med(ce) iso 9001 top reliability, smart design, valuable ... · ccs & rs for smart high...

MED(CE) ISO 9001

www.prosave.co.kr

PROSAVE

• Air Release Valves • Combination Air Release and Air/Vacuum Valve • Vacuum Breaker Valves • Pilot Operating Pressure/Vacuum Valves • Surge Relief Valves • Crankcase Explosion Relief Valve • Explosion Venting Devices • High Velocity Pressure/Vacuum Relief Valve • VOC Emission Protection Devices

PROTECTION DEVICESfor SAFETY & ENVIRONMENT

Top Reliability, Smart Design,Valuable Product and Better Life

Safety & Environment Protection Devices2

Safety and Environment is the First & Most Important

PROSAVE is always challenging and working as a pioneer to accomplish the unlimited possibility to the newest technology for Safety and Environment Protection devices of marine engine, petrochemical, on/offshore plant & desalination plant.PROSAVE has been trying to produce the best quality products with own special technology. We supply high quality safety valve with state of the art technology from our modern manufacturing facilities.To be the NO.1 company in the world where all of Our employees and their families are happy and their dreams can come true. By producing the best products with passion and challenge spirit, contributing to the prosperity of the nation and the human welfare, and by satisfying the customers, creating the affluent and beautiful society.We would like to thank you for your patronage and wish to inform you our capabilities and products. Finally, We hope you will find this information helpful for your future Safety and Environment Protection plans.

Enjoy your Job for your Health, with PROSAVE's Safety and Environment Protection Devices

PROSAVE

Overview

PROSAVE CO., LTD. 3

History2004 Established for providing Venting devices for Marine & Petrochemical Plants 2009 Developed Crankcase Explosion Relief Valves for Marine & Power Plant Diesel Engine2010 Renewed and Established PROSAVE for providing Safety devices for Diesel Engine, Power & Desalination and Off-shore Plants2011 Established PROSAVE for providing Safety devices for Diesel Engine, Power & Desalination and Off-shore Plants2011 Obtained ISO 9001 Certificate2011 Obtained Type Approval Certificates from MAN Diesel & Turbo, GL, DNV, BV, LR, ABS, RINA, KR, NK, CCS & RS for Crankcase Explosion Relief Valves2011 Obtained Patent of High Velocity Pressure/Vacuum Valves 2011 Obtained Patent of Crankcase explosion relief valves2011 Awarded certificate of export prospective small enterprise from Small & Medium Business Administration2011 Selected to Enterprise for Venture2011 Obtained Certificate for Factory Registration2011 Established Institute of Technical Research & Development2011 Registered as vendor by HHI, DOOSAN, SHI, TORISHIMA PUMP, CTCI, STX, YMD, RMD 2012 Registered as vendor by SAMSUNG C&T, DAELIM INDUSTRIAL, BECHTEL, NIOEC2012 Obtained Type Approval Certificates of MED(CE), DNV, ABS, LR, BV, GL, RINA, KR, NK, CCS & RS for Smart High Velocity Pressure/Vacuum Relief Valves2013 Obtained INNO-BIZ Certificates2015 Challenging No.1 Company for Safety devices for Off-shore, Marine, Petrochemical & Desalination Plants

Top Reliability, Smart Design, Valuable Product and Better Life _ PROSAVE

MED(CE) ISO 9001


Organization

Brief of PROSAVEEnjoy your Job for your Health, with PROSAVE's Safety and Environment Protection Devices

Quality Control.

Dep’t

Customer

Technical Research

Development

Production Dep’t.

Technical Sales Dep’t.

President GeneralManager

Business Support Dep’t.

Purchase Dep’t.

PROSAVE CO., LTD. 5

Core Value

Vision 2015 To be the NO.1 company in the world where all of Our employees and their families are happy and their dreams can come true. By producing the best products with passion and challenge spirit, contributing to the prosperity of the nation and the human welfare, and by satisfying the customers, creating the affluent and beautiful society..

Passionate Challenge! / Speedily! / Timely ! / Do!


MED(CE) ISO 9001


1. Air release valves, also called small orifice valves, are designed to automatically release small pockets of accumulated air from a pipeline while the system operates under pressure exceeding atmospheric pressure.

2. Air/vacuum valves, also called large orifice valves, are designed to exhaust large quantities of air automatically during pipeline filling and to admit large quantities of air automatically when the internal pressure in the pipeline drops below atmospheric pressure.

3. Combination air valves are designed to perform the same function as air/vacuum valves but, in addition, they will automatically release small pockets of air from the pipeline while under pressure, like an air release valve.

AWWA - C512 standard.(AWWA : American Water Works Association)

The definition of a term

Rule being applied

• Pressure & Vacuum relief function• Anti-Surge & Anti-Shocks• Surge and waterhammer protection• Liquid overflow protection• Provides high capacity venting for pipeline protection• Increasing of pump efficiency• Less system energy• Maintenance free

Benefits

AIR RELEASE VALVE, AIR RELEASE & VACUUM BREAKER VALVE,COMBINATION AIR RELEASE & VACUUM BREAKER VALVEfor WATER WORKS SYSTEM

KSBJ

Air Release & Vacuum Breaker Valve

PROSAVE CO., LTD. 7

IntroductionThe KSVB is a spring loaded model, designed to handle under pressure with a minimum pressure of -150mmW.C and maximum setting of -7,000mmW.C.

Body material are available in Aluminium, Carbon Steel, 304SS,316SS and Ni-Al Bronze with various trims to suit induvidual requirements.

Sizes range from 50mm through to 300mm with ANSI 150lb FF flanges as standard. (Different connections available on request).

Vacuum Breaker Valve

Designed manufactured and tested according to the API 2000 code.Utilize the latest technologies to provide protection against positive or vacuum over pressure and prevent air intake, evaporative losses of product and help to contain odorous and potentially explosive vapours.

Benefits

Additional Option for a variety of applications

Air release & Vacuum Breaker with Surge Check Valve

KSBJ-C

AR-VBAir Release valve

with Vacuum Breaker Valve

• Pressure & Vacuum relief function• Anti-Surge & Anti-Shocks• Surge and waterhammer protection• Liquid overflow protection• Provides high capacity venting for pipeline protection• Increasing of pump efficiency• Less system energy• Maintenance free• Release small pockets under operation pressure

Benefits

Combination Air Release & Vacuum Breaker Valve

CAV-D

KSVB


MED(CE) ISO 9001


INLET OUTLET

TO CONTROL ROOM

SURGE RELIEF VALVEFULL BORE VALVE

Pressure indicator

PIPI

SURGE COMMANDER

TO CONTROL ROOM

Main Pipeline To Overflow Tank or To Discharge

FT

FLOW

Position IndicatorLIMIT S/W

Junction Box

Typical Installation

Surge Relief ValvesEnjoy your Job for your Health, with PROSAVE's Safety and Environment Protection Devices

SRV TYPE

Introduction

Surge Relief Valves are consists of a main valve assembly and Hydraulic Actuator, Accessory, completely assembled and tested as a unit and ready for field installation.

The valves are open when system pressure exceeds its pressure setting and throttle as necessary to limit system pressure to a pre-set maximum pressure. When pressure subsides below the pre-set maximum the valves are close tight.

PROSAVE CO., LTD. 9

Dimension Table Unit = mm

A

H

N.D

FLOW

Position IndicatorLIMIT S/W

1

5

3

7

14

6

2

11

15

8

13

12

17

Junction Box

PRESSURE TRANSMETER

1 BODY ASTM A216 Gr. WCB

2 BONET(COVER) ASTM A216 Gr. WCB

3 HYDRAULIC ACTUATOR STEEL

5 CYLINER FLANGE PLATE S.S. TYPE 316

6 COUPLING JOINT STEEL COMM'L

7 DISK S.S TYPE 316

8 DISK RETAINER S.S TYPE 316

9 STEM SEAL BUNA-N

11 SEAT RING S.S TYPE 316

12 SPRING STEEL

13 POISITION INDICATOR STEEL COMM'L

14 RESILIENT DISK EPDM

15 STEM S.S TYPE 316

17 SPRING GUIDE STEEL COMM'L

SURGE COMMANDER

Enclosure Corrosion resistant

Dimension 400(H) x 450(W) x 230(D)

Input Power 24VAC

Out Power 24VDCfrom interal battery, charger

SIZE 2˝ 3˝ 4˝ 6˝ 8˝ 10˝ 12˝ 16˝ 20˝ 24˝ Other Size

N.D 50 80 100 150 200 250 300 400 500 600Available on request

A 275 300 375 500 635 744 850 1035 1178 1250

H 800 800 900 1000 1200 1400 1600 1900 2200 2500

Note: Standard flange connection is JIS 5K and others are available on request.

Benefi ts • Quick response The high-capacity proportional hydraulic design allows fast response to surge pressure. This results in prompt return to stable pressure conditions.

• Low-maintenance Due to the absence of any external gas supply such as gas bottle, maintenance is reduced to the bare minimum, making the valve ideal for remote or inaccessible locations.

• High-performance Surge valve designs are based on simplicity. All components are field-proven to provide maximum protection reliability. They operate solely on fluid static pressure.

• Stable operation The design of the hydraulic incorporates snap-acting opening when the set pressure is reached and automatic switching to control in the event of continuing high-pressure conditions.

Materials of Construction


MED(CE) ISO 9001


International patent pending

• IACS UR M66 & M9 Type Testing Procedure for Crankcase Explosion Relief Valve• MAN Diesel Quality Specification

PROSAVE’s quality assurance system complies with the latest ISO 9001 provision. PROSAVE explosion relief valves have received top mark in numerous explosion tests conducted by the FTZU institute and approved by GR, KR, LR, ABS, DNV, BV, NK, RINA and MAN B&W .

Suitable for use in tanks, silos, conveyors and applications where explosion hazards exit due to the dust explosions, processing handling and storage of pulverized material. PROSAVE’s explosion relief valves are customer designed to the specific application for safety.

- IACS UR M66 Type testing procedure for Crankcase Relief Valve- IACS UR M9 Crankcase Explosion Relief Valves for crankcase of internal combustion engines- IACS UR M10 Protection of internal combustion engines against crankcase explosion

Quality Specification No. 0742838-0 (Crankcase Relief Valve)Production Specification No. 0742839-2 (Function Test of Relief Valve)Quality Control No. 0742827-2 (Control of Sub-suppliers)

Rule and QC Specification being applied

IACS

MAN Diesel Quality Specification

Safety is our top priority at PROSAVE

Additional function of PROSAVE’s relief vales

Crankcase Explosion Relief ValveEnjoy your Job for your Health, with PROSAVE's Safety and Environment Protection Devices

ERV series

PROSAVE CO., LTD. 11

Type

Geom. Relief Area (cm)

Dimension Leak Oil Return Connection Approx Weight

(kg)a(mm)

b(mm)

c(mm)

d(mm)

e(mm)

f(mm)

No. of Bolts

h Thread

kp.c.d (mm)

ERV- 98 59.4 232 87 49 49 75 8 4 M8 or 1/4" 122 7.5

ERV-122 95 260 110 53.5 61.5 86.5 8 6 M10 or 3/8" 150 9.7

ERV-162 177 298 150 70.5 77.5 110 8 6 M10 or 3/8" 190.5 13.3

ERV-173 201 310 160 76 82 115 8 6 M10 or 3/8" 203 15.5

ERV-204 284 340 190 90 100.5 128 8 6 M10 or 3/8" 230 18.5

ERV-224 346 370 210 94 102 142 8 6 M12 or 1/2" 255 22

ERV-266 499 420 252 110 124 170 10 6 M12 or 1/2" 302 28.5

ERV-320 732 542 305 133 146 197.5 10 6 M12 or 1/2" 355 54

ERV-345 829 577 325 136 148 214 10 6 M16 or 5/8" 390 62

ERV-420 1260 656 400 166 185 251 12 8 M16 or 5/8" 465 82

ERV-480 1665 722 460 190 211 287 12 8 M16 or 5/8" 530 101

ERV-565 2300 806 541 221 240 335 12 12 M16 or 5/8" 615 128.5

ERV-645 2990 890 617 249 268 378 12 12 M16 or 5/8" 700 171

ERV-735 3905 987 705 279 314.4 425 12 12 M16 or 5/8" 795 210.5

NAM

E PL

ATE

c

ØbØk

d

Øa

eh Øf leak oil return

811

2

5

649

37

10

1

12

A

A'

g-pitch

Dimension Table & Field Information

Materials of Construction

No. DESCRIPTION MAT'L Q‘TY1 BASE FLANGE SS400 12 ELEMENT PROPERTY 13 COVER SPHC 14 DISC SPHC 15 SPRING PROPERTY 16 PIPE SUS304TP -7 STUD BOLT SS400 -8 HEX BOLT 8.8 -9 O-RING NBR 1

10 NUT SS400 -11 S.P/WASHER SWRM10 -

Benefits • Very light weight and volume of 70% against competitor• Small Outdiameter and Height of 90%• Perfect protection for fire explosion• Quick opening and fully relieving pressure• Non-damaged stronger structure• Simple and Essy maintenance style• Innovative structure and design• Easy assembly and disassembly for ON-BOARD maintenance


MED(CE) ISO 9001


HIGH VELOCITY PRESSURE / VACUUM RELIEF VALVE(with Gas Free Cover)

Changed IMPORTANT REGULATIONS

NEW IMO Regulation for Product & Chemical carriers, MSC.1/Circ,1324

1. Reliable operations reduces vapor losses2. Suaitable and compact design ensures long-term

maintenance free life cycle3. Meet new IMO & MED requirements for cargo vapor

flammability - MESG 0.9 & 0.65 mm4. Non-oscillating performance5. Full lifting and high flow capacity6. Variable application for usable installation vent pipe length

and flow capacity range7. No peak pressure over opening pressure8. No need inside maintenance9. Available outside inspection, cleaning and maintenance

without disassembling10. Adjustable outside opening and closing pressure without

exhausting vapor gas

FEATURES and BENEFITS

BASIC DRAWING

2. Member Governments are invited to apply the amendments to the Revised standards, as amended, to ships constructed on or after 1 January 2013 and to ships constructed before 1 January 2013, no later than the first scheduled dry-docking carried out on or after 1 January 2013.

1. The Maritime Safety Committee approved the following amendments to MSC/Circ.677:

APPROVED IMO MSC.1 / Circ, 1324 & MESG 0.65mm


> > > > > > > > > > > > > > > >> > > > > > > > > > > > > > > >> > > > > > > > > > > > > > > >

YARD CABLEENTRY

JBMaker: Class:

Anti-slushing devices for preventing cargo vapours pollution onto deck

Desiccator to prevent ingress of moist air during vacuum operation

Proximity switches and junction box to indicate position of pressure and vacuum disc

Test bench of opening pressure / vacuum and seat leak test of P/V valves

Test tank

YARD CABLEENTRY

JBMaker: Class:

YARD CABLEENTRY

JBMaker: Class:

YARD CABLEENTRY

JBMaker: Class:

YARD CABLEENTRY

JBMaker: Class:

Integral gas-freeing cover

Floats on vacuum side preventing water ingress for installation of inerted ballast tanks

Heating arrangement for ice class vessels

OPTIONAL FEATURES


MED(CE) ISO 9001


DomesticMarket

Oversea Market

• HYUNDAI HEAVY INDUSTRIES CO., LTD.

• DAEWOO SHIPBUILDING & MARINE ENGINEERING

• DOOSAN HEAVY INDUSTRIES CO.,LTD.

• STX Metal Co., Ltd.

• STX Heavy Industries Co., Ltd.

• STX Offshore & Shipbuilding Co., Ltd.

• SAMSUNG HEAVY INDUSTRIES CO.,LTD.

• HANWHUA E&C CO.,LTD.

• DAWOO E&C CO.,LTD.

• HYUNDAI E&C CO.,LTD.

• TOTAL • CHEVRON• SHELL • ExxonMobil• SAIPEM S.p.A • BP• Torishima Pump Mfg. Co., Ltd• RELIANCE• SHAANXI DIESEL & MARINE (SXD)• DALIAN MARINE DIESEL (DMD)• YICHANG MARINE DIESEL (YMD)• RONG'AN MARINE DIESEL (RMD)• CHINA NATIONAL OFFSHORE OIL CO (CNOOC)• KEPPEL • BW OFFSHORE• PTT EXPLORATION AND PRODUCTION PUBLIC COMPANY LIMITED

Enjoy your Job for your Health, with PROSAVE's Safety and Environment Protection Devices

>> Major Costomer & Reference List


PIRAEUS(GREECE)

DUBAI(UAE)

TEHERAN(IRAN)

SINGAPORE

DAMMAM(SAUDI ARABIA) KOREA

KUALA LUMPUR(MALAYSIA)

DALIAN(CHINA)CALGARY(CANADA)

RIO DE JANEIRO(BRASIL)

SHANGHAI(CHINA)

XI'AN(CHINA)CYPRUS

MUMBAI(INDIA)

TURKEY

- Company OverviewThe company is a manufacturer of safety valve for tank, we strive to comply and maintain the quality manual to increase development of new technology, enhance product quality and productively while reducing costs.

- Scope of ApplicationThis manual was established based on the regulations of ISO 9001 : 2000 and applies to design, development, sales, procurement, manufacturing, inspection, service department and overall organizations.

- Definition of TerminologyThe terminology relating to quality management system in the quality manual are as defined in KS A 9000:2001/ISO 9001 : 2000.

Approved Classfication• QUALITY MANAGEMENT SYSTEM ISO 9001;2000 • MAN Diesel & Turbo• AMERICAN BUREAU OF SHIPPING (ABS)• Bureau Veritas (BV)• LLOYD'S REGISTER OF SHIPPING (LR)• DET NORSKE VERITAS (DNV)• GERMANISCHER LIOYD (GL) • NIPPON KAIJI KYOKAI (NK)• KOREA REGISTER (KR)• CHINA CLASSIFICATION SOCIETY (CCS)• REGISTRO ITALIANO NAVALE (RINA)

>> Quality Control Activities

>> World-Wide Service Network


MED(CE) ISO 9001

TOP RELIABILITY OF SAFETY & ENVIRONMENT IS THE FIRST

& MOST IMPORTANT

Products

• Air Release Valves• Combination Air Release and Air/Vacuum Valve• Vacuum Breaker Valves• Pilot Operating Pressure/ Vacuum Valves• Surge Relief Valves• Crankcase Explosion Relief Valve• Explosion Venting Devices• VOC Emission Protection Devices• High Velocity Pressure/ Vacuum Valve• Flame Arrester• Flame Screen• Gas Free Cover• Pressure/Vacuum Relief Valve

Application Fields

• Offshore & Ocean Gas Plants• Desalination Plants• Ballast System for Ships & Offshore Plants• Sea & Fresh Water Plants• Marine Tank Ships• Cryogenic gas Facilities• Petrochemical Plants• Tank Terminals• Marine Engines• Generators• Duct

#1407, Daman-ri, Jillye-myeon, Gimhae-si, Gyeongnam, 621-881, Korea TEL. +82 (0)55 313 3510~1 FAX. +82 (0)55 313 3512E-mail: [email protected] www.prosave.co.kr

ISO 9001 Registered

PROSAVE CO., LTD.

Service station (Agent / Distributor)

This document is distributed for informational purposes only.It is not to be construed as creating or becoming part of any PROSAVE contractual or warranty obligation unless expressly stated in a written sales contact.PROSAVE CO., LTD. All Rights Reserved ( 2012.10)

MED(CE) ISO 9001

med(ce) iso 9001 top reliability, smart design, valuable ... · ccs & rs for smart high...

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