maxcut gen3sys 2011
DESCRIPTION
gen3sysTRANSCRIPT
109+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
®
• Selection of grades, geometries and coatingsto support a wide range of applications
• Robust tool holder designed with throughcoolant for improved tool life, hole finish andchip removal
• High penetration rates increase productivity
• Helical margin design enables maximumdurability and insert stability
• Specials available upon request
Features and Benefits
CONTENTS
Holder & Insert Identification and Insert Coatings Page 110
Insert Substrates & Geometries Page 111
11 Series Drill Inserts & Holders Page 112
12 Series Drill Inserts & Holders Page 113
13 Series Drill Inserts & Holders Page 114
14 Series Drill Inserts & Holders Page 115
15 Series Drill Inserts & Holders Page 116
16 Series Drill Inserts & Holders Page 118
17 Series Drill Inserts & Holders Page 120
18 Series Drill Inserts & Holders Page 122
20 Series Drill Inserts & Holders Page 124
22 Series Drill Inserts & Holders Page 126
24 Series Drill Inserts & Holders Page 128
26 Series Drill Inserts & Holders Page 130
29 Series Drill Inserts & Holders Page 132
32 Series Drill Inserts & Holders Page 134
Holder Accessories Page 136
Technical Section Page 137
Trouble Shooting Guide Page 142
GEN3SYS®XT & GEN3SYS®
The and high penetration
drilling systems continue to set new
benchmarks for what can be achieved with
replaceable insert drilling technology.
The comprehensive range includes innovative
new coatings and cutting geometries that
deliver outstanding performance, productivity
and tool life on a range of materials.
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110+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
GEN3SYS®
XT & GEN3SYS®
High penetration drilling system®
11121314151617
18202224262932
11121314151617
18202224262932
P - AM300TM
H - AM200®
A - TiAlNN - TiCNT - TiN
7 - GEN3SYS XT5 - GEN3SYS
Blank - StandardCI - Cast IronLR - LRAS - Austenitic
Stainless Steel
C1 / K35C2 / K20
Insert Material
7 C1 12 P - -12
Series Coating Diameter Geometries
H - HelicalS - Straight
FM - Flanged Metric with FlatCM - Cylindrical MetricWN - Whistle Notch
1 x Diameter3 x Diameter5 x Diameter7 x Diameter
Holder Diameter
6 03 12 H - 20FM
Series Flute Shank Style
High Penetration Drilling
GEN3SYS® XT and GEN3SYS® high penetration drilling systems have been designed to provide high speed productionmachining beyond the capabilities of the T-A® system. The standard product offering covers a diameter range from11.00mm to 35.00mm with drill hole depths of up to 7 x diameter. The programme has various grades, geometries andcoatings available to suit the most demanding of applications.
Conceived from the outset as the ‘ultimate’ high performance drilling solution, the GEN3SYS® XT and GEN3SYS® rangeis incredibly versatile. Incorporating both helical and straight fluted tool holder options across the range, as well asthrough coolant for maximum material removal, the GEN3SYS® XT and GEN3SYS® inserts not only give outstandingperformance from day one, but can also be re-ground for extended life and economy.
Insert Coatings
AM300TM
• Increased heat resistance over AM200®
• Provides superior tool life at high penetration rates
• Up to a 20% increase in tool life over AM200®
• Available as standard on GEN3SYS® XT
• Colour Light Bronze
AM200®
• Improved heat resistance over Tin, TiCN and TiAlN with improved wear capabilities
• Allows for improved tool life and higher penetration rates
• Over 20% increased tool life over TiAlN coating
• Available as standard on GEN3SYS®
• Colour Copper / Bronze
• TiN, TiCN and TiALN coatings available upon request
How to identify GEN3SYS® XT and GEN3SYS® Holders
How to identify GEN3SYS® XT and GEN3SYS® Drill Inserts
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Insert Substrates & Geometries information®
K20 Carbide (C2)
Excellent choice for drilling titanium alloys, castaluminium and wrought aluminium together withSG/Nodular cast iron, grey/white iron, aluminium bronze,brass, copper, stainless steels and high temperature alloys.
K35 Carbide (C1)
Ideal for drilling, free machining steel, low/mediumcarbon steels, alloys steels, high strength steels, toolsteels, hardened steels and certain stainless steels.
Substrates
• XT geometry - firstchoice for steels, alloysand hardened materials
• Optimum chip formationin elastic materials, withimproved penetrationrates
• AM300TM coatingprovides exceptionalwear resistance and upto 20% increase in toollife over AM200®
• Available in K35 & K20substrates
• Enhanced LR-XT geometrysupports applications with poor stability andrigidity
• First choice for machiningstructural, cast and forged steel in materialsover 850N/mm² (250BHN)
• AM300TM coatingprovides exceptional wear resistance and up to 20% increase in toollife over AM200®
• Available in K35 & K20substrates
• Enhanced CI-XT geometryprovides high wearresistance in drilling ofcast iron materials
• Improved penetrationrates, chip formation and hole quality
• AM300TM coatingprovides exceptional wear resistance and up to 20% increase in toollife over AM200®
• Stronger corner radius
• Tough K20 substrate
• Enhanced AS-XT geometryimproves chip control inAustentic stainless steel
• Stronger point geometryimproves penetration rates
• First choice for austeniticstainless steels
• AM300TM coating provides exceptional wear resistance and up to 20% increase in toollife over AM200®
• Tough K20 substrate
GEN3SYS® XT Insert Geometries
CILRStandard AS
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StainlessSteel
Cast IronSteelSteel
• Suitable for steels, alloys and hardenedmaterials
• Optimum chipformation in elasticmaterials, withoutcompromisingperformance
• High wear resistanceand extended tool lifewith AM200® coating
• Available in K35 & K20substrates
• Suitable for applicationswith poor stability andrigidity
• Suitable for machiningstructural, cast andforged steel in materialsover 850N/mm²(250BHN)
• High wear resistanceand extended tool lifewith AM200® coating
• Available in K35 & K20substrates
• Suitable for drilling castiron materials
• Enhanced geometryimproves chip formationand hole quality
• High wear resistanceand extended tool lifewith AM200® coating
• Enhanced corner radiusreduces material breakdown on exit
• Tough K20 substrate
GEN3SYS® Insert Geometries
CILRStandard
Cast IronSteelSteel
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®11 Series Drill Inserts and HoldersDiameter Range 11.00mm to 11.99mm
Flute Style
Diameter Item Number ShankDiameter
(mm)
Shank Length (mm)
Drill Depth(mm)
Flat Body Length(mm)
OverallLength (mm)
Pipe Tap
A B C D E F
Straight(Lathe)
Helical(Machining
Centre)
3xD 60311S-16FM 16 42.0 36.0 Yes 62.6 104.5 1⁄16”5xD 60511S-16FM 16 42.0 60.0 Yes 86.6 128.5 1⁄16”7xD 60711S-16FM 16 42.0 84.0 Yes 110.6 152.5 1⁄16”Stub 60111H-16FM 16 42.0 16.0 Yes 42.6 84.6 1⁄16”
60311H-16FM 16 42.0 36.0 Yes 62.6 104.5 1⁄16”60311H-16CM 16 42.0 36.0 No 62.6 104.5 1⁄16”60511H-16FM 16 42.0 60.0 Yes 86.6 128.5 1⁄16”60511H-16CM 16 42.0 60.0 No 86.6 128.5 1⁄16”60711H-16FM 16 42.0 84.0 Yes 110.6 152.5 1⁄16”60711H-16CM 16 42.0 84.0 No 110.6 152.5 1⁄16”
EB D
C
F
A
F
A
EB D
C
Helical Fluted DesignStraight Fluted Design
MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
Stk.
0.4331 11.00 7C111P-11 �
0.4375 11.11 7⁄16” 7C111P-0014 �
0.4528 11.50 7C111P-11.5 �
0.4531 11.51 29⁄64” 7C111P-.453 �
0.4688 11.91 15⁄32” 7C111P-0015 �
0.4331 11.00 7C111P-11LR �
0.4375 11.11 7⁄16” 7C111P-0014LR �
0.4528 11.50 7C111P-11.5LR �
0.4531 11.51 29⁄64” 7C111P-.453LR �
0.4688 11.91 15⁄32” 7C111P-0015LR �
0.4331 11.00 7C211P-11 �
0.4375 11.11 7⁄16” 7C211P-0014 �
0.4528 11.50 7C211P-11.5 �
0.4531 11.51 29⁄64” 7C211P-.453 �
0.4688 11.91 15⁄32” 7C211P-0015 �
0.4331 11.00 7C211P-11CI �
0.4375 11.11 7⁄16” 7C211P-0014CI �
0.4528 11.50 7C211P-11.5CI �
0.4531 11.51 29⁄64” 7C211P-.453CI �
0.4688 11.91 15⁄32” 7C211P-0015CI �
0.4331 11.00 7C211P-11AS �
0.4375 11.11 7⁄16” 7C211P-0014AS �
0.4528 11.50 7C211P-11.5AS �
0.4531 11.51 29⁄64” 7C211P-.453AS �
0.4688 11.91 15⁄32” 7C211P-0015AS �
0.4331 11.00 7C211P-11LR �
0.4375 11.11 7⁄16” 7C211P-0014LR �
0.4528 11.50 7C211P-11.5LR �
0.4531 11.51 29⁄64” 7C211P-.453LR �
0.4688 11.91 15⁄32” 7C211P-0015LR �
K35(C1)
LR GeometryK35 (C1)
K20(C2)
Cast IronGeometryK20 (C2)
Stainless SteelGeometry K20
(C2)
LR GeometryK20 (C2)
140°
A
Supplied in 1 piece packages.
3xD
5xD
7xD
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Drill Inserts
Holders
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12 Series Drill Inserts and HoldersDiameter Range 12.00mm to 12.99mm
®
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Flute Style
Diameter Item Number ShankDiameter
(mm)
Shank Length (mm)
Drill Depth(mm)
Flat Body Length(mm)
OverallLength (mm)
Pipe Tap
A B C D E F
Straight(Lathe)
Helical(Machining
Centre)
3xD 60312S-20FM 20 42.0 39.0 Yes 66.6 108.5 1⁄8”5xD 60512S-20FM 20 42.0 65.0 Yes 92.6 134.5 1⁄8”7xD 60712S-20FM 20 42.0 91.0 Yes 118.5 160.5 1⁄8”Stub 60112H-20FM 20 42.0 16.0 Yes 43.2 85.1 1⁄8”
60312H-20FM 20 42.0 39.0 Yes 66.6 108.5 1⁄8”60312H-20CM 20 42.0 39.0 No 66.6 108.5 1⁄8”60512H-20FM 20 42.0 65.0 Yes 92.6 134.5 1⁄8”60512H-20CM 20 42.0 65.0 No 92.6 134.5 1⁄8”60712H-20FM 20 42.0 91.0 Yes 118.5 160.5 1⁄8”60712H-20CM 20 42.0 91.0 No 118.5 160.5 1⁄8”
EB D
C
F
A
F
A
EB D
C
Helical Fluted DesignStraight Fluted Design
MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
0.4724 12.00 7C112P-12 � 5C112H-12 �
0.4844 12.30 31⁄64” 7C112P-.484 � 5C112H-.484 �
0.4921 12.50 7C112P-12.5 � 5C112H-12.5 �
0.5000 12.70 1⁄2” 7C112P-0016 � 5C112H-0016 �
0.4724 12.00 7C112P-12LR � 5C112H-12-LR �
0.4844 12.30 31⁄64” 7C112P-.484LR � 5C112H-.484-LR �
0.4921 12.50 7C112P-12.5LR � 5C112H-12.5-LR �
0.5000 12.70 ½” 7C112P-0016LR � 5C112H-0016-LR �
0.4724 12.00 7C212P-12 � 5C212H-12 �
0.4844 12.30 31⁄64” 7C212P-.484 � 5C212H-.484 �
0.4921 12.50 7C212P-12.5 � 5C212H-12.5 �
0.5000 12.70 1⁄2” 7C212P-0016 � 5C212H-0016 �
0.4724 12.00 7C212P-12CI � 5C212H-12-CI �
0.4844 12.30 31⁄64” 7C212P-.484CI � 5C212H-.484-CI �
0.4921 12.50 7C212P-12.5CI � 5C212H-12.5-CI �
0.5000 12.70 ½” 7C212P-0016CI � 5C212H-0016-CI �
0.4724 12.00 7C212P-12AS � - -0.4844 12.30 31⁄64” 7C212P-.484AS � - -0.4921 12.50 7C212P-12.5AS � - -0.5000 12.70 ½” 7C212P-0016AS � - -0.4724 12.00 7C212P-12LR � 5C212H-12-LR �
0.4844 12.30 31⁄64” 7C212P-.484LR � 5C212H-.484-LR �
0.4921 12.50 7C212P-12.5LR � 5C212H-12.5-LR �
0.5000 12.70 ½” 7C212P-0016LR � 5C212H-0016-LR �
K35(C1)
LR GeometryK35 (C1)
K20(C2)
Cast IronGeometryK20 (C2)
Stainless SteelGeometry K20
(C2)
LR GeometryK20 (C2)
140°
A
Supplied in 1 piece packages.
3xD
5xD
7xD
PSteel
N/mm2
MStainless Steel
N/mm2
KCast and Ductile Iron
N/mm2
NNon-ferrous Material
N/mm2
SHigh Temperature Materials
N/mm2
HHardened Materials
N/mm2
<1365 <940 <1020 <855 <990
<1365For further information on Material, Hardnesses and Cutting Data, pleaserefer to the Technical Section from page 137.
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
Holdersand
Drill Insertsand
114+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
®13 Series Drill Inserts and HoldersDiameter Range 13.00mm to 13.99mm
EB D
C
F
A
F
A
EB D
C
Helical Fluted DesignStraight Fluted Design
Flute Style
Diameter Item Number ShankDiameter
(mm)
Shank Length (mm)
Drill Depth(mm)
Flat Body Length(mm)
OverallLength (mm)
Pipe Tap
A B C D E F
Straight(Lathe)
Helical(Machining
Centre)
3xD 60313S-20FM 20 42.0 42.0 Yes 69.2 111.2 1⁄8”5xD 60513S-20FM 20 42.0 70.0 Yes 97.3 139.2 1⁄8”7xD 60713S-20FM 20 42.0 98.0 Yes 125.3 167.2 1⁄8”Stub 60113H-20FM 20 42.0 16.0 Yes 43.0 84.9 1⁄8”
60313H-20FM 20 42.0 42.0 Yes 69.2 111.2 1⁄8”60313H-20CM 20 42.0 42.0 No 69.2 111.2 1⁄8”60513H-20FM 20 42.0 70.0 Yes 97.3 139.2 1⁄8”60513H-20CM 20 42.0 70.0 No 97.3 139.2 1⁄8”60713H-20FM 20 42.0 98.0 Yes 125.3 167.2 1⁄8”60713H-20CM 20 42.0 98.0 No 125.3 167.2 1⁄8”
0.5118 13.00 7C113P-13 � 5C113H-13 �
0.5156 13.08 33⁄64” 7C113P-.515 � 5C113H-.515 �
0.5312 13.49 17⁄32” 7C113P-0017 � 5C113H-0017 �
0.5315 13.50 7C113P-13.5 � 5C113H-13.5 �
0.5469 13.89 35⁄64” 7C113P-.546 � 5C113H-.546 �
0.5118 13.00 7C113P-13LR � 5C113H-13-LR �
0.5156 13.08 33⁄64” 7C113P-.515LR � 5C113H-.515-LR �
0.5312 13.49 17⁄32” 7C113P-0017LR � 5C113H-0017-LR �
0.5315 13.50 7C113P-13.5LR � 5C113H-13.5-LR �
0.5469 13.89 35⁄64” 7C113P-.546LR � 5C113H-.546-LR �
0.5118 13.00 7C213P-13 � 5C213H-13 �
0.5156 13.08 33⁄64” 7C213P-.515 � 5C213H-.515 �
0.5312 13.49 17⁄32” 7C213P-0017 � 5C213H-0017 �
0.5315 13.50 7C213P-13.5 � 5C213H-13.5 �
0.5469 13.89 35⁄64” 7C213P-.546 � 5C213H-.546 �
0.5118 13.00 7C213P-13CI � 5C213H-13-CI �
0.5156 13.08 33⁄64” 7C213P-.515CI � 5C213H-.515-CI �
0.5312 13.49 17⁄32” 7C213P-0017CI � 5C213H-0017-CI �
0.5315 13.50 7C213P-13.5CI � 5C213H-13.5-CI �
0.5469 13.89 35⁄64” 7C213P-.546CI � 5C213H-.546-CI �
0.5118 13.00 7C213P-13AS � - -0.5156 13.08 33⁄64” 7C213P-.515AS � - -0.5312 13.49 17⁄32” 7C213P-0017AS � - -0.5315 13.50 7C213P-13.5AS � - -0.5469 13.89 35⁄64” 7C213P-.546AS � - -0.5118 13.00 7C213P-13LR � 5C213H-13-LR �
0.5156 13.08 33⁄64” 7C213P-.515LR � 5C213H-.515-LR �
0.5312 13.49 17⁄32” 7C213P-0017LR � 5C213H-0017-LR �
0.5315 13.50 7C213P-13.5LR � 5C213H-13.5-LR �
0.5469 13.89 35⁄64” 7C213P-.546LR � 5C213H-.546-LR �
K35(C1)
LR GeometryK35 (C1)
K20(C2)
Cast IronGeometryK20 (C2)
Supplied in 1 piece packages.
Stainless SteelGeometry K20
(C2)
3xD
5xD
7xD
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MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
LR GeometryK20 (C2)
Holdersand
Drill Insertsand
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14 Series Drill Inserts and HoldersDiameter Range 14.00mm to 14.99mm
®
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Flute Style
Diameter Item Number ShankDiameter
(mm)
Shank Length (mm)
Drill Depth(mm)
Flat Body Length(mm)
OverallLength (mm)
Pipe Tap
A B C D E F
3xD 60314S-20FM 20 42.0 45.0 Yes 72.4 114.3 1⁄8”5xD 60514S-20FM 20 42.0 75.0 Yes 102.4 144.3 1⁄8”7xD 60714S-20FM 20 42.0 105.0 Yes 132.4 190.5 1⁄8”Stub 60114H-20FM 20 42.0 17.5 Yes 44.6 86.5 1⁄8”
60314H-20FM 20 42.0 45.0 Yes 72.4 114.3 1⁄8”60314H-20CM 20 42.0 45.0 No 72.4 114.3 1⁄8”60514H-20FM 20 42.0 75.0 Yes 102.4 144.3 1⁄8”60514H-20CM 20 42.0 75.0 No 102.4 144.3 1⁄8”60714H-20FM 20 42.0 105.0 Yes 132.4 190.5 1⁄8”60714H-20CM 20 42.0 105.0 No 132.4 190.5 1⁄8”60514S-20WN 20 50.0 75.0 Yes 102.3 154.9 1⁄8”60714S-20WN 20 50.0 105.0 Yes 132.4 184.9 1⁄8”
Straight(Lathe)
Helical(Machining
Centre)
Whistle Notch
5xD
7xD
5xD7xD
3xD
EB D
C
F
A
F
A
EB D
C
Helical Fluted DesignStraight Fluted Design
MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
0.5512 14.00 7C114P-14 � 5C114H-14 �
0.5625 14.29 9⁄16” 7C114P-0018 � 5C114H-0018 �
0.5709 14.50 7C114P-14.5 � 5C114H-14.5 �
0.5781 14.68 37⁄64” 7C114P-.578 � 5C114H-.578 �
0.5512 14.00 7C114P-14LR � 5C114H-14-LR �
0.5625 14.29 9⁄16” 7C114P-0018LR � 5C114H-0018-LR �
0.5709 14.50 7C114P-14.5LR � 5C114H-14.5-LR �
0.5871 14.68 37⁄64” 7C114P-.578LR � 5C114H-.578-LR �
0.5512 14.00 7C214P-14 � 5C214H-14 �
0.5625 14.29 9⁄16” 7C214P-0018 � 5C214H-0018 �
0.5709 14.50 7C214P-14.5 � 5C214H-14.5 �
0.5781 14.68 37⁄64” 7C214P-.578 � 5C214H-.578 �
0.5512 14.00 7C214P-14CI � 5C214H-14-CI �
0.5625 14.29 9⁄16” 7C214P-0018CI � 5C214H-0018-CI �
0.5709 14.50 7C214P-14.5CI � 5C214H-14.5-CI �
0.5781 14.68 37⁄64” 7C214P-.578CI � 5C214H-.578-CI �
0.5512 14.00 7C214P-14AS � - -0.5625 14.29 9⁄16” 7C214P-0018AS � - -0.5709 14.50 7C214P-14.5AS � - -0.5781 14.68 37⁄64” 7C214P-.578AS � - -0.5512 14.00 7C214P-14LR � 5C214H-14-LR �
0.5625 14.29 9⁄16” 7C214P-0018LR � 5C214H-0018-LR �
0.5709 14.50 7C214P-14.5LR � 5C214H-14.5-LR �
0.5781 14.68 37⁄64” 7C214P-.578LR � 5C214H-.578-LR �
K35(C1)
LR GeometryK35 (C1)
K20(C2)
Cast IronGeometryK20 (C2)
Stainless SteelGeometry K20
(C2)
LR GeometryK20 (C2)
140°
A
Supplied in 1 piece packages.PSteel
N/mm2
MStainless Steel
N/mm2
KCast and Ductile Iron
N/mm2
NNon-ferrous Material
N/mm2
SHigh Temperature Materials
N/mm2
HHardened Materials
N/mm2
<1365 <940 <1020 <855 <990
<1365For further information on Material, Hardnesses and Cutting Data, pleaserefer to the Technical Section from page 137.
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
Holdersand
Drill Insertsand
116+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
®15 Series Drill Inserts and HoldersDiameter Range 15.00mm to 15.99mm
Flute Style
Diameter Item Number ShankDiameter
(mm)
Shank Length (mm)
Drill Depth(mm)
Flat Body Length(mm)
OverallLength (mm)
Pipe Tap
A B C D E F
Supplied in 1 piece packages.
Straight(Lathe)
Helical(Machining
Centre)
3xD 60315S-20FM 20 42.0 48.0 Yes 75.1 117.0 1⁄8”5xD 60515S-20FM 20 42.0 80.0 Yes 107.0 148.9 1⁄8”7xD 60715S-20FM 20 42.0 112.0 Yes 139.0 180.9 1⁄8”Stub 60115H-20FM 20 42.0 17.5 Yes 44.3 86.2 1⁄8”
60315H-20FM 20 42.0 48.0 Yes 75.1 117.0 1⁄8”60315H-20CM 20 42.0 48.0 No 75.1 117.0 1⁄8”60515H-20FM 20 42.0 80.0 Yes 107.0 148.9 1⁄8”60515H-20CM 20 42.0 80.0 No 107.0 148.9 1⁄8”60715H-20FM 20 42.0 112.0 Yes 139.0 180.9 1⁄8”60715H-20CM 20 42.0 112.0 No 139.0 180.9 1⁄8”
K35(C1)
0.5906 15.00 7C115P-15 � 5C115H-15 �
0.5938 15.08 19⁄32” 7C115P-0019 � 5C115H-0019 �
0.6094 15.48 49⁄64” 7C115P-.609 � 5C115H-.609 �
0.6102 15.50 7C115P-15.5 � 5C115H-15.5 �
0.6181 15.70 7C115P-.618 � 5C115H-.618 �
0.6250 15.88 5⁄8” 7C115P-0020 � 5C115H-0020 �
0.5906 15.00 7C115P-15LR � 5C115H-15-LR �
0.5938 15.08 19⁄32” 7C115P-0019LR � 5C115H-0019-LR �
0.6094 15.48 49⁄64” 7C115P-.609LR � 5C115H-.609-LR �
0.6102 15.50 7C115P-15.5LR � 5C115H-15.5-LR �
0.6181 15.70 7C115P-.618LR � 5C115H-.618-LR �
0.6250 15.88 5⁄8” 7C115P-0020LR � 5C115H-0020-LR �
0.5906 15.00 7C215P-15 � 5C215H-15 �
0.5938 15.08 19⁄32” 7C215P-0019 � 5C215H-0019 �
0.6094 15.48 49⁄64” 7C215P-.609 � 5C215H-.609 �
0.6102 15.50 7C215P-15.5 � 5C215H-15.5 �
0.6181 15.70 7C215P-.618 � 5C215H-.618 �
0.6250 15.88 5⁄8” 7C215P-0020 � 5C215H-0020 �
LR GeometryK35 (C1)
K20(C2)
7xD
5xD
3xD
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
EB D
C
F
A
F
A
EB D
C
Helical Fluted DesignStraight Fluted Design
T-A
& G
EN2
T-A
GEN
3SY
SRe
volu
tion
& C
ore
Dril
lA
SC 3
20 S
olid
Car
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Spec
ial T
oolin
g
MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
Holdersand
Drill Insertsand
117+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
15 Series Drill InsertsDiameter Range 15.00mm to 15.99mm
®
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
T-A
& G
EN2
T-A
GEN
3SY
SRe
volu
tion
& C
ore
Dril
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SC 3
20 S
olid
Car
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Cast IronGeometryK20 (C2)
0.5906 15.00 7C215P-15CI � 5C215H-15-CI �
0.5938 15.08 19⁄32” 7C215P-0019CI � 5C215H-0019-CI �
0.6094 15.48 49⁄64” 7C215P-.609CI � 5C215H-.609-CI �
0.6102 15.50 7C215P-15.5CI � 5C215H-15.5-CI �
0.6181 15.70 7C215P-.618CI � 5C215H-.618-CI �
0.6250 15.88 5⁄8” 7C215P-0020CI � 5C215H-0020-CI �
0.5906 15.00 7C215P-15AS � - -0.5938 15.08 19⁄32” 7C215P-0019AS � - -0.6094 15.48 49⁄64” 7C215P-.609AS � - -0.6102 15.50 7C215P-15.5AS � - -0.6181 15.70 7C215P-.618AS � - -0.6250 15.88 5⁄8” 7C215P-0020AS � - -0.5906 15.00 7C215P-15LR � 5C215H-15-LR �
0.5938 15.08 19⁄32” 7C215P-0019LR � 5C215H-0019-LR �
0.6094 15.48 49⁄64” 7C215P-.609LR � 5C215H-.609-LR �
0.6102 15.50 7C215P-15.5LR � 5C215H-15.5-LR �
0.6181 15.70 7C215P-.618LR � 5C215H-.618-LR �
0.6250 15.88 5⁄8” 7C215P-0020LR � 5C215H-0020-LR �
Supplied in 1 piece packages.
Stainless SteelGeometry K20 (C2)
LR GeometryK20 (C2)
MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
PSteel
N/mm2
MStainless Steel
N/mm2
KCast and Ductile Iron
N/mm2
NNon-ferrous Material
N/mm2
SHigh Temperature Materials
N/mm2
HHardened Materials
N/mm2
<1365 <940 <1020 <855 <990
<1365For further information on Material, Hardnesses and Cutting Data, pleaserefer to the Technical Section from page 137.
Drill Insertsand
118+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
®16 Series Drill Inserts and HoldersDiameter Range 16.00mm to 16.99mm
T-A
& G
EN2
T-A
GEN
3SY
SRe
volu
tion
& C
ore
Dril
lA
SC 3
20 S
olid
Car
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Acc
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ing
Spec
ial T
oolin
g
Flute Style
Diameter Item Number ShankDiameter
(mm)
Shank Length (mm)
Drill Depth(mm)
Flat Body Length(mm)
OverallLength (mm)
Pipe Tap
A B C D E F
3xD 60316S-20FM 20 42.0 51.0 Yes 81.3 123.2 1⁄8”5xD 60516S-20FM 20 42.0 85.0 Yes 115.3 157.2 1⁄8”7xD 60716S-20FM 20 42.0 119.0 Yes 149.3 191.2 1⁄8”Stub 60116H-20FM 20 42.0 21.0 Yes 50.8 92.7 1⁄8”
60316H-20FM 20 42.0 51.0 Yes 81.3 123.2 1⁄8”60316H-20CM 20 42.0 51.0 No 81.3 123.2 1⁄8”60516H-20FM 20 42.0 85.0 Yes 115.3 157.2 1⁄8”60516H-20CM 20 42.0 85.0 No 115.3 157.2 1⁄8”60716H-20FM 20 42.0 119.0 Yes 149.3 191.2 1⁄8”60716H-20CM 20 42.0 119.0 No 149.3 191.2 1⁄8”
5xD 60516S-20WN 20 50.0 85.0 Yes 115.3 168.2 1⁄8”7xD 60716S-20WN 20 50.0 119.0 Yes 149.3 202.2 1⁄8”
Straight(Lathe)
Helical(Machining
Centre)
Whistle Notch
5xD
7xD
3xD
0.6299 16.00 7C116P-16 � 5C116H-16 �
0.6331 16.08 7C116P-16.08 � 5C116H-16.08 �
0.6406 16.27 41⁄64” 7C116P-.640 � 5C116H-.640 �
0.6496 16.50 7C116P-16.5 � 5C116H-16.5 �
0.6563 16.67 21⁄32” 7C116P-0021 � 5C116H-0021 �
0.6299 16.00 7C116P-16LR � 5C116H-16-LR �
0.6331 16.08 7C116P-16.08LR � 5C116H-16.08-LR �
0.6406 16.27 41⁄64” 7C116P-.640LR � 5C116H-.640-LR �
0.6496 16.50 7C116P-16.5LR � 5C116H-16.5-LR �
0.6563 16.67 21⁄32” 7C116P-0021LR � 5C116H-0021-LR �
0.6299 16.00 7C216P-16 � 5C216H-16 �
0.6331 16.08 7C216P-16.08 � 5C216H-16.08 �
0.6406 16.27 41⁄64” 7C216P-.640 � 5C216H-.640 �
0.6496 16.50 7C216P-16.5 � 5C216H-16.5 �
0.6563 16.67 21⁄32” 7C216P-0021 � 5C216H-0021 �
K35(C1)
LR GeometryK35 (C1)
K20(C2)
Supplied in 1 piece packages.Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
EB D
C
F
A
F
A
EB D
C
Helical Fluted DesignStraight Fluted Design
MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
Holdersand
Drill Insertsand
119+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
16 Series Drill InsertsDiameter Range 16.00mm to 16.99mm
®
T-A
& G
EN2
T-A
GEN
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SRe
volu
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& C
ore
Dril
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Spec
ial T
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0.6299 16.00 7C216P-16CI � 5C216H-16-CI �
0.6331 16.08 7C216P-16.08CI � 5C216H-16.08-CI �
0.6406 16.27 41⁄64” 7C216P-.640CI � 5C216H-.640-CI �
0.6496 16.50 7C216P-16.5CI � 5C216H-16.5-CI �
0.6563 16.67 21⁄32” 7C216P-0021CI � 5C216H-0021-CI �
0.6299 16.00 7C216P-16AS ● - -
0.6331 16.08 7C216P-16.08AS � - -0.6406 16.27 41⁄64” 7C216P-.640AS � - -0.6496 16.50 7C216P-16.5AS ● - -
0.6563 16.67 21⁄32” 7C216P-0021AS � - -0.6299 16.00 7C216P-16LR � 5C216H-16-LR �
0.6331 16.08 7C216P-16.08LR � 5C216H-16.08-LR �
0.6406 16.27 41⁄64” 7C216P-.640LR � 5C216H-.640-LR �
0.6496 16.50 7C216P-16.5LR � 5C216H-16.5-LR �
0.6563 16.67 21⁄32” 7C216P-0021LR � 5C216H-0021-LR �
Cast IronGeometryK20 (C2)
Stainless SteelGeometry K20 (C2)
LR GeometryK20 (C2)
Supplied in 1 piece packages.
MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
PSteel
N/mm2
MStainless Steel
N/mm2
KCast and Ductile Iron
N/mm2
NNon-ferrous Material
N/mm2
SHigh Temperature Materials
N/mm2
HHardened Materials
N/mm2
<1365 <940 <1020 <855 <990
<1365For further information on Material, Hardnesses and Cutting Data, pleaserefer to the Technical Section from page 137.
Drill Insertsand
®17 Series Drill Inserts and HoldersDiameter Range 17.00mm to 17.99mm
120+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
T-A
& G
EN2
T-A
GEN
3SY
SRe
volu
tion
& C
ore
Dril
lA
SC 3
20 S
olid
Car
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read
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Spec
ial T
oolin
g
Flute Style
Diameter Item Number ShankDiameter
(mm)
Shank Length (mm)
Drill Depth(mm)
Flat Body Length(mm)
OverallLength (mm)
Pipe Tap
A B C D E F
Straight(Lathe)
Helical(Machining
Centre)
3xD 60317S-20FM 20 42.0 54.0 Yes 84.1 126.0 1⁄8”5xD 60517S-20FM 20 42.0 90.0 Yes 120.0 162.0 1⁄8”7xD 60717S-20FM 20 42.0 126.0 Yes 156.0 197.9 1⁄8”Stub 60117H-20FM 20 42.0 21.0 Yes 55.5 92.4 1⁄8”
60317H-20FM 20 42.0 54.0 Yes 84.1 126.0 1⁄8”60317H-20CM 20 42.0 54.0 No 84.1 126.0 1⁄8”60517H-20FM 20 42.0 90.0 Yes 120.0 162.0 1⁄8”60517H-20CM 20 42.0 90.0 No 120.0 162.0 1⁄8”60717H-20FM 20 42.0 126.0 Yes 156.0 197.9 1⁄8”60717H-20CM 20 42.0 126.0 No 156.0 197.9 1⁄8”
0.6693 17.00 7C117P-17 � 5C117H-17 �
0.6719 17.07 43⁄64” 7C117P-.671 � 5C117H-.671 �
0.6875 17.46 11⁄16” 7C117P-0022 � 5C117H-0022 �
0.6890 17.50 7C117P-17.5 � 5C117H-17.5 �
0.7030 17.86 45⁄64” 7C117P-.703 � 5C117H-.703 �
0.6693 17.00 7C117P-17LR � 5C117H-17-LR �
0.6719 17.07 43⁄64” 7C117P-.671LR � 5C117H-.671-LR �
0.6875 17.46 11⁄16” 7C117P-0022LR � 5C117H-0022-LR �
0.6890 17.50 7C117P-17.5LR � 5C117H-17.5-LR �
0.7030 17.86 45⁄64” 7C117P-.703LR � 5C117H-.703-LR �
0.6693 17.00 7C217P-17 � 5C217H-17 �
0.6719 17.07 43⁄64” 7C217P-.671 � 5C217H-.671 �
0.6875 17.46 11⁄16” 7C217P-0022 � 5C217H-0022 �
0.6890 17.50 7C217P-17.5 � 5C217H-17.5 �
0.7030 17.86 45⁄64” 7C217P-.703 � 5C217H-.703 �
K35(C1)
LR GeometryK35 (C1)
K20(C2)
Supplied in 1 piece packages.
3xD
5xD
7xD
EB D
C
F
A
F
A
EB D
C
Helical Fluted DesignStraight Fluted Design
MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
Holdersand
Drill Insertsand
121+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
®
T-A
& G
EN2
T-A
GEN
3SY
SRe
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tion
& C
ore
Dril
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20 S
olid
Car
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Spec
ial T
oolin
g
0.6693 17.00 7C217P-17CI � 5C217H-17-CI �
0.6719 17.07 43⁄64” 7C217P-.671CI � 5C217H-.671-CI �
0.6875 17.46 11⁄16” 7C217P-0022CI � 5C217H-0022-CI �
0.6890 17.50 7C217P-17.5CI � 5C217H-17.5-CI �
0.7030 17.86 45⁄64” 7C217P-.703CI � 5C217H-.703-CI �
0.6693 17.00 7C217P-17AS ● - -
0.6719 17.07 43⁄64” 7C217P-.671AS � - -0.6875 17.46 11⁄16” 7C217P-0022AS � - -0.6890 17.50 7C217P-17.5AS ● - -
0.7030 17.86 45⁄64” 7C217P-.703AS � - -0.6693 17.00 7C217P-17LR � 5C217H-17-LR �
0.6719 17.07 43⁄64” 7C217P-.671LR � 5C217H-.671-LR �
0.6875 17.46 11⁄16” 7C217P-0022LR � 5C217H-0022-LR �
0.6890 17.50 7C217P-17.5LR � 5C217H-17.5-LR �
0.7030 17.86 45⁄64” 7C217P-.703LR � 5C217H-.703-LR �
Cast IronGeometryK20 (C2)
Stainless SteelGeometry K20 (C2)
LR GeometryK20 (C2)
Supplied in 1 piece packages.
MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
PSteel
N/mm2
MStainless Steel
N/mm2
KCast and Ductile Iron
N/mm2
NNon-ferrous Material
N/mm2
SHigh Temperature Materials
N/mm2
HHardened Materials
N/mm2
<1365 <940 <1020 <855 <990
<1365For further information on Material, Hardnesses and Cutting Data, pleaserefer to the Technical Section from page 137.
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
17 Series Drill InsertsDiameter Range 17.00mm to 17.99mm
Drill Insertsand
122+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
®18 Series Drill Inserts and HoldersDiameter Range 18.00mm to 19.99mm
T-A
& G
EN2
T-A
GEN
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tion
& C
ore
Dril
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Car
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Mill
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Spec
ial T
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g
Flute Style
Diameter Item Number ShankDiameter
(mm)
Shank Length (mm)
Drill Depth(mm)
Flat Body Length(mm)
OverallLength (mm)
Pipe Tap
A B C D E F
3xD 60318S-25FM 25 53.0 60.0 Yes 94.0 147.1 1⁄8”5xD 60518S-25FM 25 53.0 100.0 Yes 134.0 187.1 1⁄8”7xD 60718S-25FM 25 53.0 140.0 Yes 174.0 227.1 1⁄8”Stub 60118H-25FM 25 53.0 22.0 Yes 56.0 109.1 1⁄8”
60318H-25FM 25 53.0 60.0 Yes 94.0 147.1 1⁄8”60318H-25CM 25 53.0 60.0 No 94.0 147.1 1⁄8”60518H-25FM 25 53.0 100.0 Yes 134.0 187.1 1⁄8”60518H-25CM 25 53.0 100.0 No 134.0 187.1 1⁄8”60718H-25FM 25 53.0 140.0 Yes 174.0 227.1 1⁄8”60718H-25CM 25 53.0 140.0 No 174.0 227.1 1⁄8”
5xD 60518S-25WN 25 56.0 100.0 Yes 134.0 192.8 1⁄8”7xD 60718S-25WN 25 56.0 140.0 Yes 174.0 227.1 1⁄8”
Straight(Lathe)
Helical(Machining
Centre)
Whistle Notch
5xD
7xD
3xD
0.7087 18.00 7C118P-18 � 5C118H-18 �
0.7188 18.26 22⁄32” 7C118P-0023 � 5C118H-0023 �
0.7283 18.50 7C118P-18.5 � 5C118H-18.5 �
0.7344 18.65 47⁄64” 7C118P-.734 � 5C118H-.734 �
0.7480 19.00 7C118P-19 � 5C118H-19 �
0.7500 19.05 3⁄4” 7C118P-0024 � 5C118H-0024 �
0.7580 19.25 7C118P-.758 � 5C118H-.758 �
0.7656 19.45 49⁄64” 7C118P-.765 � 5C118H-.765 �
0.7677 19.50 7C118P-19.5 � 5C118H-19.5 �
0.7813 19.85 25⁄32” 7C118P-0025 � 5C118H-0025 �
0.7087 18.00 7C118P-18LR � 5C118H-18-LR �
0.7188 18.26 22⁄32” 7C118P-0023LR � 5C118H-0023-LR �
0.7283 18.50 7C118P-18.5LR � 5C118H-18.5-LR �
0.7344 18.65 47⁄64” 7C118P-.734LR � 5C118H-.734-LR �
0.7480 19.00 7C118P-19LR � 5C118H-19-LR �
0.7500 19.05 ¾” 7C118P-0024LR � 5C118H-0024-LR �
0.7580 19.25 7C118P-.758LR � 5C118H-.758-LR �
0.7656 19.45 49⁄64” 7C118P-.765LR � 5C118H-.765-LR �
0.7677 19.50 7C118P-19.5LR � 5C118H-19.5-LR �
0.7813 19.85 25⁄32” 7C118P-0025LR � 5C118H-0025-LR �
K35(C1)
LR GeometryK35 (C1)
Supplied in 1 piece packages.Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
EB D
C
F
A
F
A
EB D
C
Helical Fluted DesignStraight Fluted Design
MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
Holdersand
Drill Insertsand
123+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
18 Series Drill InsertsDiameter Range 18.00mm to 19.99mm
®
0.7087 18.00 7C218P-18 � 5C218H-18 �
0.7188 18.26 22⁄32” 7C218P-0023 � 5C218H-0023 �
0.7283 18.50 7C218P-18.5 � 5C218H-18.5 �
0.7344 18.65 47⁄64” 7C218P-.734 � 5C218H-.734 �
0.7480 19.00 7C218P-19 � 5C218H-19 �
0.7500 19.05 3⁄4” 7C218P-0024 � 5C218H-0024 �
0.7656 19.45 49⁄64” 7C218P-.765 � 5C218H-.765 �
0.7677 19.50 7C218P-19.5 � 5C218H-19.5 �
0.7813 19.85 25⁄32” 7C218P-0025 � 5C218H-0025 �
0.7087 18.00 7C218P-18CI � 5C218H-18-CI �
0.7188 18.26 22⁄32” 7C218P-0023CI � 5C218H-0023-CI �
0.7283 18.50 7C218P-18.5CI � 5C218H-18.5-CI �
0.7344 18.65 47⁄64” 7C218P-.734CI � 5C218H-.734-CI �
0.7480 19.00 7C218P-19CI � 5C218H-19-CI �
0.7500 19.05 ¾” 7C218P-0024CI � 5C218H-0024-CI �
0.7580 19.25 7C218P-.758CI � 5C218H-.758-CI �
0.7656 19.45 49⁄64” 7C218P-.765CI � 5C218H-.765-CI �
0.7677 19.50 7C218P-19.5CI � 5C218H-19.5-CI �
0.7813 19.85 25⁄32” 7C218P-0025CI � 5C218H-0025-CI �
0.7087 18.00 7C218P-18AS � - -0.7188 18.26 22⁄32” 7C218P-0023AS � - -0.7283 18.50 7C218P-18.5AS � - -0.7344 18.65 47⁄64” 7C218P-.734AS � - -0.7480 19.00 7C218P-19AS � - -0.7500 19.05 ¾” 7C218P-0024AS � - -0.7580 19.25 7C218P-.758AS � - -0.7656 19.45 49⁄64” 7C218P-.765AS � - -0.7677 19.50 7C218P-19.5AS � - -0.7813 19.85 25⁄32” 7C218P-0025AS � - -0.7087 18.00 7C218P-18LR � 5C218H-18-LR �
0.7188 18.26 22⁄32” 7C218P-0023LR � 5C218H-0023-LR �
0.7283 18.50 7C218P-18.5LR � 5C218H-18.5-LR �
0.7344 18.65 47⁄64” 7C218P-.734LR � 5C218H-.734-LR �
0.7480 19.00 7C218P-19LR � 5C218H-19-LR �
0.7500 19.05 ¾” 7C218P-0024LR � 5C218H-0024-LR �
0.7580 19.25 7C218P-.758LR � 5C218H-.758-LR �
0.7656 19.45 49⁄64” 7C218P-.765LR � 5C218H-.765-LR �
0.7677 19.50 7C218P-19.5LR � 5C218H-19.5-LR �
0.7813 19.85 25⁄32” 7C218P-0025LR � 5C218H-0025-LR �
K20(C2)
Cast IronGeometryK20 (C2)
Stainless SteelGeometry K20 (C2)
LR GeometryK20 (C2)
Supplied in 1 piece packages.
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PSteel
N/mm2
MStainless Steel
N/mm2
KCast and Ductile Iron
N/mm2
NNon-ferrous Material
N/mm2
SHigh Temperature Materials
N/mm2
HHardened Materials
N/mm2
<1365 <940 <1020 <855 <990
<1365For further information on Material, Hardnesses and Cutting Data, pleaserefer to the Technical Section from page 137.
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
Drill Insertsand
124+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
®20 Series Drill Inserts and HoldersDiameter Range 20.00mm to 21.99mm
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Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
0.7874 20.00 7C120P-20 � 5C120H-20 �
0.7969 20.24 51⁄64” 7C120P-.796 � 5C120H-.796 �
0.8071 20.50 7C120P-20.5 � 5C120H-20.5 �
0.8125 20.64 13⁄16” 7C120P-0026 � 5C120H-0026 �
0.8268 21.00 7C120P-21 � 5C120H-21 �
0.8438 21.43 27⁄32” 7C120P-0027 � 5C120H-0027 �
0.8594 21.83 55⁄64” 7C120P-.859 � 5C120H-.859 �
0.7874 20.00 7C120P-20LR � 5C120H-20-LR �
0.7969 20.24 51⁄64” 7C120P-.796LR � 5C120H-.796-LR �
0.8071 20.50 7C120P-20.5LR � 5C120H-20.5-LR �
0.8125 20.64 13⁄16” 7C120P-0026LR � 5C120H-0026-LR �
0.8268 21.00 7C120P-21LR � 5C120H-21-LR �
0.8438 21.43 27⁄32” 7C120P-0027LR � 5C120H-0027-LR �
0.8594 21.83 55⁄64” 7C120P-.859LR � 5C120H-.859-LR �
K35(C1)
LR GeometryK35 (C1)
Supplied in 1 piece packages.
Flute Style
Diameter Item Number ShankDiameter
(mm)
Shank Length (mm)
Drill Depth(mm)
Flat Body Length(mm)
OverallLength (mm)
Pipe Tap
A B C D E F
Straight(Lathe)
Helical(Machining
Centre)
3xD 60320S-25FM 25 53.0 66.0 Yes 100.1 153.2 1⁄8”5xD 60520S-25FM 25 53.0 110.0 Yes 144.1 197.2 1⁄8”7xD 60720S-25FM 25 53.0 154.0 Yes 188.1 241.1 1⁄8”Stub 60120H-25FM 25 53.0 24.0 Yes 57.6 110.7 1⁄8”
60320H-25FM 25 53.0 66.0 Yes 100.1 153.2 1⁄8”60320H-25CM 25 53.0 66.0 No 100.1 153.2 1⁄8”60520H-25FM 25 53.0 110.0 Yes 144.1 197.2 1⁄8”60520H-25CM 25 53.0 110.0 No 144.1 197.2 1⁄8”60720H-25FM 25 53.0 154.0 Yes 188.1 241.1 1⁄8”60720H-25CM 25 53.0 154.0 No 188.1 241.1 1⁄8”7xD
5xD
3xD
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
EB D
C
F
A
F
A
EB D
C
Helical Fluted DesignStraight Fluted Design
Holdersand
Drill Insertsand
125+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
20 Series Drill InsertsDiameter Range 20.00mm to 21.99mm
®
K20(C2)
Cast IronGeometryK20 (C2)
Stainless SteelGeometry K20 (C2)
LR GeometryK20 (C2)
Supplied in 1 piece packages.
PSteel
N/mm2
MStainless Steel
N/mm2
KCast and Ductile Iron
N/mm2
NNon-ferrous Material
N/mm2
SHigh Temperature Materials
N/mm2
HHardened Materials
N/mm2
<1365 <940 <1020 <855 <990 <1365
For further information on Material, Hardnesses and Cutting Data, pleaserefer to the Technical Section from page 137.
0.7874 20.00 7C220P-20 � 5C220H-20 �
0.7969 20.24 51⁄64” 7C220P-.796 � 5C220H-.796 �
0.8071 20.50 7C220P-20.5 � 5C220H-20.5 �
0.8125 20.64 13⁄16” 7C220P-0026 � 5C220H-0026 �
0.8268 21.00 7C220P-21 � 5C220H-21 �
0.8438 21.43 27⁄32” 7C220P-0027 � 5C220H-0027 �
0.8594 21.83 55⁄64” 7C220P-.859 � 5C220H-.859 �
0.7874 20.00 7C220P-20CI � 5C220H-20-CI �
0.7969 20.24 51⁄64” 7C220P-.796CI � 5C220H-.796-CI �
0.8071 20.50 7C220P-20.5CI � 5C220H-20.5-CI �
0.8125 20.64 13⁄16” 7C220P-0026CI � 5C220H-0026-CI �
0.8268 21.00 7C220P-21CI � 5C220H-21-CI �
0.8438 21.43 27⁄32” 7C220P-0027CI � 5C220H-0027-CI �
0.8594 21.83 55⁄64” 7C220P-.859CI � 5C220H-.859-CI �
0.7874 20.00 7C220P-20AS � - -0.7969 20.24 51⁄64” 7C220P-.796AS � - -0.8071 20.50 7C220P-20.5AS � - -0.8125 20.64 13⁄16” 7C220P-0026AS � - -0.8268 21.00 7C220P-21AS � - -0.8438 21.43 27⁄32” 7C220P-0027AS � - -0.8594 21.83 55⁄64” 7C220P-.859AS � - -0.7874 20.00 7C220P-20LR � 5C220H-20-LR �
0.7969 20.24 51⁄64” 7C220P-.796LR � 5C220H-.796-LR �
0.8071 20.50 7C220P-20.5LR � 5C220H-20.5-LR �
0.8125 20.64 13⁄16” 7C220P-0026LR � 5C220H-0026-LR �
0.8268 21.00 7C220P-21LR � 5C220H-21-LR �
0.8438 21.43 27⁄32” 7C220P-0027LR � 5C220H-0027-LR �
0.8594 21.83 55⁄64” 7C220P-.859LR � 5C220H-.859-LR �
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
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MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
Drill Insertsand
126+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
®22 Series Drill Inserts and HoldersDiameter Range 22.00mm to 23.99mm
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MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
0.8661 22.00 7C122P-22 � 5C122H-22 �
0.8750 22.23 7⁄8” 7C122P-0028 � 5C122H-0028 �
0.8906 22.62 57⁄64” 7C122P-.890 � 5C122H-.890 �
0.9055 23.00 7C122P-23 � 5C122H-23 �
0.9063 23.02 29⁄32” 7C122P-0029 � 5C122H-0029 �
0.9219 23.42 59⁄64” 7C122P-.921 � 5C122H-.921 �
0.9375 23.81 15⁄16” 7C122P-0030 � 5C122H-0030 �
0.8661 22.00 7C122P-22LR � 5C122H-22-LR �
0.8750 22.23 7⁄8” 7C122P-0028LR � 5C122H-0028-LR �
0.8906 22.62 57⁄64” 7C122P-.890LR � 5C122H-.890-LR �
0.9055 23.00 7C122P-23LR � 5C122H-23-LR �
0.9063 23.02 29⁄32” 7C122P-0029LR � 5C122H-0029-LR �
0.9219 23.42 59⁄64” 7C122P-.921LR � 5C122H-.921-LR �
0.9375 23.81 15⁄16” 7C122P-0030LR � 5C122H-0030-LR �
K35(C1)
LR GeometryK35 (C1)
Supplied in 1 piece packages.
Flute Style
Diameter Item Number ShankDiameter
(mm)
Shank Length (mm)
Drill Depth(mm)
Flat Body Length(mm)
OverallLength (mm)
Pipe Tap
A B C D E F
3xD 60322S-25FM 25 53.0 72.0 Yes 105.3 158.4 1⁄8”5xD 60522S-25FM 25 53.0 120.0 Yes 153.3 206.4 1⁄8”7xD 60722S-25FM 25 53.0 168.0 Yes 201.3 254.4 1⁄8”Stub 60122H-25FM 25 53.0 27.0 Yes 60.1 113.2 1⁄8”
60322H-25FM 25 53.0 72.0 Yes 105.3 158.4 1⁄8”60322H-25CM 25 53.0 72.0 No 105.3 158.4 1⁄8”60522H-25FM 25 53.0 120.0 Yes 153.3 206.4 1⁄8”60522H-25CM 25 53.0 120.0 No 153.3 206.4 1⁄8”60722H-25FM 25 53.0 168.0 Yes 201.3 254.4 1⁄8”60722H-25CM 25 53.0 168.0 No 201.3 254.4 1⁄8”
5xD 60522S-25WN 25 56.0 119.0 Yes 153.3 212.0 1⁄8”7xD 60722S-25WN 25 56.0 168.0 Yes 201.3 206.2 1⁄8”
Straight(Lathe)
Helical(Machining
Centre)
Whistle Notch
5xD
7xD
3xD
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
EB D
C
F
A
F
A
EB D
C
Helical Fluted DesignStraight Fluted Design
Holdersand
Drill Insertsand
127+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
22 Series Drill InsertsDiameter Range 22.00mm to 23.99mm
®
0.8661 22.00 7C222P-22 � 5C222H-22 �
0.8750 22.23 7⁄8” 7C222P-0028 � 5C222H-0028 �
0.8906 22.62 57⁄64” 7C222P-.890 � 5C222H-.890 �
0.9055 23.00 7C222P-23 � 5C222H-23 �
0.9063 23.02 29⁄32” 7C222P-0029 � 5C222H-0029 �
0.9219 23.42 59⁄64” 7C222P-.921 � 5C222H-.921 �
0.9375 23.81 15⁄16” 7C222P-0030 � 5C222H-0030 �
0.8661 22.00 7C222P-22CI � 5C222H-22-CI �
0.8750 22.23 7⁄8” 7C222P-0028CI � 5C222H-0028-CI �
0.8906 22.62 57⁄64” 7C222P-.890CI � 5C222H-.890-CI �
0.9055 23.00 7C222P-23CI � 5C222H-23-CI �
0.9063 23.02 29⁄32” 7C222P-0029CI � 5C222H-0029-CI �
0.9219 23.42 59⁄64” 7C222P-.921CI � 5C222H-.921-CI �
0.9375 23.81 15⁄16” 7C222P-0030CI � 5C222H-0030-CI �
0.8661 22.00 7C222P-22AS � - -0.8750 22.23 7⁄8” 7C222P-0028AS � - -0.8906 22.62 57⁄64” 7C222P-.890AS � - -0.9055 23.00 7C222P-23AS � - -0.9063 23.02 29⁄32” 7C222P-0029AS � - -0.9219 23.42 59⁄64” 7C222P-.921AS � - -0.9375 23.81 15⁄16” 7C222P-0030AS � - -0.8661 22.00 7C222P-22LR � 5C222H-22-LR �
0.8750 22.23 7⁄8” 7C222P-0028LR � 5C222H-0028-LR �
0.8906 22.62 57⁄64” 7C222P-.890LR � 5C222H-.890-LR �
0.9055 23.00 7C222P-23LR � 5C222H-23-LR �
0.9063 23.02 29⁄32” 7C222P-0029LR � 5C222H-0029-LR �
0.9219 23.42 59⁄64” 7C222P-.921LR � 5C222H-.921-LR �
0.9375 23.81 15⁄16” 7C222P-0030LR � 5C222H-0030-LR �
K20(C2)
Cast IronGeometryK20 (C2)
Stainless SteelGeometryK20 (C2)
LR GeometryK20 (C2)
Supplied in 1 piece packages.P
SteelN/mm2
MStainless Steel
N/mm2
KCast and Ductile Iron
N/mm2
NNon-ferrous Material
N/mm2
SHigh Temperature Materials
N/mm2
HHardened Materials
N/mm2
<1365 <940 <1020 <855 <990 <1365
For further information on Material, Hardnesses and Cutting Data, pleaserefer to the Technical Section from page 137.
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
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MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
Drill Insertsand
128+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
®24 Series Drill Inserts and HoldersDiameter Range 24.00mm to 25.99mm
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MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
0.9449 24.00 7C124P-24 � 5C124H-24 �
0.9688 24.61 31⁄32” 7C124P-0031 � 5C124H-0031 �
0.9843 25.00 63⁄64” 7C124P-25 � 5C124H-25 �
1.0000 25.40 1" 7C124P-0100 � 5C124H-0100 �
1.0081 25.60 7C124P-1.008 � 5C124H-1.008 �
1.0157 25.80 11⁄64” 7C124P-1.015 � 5C124H-1.015 �
0.9449 24.00 7C124P-24LR � 5C124H-24-LR �
0.9688 24.61 31⁄32” 7C124P-0031LR � 5C124H-0031-LR �
0.9843 25.00 63⁄64” 7C124P-25LR � 5C124H-25-LR �
1.0000 25.40 1" 7C124P-0100LR � 5C124H-0100-LR �
1.0081 25.60 7C124P-1.008LR � 5C124H-1.008-LR �
1.0157 25.80 11⁄64” 7C124P-1.015LR � 5C124H-1.015-LR �
K35(C1)
LR GeometryK35 (C1)
Supplied in 1 piece packages.
Flute Style
Diameter Item Number ShankDiameter
(mm)
Shank Length (mm)
Drill Depth(mm)
Flat Body Length(mm)
OverallLength (mm)
Pipe Tap
A B C D E F
3xD 60324S-25FM 25 53.0 78.0 Yes 113.8 164 1⁄8”5xD 60524S-25FM 25 53.0 130.0 Yes 165.8 216 1⁄8”7xD 60724S-25FM 25 53.0 182.0 Yes 217.8 267.9 1⁄8”Stub 60124H-25FM 25 53.0 28.5 Yes 64.2 117.3 1⁄8”
60324H-25FM 25 53.0 78.0 Yes 113.8 164 1⁄8”60324H-25CM 25 53.0 78.0 No 113.8 164 1⁄8”60524H-25FM 25 53.0 130.0 Yes 165.8 216 1⁄8”60524H-25CM 25 53.0 130.0 No 165.8 216 1⁄8”60724H-25FM 25 53.0 182.0 Yes 217.8 267.9 1⁄8”60724H-25CM 25 53.0 182.0 No 217.8 267.9 1⁄8”
5xD 60524S-25WN 25 56.0 130.0 Yes 165.8 224.7 1⁄8”7xD 60724S-25WN 25 56.0 182.0 Yes 217.8 276.7 1⁄8”
3xD
5xD
7xD
Straight(Lathe)
Helical(Machining
Centre)
Whistle Notch
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
EB D
C
F
A
F
A
EB D
C
Helical Fluted DesignStraight Fluted Design
Holdersand
Drill Insertsand
129+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
24 Series Drill Inserts `Diameter Range 24.00mm to 25.99mm
®
0.9449 24.00 7C224P-24 � 5C224H-24 �
0.9688 24.61 31⁄32” 7C224P-0031 � 5C224H-0031 �
0.9843 25.00 63⁄64” 7C224P-25 � 5C224H-25 �
1.0000 25.40 1" 7C224P-0100 � 5C224H-0100 �
1.0081 25.60 7C224P-1.008 � 5C224H-1.008 �
1.0157 25.80 11⁄64” 7C224P-1.015 � 5C224H-1.015 �
0.9449 24.00 7C224P-24CI � 5C224H-24-CI �
0.9688 24.61 31⁄32” 7C224P-0031CI � 5C224H-0031-CI �
0.9843 25.00 63⁄64” 7C224P-25CI � 5C224H-25-CI �
1.0000 25.40 1” 7C224P-0100CI � 5C224H-0100-CI �
1.0081 25.60 7C224P-1.008CI � 5C224H-1.008-CI �
1.0157 25.80 11⁄64” 7C224P-1.015CI � 5C224H-1.015-CI �
0.9449 24.00 7C224P-24AS � - -0.9688 24.61 31⁄32” 7C224P-0031AS � - -0.9843 25.00 63⁄64” 7C224P-25AS � - -1.0000 25.40 1” 7C224P-0100AS � - -1.0081 25.60 7C224P-1.008AS � - -1.0157 25.80 11⁄64” 7C224P-1.015AS � - -0.9449 24.00 7C224P-24LR � 5C224H-24-LR �
0.9688 24.61 31⁄32” 7C224P-0031LR � 5C224H-0031-LR �
0.9843 25.00 63⁄64” 7C224P-25LR � 5C224H-25-LR �
1.0000 25.40 1” 7C224P-0100LR � 5C224H-0100-LR �
1.0081 25.60 7C224P-1.008LR � 5C224H-1.008-LR �
1.0157 25.80 11⁄64” 7C224P-1.015LR � 5C224H-1.015-LR �
K20(C2)
Cast IronGeometryK20 (C2)
Stainless SteelGeometry K20 (C2)
LR GeometryK20 (C2)
Supplied in 1 piece packages.
PSteel
N/mm2
MStainless Steel
N/mm2
KCast and Ductile Iron
N/mm2
NNon-ferrous Material
N/mm2
SHigh Temperature Materials
N/mm2
HHardened Materials
N/mm2
<1365 <940 <1020 <855 <990 <1365
For further information on Material, Hardnesses and Cutting Data, pleaserefer to the Technical Section from page 137.
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
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MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
Drill Insertsand
130+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
®26 Series Drill Inserts and HoldersDiameter Range 26.00mm to 28.99mm
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MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
Flute Style
Diameter Item Number ShankDiameter
(mm)
Shank Length (mm)
Drill Depth(mm)
Flat Body Length(mm)
OverallLength (mm)
Pipe Tap
A B C D E F
1.0236 26.00 7C126P-26 � 5C126H-26 �
1.0313 26.19 11⁄32” 7C126P-0101 � 5C126H-0101 �
1.0469 26.59 13⁄64” 7C126P-1.046 � 5C126H-1.046 �
1.0625 26.99 11⁄16” 7C126P-0102 � 5C126H-0102 �
1.0630 27.00 7C126P-27 � 5C126H-27 �
1.0938 27.78 13⁄32” 7C126P-0103 � 5C126H-0103 �
1.1024 28.00 7C126P-28 � 5C126H-28 �
1.1094 28.18 17⁄64” 7C126P-1.109 � 5C126H-1.109 �
1.1250 28.58 11⁄8” 7C126P-0104 � 5C126H-0104 �
1.0236 26.00 7C126P-26LR � 5C126H-26-LR �
1.0313 26.19 11⁄32” 7C126P-0101LR � 5C126H-0101-LR �
1.0469 26.59 13⁄64” 7C126P-1.046LR � 5C126H-1.046-LR �
1.0625 26.99 11⁄16” 7C126P-0102LR � 5C126H-0102-LR �
1.0630 27.00 7C126P-27LR � 5C126H-27-LR �
1.0938 27.78 13⁄32” 7C126P-0103LR � 5C126H-0103-LR �
1.1024 28.00 7C126P-28LR � 5C126H-28-LR �
1.1094 28.18 17⁄64” 7C126P-1.109LR � 5C126H-1.109-LR �
1.1250 28.58 11⁄8” 7C126P-0104LR � 5C126H-0104-LR �
K35(C1)
LR GeometryK35 (C1)
Supplied in 1 piece packages.
60326S-32FM 32 58.0 87.0 Yes 128.1 186.0 1⁄4”60526S-32FM 32 58.0 145.0 Yes 186.0 244.0 1⁄4”60726S-32FM 32 58.0 203.0 Yes 244.0 302.0 1⁄4”60126H-32FM 32 58.0 32.0 Yes 72.9 130.8 1⁄4”60326H-32FM 32 58.0 87.0 Yes 128.1 186.0 1⁄4”60326H-32CM 32 58.0 87.0 No 128.1 186.0 1⁄4”60526H-32FM 32 58.0 145.0 Yes 186.0 244.0 1⁄4”60526H-32CM 32 58.0 145.0 No 186.0 244.0 1⁄4”60726H-32FM 32 58.0 203.0 Yes 244.0 302.0 1⁄4”60726H-32CM 32 58.0 203.0 No 244.0 302.0 1⁄4”
5xD 60526S-32WN 32 60.0 145.0 Yes 186.0 249.1 ¼”7xD 60726S-32WN 32 60.0 203.0 Yes 244.0 307.0 ¼”
Straight(Lathe)
Helical(Machining
Centre)
Whistle Notch
3xD
3xD
7xD5xD
Stub
5xD
7xD
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
EB D
C
F
A
F
A
EB D
C
Helical Fluted DesignStraight Fluted Design
Holdersand
Drill Insertsand
131+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
26 Series Drill InsertsDiameter Range 26.00mm to 28.99mm
®
1.0236 26.00 7C226P-26 � 5C226H-26 �
1.0313 26.19 11⁄32” 7C226P-0101 � 5C226H-0101 �
1.0469 26.59 13⁄64” 7C226P-1.046 � 5C226H-1.046 �
1.0625 26.99 11⁄16” 7C226P-0102 � 5C226H-0102 �
1.0630 27.00 7C226P-27 � 5C226H-27 �
1.0938 27.78 13⁄32” 7C226P-0103 � 5C226H-0103 �
1.1024 28.00 7C226P-28 � 5C226H-28 �
1.1094 28.18 17⁄64” 7C226P-1.109 � 5C226H-1.109 �
1.1250 28.58 11⁄8” 7C226P-0104 � 5C226H-0104 �
1.0236 26.00 7C226P-26CI � 5C226H-26-CI �
1.0313 26.19 11⁄32” 7C226P-0101CI � 5C226H-0101-CI �
1.0469 26.59 13⁄64” 7C226P-1.046CI � 5C226H-1.046-CI �
1.0625 26.99 11⁄16” 7C226P-0102CI � 5C226H-0102-CI �
1.0630 27.00 7C226P-27CI � 5C226H-27-CI �
1.0938 27.78 13⁄32” 7C226P-0103CI � 5C226H-0103-CI �
1.1024 28.00 7C226P-28CI � 5C226H-28-CI �
1.1094 28.18 17⁄64” 7C226P-1.109CI � 5C226H-1.109-CI �
1.1250 28.58 11⁄8” 7C226P-0104CI � 5C226H-0104-CI �
1.0236 26.00 7C226P-26AS � - -1.0313 26.19 11⁄32” 7C226P-0101AS � - -1.0469 26.59 13⁄64” 7C226P-1.046AS � - -1.0625 26.99 11⁄16” 7C226P-0102AS � - -1.0630 27.00 7C226P-27AS � - -1.0938 27.78 13⁄32” 7C226P-0103AS � - -1.1024 28.00 7C226P-28AS � - -1.1094 28.18 17⁄64” 7C226P-1.109AS � - -1.1250 28.58 11⁄8” 7C226P-0104AS � - -1.0236 26.00 7C226P-26LR � 5C226H-26-LR �
1.0313 26.19 11⁄32” 7C226P-0101LR � 5C226H-0101-LR �
1.0469 26.59 13⁄64” 7C226P-1.046LR � 5C226H-1.046-LR �
1.0625 26.99 11⁄16” 7C226P-0102LR � 5C226H-0102-LR �
1.0630 27.00 7C226P-27LR � 5C226H-27-LR �
1.0938 27.78 13⁄32” 7C226P-0103LR � 5C226H-0103-LR �
1.1024 28.00 7C226P-28LR � 5C226H-28-LR �
1.1094 28.18 17⁄64” 7C226P-1.109LR � 5C226H-1.109-LR �
1.1250 28.58 11⁄8” 7C226P-0104LR � 5C226H-0104-LR �
K20(C2)
Cast IronGeometryK20 (C2)
Stainless SteelGeometry K20 (C2)
Supplied in 1 piece packages.
PSteel
N/mm2
MStainless Steel
N/mm2
KCast and Ductile Iron
N/mm2
NNon-ferrous Material
N/mm2
SHigh Temperature Materials
N/mm2
HHardened Materials
N/mm2
<1365 <940 <1020 <855 <990 <1365
For further information on Material, Hardnesses and Cutting Data, pleaserefer to the Technical Section from page 137.
T-A
& G
EN2
T-A
GEN
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SRe
volu
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& C
ore
Dril
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SC 3
20 S
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Car
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Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
LR GeometryK20 (C2)
Drill Insertsand
132+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
®29 Series Drill Inserts and HoldersDiameter Range 29.00mm to 31.99mm
T-A
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EN2
T-A
GEN
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MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
Flute Style
Diameter Item Number ShankDiameter
(mm)
Shank Length (mm)
Drill Depth(mm)
Flat Body Length(mm)
OverallLength (mm)
Pipe Tap
A B C D E F
1.1417 29.00 7C129P-29 � 5C129H-29 �
1.1563 29.37 15⁄32" 7C129P-0105 � 5C129H-0105 �
1.1811 30.00 7C129P-30 � 5C129H-30 �
1.1875 30.16 13⁄16" 7C129P-0106 � 5C129H-0106 �
1.2007 30.50 7C129P-30.5 � 5C129H-30.5 �
1.2188 30.96 17⁄32" 7C129P-0107 � 5C129H-0107 �
1.2205 31.00 7C129P-31 � 5C129H-31 �
1.2500 31.75 11⁄4" 7C129P-0108 � 5C129H-0108 �
1.1417 29.00 7C129P-29LR � 5C129H-29-LR �
1.1563 29.37 15⁄32" 7C129P-0105LR � 5C129H-0105-LR �
1.1811 30.00 7C129P-30LR � 5C129H-30-LR �
1.1875 30.16 13⁄16" 7C129P-0106LR � 5C129H-0106-LR �
1.2007 30.50 7C129P-30.5LR � 5C129H-30.5-LR �
1.2188 30.96 17⁄32" 7C129P-0107LR � 5C129H-0107-LR �
1.2205 31.00 7C129P-31LR � 5C129H-31-LR �
1.2500 31.75 1 ¼” 7C129P-0108LR � 5C129H-0108-LR �
K35(C1)
LR GeometryK35 (C1)
Supplied in 1 piece packages.
60329S-32FM 32 58.0 96.0 Yes 136.2 194.1 1⁄4"60529S-32FM 32 58.0 160.0 Yes 200.1 258.0 1⁄4"60729S-32FM 32 58.0 224.0 Yes 264.1 322.0 1⁄4"60129H-32FM 32 58.0 35.0 Yes 75.2 133.1 1⁄4"60329H-32FM 32 58.0 96.0 Yes 136.2 194.1 1⁄4"60329H-32CM 32 58.0 96.0 No 136.2 194.1 1⁄4"60529H-32FM 32 58.0 160.0 Yes 200.1 258.0 1⁄4"60529H-32CM 32 58.0 160.0 No 200.1 258.0 1⁄4"60729H-32FM 32 58.0 224.0 Yes 264.1 322.0 1⁄4"60729H-32CM 32 58.0 224.0 No 264.1 322.0 1⁄4"
5xD 60529S-32WN 32 60.0 160.0 Yes 200.1 263.0 ¼”7xD 60729S-32WN 32 60.0 224.0 Yes 264.1 327.0 ¼”
Straight(Lathe)
Helical(Machining
Centre)
Whistle Notch
3xD
3xD
Stub
5xD7xD
5xD
7xD
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
EB D
C
F
A
F
A
EB D
C
Helical Fluted DesignStraight Fluted Design
Holdersand
Drill Insertsand
133+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
29 Series Drill InsertsDiameter Range 29.00mm to 31.99mm
®
1.1417 29.00 7C229P-29 � 5C229H-29 �
1.1563 29.37 15⁄32" 7C229P-0105 � 5C229H-0105 �
1.1811 30.00 7C229P-30 � 5C229H-30 �
1.1875 30.16 13⁄16" 7C229P-0106 � 5C229H-0106 �
1.2007 30.50 7C229P-30.5 � 5C229H-30.5 �
1.2188 30.96 17⁄32" 7C229P-0107 � 5C229H-0107 �
1.2205 31.00 7C229P-31 � 5C229H-31 �
1.2500 31.75 11⁄4" 7C229P-0108 � 5C229H-0108 �
1.1417 29.00 7C229P-29CI � 5C229H-29-CI �
1.1563 29.37 15⁄32" 7C229P-0105CI � 5C229H-0105-CI �
1.1811 30.00 7C229P-30CI � 5C229H-30-CI �
1.1875 30.16 13⁄16" 7C229P-0106CI � 5C229H-0106-CI �
1.2007 30.50 7C229P-30.5CI � 5C229H-30.5-CI �
1.2188 30.96 17⁄32" 7C229P-0107CI � 5C229H-0107-CI �
1.2205 31.00 7C229P-31CI � 5C229H-31-CI �
1.2500 31.75 1 ¼” 7C229P-0108CI � 5C229H-0108-CI �
1.1417 29.00 7C229P-29AS � - -1.1563 29.37 15⁄32" 7C229P-0105AS � - -1.1811 30.00 7C229P-30AS � - -1.1875 30.16 13⁄16" 7C229P-0106AS � - -1.2007 30.50 7C229P-30.5AS � - -1.2188 30.96 17⁄32" 7C229P-0107AS � - -1.2205 31.00 7C229P-31AS � - -1.2500 31.75 1 ¼” 7C229P-0108AS � - -1.1417 29.00 7C229P-29LR � 5C229H-29-LR �
1.1563 29.37 15⁄32" 7C229P-0105LR � 5C229H-0105-LR �
1.1811 30.00 7C229P-30LR � 5C229H-30-LR �
1.1875 30.16 13⁄16" 7C229P-0106LR � 5C229H-0106-LR �
1.2007 30.50 7C229P-30.5LR � 5C229H-30.5-LR �
1.2188 30.96 17⁄32" 7C229P-0107LR � 5C229H-0107-LR �
1.2205 31.00 7C229P-31LR � 5C229H-31-LR �
1.2500 31.75 1 ¼” 7C229P-0108LR � 5C229H-0108-LR �
K20(C2)
Cast IronGeometryK20 (C2)
Stainless SteelGeometry K20 (C2)
LR GeometryK20 (C2)
Supplied in 1 piece packages.
T-A
& G
EN2
T-A
GEN
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volu
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& C
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20 S
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SteelN/mm2
MStainless Steel
N/mm2
KCast and Ductile Iron
N/mm2
NNon-ferrous Material
N/mm2
SHigh Temperature Materials
N/mm2
HHardened Materials
N/mm2
<1365 <940 <1020 <855 <990 <1365
For further information on Material, Hardnesses and Cutting Data, pleaserefer to the Technical Section from page 137.
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
MaterialA (Diameter)
Decimal Equivalent (mm) (inch)
GEN3SYS®XTItem Number
GEN3SYS®
Item NumberStk. Stk.
140°
A
Drill Insertsand
134+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
®32 Series Drill Inserts and HoldersDiameter Range 32.00mm to 35.00mm
T-A
& G
EN2
T-A
GEN
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SRe
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& C
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Flute Style
Diameter Item Number ShankDiameter
(mm)
Shank Length (mm)
Drill Depth(mm)
Flat Body Length(mm)
OverallLength (mm)
Pipe Tap
A B C D E F
MaterialA (Diameter)
Decimal Equivalent (mm) (inch) Stk.
1.2598 32.00 7C132P-32 �
1.2658 32.15 117⁄64" 7C132P-3215 �
1.2795 32.50 7C132P-32.5 �
1.2813 32.55 19⁄32" 7C132P-0109 �
1.2992 33.00 7C132P-33 �
1.3125 33.34 15⁄16" 7C132P-0110 �
1.3189 33.50 7C132P-33.5 �
1.3386 34.00 7C132P-34 �
1.3438 34.13 111⁄32" 7C132P-0111 �
1.3583 34.50 7C132P-34.5 �
1.3750 34.93 13⁄8" 7C132P-0112 �
1.3779 35.00 7C132P-35 �
K35(C1)
60332S-40FM 40 70.1 105.0 Yes 157.7 227.8 1⁄4”60532S-40FM 40 70.1 175.0 Yes 227.7 297.8 1⁄4”60732S-40FM 40 70.1 244.9 Yes 297.7 367.8 1⁄4”60132H-40FM 40 70.1 38.0 Yes 90.7 160.8 1⁄4”60332H-40FM 40 70.1 105.0 Yes 157.7 227.8 1⁄4”60332H-40CM 40 70.1 105.0 No 157.7 227.8 1⁄4”60532H-40FM 40 70.1 175.0 Yes 227.7 297.8 1⁄4”60532H-40CM 40 70.1 175.0 No 227.7 297.8 1⁄4”60732H-40FM 40 70.1 244.9 Yes 297.7 367.8 1⁄4”60732H-40CM 40 70.1 244.9 No 297.7 367.8 1⁄4”
Straight(Lathe)
Helical(Machining
Centre)
3xD
3xD
Stub
5xD7xD
5xD
7xD
Supplied in 1 piece packages.
Stk. - Stock Availability.� Stock Item. � Stocked in limited quantities, advanced planning is recommended. � Non-stock standard. Normal delivery 15 to 20 days.
Any non-standard size available.
PSteel
N/mm2
MStainless Steel
N/mm2
KCast and Ductile Iron
N/mm2
NNon-ferrous Material
N/mm2
SHigh Temperature Materials
N/mm2
HHardened Materials
N/mm2
<1365 <940 <1020 <855 <990 <1365
For further information on Material, Hardnesses and Cutting Data, pleaserefer to the Technical Section from page 137.
EB D
C
F
A
F
A
EB D
C
Helical Fluted DesignStraight Fluted Design
140°
A
Drill Inserts
Holders
GEN3SYS®XT Item Number
135+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
32 Series Drill InsertsDiameter Range 32.00mm to 35.00mm
®
MaterialA (Diameter)
Decimal Equivalent (mm) (inch) Stk.
1.2598 32.00 7C132P-32LR �
1.2658 32.15 117⁄64" 7C132P-32.15LR �
1.2795 32.50 7C132P-32.5LR �
1.2813 32.55 19⁄32" 7C132P-0109LR �
1.2992 33.00 7C132P-33LR �
1.3125 33.34 15⁄16" 7C132P-0110LR �
1.3189 33.50 7C132P-33.5LR �
1.3386 34.00 7C132P-34LR �
1.3438 34.13 111⁄32" 7C132P-0111LR �
1.3583 34.50 7C132P-34.5LR �
1.3750 34.93 13⁄8" 7C132P-0112LR �
1.3779 35.00 7C132P-35LR �
1.2598 32.00 7C232P-32 �
1.2658 32.15 117⁄64" 7C232P-32.15 �
1.2795 32.50 7C232P-32.5 �
1.2813 32.55 19⁄32" 7C232P-0109 �
1.2992 33.00 7C232P-33 �
1.3125 33.34 15⁄16" 7C232P-0110 �
1.3189 33.50 7C232P-33.5 �
1.3386 34.00 7C232P-34 �
1.3438 34.13 111⁄32" 7C232P-0111 �
1.3583 34.50 7C232P-34.5 �
1.3750 34.93 13⁄8" 7C232P-0112 �
1.3779 35.00 7C232P-35 �
1.2598 32.00 7C232P-32CI �
1.2658 32.15 117⁄64" 7C232P-32.15CI �
1.2795 32.50 7C232P-32.5CI �
1.2813 32.55 19⁄32" 7C232P-0109CI �
1.2992 33.00 7C232P-33CI �
1.3125 33.34 15⁄16" 7C232P-0110CI �
1.3189 33.50 7C232P-33.5CI �
1.3386 34.00 7C232P-34CI �
1.3438 34.13 111⁄32" 7C232P-0111CI �
1.3583 34.50 7C232P-34.5CI �
1.3750 34.93 13⁄8" 7C232P-0112CI �
1.3779 35.00 7C232P-35CI �
1.2598 32.00 7C232P-32AS �
1.2658 32.15 117⁄64" 7C232P-32.15AS �
1.2795 32.50 7C232P-32.5AS �
1.2813 32.55 19⁄32" 7C232P-0109AS �
1.2992 33.00 7C232P-33AS �
1.3125 33.34 15⁄16" 7C232P-0110AS �
1.3189 33.50 7C232P-33.5AS �
1.3386 34.00 7C232P-34AS �
1.3438 34.13 111⁄32" 7C232P-0111AS �
1.3583 34.50 7C232P-34.5AS �
1.3750 34.93 13⁄8" 7C232P-0112AS �
1.3779 35.00 7C232P-35AS �
1.2598 32.00 7C232P-32LR �
1.2658 32.15 117⁄64" 7C232P-32.15LR �
1.2795 32.50 7C232P-32.5LR �
1.2813 32.55 19⁄32" 7C232P-0109LR �
1.2992 33.00 7C232P-33LR �
1.3125 33.34 15⁄16" 7C232P-0110LR �
1.3189 33.50 7C232P-33.5LR �
1.3386 34.00 7C232P-34LR �
1.3438 34.13 111⁄32" 7C232P-0111LR �
1.3583 34.50 7C232P-34.5LR �
1.3750 34.93 13⁄8" 7C232P-0112LR �
1.3779 35.00 7C232P-35LR �
LR GeometryK35 (C1)
K20(C2)
Cast IronGeometryK20 (C2)
Stainless SteelGeometry K20 (C2)
LR GeometryK20 (C2)
140°
A
T-A
& G
EN2
T-A
GEN
3SY
SRe
volu
tion
& C
ore
Dril
lA
SC 3
20 S
olid
Car
bide
Acc
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2Th
read
Mill
ing
Spec
ial T
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g
Drill Inserts
Supplied in 1 piece packages.
GEN3SYS®XT Item Number
136+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
®GEN3SYS
®
XT & GEN3SYS®
- Holder Accessories
Style TORX PlusScrews
10 Pieces
Nylon LockingTORX Plus
Screws10 Pieces
TORXPlus
HandDriver
PresetTorqueTORXPlus
HandDriver
ReplacementTORX Plus
TipsDrill RangeUsed With
TORX PlusScrew
AdmissibleTightening
Torque (N-cm)
Drill RangeUsed With
TORX PlusScrews
AdmissibleTightening
Torque (in.-lbs)
Metric Inch
11 71843-IP6-10 - 8IP-6 8IP-6TL 8IP-6B 11.00-11.99 50 0.433-0.472 4.412 7247-IP7-10 7247N-IP7-10 8IP-7 8IP-7TL 8IP-7B 12.00-12.99 84 0.472-0.511 7.413 7247-IP7-10 7247N-IP7-10 8IP-7 8IP-7TL 8IP-7B 13.00-13.99 84 0.511-0.550 7.414 7247-IP7-10 7247N-IP7-10 8IP-7 8IP-7TL 8IP-7B 14.00-14.99 84 0.551-0.590 7.415 7247-IP7-10 7247N-IP7-10 8IP-7 8IP-7TL 8IP-7B 15.00-15.99 84 0.590-0.629 7.416 72556-IP8-10 72556N-IP8-10 8IP-8 8IP-8TL 8IP-8B 16.00-16.99 175 0.629-0.668 15.517 72567-IP8-10 72567N-IP8-10 8IP-8 8IP-8TL 8IP-8B 17.00-17.99 175 0.669-0.708 15.518 7375-IP9-10 7375N-IP9-10 8IP-9 8IP-9TL 8IP-9B 18.00-19.99 305 0.708-0.787 27.020 7375-IP9-10 7375N-IP9-10 8IP-9 8IP-9TL 8IP-9B 20.00-21.99 305 0.787-0.865 27.022 7375-IP9-10 7375N-IP9-10 8IP-9 8IP-9TL 8IP-9B 22.00-23.99 305 0.866-0.937 27.024 739-IP9-10 739N-IP9-10 8IP-9 8IP-9TL 8IP-9B 24.00-25.99 305 0.944-1.015 27.026 7495-IP15-10 7495N-IP15-10 8IP-15 8IP-15TL 8IP-15B 26.00-28.99 690 1.023-1.125 27.029 7495-IP15-10 7495N-IP15-10 8IP-15 8IP-15TL 8IP-15B 29.00-31.99 690 1.142-1.260 61.032 7495-IP15-10 7495N-IP15-10 8IP-15 8IP-15TL 8IP-15B 32.00-35.00 690 1.259 -1.377 61.0
Tightening torques are calculated with a friction coefficient of µ = 0.14 and develops 90% of ultimate yield strength Supplied in 10 piece packages.
Replacement TORX Plus Screws
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Item Number OuterTaper
D1 InnerØ mm
D2Ø
D3Ø L1 L2 Qty of
Clamping Screws Stk.
AMDV45-EM20-120 DV45 20 52 57 101 120 1 l
AMDV45-EM25-120 DV45 25 65 57 101 120 2 l
AMDV45-EM32-120 DV45 32 78 57 101 120 2 l
AMDV45-EM20-230 DV45 20 52 57 211 230 1 l
AMDV45-EM25-230 DV45 25 65 57 211 230 2 l
AMDV45-EM32-230 DV45 32 78 57 211 230 2 l
L2
L1
D1
D2D3DV45SHANK
THROUGH HOLEFOR COOLANTDV45 Adaptor
137+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
Technical Section - GEN3SYS®
XT & GEN3SYS®
®
Tool Assembly
1. Place the GEN3SYS® Drill Insertinto the precision groundlocating pocket on theGEN3SYS® Holder.
2. The drill insert should not beturned rotated or twisted forlocking purposes. The holderpocket and locating pad on thedrill insert assure optimum fitand repeatability.
3. Place a generous amount ofNever Seize (provided in thepackaging) onto the suppliedTORX Plus Screws. Tighten theTORX Plus Screws utilising thepredetermined TORX Plus Driversand TORX Plus Screw admissibletightening Torque outlined in thecatalogue per GEN3SYS® Series.
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THRUST & HORSEPOWER
Type of Material Hardness Km (kPa)
MATERIAL CONSTANTS
Plain Carbon and Alloy Steel
High Temperature Alloys
Titanium Alloy
Stainless Steel
Cast Iron
Copper Alloy
Aluminium Alloy
Magnesium Alloy
85 - 200 BHN 5.45200 - 275 BHN 6.48275 - 375 BHN 6.89375 - 425 BHN 7.93
9.93
4.96
135 - 275 BHN 6.4830 - 45 RC 7.45
100 - 200 BHN 3.45200 - 300 BHN 7.45
20 - 80 RB 2.9680 - 100 RB 4.96
1.52
1.10
FORMULAS
1. RPM = (318.47) • (M/min)DIA
where:RPM = revolutions per minute (rev/min)M/min = surface metre per minute (M/min)DIA = diameter of drill (mm)
2. Thrust = 154 • (mm/rev) • DIA • Kmwhere:Thrust = axial thrust in newtons (N)mm/rev = feed rate (mm/rev)DIA = diameter of drill (mm)Km = specific cutting energy (kPa)
3. Tool Power = (mm/rev) • (RPM) • (Km) • (DIA2)218604,8
where:Tool Power = tool power in kilowatts (kW)Mm/rev = feedrate (mm/rev)RPM = revolutions per minute (rev/min)Km = specific cutting energy (kpa)DIA = diameter of drill (mm)
Note: The table and equations are found in the Machinery's Handbook. Permission to simplify andprint the equations is granted by the editor of the Machinery's Handbook.
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®Technical Section - GEN3SYS
®
XT & GEN3SYS®
Drill Inserts Coolant Recommendations Inch and Metric
0
7
14
21
28
35
42
49
0
8
15
23
30
38
46
53
12mm11mm 14mm 16mm 18mm 20mm 22mm 24mm 26mm 29mm 32mm
Volume
Pressure
The coolant pressure and flow rate recommendation above, represents a good approximation to obtain optimum tool life and chip evacuation atAMEC® recommended speeds and feeds for 3x & 5x diameter holder lengths. Please multiply the above by 1.5 when using the 7x diameter holder.For a more specific approximation of coolant requirements, consult the AMEC® Application Engineering Department.
Diameter Metric Inch
BAR LPM PSI GPM
11mm 35 19 500 512mm 35 19 500 514mm 31 23 450 616mm 28 30 410 818mm 25 34 360 920mm 21 38 300 1022mm 21 42 300 1124mm 21 42 300 1126mm 21 46 300 1229mm 21 46 300 1232mm 21 46 300 12
Volume(LPM)
Pressure(BAR)
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Diameter
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Technical Section - GEN3SYS®
XT & GEN3SYS®
®
*Based on nominal tap drill diameter. **Based on 0.075mm probable mean oversize.
To calculate percent of full thread for a given hole diameter: 76,93 (Basic Major drill Hole )% Thread = Pitch mm (Diameter (mm) - Size (mm) )
Tap Size Tap Drill Size Decimal Equivalent * Theo % Thread Prob Mean Oversize Prob Hole Size ** Prob % Thread
TAP DRILL INFORMATION
Metric Profile Screw Thread
10.2mm13.3227⁄64”
10.8mm15⁄32”
12.0mm12.5mm14.0mm14.5mm
37⁄64”15.5mm16.5mm
21⁄32”11⁄16”
17.5mm18.5mm
47⁄64”49⁄64”
19.5mm20.5mm
13⁄16”13⁄16”
21.0mm22.0mm
7⁄8”24.0mm
.4016"
.4063"
.4219"
.4252"..4688".4724".4921".5512".5709".5781".6102".6496".6563".6875".6890".7283".7344".7656".7677".8071".8125".8125".8268".8661".8750".9449"
79%74%79%74%81%77%77%77%77%68%77%77%68%78%77%77%69%79%77%77%70%86%76%77%68%77%
0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm0.075mm
10.28mm10.40mm10.79mm10.88mm11.98mm12.08mm12.58mm14.08mm14.58mm14.76mm15.58mm16.58mm16.75mm17.54mm17.58mm18.58mm18.66mm19.52mm19.58mm20.58mm20.71mm20.71mm21.08mm22.08mm22.30mm24.08mm
76%71%74%69%78%74%73%74%73%64%75%73%64%76%74%73%65%76%75%73%66%84%75%74%65%75%
Tap Size Tap Drill Size Decimal Equivalent * Theo % Thread Prob Mean Oversize Prob Hole Size ** Prob % Thread
Taper Pipe Thread (BSP & ISO 7-1)
Metric Profile Screw Thread
12 x 1,75
12 x 1,25
14 x 2,0
14 x 1,516 x 2,0
16 x 1,5
18 x 2,5
18 x 1,5
20 x 2,5
20 x 1,5
22 x 2,5
22 x 1,5
24 x 3
24 x 2
27 x 3
7⁄16”37⁄64”23⁄32”15⁄16”
1⁄4” - 193⁄8” - 191⁄2” - 143⁄4” - 14
.4325"
.5781"
.7188"
.9375"
N/AN/AN/AN/A
0.075mm0.075mm0.075mm0.075mm
11.19mm14.76mm18.33mm23.89mm
N/AN/AN/AN/A
The above tap drill information represents probable thread percentages for the standard tap drills stocked at AMEC®. Special insert diameters may berequired in order to meet a user specific percentage of thread requirements. The 0.075mm probable mean oversize hole condition is based onoptimum cutting conditions. Probable % of full thread may vary based on less ideal cutting conditions.
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SubstrateMaterialHardness
(BHN) 12 13 14 15 16 17 18 20 22 24 26 29 32
FEED (mm/rev)
100 - 150
150 - 250
250 - 350
75
61
57
87
70
65
0.28 0.28 0.30 0.30 0.30 0.30 0.36 0.36 0.36 0.36 0.45 0.45 0.47
0.24 0.24 0.27 0.27 0.27 0.28 0.33 0.33 0.33 0.33 0.42 0.42 0.43
0.20 0.20 0.24 0.24 0.24 0.28 0.30 0.30 0.30 0.30 0.33 0.33 0.40
Structural Steel Recommended Cutting Data - Series 12 - 32
K35 Carbide
• 0.80 multiplier for feed rate on 7 x Diameter holder
IMPORTANT NOTE: - The speeds and feeds listed above are considered a general guideline for all applications. In the case of extreme ductile steelsa further reduction in speed of 20% should be applied. Factory technical assistance is also available for your specific applications through ourApplication Engineering Team.
mm/min = (RPM) • (mm/rev) M/min = RPM • 0.003 • Dia RPM = M/min • (318.47/Dia)
Speed(M/min)
Mist CoolantAM200®
Speed(M/min)
Mist CoolantAM300®
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®Technical Section - GEN3SYS
®
XT & GEN3SYS®
Recommended Cutting Data - Series 11 - 17
Formulas: mm/min = rev/min • mm/rev M/min = rev/min • 0.003 • DIA rev/min = M/min • 318.47/DIA
.80 Multiplier for 7 x Diameter
Material Category
Feed (mm/rev)
Grade12.00
to12.99
11.00to
11.99
13.00to
13.99
14.00to
14.99
15.00to
15.99
16.00to
16.99
17.00to
17.99
1211 13 14 15 16 17
0.280.250.200.280.250.230.180.250.230.200.180.250.230.200.150.150.200.150.130.250.200.180.150.130.150.130.130.100.100.090.150.130.100.080.070.060.130.110.100.130.110.270.250.220.200.200.300.280.250.230.230.300.280.330.300.260.220.270.07
0.300.280.230.300.280.250.200.280.250.230.200.280.250.230.180.150.230.180.150.280.230.200.180.150.180.150.150.120.100.090.180.150.130.100.070.060.130.110.100.130.110.300.280.250.230.210.330.300.280.250.250.330.300.380.350.280.240.300.08
0.330.300.250.330.300.280.230.300.280.250.230.300.280.250.200.180.250.200.180.300.250.230.180.150.180.150.170.150.120.100.180.150.130.100.090.080.150.130.110.150.130.330.300.280.250.230.360.330.300.280.280.350.330.400.380.300.260.330.09
0.360.330.280.360.330.300.250.330.300.280.250.330.300.280.230.200.280.230.200.330.280.250.200.180.200.180.200.170.140.120.200.180.150.130.100.090.170.150.130.170.150.360.330.300.280.250.380.360.330.300.300.380.350.430.400.320.280.360.11
0.380.360.300.380.360.330.280.360.330.300.280.360.330.300.250.230.280.250.230.330.300.280.200.180.200.180.200.170.150.140.200.180.150.130.110.100.190.170.150.190.170.380.360.330.300.280.410.380.360.330.330.400.380.450.430.340.300.380.13
0.410.380.330.410.380.360.300.380.360.330.300.380.360.330.280.250.300.280.250.380.330.300.230.200.230.200.220.200.160.150.230.200.180.150.120.110.210.190.170.210.190.410.380.360.330.300.430.410.380.360.360.430.400.480.450.360.320.410.15
0.430.410.360.430.410.380.330.410.380.360.330.410.380.360.300.280.330.280.250.380.360.330.230.200.230.200.220.200.180.160.250.230.180.150.130.120.230.210.190.220.200.460.430.410.380.36
0.480.460.430.410.380.450.430.500.480.380.340.430.16
Hardox
High Temp Alloy
Titanium Alloy
Aerospace AlloyS82
Stainless Steel 400 Series416, 420
Stainless Steel 300 Series304, 316, 17-4PH
Super DuplexDuplex St.Stl
Hardened Steel
Cast Aluminium
Wrought Aluminium
SG/Nodular Cast Iron
Grey/White Iron
Aluminium Bronze
Copper
Brass
Tool SteelH-13, H-21, A-4, 0-2, S-3
High Strength Steel4340, 4330V, 300M, etc
Alloy Steel4140, 5140, 8640, etc
Medium Carbon Steel1030, 1040, 1050, 1527,1140, 1151, etc
Low Carbon Steel1010, 1020, 1025, 1522,1144, etc
Free Machining Steel118,1215, 12L14,etc
Structural SteelA36, A285, A516, etc
100-150 38-50 370-500150-200 50-70 500-700200-250 70-88 700-87085-125 30-46 300-450125-175 46-62 450-600175-225 62-77 600-775225-275 77-96 775-940125-175 46-62 450-600175-225 62-77 600-775225-275 77-96 775-940275-325 96-111 940-1090125-175 46-62 450-600175-225 62-77 600-775225-275 77-96 775-940275-325 96-111 940-1090325-375 111-129 1090-1265225-300 77-104 600-1020300-350 104-121 1020-1180350-400 121-139 1180-1365100-150 38-50 370-500150-250 50-88 500-850250-350 88-121 850-1180150-200 50-70 500-700200-250 70-88 700-870140-220 49-77 480-755223-310 77-101 755-990140-220 49-77 480-755220-310 77-101 755-990185-275 65-96 640-940275-350 96-121 940-1180185-275 65-96 640-940275-350 96-121 940-1180135-185 49-65 480-640185-275 65-96 640-940135-185 49-65 480-640185-275 65-96 640-940
400 139 1365500 160 1600600 210 2000
300-400 104-139 1020-1365400-500 139+ 1365+120-150 44-50 430-500150-200 50-70 500-700200-220 70-77 700-755220-260 77-90 755-890260-320 90-104 890-1020120-150 44-50 430-500150-200 50-70 500-700200-220 70-77 700-755220-260 77-90 755-890260-320 90-104 890-1020
30 10 100180 62 60030 10 100180 62 600
100-200 38-68 370-670200-250 68-87 670-855
100 38 37060 21 200
BHN kg N/mm2
Hardness
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K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K20K20K20K20K20K20K20K20K20K20K20K20K35K35K20K35K35K20K20K20K20K20K20K20K20K20K20K20TiCNK20K20K20K20K20K20
1681451301581371251071371251079112611610494857669611251019381624030433450417356674938304940275140168159141124112175168151130116351262488351126103230149
1461271191371191089511910895811141059587787063561088781785937294233453773566447383045372547371461381231089715214613111310230022542530011090200130
GEN3SYSXT
AM300TM
M/min
GEN3SYS
AM200®
M/min
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Technical Section - GEN3SYS®
XT & GEN3SYS®
Recommended Cutting Data - Series 18 - 32®
Speed and Feed Recommendation Example: If recommended speed and feed is 61M/min and 0.20 mm/rev for a 3 x diameter or 5 x diameter holder, then the speed and feeds using a 7 x diameter holder in the same application would be 48.8M/min and 0.16mm/rev.
Example: 61 M/min • 0.80 = 48.8 M/min 0.20 mm/rev • 0.80 = 0.16mm/rev
Material Category
Feed (mm/rev)
Grade18.00
to19.99
20.00to
21.99
22.00to
23.99
24.00to
25.99
26.00to
28.99
29.00to
31.99
32.00to
35.00
18 20 22 24 26 29 32
1461271191371191089511910895811141059587787063561088781785937294233453773566447383045372547371461381231089715214613111310230022542530011090200130
0.480.430.410.480.460.430.380.460.430.410.380.460.430.410.360.330.360.300.280.430.380.360.250.230.250.230.250.220.180.160.280.250.200.180.150.140.250.230.210.230.210.510.480.460.430.380.530.510.480.460.430.480.450.550.500.400.360.480.18
0.530.480.460.530.480.460.410.510.480.460.410.510.480.460.380.360.380.330.300.480.430.380.280.250.280.250.280.250.200.180.300.280.200.180.160.150.270.250.230.250.230.530.510.480.460.430.560.530.510.480.460.500.480.580.550.420.380.530.20
0.560.510.480.560.510.480.430.530.510.480.430.530.510.480.410.380.410.360.330.530.480.430.300.280.280.250.280.250.220.200.330.300.230.200.180.160.270.250.230.250.230.560.530.510.480.460.580.560.530.510.480.530.510.610.580.440.420.560.20
0.580.530.510.580.530.510.460.560.530.510.460.560.530.510.430.410.430.380.360.560.510.480.330.300.300.280.300.280.240.220.360.330.230.200.200.180.290.270.250.270.250.580.560.530.510.480.610.580.560.530.510.560.530.660.630.460.480.600.22
0.610.560.530.610.560.530.480.580.560.530.480.580.560.530.460.430.460.410.380.580.530.510.360.330.300.280.300.280.260.240.380.360.250.230.200.180.290.270.250.270.250.610.580.560.530.510.640.610.580.560.530.580.560.680.660.480.460.630.25
0.640.580.560.640.580.560.510.610.580.560.510.610.580.560.480.460.480.430.410.610.560.530.380.360.330.300.330.300.280.260.410.380.250.230.220.200.310.290.270.290.270.640.610.580.560.53
0.660.640.610.580.560.610.580.740.710.480.460.660.25
0.660.610.580.660.610.580.530.640.610.580.530.640.610.580.510.480.510.460.430.640.580.560.410.380.360.330.330.300.310.290.430.410.280.250.250.220.310.290.270.290.270.660.630.600.580.550.690.660.640.610.580.640.580.760.740.500.480.660.28
1681451301581371251071371251079112611610494857669611251019381624030433450417356674938304940275140168159141124112175168151130116351262488351126103230149
K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K35K20K20K20K20K20K20K20K20K20K20K20K20K35K35K20K35K35K20K20K20K20K20K20K20K20K20K20K20TiCNK20K20K20K20K20K20
Hardox
High Temp Alloy
Titanium Alloy
Aerospace AlloyS82
Stainless Steel 400 Series416, 420
Stainless Steel 300 Series304, 316, 17-4PH
Super DuplexDuplex St.Stl
Hardened Steel
Cast Aluminium
Wrought Aluminium
SG/Nodular Cast Iron
Grey/White Iron
Aluminium Bronze
Copper
Brass
Tool SteelH-13, H-21, A-4, 0-2, S-3
High Strength Steel4340, 4330V, 300M, etc
Alloy Steel4140, 5140, 8640, etc
Medium Carbon Steel1030, 1040, 1050, 1527,1140, 1151, etc
Low Carbon Steel1010, 1020, 1025, 1522,1144, etc
Free Machining Steel118,1215, 12L14,etc
Structural SteelA36, A285, A516, etc
100-150 38-50 370-500150-200 50-70 500-700200-250 70-88 700-87085-125 30-46 300-450125-175 46-62 450-600175-225 62-77 600-775225-275 77-96 775-940125-175 46-62 450-600175-225 62-77 600-775225-275 77-96 775-940275-325 96-111 940-1090125-175 46-62 450-600175-225 62-77 600-775225-275 77-96 775-940275-325 96-111 940-1090325-375 111-129 1090-1265225-300 77-104 600-1020300-350 104-121 1020-1180350-400 121-139 1180-1365100-150 38-50 370-500150-250 50-88 500-850250-350 88-121 850-1180150-200 50-70 500-700200-250 70-88 700-870140-220 49-77 480-755223-310 77-101 755-990140-220 49-77 480-755220-310 77-101 755-990185-275 65-96 640-940275-350 96-121 940-1180185-275 65-96 640-940275-350 96-121 940-1180135-185 49-65 480-640185-275 65-96 640-940135-185 49-65 480-640185-275 65-96 640-940
400 139 1365500 160 1600600 210 2000
300-400 104-139 1020-1365400-500 139+ 1365+120-150 44-50 430-500150-200 50-70 500-700200-220 70-77 700-755220-260 77-90 755-890260-320 90-104 890-1020120-150 44-50 430-500150-200 50-70 500-700200-220 70-77 700-755220-260 77-90 755-890260-320 90-104 890-1020
30 10 100180 62 60030 10 100180 62 600
100-200 38-68 370-670200-250 68-87 670-855
100 38 37060 21 200
BHN kg N/mm2
Hardness
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t 43
2Th
read
Mill
ing
Spec
ial T
oolin
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GEN3SYS
AM200®
M/min
GEN3SYSXT
AM300TM
M/min
142+44 (0)1384 400 900 +44 (0)1384 400 105 [email protected] www.alliedmaxcut.com
®Troubleshooting Guide
1 Action required
Accel
erat
ed co
rner
wea
r
2
Barber
pole
3
Bell m
outh h
ole
4
Blade
chip
ping
5
Blue
chip
s
6
Build U
p Edge
(BUE)
7
Chatte
r
8
Chip p
acki
ng
9
Chippin
g of p
oint
10
Damag
ed o
r bro
ken to
ols
11
Exce
ssiv
e m
argin
wea
r
12
High fl
ank
wea
r
13
Hole le
ad o
ff
14
Hole o
ut of p
ositio
n
15
Hole o
ut of r
ound
16
Notchin
g of b
lade
17
Overs
ize h
ole
18
Poor h
ole fi
nish
19
Poor t
ool life
20
Pow
er sp
ikes
- Lo
ad m
eter
21
Retra
ct sp
iral
22
Step
burn
ed
2 4 7 10 11 15 18 21
1 5 6 8 10 12 17 18 19 20 22
4 7 9 10 11 13 14 15 17 18 19
1 5 6 10 12 19 22
4 6 10 12 13 16 19
8 10 11 13 17 18 19 20
1 4 7 13 16 19
2 3 4 7 9 10 13 14 21
1 3 7 9 10 11 13 17 18 21
• Compare performance of other tools for similarwear problems, which may indicate poor micro-structure. Anneal or normalize parts toimprove micro-structure for machining.
• To improve tool life in materials with poormicro-structure try carbide grades.
• Reduce feeds. (Caution: Do not reduce feedbelow threshold of good chip formation).
• Increase feed to recommended levels. Contact Allied Application Engineering fortechnical recommendations.
• Increase coolant pressure and volume.• Improve coolant condition by use of quality
products and regular maintenance.
• Spot hole with short tool of same or greaterincluded angle as GEN3SYS® Drill Insert.
• Reduce feed. (Caution: Do not reduce feedbelow threshold of good chip formation.) If possible, drill from solid.
Worn is mis-alignedspindle (lathe, screw machine,chucker)
Use of low rigiditymachine tools
Poor work piecesupport
Flood coolant, lowcoolant pressure or lowcoolant volume
Interrupted cuts. Entry or exitsurfaces that are notperpendicular to the spindle.(draft angles, parting lines,curved or stepped surfaces,cross holes and cast or forgedsurfaces)
Material harder thanexpected or running toolsbeyond recommended speed
Poor chip control
Poor material micro-structure of foreign particles:(forgings and castings thathave not been normalized orannealed, poorly preparedsteel, flame cut parts and sandcasting).
Spot drilled holes withincluded angle less thanthat matching GEN3SYS®
or cored holes
• Align spindle and turret or tailstock.• Repair spindle.• Spot hole with stub tool of same or
greater included angle as GEN3SYS® DrillInsert.
• Spot hole with stub tool of same or greaterincluded angle as GEN3SYS® Drill Insert.
• Reduce penetration rate to fall within thephysical limits of the machine or setup (Caution: do not reduce feed below thresholdof good chip formation).
• Use special holder with wear pads or chromebearing area to work with drill bushing.
• Provide additional support for the work piece.• Reduce penetration rate to fall within the
physical limits of the machine or setup (Caution:do not reduce feed below threshold of goodchip control).
• Run coolant through tool holder when drillinggreater than one times diameter.
• Increase coolant pressure and volume throughthe tool holder.
• Reduce penetration rate to fall within thecoolant limitations (Caution: do not reduce feedbelow threshold of good chip formation
• Add a peck cycle to help clear chips.
• Pre-mill (spot face) entry or exit surface toremove interruption.
• Spot hole with stub tool of same or greaterincluded angle as GEN3SYS® Drill Insert.
• Decrease feed as much as 50% through entryor exit interruption.
• Use short holders in low impact entry cuts.
• Reduce speed. If a step is worn in the blade,calculate SFM at the worn diameter. Reducethis value by 10% and apply this new value tothe original tool diameter.
• Increase coolant pressure and volume.• Improve coolant condition by use of quality
products and regular maintenance.
Setup Condition
Potential Problem
T-A
& G
EN2
T-A
GEN
3SY
SRe
volu
tion
& C
ore
Dril
lA
SC 3
20 S
olid
Car
bide
Acc
uPor
t 43
2Th
read
Mill
ing
Spec
ial T
oolin
g