mcl unitex limited a member of the isl group of companies

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MCL Unitex Limited A Member of the ISL Group of Companies

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Page 1: MCL Unitex Limited A Member of the ISL Group of Companies

MCL Unitex Limited

A Member of the ISL Group of Companies

Page 2: MCL Unitex Limited A Member of the ISL Group of Companies

ISL Group

ISL Group

Prilex Ltd Isolated Systems Ltd Airmark Systems Ltd

MCL Unitex Ltd

Page 3: MCL Unitex Limited A Member of the ISL Group of Companies

Isolated Systems Ltd

Our parent company Isolated Systems Ltd are designers and manufacturers of noise, vibration and thermal expansion control equipment.

Page 4: MCL Unitex Limited A Member of the ISL Group of Companies

ISL are MCL’s Manufacturing Sub-Contractor

Page 5: MCL Unitex Limited A Member of the ISL Group of Companies

MCL Unitex Ltd

Specialist Passive Fire Protection Engineers

Page 6: MCL Unitex Limited A Member of the ISL Group of Companies

Quality Assurance

MCL Unitex Ltd manufacture their seal and enclosure systems to strict quality control procedures and practices in accordance with the requirements of ISO 9001.

Formal accreditation is held through BSI who audit our operations annually.

Page 7: MCL Unitex Limited A Member of the ISL Group of Companies

Health & Safety

MCL’s seals and enclosures are multi-component systems made up from ceramic and glass cloths and felts, metallic foils, silica areogel insulation and high grade stainless steels. Ceramic blankets have been replaced by body soluble silicate formulations and elastomeric and silicone membrane coatings have been tested and found to be totally innocuous under fire conditions. COSHH data sheets may be supplied with all of our systems.

Page 8: MCL Unitex Limited A Member of the ISL Group of Companies

Approvals & Testing

All MCL systems are tested by independent, accredited test houses such as the IMO approved Loss Prevention Council at Borehamwood and HSE Laboratories at Buxton.

Throughout testing, MCL’s systems have maintained their integrity, stability and insulation properties and accordingly carry certification issued by Lloyds Register of Shipping, Det Norske Veritas or American Bureau of Shipping.

Following a rigorous pre-qualification process and a review of our company’s quality assurance credentials and financial stability, MCL have successfully registered with the Achilles Joint Qualification System

Page 9: MCL Unitex Limited A Member of the ISL Group of Companies

Hydrocarbon Fire Testing

Pipe seal and module seal pre-test.

After 2 hours exposure to temperatures over 1100 degC.

Page 10: MCL Unitex Limited A Member of the ISL Group of Companies

Jet Fire Testing

Jet fire testing is the most onerous of all system qualifications.

The UK’s Health & Safety Executive Standard OTI 95 634 has been adopted internationally and more recently, the ISO 22899-1 standard dictates our test programmes.

Page 11: MCL Unitex Limited A Member of the ISL Group of Companies

MCL Unitex Limited

Our Market Place . . . . .

Page 12: MCL Unitex Limited A Member of the ISL Group of Companies

Oil & Gas Platforms

Page 13: MCL Unitex Limited A Member of the ISL Group of Companies

Nuclear Power Stations

Page 14: MCL Unitex Limited A Member of the ISL Group of Companies

FPSO’s & Shipping

Page 15: MCL Unitex Limited A Member of the ISL Group of Companies

Onshore Terminals & Refineries

Page 16: MCL Unitex Limited A Member of the ISL Group of Companies

Tank Farms

Page 17: MCL Unitex Limited A Member of the ISL Group of Companies

MCL Unitex Limited

Our Products . . . . .

Page 18: MCL Unitex Limited A Member of the ISL Group of Companies

Firetex Pipe Penetration Sealto Suit A0 to H0 Applications

Page 19: MCL Unitex Limited A Member of the ISL Group of Companies

Firetex Pipe Penetration Sealto Suit H60 to H120 Application

Page 20: MCL Unitex Limited A Member of the ISL Group of Companies

1. Pipe and sleeve

Page 21: MCL Unitex Limited A Member of the ISL Group of Companies

2. Position bands

Page 22: MCL Unitex Limited A Member of the ISL Group of Companies

3. Wrap seal

Page 23: MCL Unitex Limited A Member of the ISL Group of Companies

4. Apply overlap sealant to pipe end

Page 24: MCL Unitex Limited A Member of the ISL Group of Companies

5. Apply overlap sealant to sleeve end

Page 25: MCL Unitex Limited A Member of the ISL Group of Companies

6. Fix banding

Page 26: MCL Unitex Limited A Member of the ISL Group of Companies

7. Completed seal

Page 27: MCL Unitex Limited A Member of the ISL Group of Companies

8. Seal with jet fire overseal

Page 28: MCL Unitex Limited A Member of the ISL Group of Companies

Firetex Module Skirt Sealto Suit A0 to H0 Application

Page 29: MCL Unitex Limited A Member of the ISL Group of Companies

Firetex Module Skirt Sealto Suit H60 to H120 Applications

Page 30: MCL Unitex Limited A Member of the ISL Group of Companies

H120 Module Seal

Page 31: MCL Unitex Limited A Member of the ISL Group of Companies

The Benefits of Choosing MCL’s Firetex Pipe & Module Sealing Systems

Fully Certified Systems

After extensive and successful testing, MCL can offer certified systems to meet A0 & H0 and H60 to H120 hydrocarbon fire conditions with blast overpressures up to 1.35 bar g. Further enhancements qualify these systems for J30, J60 and J120 applications.

Page 32: MCL Unitex Limited A Member of the ISL Group of Companies

The Benefits of Choosing MCL’s Firetex Pipe & Module Sealing Systems

VersatileBeyond standard concentric pipe-in-sleeve arrangements, MCL’s designers can provide solutions for eccentricity, bend and tee penetrations, non-sleeve situations and multi-pipe penetrations. A comprehensive guide is available supported by an extensive catalogue of data sheets.

Page 33: MCL Unitex Limited A Member of the ISL Group of Companies

Product Data Sheets

Page 34: MCL Unitex Limited A Member of the ISL Group of Companies

The Benefits of Choosing MCL’s Firetex Pipe & Module Sealing Systems

Cost EffectiveUnlike alternate ‘filler’ type seal systems, the Firetex seal is designed to provide ease of installation requiring no special tools or specialist installer skills.

Page 35: MCL Unitex Limited A Member of the ISL Group of Companies

MCL’s Flexible Jacket Enclosure

Page 36: MCL Unitex Limited A Member of the ISL Group of Companies

MCL’s Flexible Jacket Enclosure

Page 37: MCL Unitex Limited A Member of the ISL Group of Companies

Firetex Cable Tray Protection System

Page 38: MCL Unitex Limited A Member of the ISL Group of Companies

Firetex Cable Tray Protection System

Hydrocarbon fire test arrangement.

Electrical continuity was maintained for the required 30 minutes

Page 39: MCL Unitex Limited A Member of the ISL Group of Companies

Firetex Cable Tray Protection System

Page 40: MCL Unitex Limited A Member of the ISL Group of Companies

The Firemet Rigid Enclosure System

Page 41: MCL Unitex Limited A Member of the ISL Group of Companies

Firemet Rigid Enclosure System

Page 42: MCL Unitex Limited A Member of the ISL Group of Companies

The Benefits of Choosing an MCL Enclosure

A Fully Certified System

The MCL enclosure systems have been extensively tested and certified and have proven to maintain their integrity throughout the high temperatures of a hydrocarbon fire and additionally, the enormously erosive effects of a jet fire.

Page 43: MCL Unitex Limited A Member of the ISL Group of Companies

The Benefits of Choosing an MCL Enclosure

Cost Effective

MCL design their jacket enclosures with a close attention to ease of installation. Fire grade Velcro and stainless steel worm drive straps and bands, instead of awkward lacing wires, make the system simple to install with no need for special tools or specialist installer skills. Access panels may be included to enable quick and easy visual inspections.

Page 44: MCL Unitex Limited A Member of the ISL Group of Companies

The Benefits of Choosing an MCL Enclosure

Durability

The enclosure’s insulation core and jet fire resistant element are totally encapsulated in a tough silicone coated glass cloth giving it exceptional robustness in a wide range of environmental conditions. Nylon quilting studs are used to ensure that insulation materials stay firmly in place throughout the design life of the jacket.

Page 45: MCL Unitex Limited A Member of the ISL Group of Companies

The Benefits of Choosing an MCL Enclosure

Versatility

MCL’s designers can design their enclosures as jackets directly fitting to equipment or, where the subject equipment is awkward in shape or has control components attached, the enclosure may be designed to fit onto space frames.

Page 46: MCL Unitex Limited A Member of the ISL Group of Companies

Framed Enclosure - Test

Page 47: MCL Unitex Limited A Member of the ISL Group of Companies

The Benefits of Choosing an MCL Enclosure

DesignOnce surveyed, our engineers are able to provide 3D CAD design models to ensure that our manufacturing department can build each unit confident of ‘right first time’ performance.

Page 48: MCL Unitex Limited A Member of the ISL Group of Companies

MCL Servicing the World

MCL’s partners and agents are strategically located in all of the world’s key offshore oil & gas territories. Their locations enable us to respond quickly to client enquiries and, through their experienced engineering staff, provide survey and installation services where required, quickly.