medical devices summit february 19-20, 2015 entrepreneurship focus cost-effective solutions for low...
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Medical Devices SummitFebruary 19-20, 2015
Entrepreneurship Focus
Cost-Effective Solutions for Low to Medium Volume Manufacturing
Cost-Effective Solutions for Cost-Effective Solutions for Low to Medium Volume Low to Medium Volume
ManufacturingManufacturing
Endo-Lamina LLCEndo-Lamina LLC
Medical Devices SummitFebruary 19-20, 2015
Entrepreneurship Focus
Cost-Effective Solutions for Low to Medium Volume Manufacturing
Why entrepreneurs need to know about ManufacturingWhy entrepreneurs need to know about Manufacturing
You don’t make money selling hand-made prototypesDesign decisions made early-on have cost ramifications
later, and may be very difficult to change laterDesign decisions affect:
End user costCapital requirementsTime to market
[email protected] [email protected] www.Endo-Lamina.shopwindowcorp.com
Medical Devices SummitFebruary 19-20, 2015
Entrepreneurship Focus
Cost-Effective Solutions for Low to Medium Volume ManufacturingHOW DO 3D-PRINTING AND RAPID PROTOTYPING FIT IN WITH
OTHER MANUFACTURING PROCESSES?
FORM IN WHICH RAW MATERIAL DELIVERED: Typical processes
FIXED FORM:FIXED FORM: Machining metals and plastics from bar stock (minimal part-specific tooling, maximum
flexibility)
[email protected] [email protected] www.Endo-Lamina.shopwindowcorp.com
Medical Devices SummitFebruary 19-20, 2015
Entrepreneurship Focus
Cost-Effective Solutions for Low to Medium Volume ManufacturingHOW DO 3D-PRINTING AND RAPID PROTOTYPING FIT IN WITH
OTHER MANUFACTURING PROCESSES?
FORM IN WHICH RAW MATERIAL DELIVERED: Typical processes
FIXED FORM:FIXED FORM: Machining metals and plastics from bar stock (minimal tooling)
UN-FORMEDUN-FORMED: Casting, Powder metallurgy, Thermoset processing, Injection molding (tooling is
significant)
[email protected] [email protected] www.Endo-Lamina.shopwindowcorp.com
Medical Devices SummitFebruary 19-20, 2015
Entrepreneurship Focus
Cost-Effective Solutions for Low to Medium Volume ManufacturingWHICH PROCESS IS BEST SUITED FOR PROTOTYPE QUANTITIES?
FORM IN WHICH RAW MATERIAL DELIVERED: Typical processes
FIXED FORM:FIXED FORM: Machining metals and plastics from bar stock (minimal tooling)
UN-FORMEDUN-FORMED: Casting, Powder metallurgy, thermoset consolidation, injection molding (tooling is a significant expense)
PRE-FORMED:PRE-FORMED: Sheet metal:bending & stamping, Wire: spring winding & wire forms (minimal tooling,
except for some stampings)Endo-Lamina LLCEndo-Lamina LLC
Relative movement
Grain shape
Material properties
Strength Mode
FIXED FORM
none normal isotropic high subtractive
UN-FORMED
PRE-FORMED
Medical Devices SummitFebruary 19-20, 2015
Entrepreneurship Focus
Cost-Effective Solutions for Low to Medium Volume ManufacturingThe Details
Relative move-ment
Grain shape
Material proper-ties
Strength Mode
FIXED FORM
none normal isotropic high subtractive
UN-FORMED (PM, mold,cast
maximum normal mostly isotropic
varies additive and incrementally additive (as powder, filament or liquid)
PRE-FORMED
Medical Devices SummitFebruary 19-20, 2015
Entrepreneurship Focus
Cost-Effective Solutions for Low to Medium Volume Manufacturing The Details
Relative move-ment
Grain shape
Material proper-ties
Strength Mode
FIXED FORM
none normal isotropic high subtractive
UN-FORMED (PM, mold,cast)
maxi-mum
normal mostly isotropic
varies additive and incrementally additive (as powder, filament or liquid)
PRE-FORMED
none highly deformed
preferen-tially anisotropic
High to extreme-ly high
varies
Medical Devices SummitFebruary 19-20, 2015
Entrepreneurship Focus
Cost-Effective Solutions for Low to Medium Volume Manufacturing
Relative move-ment
Grain shape
Material properties
Strength Mode
FIXED FORM
none normal isotropic high subtractive
UNFORMED (PM, mold,cast)
maxi-mum
normal mostly isotropic
varies additive and incrementally additive (as powder, filament or liquid)
PRE-FORMED
none highly deformed
preferen-tially anisotropic
High to extreme-ly high
varies
Medical Devices SummitFebruary 19-20, 2015
Entrepreneurship Focus
Conventional processes improve incrementally/additive manufacturing combines certain advantages
CASE STUDY: innovative tools for CASE STUDY: innovative tools for endoscopy and single incision surgeryendoscopy and single incision surgery
EXISTING TOOLS FOR USED IN ENDOSCOPIC PROCEDURES
NON-steerable accessories
Expand your reach: innovative tools for Expand your reach: innovative tools for endoscopy endoscopy
EXISTING TOOLSNON-steerable
accessories
Endo-Lamina's TOOLSSteering/deflection NOT
dependent on scope
[email protected]@alum.mit.edu www.Endo-Lamina.shopwindowcorp.comwww.Endo-Lamina.shopwindowcorp.com