medical devices summit february 19-20, 2015 entrepreneurship focus cost-effective solutions for low...

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Medical Devices Summit February 19-20, 2015 Entrepreneurship Focus Cost-Effective Solutions for Low to Medium Volume Manufacturing Cost-Effective Cost-Effective Solutions for Low to Solutions for Low to Medium Volume Medium Volume Manufacturing Manufacturing Endo-Lamina LLC Endo-Lamina LLC

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Medical Devices SummitFebruary 19-20, 2015

Entrepreneurship Focus

Cost-Effective Solutions for Low to Medium Volume Manufacturing

Cost-Effective Solutions for Cost-Effective Solutions for Low to Medium Volume Low to Medium Volume

ManufacturingManufacturing

Endo-Lamina LLCEndo-Lamina LLC

Medical Devices SummitFebruary 19-20, 2015

Entrepreneurship Focus

Cost-Effective Solutions for Low to Medium Volume Manufacturing

Why entrepreneurs need to know about ManufacturingWhy entrepreneurs need to know about Manufacturing

You don’t make money selling hand-made prototypesDesign decisions made early-on have cost ramifications

later, and may be very difficult to change laterDesign decisions affect:

End user costCapital requirementsTime to market

[email protected] [email protected] www.Endo-Lamina.shopwindowcorp.com

Medical Devices SummitFebruary 19-20, 2015

Entrepreneurship Focus

Cost-Effective Solutions for Low to Medium Volume ManufacturingHOW DO 3D-PRINTING AND RAPID PROTOTYPING FIT IN WITH

OTHER MANUFACTURING PROCESSES?

FORM IN WHICH RAW MATERIAL DELIVERED: Typical processes

FIXED FORM:FIXED FORM: Machining metals and plastics from bar stock (minimal part-specific tooling, maximum

flexibility)

[email protected] [email protected] www.Endo-Lamina.shopwindowcorp.com

Medical Devices SummitFebruary 19-20, 2015

Entrepreneurship Focus

Cost-Effective Solutions for Low to Medium Volume ManufacturingHOW DO 3D-PRINTING AND RAPID PROTOTYPING FIT IN WITH

OTHER MANUFACTURING PROCESSES?

FORM IN WHICH RAW MATERIAL DELIVERED: Typical processes

FIXED FORM:FIXED FORM: Machining metals and plastics from bar stock (minimal tooling)

UN-FORMEDUN-FORMED: Casting, Powder metallurgy, Thermoset processing, Injection molding (tooling is

significant)

[email protected] [email protected] www.Endo-Lamina.shopwindowcorp.com

Medical Devices SummitFebruary 19-20, 2015

Entrepreneurship Focus

Cost-Effective Solutions for Low to Medium Volume ManufacturingWHICH PROCESS IS BEST SUITED FOR PROTOTYPE QUANTITIES?

FORM IN WHICH RAW MATERIAL DELIVERED: Typical processes

FIXED FORM:FIXED FORM: Machining metals and plastics from bar stock (minimal tooling)

UN-FORMEDUN-FORMED: Casting, Powder metallurgy, thermoset consolidation, injection molding (tooling is a significant expense)

PRE-FORMED:PRE-FORMED: Sheet metal:bending & stamping, Wire: spring winding & wire forms (minimal tooling,

except for some stampings)Endo-Lamina LLCEndo-Lamina LLC

Relative movement

Grain shape

Material properties

Strength Mode

FIXED FORM

none normal isotropic high subtractive

UN-FORMED

PRE-FORMED

Medical Devices SummitFebruary 19-20, 2015

Entrepreneurship Focus

Cost-Effective Solutions for Low to Medium Volume ManufacturingThe Details

Relative move-ment

Grain shape

Material proper-ties

Strength Mode

FIXED FORM

none normal isotropic high subtractive

UN-FORMED (PM, mold,cast

maximum normal mostly isotropic

varies additive and incrementally additive (as powder, filament or liquid)

PRE-FORMED

Medical Devices SummitFebruary 19-20, 2015

Entrepreneurship Focus

Cost-Effective Solutions for Low to Medium Volume Manufacturing The Details

Relative move-ment

Grain shape

Material proper-ties

Strength Mode

FIXED FORM

none normal isotropic high subtractive

UN-FORMED (PM, mold,cast)

maxi-mum

normal mostly isotropic

varies additive and incrementally additive (as powder, filament or liquid)

PRE-FORMED

none highly deformed

preferen-tially anisotropic

High to extreme-ly high

varies

Medical Devices SummitFebruary 19-20, 2015

Entrepreneurship Focus

Cost-Effective Solutions for Low to Medium Volume Manufacturing

Relative move-ment

Grain shape

Material properties

Strength Mode

FIXED FORM

none normal isotropic high subtractive

UNFORMED (PM, mold,cast)

maxi-mum

normal mostly isotropic

varies additive and incrementally additive (as powder, filament or liquid)

PRE-FORMED

none highly deformed

preferen-tially anisotropic

High to extreme-ly high

varies

Medical Devices SummitFebruary 19-20, 2015

Entrepreneurship Focus

Conventional processes improve incrementally/additive manufacturing combines certain advantages

CASE STUDY: innovative tools for CASE STUDY: innovative tools for endoscopy and single incision surgeryendoscopy and single incision surgery

EXISTING TOOLS FOR USED IN ENDOSCOPIC PROCEDURES

NON-steerable accessories

Expand your reach: innovative tools for Expand your reach: innovative tools for endoscopy endoscopy

EXISTING TOOLSNON-steerable

accessories

Endo-Lamina's TOOLSSteering/deflection NOT

dependent on scope

[email protected]@alum.mit.edu www.Endo-Lamina.shopwindowcorp.comwww.Endo-Lamina.shopwindowcorp.com

Endo-Lamina.comEndo-Lamina.comExpand your reachExpand your reach

"The work of the individual still remains the spark that "The work of the individual still remains the spark that moves mankind forward." moves mankind forward." -Igor Sikorsky-Igor Sikorsky