Specifications Change Without Notice Cummins 2011

Generator Set Performance Generator Set Performance

MC Generator With Cummins Engine

Standby Power (50Hz): 28 KVA to 3325 KVA

Prime Power (50Hz):

25 KVA to 3000 KVA

Standard Genset Features

Single Source Responsibility Design, manufacture and testing of complete generating set are all produced by SBM company

International Integrity Assurance and strength of a worldwide major corporation baking the product.

Global Service 24 hour spares and service availability in 100 countries.

Single source warranty Total product guaranteed by assembler.

Packaged Self-Contained Units Integrated unit with built-in anti-vibration system, control panel, starting system and provision for base fuel tank and other accessories.

Cummins Engine ● Heavy duty 4 cycle water cooled engine. ● Electronic or Mechanical governor

control.

Cooling System 40°C cooling package (50°C option).

Alternator ● Brushless machine. ● Eagle Group made alternator. ● Close voltage regulation. ● Rotor and exciter impregnated with oil

and acid resisting resin. ● Exceptional short circuit capability. ● Low waveform distortion with non linear

loads. ● Permanent magnet exciter. Ratings Ambient temperature : Not over 40°C. Relative humidity : Not over 95%. Altitude : Below 1500m above sealevel. Skid Base Built-in anti-vibration system bonded rubber units as standard eliminates need for rubber mats or spring mountings. Standard Control Panel System ● Microprocessor control. ● Integrated governor and voltage

regulation systems. ● Superior alternator and genset

protection system. ● Accurate battery monitoring system. ● Totally reliable and proven system. ● Smart starting control system.

Optional Control Panel System Easy and multi functional with full automatic failure indicators, manual or automatic (optional) panels can be chosen. Control panels are mounted on the genset with rubber anti-vibration mountings. Standard production control panels have 3 ammeters, volt meter, hour meter, frequency meter, temperature, oil and charge lamp. Automatic units provide protection against over temperature, low oil pressure, start fault, overspeed and overload.

DATAKOM CONTROL PANEL

MODEL : DKG 309

CEI 2-3. VDE 0530. BS 4999-5000. NFC 51-100-111 and 112. NEMA MG1-22, IEC 34. ISO 3046 and ISO 8528.

General Complete set of operating and instruction manuals.

Fabricated and welded steel chassis. Built-in anti-vibration mountings. Inteqral lifting points. Optionai sub-base fuel tank with eight hour capacity, Dual flexible fuel lines, dial type fuel gauge and drain bung. Finish Etch undercoated and finished in high gloss durable musell jade green.

Specifications Change Without Notice Cummins 2011

Engine

Alternator

Specifications

Generator Set Options

Voltage Regulation Maintains voltage output to within ±1%. At any power factor between 0.8 lagging and unity. At any variations from No load to full load. At any variations from cold to hot. At speed droop variations up to 5%.

Frequency Regulation Isochronous under varying loads from no load to 100% full load.

Random Frequency Variation Will not exceed ±0.25-0.5% of its mean value for constant loads – no load to full load.

Cummins series 4-16 cylinder in-line or vee formation, direct injection, four-cycle diesel engines.

Type Water cooled, Natural or turbocharged and aftercooled.

Construction Four valves per cylinder, forged steel crankshaft and connecting rods, cast iron block, With replaceable wet liners.

Starting 12 or 24 volt negative earth, Battery charging alternator.

Type Brushless, single bearing, revolving field, 4 pole, drip proof, screen protected. 3 phase, 4 wire of 12 wire. Class H insulation. Enclosed to IP21 and IP23 (NEMA) standard. IC 01 cooling system. Fully interconnected damper winding. AC exciter and rotating rectifier unit. Epoxy coated stator winding. Rotor and exciter impregnated with tropical. Grade insulating oil and acid resisting. Polyester resin. Dynamically balanced rotor to BS5625 grade 12.5. Sealed for life bearings. Layer wound mechanically wedged rotor.

Waveform Total harmonic distortion open circuit voltage waveform in the order of 1.5%. three-phase balanced load in the order of 5%. Telephone Influence Factor TIF better than 50. THF to BS4999 part 40 better than 5%. Alternator Insulation Class H insulation. Radio Interference In compliance with BS800 and VDE levels G and N. Fuel System 12 or 24 volt fail safe solenoid, dual spin-on paper element fuel filters, PT fule injection systems with integral electronic governor. Dual flexible fuel lines with connectors. Filters Dry element air filters with restriction indicator and spin-on paper element full flow and by pass lube oil filters. Spin on corrosion resistor filter. Cooling High ambient 40°C radiator as standard with 50°C ambient as option. Oil cooler.

Exciter Permanent magnet exciter Triple dipped in moisture, oil and acid resisting polyester varnish and coated with anti-tracking varnish. Sealed solid state automatic voltage regulator – self-exciting, self-regulating.. Output windings with 2/3 pitch for improved harmonics and paralleling ability. Close coupled engine/alternator for perfect alignment. Voltages Standard alternators are equipped with a main winding with 12 or 4 terminals, star with neutral connection. Special voltages available on request.

Engine … Electronic governor control. … Mechanical governor control. … Heavy duty air cleaner with safety

element. … 120 or 240 volt coolant heater

(thermostatically controlled). … Low coolant level – warning or

shutdown. … Water separator. … Sump evacuation pump. … Exhaust gas temperature monitoring. … Tool kit. Alternator … Anti-condensation heater. … 105°C rise alternator. Exhaust System … Industrial-grade exhaust silencer. … Residential-grade exhaust silencer. … Length of flexible exhaust pipe. … Bellows. Fuel System … 8hr sub-base fuel tank and gauge. … Free-standing 50-3200 gal fuel tanks. … High/low/shutdowns and warrings. … Electric fuel transfer. … Manual transfer pump. Generator Set … Main line circuit breaker. … Auxiliary contacts. … Shunt trip. … Disconnect switch. … Cable entrance box. … Battery charger, 5-20 amp. … Batteries lead acid or ni-cad. … Audible DC alarm (loose). … Export box packaging. Other

Technical Data MC Generator Sets

GENSET MODEL

CUMMINS

DIESEL ENGINE

No. of

Cyls

RATING

50Hz, 1500rpm, 400V/230V

Fuel Cons (Prime)

(l/h)

APPROXIMATE DIMENSIONS (mm)

NET WEIGHT

(kg)

STANBY PRIME 75% Load

Full load

(L)

(W) (H)

KVA KW KVA KW MC28 4B3.9G2 4L 28 22 25 20 4.7 6.3 1620 720 1280 780 MC33 4B3.9G2 4L 33 26.4 30 24 5.7 7.6 1700 720 1280 800 MC38 4B3.9G2 4L 38 30 33 26 6.3 8.4 1720 729 1280 820 MC42 4BT3.9G2 4L 42 33 37 30 6.4 8.5 1740 729 1280 830 MC44 4BT3.9G2 4L 44 36 40 32 6.5 8.6 1750 729 1280 860 MC50 4BT3.9G2 4L 50 40 45 36 6.6 8.7 1760 729 1280 900 MC55 4BT3.9G2 4L 55 44 50 40 8.6 11.5 1808 729 1280 930 MC66 4BT3.9G2 4L 66 53 60 48 9.7 13 1815 729 1280 980 MC70 4BT3.9G2 4L 70 56 63 50 11 15 1828 630 1320 1000 MC80 6BT3.9G2 4L 80 64 72 58 12 16 1828 630 1368 1077 MC90 6BT5.9G1 6L 90 72 82 66 13 17 2000 790 1400 1100 MC100 6BTA5.9G1 6L 100 80 90 72 14 19 2100 830 1490 1250 MC110 6BTA5.9G2 6L 110 88 100 80 15 20 2130 900 1500 1300 MC125 6BTA5.9G2 6L 125 100 113 90 16.5 22 2150 1000 1500 1316 MC138 6BTA5.9G2 6L 138 111 125 100 20 27 2160 1000 1500 1400 MC150 6BTAA5.9G2 6L 150 120 136 109 23 31 2176 1000 1500 1440 MC163 6BTAA5.9G2 6L 163 130 148 118 24 33 2200 1060 1500 1450 MC180 6CTA8.3G2 6L 180 144 164 131 27 36 2400 1108 1500 1460 MC208 6CTA8.3G2 6L 208 165 188 150 30 40 2427 1000 1685 1870 MC225 6CTAA8.3G2 6L 226 181 205 164 33.7 45 2623 1020 1685 2018 MC250 6LTAA8.9G2 6L 250 200 227 182 38 51 2623 1020 1685 2018 MC275 6LTAA8.9G2 6L 275 220 250 200 39 52 3000 1100 1750 2200 MC300 NTA855G1 6L 300 240 275 220 40.5 54 3060 1100 1850 2500 MC313 NTA855G1A 6L 313 250 285 228 43 57.5 3100 1100 1850 2800 MC330 NTA855G1A 6L 330 264 300 240 45 60 3120 1100 1850 2860 MC350 NTA855G1B 6L 350 280 320 256 48 65 3150 1100 1900 2950 MC388 NTA855G2A 6L 388 310 350 280 53 70 3150 1100 1900 2950 MC400 NTA855G4 6L 390 312 350 280 54 72 3156 1100 1914 3032 MC413 NTA855G4 6L 413 330 375 300 55.5 74 3190 1100 1930 3100 MC440 NTAA855G7 6L 440 352 400 320 56 75 3228 1100 1941 3140 MC450 NTAA855G7A 6L 450 360 413 330 60 80 3300 1100 1950 3200 MC500 KTA19G3 6L 500 400 450 360 72.7 97 3419 1246 1950 4055 MC550 KTA19G4 6L 550 440 500 400 77 103 3494 1500 1807 4100 MC625 KTAA19G5 6L 625 500 562 450 86 115 3450 1300 1990 4300 MC650 KTAA19G6 6L 650 520 600 480 88.5 118 3500 1300 2000 4400 MC688 KTAA19G6A 6L 688 550 625 500 97.5 130 3600 1300 2000 4500 MC725 QSK19G3 6L 725 565 640 512 105 140 3819 1483 2037 5604 MC750 KT38G 12V 750 600 688 550 107 143 3900 1500 2100 5800 MC825 KTA38G2 12V 825 660 750 600 110 147 4080 1756 2181 6278 MC900 KTA38G2B 12V 900 720 820 656 120.7 161 4693 1502 2086 6700 MC1000 KTA38G2A 12V 1000 800 910 728 136.5 182 4600 1600 2100 6750 MC1100 KTA38G5 12V 1100 880 1000 800 151.5 202 4469 1755 2248 7488 MC1250 KTA38G9 12V 1250 1000 1125 900 187.5 250 4387 2083 2228 8615 MC1375 KTAA38G9A 12V 1375 1100 1250 1000 189 252 4387 2083 2230 8650 MC1400 KTA50G3 16V 1400 1120 1256 1005 190.5 254 5283 2066 2233 9960 MC1650 KTA50G8 16V 1650 1320 1500 1200 216.7 289 5637 2250 2250 11300 MC2063 QSK60G3 16V 2063 1650 1875 1500 267 356 5828 2270 2550 15245 MC2250 QSK60G4 16V 2250 1800 2000 1600 295.5 394 5891 2270 2550 15345 MC2500 QSK60G8 16V 2500 2000 2250 1800 337.5 450 5842 2270 2800 17000 ● Voltage: 208/120V, 380/220V, 416/240V, 440/254V.

• In accordance with ISO 8528. • Prime: Continuous running at variable load for unlimited periods with 10% overload available for 1 hour in any 12 hour period. • Standby: Continuous running at variable load for duration of an emergency. • All ratings are based on the following reference conditions:

- Ambient temperature: 40°C - Altitude above sea level: 1000 meters - Relative humidity: 98%

Specifications change without notice Cummins 2011

DATAKOM - DKG 309 CONTROL PANEL

INTERFACE FOR REMOTE SIGNALS, INTERNET , INTRANET AND VARIOUS

THREE MODULES WITH PROGRAMMABLE REMOTE SIGNALS

DKG 309 Control Panel

With Amp Sentry Protection

● Integrated automatic voltage regulator

and engine speed governor. ● Amp Sentry Protection guards the

electrical integrity of the alternator and power system from the effects of overcurrent, over/under voltage, under frequency and overload conditions.

● Control components designed to withstand the vibration levels typical in generator sets.

Standard Control Description

● Digital of current mater (amps). ● Digital AC frequency meter. ● Digital AC voltage meter. ● Digital display panel. ● Cycle cranking control. ● Emergency stop switch. ● Idle mode control. ● Menu switch. ● Panel backlighting.

6 WIRES TYPE TELEPHONE

MAX 200m

DKG 309 Control Panel Standard configuration with optional contactor buttons shown

● Remote starting. ● Reset switch. ● Run-Off-Auto switch. ● Sealed front panel, gasketed door. ● Self diagnostics ● Separate customer interconnection box. ● Voltmeter/Ammeter phase selector

switch.

Standard Performance Data

AC Alternator Data ● Current by Phase. ● Kilowatts. ● Kilowatt Hours. ● Power Factor. ● Voltage Line to Line. ● Voltage Line to Neutral. Engine Data ● Battery Voltage. ● Coolant Temperature. ● Engine Running Hours. ● Engine Starts counter. ● Oil Pressure. ● RPM.

EMC Compliance

The Control system meets EMC Shield Regulations.

Standard Protection Functions Warnings ● High Coolant Temperature. ● High DC Voltage. ● Low Coolant Temperature. ● Low DC Voltage. ● Low Fuel – Day Tank. ● Low Oil Pressure ● Over Current. ● Overload Load Shed Contacts. ● Up to Four Customer Fault Inputs. ● Weak Battery. Shutdowns ● Emergency Stop. ● Fail to Crank. ● Low Coolant Level.

(Option for alarm only) ● Low Oil Pressure. ● Overcrank. ● Overcurrent. ● Overspeed. ● Short Circuit. ● Underfrequency. ● High/Low AC Voltage. Disconnector Switch The addition of a circuit breaker is considered unnecessary when control

Voltage Regulation ±0.5% with DKG 309 Control Panel System fitted. Options Datakom Control Panel (Standard) Model DKG 309 ● Audible alarm and shutdown. ● Key switch-operating mode ● Shutdown alarm-relay ● Running relays 4 pole D.T. ● Warning low fuel/high fuel. ● Shut down – low fuel level. ● Earth fault. Shutdown. ● High alternator temperature

alarm/shutdown Other

system with Amp Sentry protection is fitted. For isolation purposes a switch disconnector can be supplied and mounted in the normal circuit breaker position on either side of the control panel.

Specifications Change Without Notice Cummins 2011