matrix 800 en

8
Machine Tools Flexible High Tech Solutions for Industry “Those who look a little harder discover a lot more” EN

Upload: breton-mt

Post on 22-Jul-2016

230 views

Category:

Documents


2 download

DESCRIPTION

Interpolated 5-axis high-speed mould machining centre, the ideal solution for milling medium size workpieces in steel, aluminium, composite materials and resin.

TRANSCRIPT

Page 1: Matrix 800 en

Machine Tools

Flexible High Tech Solutions for Industry“Those who look a little harder discover a lot more”

EN

Page 2: Matrix 800 en

Customized Efficiency

Page 3: Matrix 800 en

Machine Tools

Customized Efficiency

Page 4: Matrix 800 en

• x

verificare layoutè lo stesso per l’800, il 1000 e il 1300?

MATRIX 800/2TK 16

MATRIX 800/2TK 25

Interpolated axes 5 5

X Strokemmin

1.60063

2.50098.4

Y Strokemmin

2.00078.7

2.00078.7

Z Strokemmin

80031.5

80031.5

Distance spindle nose tablemmin

1.000 - 1.20039.4 - 47.2

1.000 - 1.20039.4 - 47.2

X - Y Axis rapidm/min

ipm40

1,57540

1,575

Z Axis rapidm/min

ipm20787

20787

A Axis rotation ± 105° ± 105°

C Axis rotation continuous or ± 220° continuous or ± 220°

A Axis rapid rpm 12 12

C Axis rapid rpm 19 19

Spindle power S6(40%) /S1KWHP

41/3755/50

or22/2029/27

41/3755/50

or22/2029/27

Spindle torque S6(40%) /S1Nmft-lb

89/6466/47

or60/4844/35

89/6466/47

or60/4844/35

Spindle speed rpm 28.000 28.000

Din 69893-1 milling tool taper HSK-63A HSK-63A

W x H x Lmmin

5400 x 3900 x 3600212.6 x 153.5 x 141.7

5400 x 3900 x 4500212.6 x 153.5 x 177.2

Y Stroke

Purely indicative pictures

380

200

“Z”

400

100

“L”

“X”

“W”

“H”

Page 5: Matrix 800 en

• x

Pure flexibilityHigh-speed precision machining centre for milling complex three-dimensional work-pieces that require accurate machining and continuous axis interpolation. Matrix 800 is the ideal solution to satisfy production requirements in the aerospace and automotive, toolmaking and design industries.

Easy access and perfect visibilityMatrix 800 allows optimal accessibility and visibility of the working area thanks to its large front doors and gantry structure.

Precision and Flexibility when machining at high speed with 5 continuous axesAs a guarantee of high performance Matrix 800 is equipped with heavy-duty shoulders built with innovative Metalquartz technology: an high tech material including special resin and a high percentage of quartz to guarantee optimal vibrations dampening and the same thermal expansion as the metal structure itself for enhanced surface finishes and longer working life of the cutting tools.

Page 6: Matrix 800 en

• x

M 48/28

S1-100% (kW)

S6-40% (kW)

S1-100% (Nm)

S6-40% (Nm)

10

20

30

40

50

60

80

70

5

10

15

20

25

30

40

35

00 4000

60 Nm

48 Nm

20 kW

22 kW

350

0 r

pm

8000 12000 16000 20000 24000 28000

M 64/28

S1-100% (kW)

S6-40% (kW)

S1-100% (Nm)

S6-40% (Nm)

70

90

100

80

50

60

20

30

40

10

70

90

100

80

50

60

20

30

40

10

0 5000

64 Nm

37 kW

41 kW

89 Nm

10000 15000 20000 25000 28000

350

0 r

pm

270° 270°

“C” axis rotation+200°/-200° “B” axis rotation

+180°/-180°

+-95°+-95°

+-105°+-105°

0-115°

GHIBLI GALAXY HD FANTIC

TORNADO PHOENIX

135°

+-120°+-105° +-120°+-105°

TORNADO HD + HHD

360° FANTIC

“A” axis +/-105°

“C” axis continuos or +/-220°

“A” axis (rpm) 19

“C” axis (rpm) 20

A Superior HeadAll electrospindles offer the highest performance thanks to the cast-iron fork head, which gives both structural rigidity and the ability to absorb machine vibrations.

High-speed, Performance and AccuracyCarriage and beam travel on generously sized recirculating roller guideways to ensure precision and stability. Axes are moved by a ground recirculating ball screw systems.Optical linear encoders ensure maximum axis positioning precision.All axes are powered by the latest generation brushless servomotors controlled by digital drives.

Electrospindles and Tool magazine Matrix 800 machining centre can be supplied with a choice of electrospindles depending on the type of material machined.Precision is always guaranteed by the spindle thermal stabilisation system and software compensation of the natural thermal expansion that could be caused by changing operating conditions.Matrix 800 is available with wheel-type tool magazine with min. 30 tools (150 tools max) installed outside the working area to protect it from dirt and ensure the maximum reliability through time.Tool magazine can be equipped with an automatic tool coding system with chip.

M 48/28An electrospindle with 20 kW power rating, continuous torque in S1 of 48 Nm and 28,000 rpm is the most appropriate choice for companies that need to perform high speed machining of steel and aluminium, from semi-finishing to precision finishing.

M 64/28 An electrospindle with 37 kW power rating, continuous torque in S1 of 64 Nm and 28,000 rpm is the most appropriate choice for companies that need to perform high speed machining of steel and aluminium, from roughing to precision finishing.

TO

RQ

UE

(Nm

)T

OR

QU

E (N

m)

SPEED (min-1)

SPEED (min-1)

PO

WE

R (k

W)

PO

WE

R (k

W)

X Stroke K16/K25

Y Stroke 2000 mm

1160 / 2060 mm

1560 mm

Page 7: Matrix 800 en

• x

MATRIX 800 Machine Tools

Roof-top bellows and Dust extraction Ideal for machining aluminium and composites, Matrix 800 can be equipped with an efficient extraction system for composite materials dust installed on the spindle nose, and roof-top bellows that completely seal the working cell, isolating the machining zone from the outside environment.Various alternative fumes and dust extraction systems are available in accordance with specific customer requirements.

The ideal cooling system Depending on the type of machining, the tool cooling system can use coolant outside or through the spindle (max 60 l/min) with fixed or variable internal pressure up to 70 bar, incorporate a spray mist system or simply use compressed air.

Monitoring and in-process inspections Matrix 800 can be equipped with a laser tool presetter and a radio frequency probe to acquire work-piece dimensions and coordinates, so to simplify the worpiece setting.

Page 8: Matrix 800 en

BRETON SPAVIA GARIBALDI, 2731030 CASTELLO DI GODEGO TV - ITALYTEL +39 0423 7691 - FAX +39 0423 [email protected] - www.breton.it UNI EN ISO 9001:2000

CERT. No. 0056/4UNI EN ISO 14001:2004

CERT. No. 299A/0

Breton S.p.A. reserves the right to improve the products specifications and design, even during the execution of contracts. Therefore, every figure supplied, has to be regarded as an indicative and approximate figure.

All right reserved. Any unauthorized reproduction, publication, execution, loan, or other public performance of this catalo-gue is peremptorily forbidden and may constitute civil responsibility. Trespassers will be prosecuted by law.