations of new busbars into the switchgears. ABB supplies all types of busbars as per existing switchgear which are the fitted properly by ABB experts.All necessary testing is carried out at site to certify the compatibility.

Benefits– Highest Quality with ABB expertise– Saves time & cost

Old switchgear

After Busbar Upgrade

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Upgrades RMU Motorization

DescriptionABB has supplied a lot of ring main units in Indian Market as a leading supplier of distribution network equipments. These ring main units are widely present in the network. The Ring main Units were delivered in all configurations including manually operated & motorized operations.

Customer Need:Customers are requiring the arrangement where RMUs can be operated through remote. To integrate the SCADA & Remote operation, the Automation of RMUs is essential. For customer, this proves to be time saving in their processes and enhances their efficiency. In the process of Automation, the motorization of existing RMUs is a mandatory requirement.

Methodology:ABB has expertize to automate the manually operated RMUs. Motorization kit is supplied from ABB works with all necessary equipments, tools & tackles. For SCADA compatibility for extensible type of RMUs, ABB supplies the metering module which can be added on to the existing RMU. Current transformers & Voltage Transformers are housed into the metering module along with the battery charges to use the auxiliary supplies for metering purpose.

Benefits– Smoother Installations– Highest Quality with ABB expertise– Enhanced efficiency– Better Control and ease of operation

Service brochure | Medium voltage service solution 19

Motorized RMU

Non-Motorized RMU

Indoor Safe-Ring RMU

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ARC Protection: Protecting human life and equipment

For any organization, safety of human life and equipment is of utmost importance. In non-arc proof switchgears, it is a reality that in the event of an internal arc neither the operator nor the equipment is safe. In the event of an Internal Arc where the temperatures might go up to 20000 degrees celsius during which the metal burns & vaporizes, hot gases are released and heavy damages occur to the equipment and personnel in vicinity. In such cases, the losses are very huge.

The latest technology Ultra Fast Earthing Switch(UFES) provides– Active internal arc protection in addition to available

passive protection applicable for early all short-circuit proof, air-insulated switchgear

– Highest possible protection for switchgear in regard to the hazardous impacts caused by an internal arc

The Ultra Fast earthing Switch (UFES) device has :– Electronic Tripping Unit for fast & reliable interface to

external arc detection systems and Tripping of UFES primary switching elements

Upgradation of Ultra Fast Earthing Switch (UFS)

Ultra Fast Earthing Switch Draw-out unit

– 3 Primary switching elements for ultra-fast initiation of 3 phase short circuit earthing after detection of a fault by the electronic and thereby eliminating the arc by resulting the breakdown of internal arc voltages

It has an extremely short tripping time of <4 ms (after detection)

Advantages of Ultra Fast Earthing Switch– Speed, Safety, SavingsSpeed – A question of (Operation-) time nearly immediate extinction of an internal arc by fastest intervention of the Ultra Fast Earthing Switch.Safety – Greatly enhanced protection for personnel, switchgear and the environment. Drastically reduced internal arc duration ensures minimized pressure and temperature rise. This leads, as a consequence, to minimal impacts at the fault location.Savings – The insurance for your switchgear greatly increases system and process availability in combination with drastically reduced repair costs.

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IS Limiter: The world’s fastest limiting and switching device

The rising demand for energy world-wide requires more powerful or additional transformers and generators, and an Increasing interconnection of the individual supply networks. This can lead to the permissible short-circuit currents for the Equipment being exceeded and thus parts of the equipment being dynamically or thermally destroyed. The replacement of existing switchgear and cable connections by new equipment with higher short-circuit strength is often technically impossible or uneconomical for the user. The use of IS-limiters reduces the short-circuit current in new systems and expansions to existing systems, thus saving cost.

The world‘s fastest switching device

Benefits– Reduces substation cost– Solves short-circuit problems in new substations and

substation extensions– Optimum solution for interconnection of switchboards and

substations– In most cases the only technical solution – Reliability and function proofed in thousands of installations

since 1960– Worldwide in service– The peak short-circuit current will never be reached– The short-circuit current is limited at the very first current

rise

Some facts about IS Limiter– The IS Limiter, a switching device with extremely short

operating time, solves the high short circuit current problem

– The IS Limiter consists of two parallel conductors. The main conductor carries the high rated normal current (up to 5.000 A). After tripping, the parallel fuse limits the short-circuit current during the first current rise (in less than 1ms)

– The IS Limiter only trips when the system is at risk. Small short-circuit currents are interrupted by the circuit-breakers

– Experience shows that an IS-limiter trips once every four years on average (based on a statistic with approximately 3000 IS-limiters in service)

The function of the IS LimiterCircuit-breakers cannot provide any protection against unduly high peak short-circuit currents, as they are too slow. Only the IS-limiter is capable of detecting and limiting a short-circuit current at the first rise, i.e. in less than 1 ms. The maximum instantaneous current occurring remains well below the level of the peak short-circuit current. In comparison with complex conventional solutions, the IS Limiter has both technical and economic advantages when used in transformer or generator feeders, in switchgear sectionalizing and connected in parallel with reactors. The IS Limiter is in every regard the ideal switching device to solve the short-circuit problems for switchgear in power stations, in heavy industry and at utilities.

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As a part of Power product medium voltage service offering, ABB also offers revamping of 11/33kV indoor & outdoor substation. Complete turn key activities are carried out by ABB which includes Design, engineering, supply, unloading, shifting, dismantling, storage, installation, testing and commissioning of substations. Following main activities are carried out:1. Dismantling of existing switchgear panel with its associated

equipments (like:-Battery bank, Battery charger and DCDB panels, ACDB,UPS System & Lighting fixture etc).

2. Removal of Power cable, control cable etc3. Supply of new switchgear panels and its associated

equipments.4. Dismantling of exiting base frame and modification of civil

foundation work.5. Modification of power and control cable trench(existing).6. Installation,testing and commissioning of newly supplied

switchgear panel and other associated equipment’s7. Laying of power cable and control cable with cable

termination work etc

Benefits:1. Low Investments2. Less Outage of system3. High standard of quality

Revamp

Outdoor Switchgear

New Substation Old Substation

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Spares and repair service

ABB’s network is strategically positioned to provide parts and repair service throughout India. Our organization uses standardized processes, tools and metrics to ensure that components are delivered efficiently to your site.

Legacy supportOur legacy support provides replacements parts and repairs for previous generations of ABB products including AIS, GIS, RMU, Indoor/ Outdoor Circuit breakers & Auto reclosers. Repair and parts services for ABB legacy products are available as long as they are technically and commercially feasible.

Benefits– Extended system life cycle– OEM-ensured parts quality– Reduced downtime

ABB offers complete portfolio of repair services for medium voltage switchgear. These repair services are designed to deliver trouble free operations and extended product life time. Our service organization has an extensive range of experience in switchgear and the applications where they operate. This experience enables us to deliver improved availability and life cycle portability to our customer

PartsSpare part availability is critical to on-going operations. We maintain a complete stock of certified ABB parts, guaranteeing availability For emergency replacements parts, our team personnel and partners are ready to provide immediate response to your emergency parts request.

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Training

A skilled and efficient workforce is a plant’s most valuable asset. We can help to increase workforce skill levels and knowledge, providing more productive response to system and process challenges. Our training programs for engineers, programmers and maintenance and operations personnel provide comprehensive and up to date technical expertise for existing and new products, processes and technology advances. Training is available on-site or at ABB training facilities, locally at your plant site, or on line

Product training Our operator and maintenance training ensures your personnel, anticipate and respond correctly to system and process challenges, avoiding lost production.

Benefits– Improved production– Increased uptime– Higher asset utilization

Customer programs We offer customized curricula to address the unique training requirements of your facility. We provide assessment, planning development, and delivery of specialized programs to improve performance and increase productivity.

Benefits– Increased employee productivity– More focused use of the training investment– Access to qualified training personnel

Training centre facilities – Demo room with operating models – Product benches for hands on training – Sophisticated learning aids such as simulations, product

cutouts and multimedia presentation – Well Equipped class rooms with an instant access to ABB

group e-learning sites

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Notes

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Notes

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Contact us

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.ABB India LimitedMedium Voltage Products Plot No. 79, Street No. 17 MIDC Estate, Satpur, Nashik 422 007 Maharashtra, India Phone: +91 253 2201200 Fax: +91 253 2351260

South Zone No. 49, 5th floor, West wing, Khanija Bhavan, Race course road Bangalore 560 001 Phone: 91-8- 2294 9250 / 6677

Chennai Zone

129-140, 1st Floor, Prestige Palladium Next to MRF, Greames Road, Chennai 600 006 Phone: +91 44 28291550, 28291551, 28291562 Telefax: +91 44 2829 1554

West Zone

Dr. S.B. Path, Ballard Estate Mumbai - 400001 Phone: +91 22 6615 9828 / 9800 Telefax: +91 22 6631 8250 / 8276

East Zone

Omega Building, 17th Floor, BIPLBlock-EP & GP, Sector V, Salt Lake CityKolkata 700 091Phone: +91 33 6621 3311 Fax +91 33 6621 3187

North Zone

14, Mathura Road, Ground floor,P O Amarnagar, Faridabad - 121 003Phone: +91-129-227 5591-92Telefax: +91-129 227 9692 / 5019

www.abb.co.in

Note: We receive the right to make technical changes or modify the contents of this document without prior notice. with regard to purchase order the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.We reserve the rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in parts is forbidden without ABB’s prior written consent.

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Customer Contact Center Toll Free - 1800 4200 707, Customer Support - [email protected]