me 24-688 introduction to cad/cae tools week 6 - lecture product documentation
TRANSCRIPT
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ME 24-688 Introduction to CAD/CAE Tools
Week 6 - LectureProduct Documentation
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ME 24-688 Introduction to CAD/CAE Tools
Team Project – Task 1
• Submit conceptual sketch of side handle release design.
• Submit Project Task List
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ME 24-688 Introduction to CAD/CAE Tools
Lecture Topics
• Design Documentation Overview• Design for Manufacturing Overview• Design Documentation Future
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ME 24-688 Introduction to CAD/CAE Tools
Product Lifecycle – Week 6
RequirementsManagement
Portfolio Management
Conceptual Design
Product Engineering
Manufacturing Engineering
Simulation & Validation
Build & Produce
Test & QualitySales & Distribution
Maintenance & Repair
Disposal & Recycling
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ME 24-688 Introduction to CAD/CAE Tools
Design Documentation
• Creation of digital and paper printed documents for communicating product manufacturing and assembly information.
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ME 24-688 Introduction to CAD/CAE Tools
Documentation Types Examples
• Component Detail Drawings
• Assembly Drawings
• Schematic Drawings
• Layout Drawings
• Process Drawings
• Bill of Material Documents
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ME 24-688 Introduction to CAD/CAE Tools
Design Documentation Purpose
• Contract for Manufacturing Agreement– Provides formal documentation of the requirements of the
form and fit of components from engineering to manufacturing.
• Quality Control– Provides the component tolerance, relationship,
specification requirements of components to manufacturing.
• Communication– Used to communicate design elements outside of
engineering and instructions for manufacturing and service related tasks.
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ME 24-688 Introduction to CAD/CAE Tools
Design for Manufacturing (DFM)
• Design for Manufacturing is the process of proactively developing products to:– Optimize all the manufacturing functions
– Assure the best cost, quality, reliability, time, and etc.
– Ensure the lack of manufacturability doesn’t compromise functionality, styling, product delivery, and etc.
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ME 24-688 Introduction to CAD/CAE Tools
Items to Consider and Communicate
• Material Type
• Manufacturing Process
• Tolerance Requirements
• Finish & Treatment Requirements
• Setup Required for
Manufacturing
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ME 24-688 Introduction to CAD/CAE Tools
Manufacturing Process CostR
elat
ive
Co
st
Rough Machining+/- 0.030”
Standard Machining+/- 0.005”
Fine Machining+/- 0.001”
Honing+/- 0.0002”
Grinding+/- 0.0005”
10
0
8
6
4
21.0
2X
3.5X
6X
10X
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ME 24-688 Introduction to CAD/CAE Tools
Quality Assurance
• Design documentation is also used for checking and inspecting the final manufactured components to validate design requirements.
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ME 24-688 Introduction to CAD/CAE Tools
Component Example
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ME 24-688 Introduction to CAD/CAE Tools
Component Example
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ME 24-688 Introduction to CAD/CAE Tools
Detailed Drawing
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ME 24-688 Introduction to CAD/CAE Tools
Dimensional Tolerance Chart
Decimal Precision Tolerance
X +/- 0.8 mm
X.X +/- 0.25 mm
X.XX +/- 0.10 mm
X.XXX +/- 0.015 mm
Examples
10.0 = Min. 9.75 and Max. 10.25
10.00 = Min. 9.90 and Max. 10.10
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ME 24-688 Introduction to CAD/CAE Tools
Dimension Tolerance Example
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ME 24-688 Introduction to CAD/CAE Tools
Dimension Tolerance Example
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ME 24-688 Introduction to CAD/CAE Tools
Datum's and Relationships
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ME 24-688 Introduction to CAD/CAE Tools
Datum’s and Relationships
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ME 24-688 Introduction to CAD/CAE Tools
Tolerances
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ME 24-688 Introduction to CAD/CAE Tools
GD&T
• Introduction to GD&T– Feature Control Frame Symbols– ASME Y14.5M-1994 Geometric Dimension and Tolerancing
(GD&T)
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ME 24-688 Introduction to CAD/CAE Tools
Modern Design Documentation
Several new technologies like the items listed below are being adopted today.
• 3D Annotation (3DA)• 3D Assembly Instructions• Viewing and Markup (Mobile Access)
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ME 24-688 Introduction to CAD/CAE Tools
3D Annotation (3DA)
• 3D Annotation is the method of adding all required manufacturing annotations directly to the 3D model.
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ME 24-688 Introduction to CAD/CAE Tools
3D Assembly Instructions
• Creating visual and interactive 3D technical documentation directly from 3D models.
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ME 24-688 Introduction to CAD/CAE Tools
Mobile Viewing and Markup
• Access, view, and markup your product documentation on common mobile devices.
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ME 24-688 Introduction to CAD/CAE Tools
Computer-Cluster Projects (CP6)
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ME 24-688 Introduction to CAD/CAE Tools
Guided Lab Project 1
• Guides instructions for creating drawing views.
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ME 24-688 Introduction to CAD/CAE Tools
Guided Lab Project 2
• Guided instructions for creating drawing dimensions and annotations.
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ME 24-688 Introduction to CAD/CAE Tools
Guided Lab Project 3
• Guided instructions for creating assembly drawing with BOM and balloons.
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ME 24-688 Introduction to CAD/CAE Tools
Project Set Assignment
• Create part drawing for manufacturing molded plastic gear case.
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ME 24-688 Introduction to CAD/CAE Tools
Project Set Assignment
• Create and exact replica of the Assembly drawing.
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ME 24-688 Introduction to CAD/CAE Tools
Demo Topics
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ME 24-688 Introduction to CAD/CAE Tools
Bevel Gear Design Accelerator
• Drawing Tab
• Annotate Tab
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ME 24-688 Introduction to CAD/CAE Tools
Creating Base Views
• Access– Ribbon: Place Views tab > Create panel > Base
– Marking Menu: Base View
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ME 24-688 Introduction to CAD/CAE Tools
Creating Projected Views
• Access– Ribbon: Place Views tab > Create panel > Projected
– Marking Menu: Projected View
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ME 24-688 Introduction to CAD/CAE Tools
Creating Section Views
• Access– Ribbon: Place Views tab > Create panel > Section
– Marking Menu: Section View
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ME 24-688 Introduction to CAD/CAE Tools
Creating Detail Views
• Access– Ribbon: Place Views tab > Create panel > Detail
– Marking Menu: Section View
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ME 24-688 Introduction to CAD/CAE Tools
Creating General Dimensions
• Access– Ribbon: Annotate tab > Dimension panel > Dimension
– Keyboard: D
Marking Menu: General Dimension
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ME 24-688 Introduction to CAD/CAE Tools
Creating Ordinate Dimensions
• Access– Ribbon: Annotate tab > Dimension panel > Ordinate
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ME 24-688 Introduction to CAD/CAE Tools
Creating Hole and Thread Notes
• Access– Ribbon: Annotate tab > Features panel > Hole and Thread
– Marking Menu: Hole / Thread Notes
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ME 24-688 Introduction to CAD/CAE Tools
Creating Centerlines
• Access– Ribbon: Annotate tab > Symbols panel > Centerline
– Ribbon: Annotate tab > Symbols panel > Center Mark
– Ribbon: Annotate tab > Symbols panel > Centerline Bisector
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ME 24-688 Introduction to CAD/CAE Tools
Documenting Views with Symbols
• Access– Ribbon: Annotate tab > Symbols panel
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ME 24-688 Introduction to CAD/CAE Tools
Adding Leaders and Text
• Access– Ribbon: Annotate tab > Text panel > Text
– Ribbon: Annotate tab > Text panel > Leader Text
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ME 24-688 Introduction to CAD/CAE Tools
Adding Leaders and Text
• Access– Ribbon: Annotate tab > Text panel > Text
– Ribbon: Annotate tab > Text panel > Leader Text
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ME 24-688 Introduction to CAD/CAE Tools
Bill of Materials
• Access– Ribbon: Assemble tab > Manage panel > Bill of Materials
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ME 24-688 Introduction to CAD/CAE Tools
Parts List
• Access– Ribbon: Annotate tab > Table panel > Parts List
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ME 24-688 Introduction to CAD/CAE Tools
Balloons
• Access– Ribbon: Annotate tab > Table panel > Balloon
– Marking Menu: Balloon– Keyboard: B
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ME 24-688 Introduction to CAD/CAE Tools
Auto Balloons
• Access– Ribbon: Annotate tab > Table panel > Auto Balloon