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Page 1: Matic actuators with integral actuator controlvalvinwirajaya.co.id/download/drehmo/brochures//DREHMO c... · 2011. 12. 9. · DREHMO® thrust actuators can be fitted to valves which

keeping the flow...

Matic actuators with integral actuator control

Page 2: Matic actuators with integral actuator controlvalvinwirajaya.co.id/download/drehmo/brochures//DREHMO c... · 2011. 12. 9. · DREHMO® thrust actuators can be fitted to valves which

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Wherever material flows through pipelines in liquid, gas or powder form, several kinds of valves are used to shut off or to regulate the rate of flow or pressure. For reliable remote operation of these valves, whether they be globe, gate, ball or butterfly valves or dampers, DREHMO® electromechanical actuators have been employed successfully the world over for several decades. DREHMO® actuators are used in oil and gas fields, pipelines, tankfarms, oil and gas terminals, power generation, chemi-cal and petrochemical process industries as well as in water works and waste water treat-ment plants. Actuators have to move the valve to a mechanically definded final position or to intermediate positions, avoiding excessive torque during actuator travel and in the final positions so as not to overload the valve.

Oil & Gas

Valve actuators for multiple applications

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Power

WaterSpecial devices therefore ensure that the actuator motor is switched off when it reaches a certain position, angle of rotation or torque. Special variants include part-turn actuators and thrust actuators, which transform the torque into an axial thrust by means of a thrust unit. In plant areas in which explosive gases may be present, actuators must have type-tested and certified explosion protection. The variety of torques and actuator speeds required in practice is met by a wide range of DREHMO® actuators. DREHMO® actuators can be fitted with torque and position sensor and signal processing systems to suit the various remote control requirements. The following product lines are available: • DREHMO® Compact• DREHMO® s-range actuators with limit and torque switches• DREHMO® c-matic actuators with integral control unit • DREHMO® i-matic actuators with smart integral control unit and non-intrusive setting as well as preventive maintenance features.

• sensoricmeasurementof torque and position

• LEARNfunctionfor commissioning

• easyhandling

• provenEMG-technology

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Multi-turnactuatorsforon-offdutyDMC

Part-turnactuatorsforon-offdutyDPMC

Thrustactuatorsforon-offdutyDMC+DSE

Overview

The design principle of multi-turn actuators is to turn a multiple of 360 degrees at the output drive. They are designed to operate valves with 2 up to 1450 revolutions per stroke.Multi-turn actuators are fitted mainly to gate and globe valves which transform the multiple rotation of the actuator’s output drive into linear movement via a threaded stem.Multi-turn actuators for on-off duty (short time duty S2) mostly operate shut-off valves with only a few open-close cycles per month.Flanges and output drive designs of the multi-turn actuators are standardized in accordance with DIN EN ISO 5210 or DIN 3210 respectively and therefore fit on any modern valve design.Furthermore a multitude of special flange designs is available.The multi-turn actuators are classified in four housing sizes according to their rated torque:• up to 60 Nm: actuator size D… 30, 59• 60 Nm - 250 Nm: actuator size D… 60, 120, 249• 250 Nm - 1000 Nm: actuator size D… 250, 500, 1000• 1000 Nm – 2000 Nm: actuator size D… 2000Torque values exceeding 2000 Nm are realized by additional spur or bevel gear-boxes.

DREHMO® thrust actuators can be fitted to valves which require a linear movement. The thrust actuator transforms the torque of a DREHMO® actuator into an axial thrust by means of an integrated thrust unit.The required actuating force (thrust or traction) can be adjusted continuously and reproducibly. Thrust actuators are mainly used to operate plug valves.Thrust units fitted to the driving flange of a multi-turn actuator consist mainly of a trap-ezoid threaded stem, a metric screw bolt to join the valve shaft and an enclosure to protect the stem from environmental influ-ences.The version described is used for direct mounting of the actuator to the valve. However, “fork joint” versions of the thrust actuators (indirect mounting) primarily oper-ate butterfly valves for which direct mounting of a 90° part turn actuator is not possible or efficient for design reasons. Cardanic sus-pension of the thrust unit at the fork joint is also available.

Part-turn actuators are a special type of multi-turn actuator for operating but-terfly or ball valves, for instance, with an output drive movement of less than 360°. Normally, the internal gear of the part-turn actuator is designed for travel of 90°; special ranges, such as 120° or 180° are also available.The internal mechanical design of the small part-turn actuators D…30 ...119 differs from that of the multi-turn actuator, in that there is an additional second eccentric planetary gearing stage to adapt the actuator to the demands of the 90° movement. From actua-tor size 319 onward, a multi-turn actuator is combined with an additional gear.All the advantages of the planetary gear of the multi-turn actuators, such as handwheel operation without changeover, self-locking gear, long service life, lifetime lubrication, as well as the features already described, are likewise applicable to the part-turn actuators. The flange dimensions and the different output drives, such as plug bush with bore and groove, square bore and dihedron, all correspond to the usual standards, e.g. DIN EN ISO 5211. This means that direct mounting on the valve is possible. Acces-sories such as foot and lever with ball joints make indirect operation of butterfly valves possible depending on the structural and de-sign conditions of the valves. Torque values exceeding 1600 Nm are realized by multi-turn actuators with additional worm gears.

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5Actuators with integral positioner

Overview

Actuators with external positioner

Multi-turnactuatorsformodulatingdutyDMCR

Part-turnactuatorsformodulatingdutyDMCR+GS

ThrustactuatorsformodulatingdutyDMCR+DSE

The demands of modulating duty on the actuators and valves are very different to those placed by on-off duty.The most important requirements are:• high switching frequency• longer service life of all components• less heating of the motor• less backlash of gearing• minimal hysteresis during reverse oeration• minimal delay time

Modulating actuators are designed for S4 operation.S4 operation:Intermittent service influenced by the heating of the motor during start-up.This means that duty cycles up to 35 % and cycle rates of up to 1200 c/h can be achieved at ambient temperatures up to a maximum of +60 °C.All modulating actuators are based on the multi-turn actuators in the sizes D…R...30...1000.Long service life, snug fitting gear compo-nents and minimum delay times result from the solid gear design.

Modulating part-turn actuators of types D...R + GS for operating modulating valves consist of a combination of a modulating multi-turn actuator designed for modulating duty and a high-grade modulating worm gear. Meticulously selected matings of materials for the power transmitting components of the worm gear take into consideration the high demands of modulating duty. The modulating worm gears are flange-fitted to the output drive of the modulating multi-turn actuator.The consistent observance of this modular design principle offers a highly economical solution for realizing practically all relevant output drive torques and butterfly valve operating times.The mechanical coupling of the gear out-put and the modulating part-turn actuator is achieved using the standard flanges and output drive designs in accordance with DIN EN ISO 5211.As with the part-turn actuators for on-off duty, accessories such as foot and lever are also available for indirect mounting on the output side of the modulating worm gear. A separate detailed selection list can be requested for modulating part-turn combina-tions over 5600 Nm.

The thrust units of the modulating thrust actuators of type actuator D...R + DSE also comply with the requirements for modulating operation. High-quality mating of materials and close fitting components are also used here.The thrust units are operated by modulating multi-turn actuators.

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Featuresofthegear

• Lifetime lubrication

• No mechanical switchover for handwheel operation is required

• No starting problems, even at low temperatures

• Long service life, even in modulating operation, due to low surface pressure combined with little relative movement between the meshing gears and optimum lubrication

• Can be mounted in any position

The DREHMO® actuators basically consist of a motor, planetary gear arranged with a torque-bearing displacement worm, a hand-wheel and an integral switching device.

All parts of the planetary gear are arranged around the hollow shaft. As several teeth always mesh simultaneously with this plan-etary gear (unlike normal worm gears), it is possible to realize a very compact gear with a long service life.

MethodoffunctioningformanualoperationChangeover from motorized to manual opera-tion is not necessary. During manual operation via the handwheel, the forces are transmitted via the worm (9), the sun wheel (11) and the planet wheel (4) to the driver plate (5) and then to the output drive (6).

Method of functioning for motorized operationThe motor (1) drives the eccentric (3) via the spur gear (2). The planet wheel (4), which meshes into the inner gear of the sun wheel (11), is pivoted on the eccentric (3). As the two wheels have a different number of teeth, a relative speed is generated which is trans-ferred by driver pins (12) to the driver plate (5), which is mounted on the planet wheel (4). The driver plate (5) is interlocked with the hollow shaft (10) via serration.

Torque-dependenttrippingIn addition to the inner gear tooth system, the sun wheel (11) also has an outer gear tooth system which meshes with the axial displace-ment worm (9). The displacement worm (9) is held in its central position by pretensioned torque springs (7). If a higher torque is exerted on the actuator than the torque created by the pretensioned springs, the peripheral force on the sun wheel (11) moves the displacement worm (9) from its central position and actu-ates the torque lever (8). The torque lever (8) activates the torque measurement unit (16). The related analogue torque values are used for the torque setting of the actuator and for the remote torque feedback indication.

Gear design andoperating functions

13 Hand Wheel14 Local control station and LEARN button15 Combi sensor16 Torque Switch Unit17 C-matic Control Unit18 Local indication lamps

14

17

18

15

16

798

10111213

1

22

345

6

18

1 Enclosed Motor (TENV)2 Spur Gear3 Eccentric4 Planet Wheel5 Driver Plate6 Stem Nut

7 Torque Spring 8 Lever9 Worm

10 Hollow Shaft11 Sun Wheel12 Driver Pin

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CombinedsensorTo measure the final and intermediate posi-tion an electronic sensor is used. The two mechanical inputs for this sensor are valve position and valve torque. With this sensor and the corresponding logic board at the c-matic control unit the actuator is able to deliver potential-free final position indication as well as an analogue 4-20 mA position signal proportional to valve stroke.The second sensor input is the analogue torque value. The sensor is measuring the ac-tuator output torque required to operate the valve. Electronically the torque values can be adjusted for the switch off torque.Due to the fact that the linear movement at the worm shaft is limited at the lower values even the starting torque for the actuator can be measured and indicated.

OptionsConventional torque and limit switches are available. If mechanical switches are used instead of an electronic sensor a coun-ter gear is required for the final position settings.Torque is measured by means of a me-chanical torque cam operating two torque switches, one in each running direction.Limit positions and torque switch off setting values are transmitted into the logic circuit at the integral control unit.If a 4-20 mA position feedback is required, this is realized via a sensor-pot and a me-chanical adaption gear, for highest possible accurracy.

AmbienttemperaturesBasic design:-25 °C to +70 °C (S2-Operation)-25 °C to +60 °C (S4-Operation)

EnclosuretypeAccording to IEC 70/87/CDV, EN 60529 and EN 60034 DREHMO® actuators with EMG enclosed motors are supplied as standard with enclosure type IP 67. IP 68 (5 m for 24 h) is available on request.

ConformitytoCEregulationsDREHMO® actuators comply with the EC Machinery Directive 2006/42/EC, EC Low-Voltage Directive 2006/95/EC and the EMC Directive 2004/108/EC.

Paint coating, corrosion protectionStandard colour: RAL 5015 (sky blue) Corrosion protection K 3: for operation in occasionally aggressive atmospheres Corrosion protection K 4: for operation in permanently aggressive atmospheres Corrosion protection K 5: for operation in extremely aggressive atmospheres, such as off-shore platforms or cooling towers.

ElectricalconnectionElectrical connection is accomplished by means of a compact plug connector which connects the control and signal wires as well as the power supply (two plugs within one housing). Method of connection is screw terminals for control plug and cage clamp terminals for power supply.

MechanicalcouplingtypesMulti-turn actuators: Matched to the valve using coupling types and flange d imens ions in accordance w i th DIN EN ISO 5210 or DIN 3210. Hollow shaft for ascending valve stem. Coupling types: stem nut, plug bush, bore with keyway, pawl clutch, free shaft extension. Special designs for special installation conditions are possible. Part-turn actuators: Coupling types and flange dimensions in accordance with DIN EN ISO 5211. Coupling types: bore with keyway, dihedron, square bore. Thrust actuators: Coupling type in accordance with DIN 3358

EMGenclosedmotorsDREHMO® actuators are fitted with EMG enclosed motors (3-phase asynchronous motor) as standard. The motor housing is totally enclosed. This design guarantees the greatest possible protection against humidity and dust ingress and is therefore suitable for operation in extreme environ-mental conditions.Operat ing mode: Short- t ime duty S2 – 10 / 15 min; in modulating operation, S4 intermittent service max. 35 % ED. Insulation class F.

IECmotorsandspecialmotorsStandard motors, such as single-phase or DC motors, can be supplied on request instead of EMG TENV motors.

MotorprotectionThree thermal switches connected in series are mounted in each of the motor windings individually. In case of the motor temperature exceeding 155 °C the control circuit is interrupted. The contact to open the unit is integrated within the c-matic control unit.

Conventional torque and limit switch assembly

ManualoperationAs the handwheel is always in operation, manual operation is possible even if the equipment is temporarily seized e.g. if a valve is jammed in the end position. The handwheel can be operated remotely without difficulty for inaccessible actuators (see image) via corresponding linkages and bevel gears.

Characteristicfeatures

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Integration into central control system(DCS)

Integration of actuators into DCS control systems

If conventional actuators which are fitted only with passive components like limit and torque switches, a flash-contact and eventually with an analogue position transducer have to be integrated in a complete control system effici-ently, additional external electrical equipment is required as well at the control and command level as for the power supply.This additional equipment consists of:– reversing contactors– PLC (hardware and software units)– auxiliary voltage supplys (for heaters,

contactors and signals)– external local controls– positioner

The installation of these central located compo-nents for controlling and switching necessitates a high additional expenditure for:– cabinets for switch gear devices (MCC)– commissioning– project work (hardware and software)– additional buildings– documentation of the whole system

The use of DREHMO® c-matic actuators offers benefits for – the final customer– projecting engineers– contractorsto reduce the costs of the plant in a considerable way, since all the parts required for conventi-onal electrical controls are already integrated within the DREHMO® c-matic actuators.

When communication by field bus system is choosen, additional advantages result in:– accessible structure of the DCS– easy integration of additional components

(actuators)– branching of bus system either integrated

within actuator or at distributor cabinet– cost savings through reduced expenditu-

re for wiring and through simplified PLC system

DCS control systemGraphic display

Field

2-wire fieldbus

123

UV-S

400V, DS

Switch board123

UV-S

400V, DSP

LC

E/A E/A E/A E/A E/A E/A E/A E/A

UV-L

400V, DS

1

e.g. Profibus

SP

S

Mas

ter

UV-L

Controlcircuit

Mainpowersupply

Actuator with mechanical switches Actuator with integral control Actuator with integral control and BUS interface

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Characteristicsofc-maticThe c-matic control unit is an integral part of the actuator and mounted on top of the combi sensor so that no additional housing is needed. Several advantages derive from this compact design: – Easy access to any component of the

control unit– No secondary housing necessary,

consequently no additional sealing

The complete control unit can be hinged up (for full access) for commissioning and programming.

Customer’s electrical interfaces:– Electrical power supply (motor)– Digital command inputs– Digital signal outputs– Auxiliary voltage output

Options:– External power supply for the c-matic control unit– Analogue output for valve position– Analogue input for setpoint value of valve position– Field bus interfaces Profibus DP AuxiliaryvoltageoutputIf there is no external power supply unit available for the command inputs, a 24 V/30 mA auxiliary voltage output is provided especially for controlling the digital input commands.

Control-powertransformerCan be used universally for various supply voltages (= motor voltage)Primary voltages: 380, 400, 415, 460, 480, 500 V, ±10 %, 50/60 Hz.Other voltages available upon request.Secondary voltage: 24 V AC (contactors) 24 V DC (control voltage). The correct primary voltage range is selected in accordance with the inscription on the control power trans-former and the enclosed wiring diagram. This is preset in the factory to the supply voltage ordered.

PhasesequencecorrectionThis module ensures at a supply voltage up to 500 V that the actuator produces the correct direction of rotation for opening and closing the valve, regardless of the sequence in which the three-phase network phases are applied. Whether the closing direction is to the right or left is defined by remote or local param-eterization.The automatic phase sequence correction works only at 3ph AC up to 500 volt. Volt-ages higher than 500 volt require special diligence for correct power connection (clockwise phase sequence) according to the wiring diagram.

Features, controls and functions

StartupdeviceandLEARNfeaturesWith the LEARN button at top of the local control station the settings of the final position can be simply performed without opening the actuator cover. With the local control station the actuator is moved into the required position with the OPEN-STOP-CLOSE control switch.After moving the actuator into the desired final position the LEARN button must be pressed together with the control switch in order to define and store the final position.Additionally the 4-20 mA analogue position feedback is adjusted as well. After all these values are electronically stored a loss of the setting due to power loss is not possible, respectively re-setting is not neccesary.In case combi sensors instead of mechanical switches are used the setting has to be made mechanically by opening the actuator switch cover. (For more information please refer to our instruction manuals).

Power unitStandard supply with three electrically and me-chanically interlocked reversing contactors.Type 1: Motors up to 1,75 kWType 2: Motors from 1,75 kW up to 8,5 kWType 3: Motors up to 8,5 kW Option: Solid State Relay (ELR)(also see ”Additional equipment“)

HeaterHeating is provided to prevent condensation from forming in the switch housing of the DREHMO® actuator.

Input commandsThe digital input commands (24 V DC) are transmitted free of voltage via optocouplers to the internal control logic.Option: 110 / 120 V ACVariant 1: Commands OPEN – STOP – CLOSE for self-latching operationVariant 2: Commands OPEN – CLOSE for inching operation and automatic operation with version MC 005 (positioner).Self-latching or inching operation can be set on the control unit.Control voltage: 24 V DC (tolerance -10 % +30 %)Control current: approx. 10 mA.

DigitaloutputsignalsDigital output signals are transmitted to the primary system control / control room via isolated relay contacts. Switching voltage/ current: 24 V / 2 A…230 V / 400 mA, AC/DC. Contact material: Gold plated silver contacts Note: To protect the gold plating, the maximum switching capacity must not exceed 5 VA.Signals:– Final position OPEN– Final position CLOSED– Collective fault (includes motor tempera- ture, torque failure and loss of volt- age)– Selector switch of local control station in position LOCAL– Selector switch of local control station in position REMOTE– Torque (failure) during OPENING– Torque (failure) during CLOSING– Running signal OPENING– Running signal CLOSING(you can select the running signals as flashing or permanent using program-ming switches)Version MC 004: 2 intermediate position signals

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Timer operationThe timer can be used to extend the actuating time over the entire stroke or over a user-defin-able partial section up to the limit position. Se-lector switches can be used to configure timer operation in the opening or closing direction. A further selector switch determines whether the range for timer operation is specified using an internal setting made via potentiometers or using an optional binary input on the interface for remote commands.There are three potentiometers for parameteri-zation of the timer operation.– Pulse time ton (0.5 s to 30 s)– Pulse time toff (0.5 s to 30 s)– Start of timer (0 % to 100 % actuator travel)Timer operation is active in the area between the limit position CLOSE (0 %) and the start of timer.

Timer with positioner:When using the timer in combination with the positioner, a better performance of the whole control loop can be achieved. Hence a more sensitive and precise operation of the valve to its nominal position is practicable.

SignalmemoryIn case of loss of main power supply feedback signals can remain at the cur-rent status with the following options:• 24 V DC external supply of control volt- age or• battery pack (automatic rechargeable) or• tandem switches

Integral local control stationThe DREHMO®-c-matic valve actuators are fitted as standard with a local control station with 2 toggle switches. This means that the actuator can also be controlled „locally”, which is a particular advantage during initial operation and in the event of failure of the primary process control engineering. The selector switch with the settings LOCAL – 0 – REMOTE can be locked in each setting using standard padlocks.Locking systems available upon request.Option: Remote locking of the local control station (upon request).

Function:a) Selector switch in LOCAL position The actuator can be operated using the OPEN – STOP – CLOSED control switches on the local control stationb) Selector switch in position 0 The actuator cannot be operated either locally or remotelyc) Selector switch in REMOTE The actuator can only be operated re- motely (control room).

CurrentpositiontransmitterThe current position transmitter converts the movement of the output drive into an analogue signal of 4–20 mA which is pro-portional to the actuator travel. The supply voltage is fed within the actuator (4-con-ductor technology) and the 2-pole output signal is available for further processing in the control room.Maximum load: 300 OhmFitted as standard on versions MC 003, MC 005, optional on MC 004.

ElectronicintermediatepositionsFor applications that require intermediate positions in addition to the limit positions, an electronic intermediate position sensor is fitted for sending status signals to the control room. Two independent intermediate positions can be preselected on the control unit via separate potentiometers. When the intermediate position set is reached, an iso-lated status signal is issued. The actuator motor is not switched off. Fitted as standard only in version MC 004.

Programmingswitches(DIP)To increase the adaptability of the DREHMO® c-matic with regard to different applications and therefore to simplify the planning of the plant, several functions can be programmed by means of DIP switches at the control unit. The programming is done directly at the actuator, which is to change its functions of command or indication.The following functions can be set:– Travel commands contact holding mode or

inching mode– Torque or limit-related switch-off at the

final positions OPEN and CLOSED– Torque override out of the end positions to

open jammed valves (independent of the adjusted torque)

– Variation of the LOCAL signal: LOCAL signal means either – selector switch in position LOCAL or – selector switch in position LOCAL or OFF– Running indication static or flashing– Var iat ion of the COLLECTIVE

FAULT: COLLECTIVE FAULT signal means either COLLECTIVE FAULT including TORQUE FAILURE COLLECTIVE FAULT excluding TORQUE FAILURE

Integral3-pointpositionerActuators intended for modulating duty are usually operated directly by a primary pro-cess controller (e.g. pressure, temperature, flow rate) via a 4–20 mA setpoint value. The integral positioner compares the reference signal (setpoint value) with the analogue position signal generated by the actuator (actual value) and corrects the resulting difference.An adjustable potentiometer that can be used to set the sensitivity of the actuator is employed to ensure that the modulating actuator is perfectly matched to the control process over a range of 0.5 %…5 %. Should the external reference signal fail, a fail-safe position that can be freely defined to match the process can be set via programming switches and a further potentiometer. The positioner is activated by a 24 V signal on the automatic mode input. If this signal is 0 V, the actuator can be operated via digital control (24 V) using the OPEN - CLOSE command inputs. Input resistance: Re = 100 Ohm; fitted as standard in version MC 005.

Features, controls and functions

Timer operation with adjustable ON-OFF time

Val

ve c

losi

ng t

ime

Val

ve fl

ow c

apac

ity

time

time

Timer start

Flow characteristicwithout timer

Flow characteristicwith timer

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Overview: Versions and features

VersionMC0023-phase encapsulated squirrel cage induction motor for short time duty S2-10/15 min. for ON-OFF and INCHING operation or S4 for MODULATING duty according EN 60034, insulation class F, enclosure type IP 67 ac-cording to EN 60523. Thermal protection via 3 thermal switches embedded in the motor windings and included into the c-matic control circuit considering safe signal separation according to standard EN 61010-1.Available 3-ph voltage/frequency: 220V-660V / 50-60 Hz. Other voltage/frequency / 1-ph / DC / etc. on request.Features & functions & equipment– Combi sensor for torque and limit mea-

surements– Integrated reversing starters– Automatic phase sequence correction– Transformer for control voltage and cir-

cuit– Self regulating space heater– Auxiliary voltage output 24 V DC– Local control station with padlockable

selector switch and control switch for local operation

– Internal start-up device with OPEN-CLO-SE-LEARN buttons, torque setting poten-tiometer and LED diagnostics

– 24 V DC Commands OPEN-STOP-CLOSE– 24 V DC feedback ind ica t ions

Valve Open-Valve Closed-Collective fault Torque tripped in Open/Close direction Selector switch in REMOTE/LOCAL position

Actuator RUNNING close/open– Programming DIP swi tches fo r

Command mode (Inching or holding contact)

Switch off mode (by torque or position) Torque limit bypass

– Available OPTIONS– COMCARD as a microprocessor-based

I/O interface to realize taylor made so-lutions

– Integral timer to adapt to required opera-ting time with adjustable ON-OFF time / sequence and timer start

– Local lamps with OPEN-CLOSED- FAILURE indication

– Mechanical limit and torque switches instead of combi sensor

– Mechanical position indicator and ad-justable adaption gear to have a setting range of 2 to 1450 turns per stroke (only in combination with mechanical switches possible)

– USV fail-safe power system to have a 3 seconds backup for the indication signals in case of main power loss

– 2-wire BUS system Profibus DP

VersionMC003Equipment as version 002, additionally with – 4-20 mA analogue position feedback with internal power supply (4-wire) and 2-wire output– Option: DC / DC separation for the 4-20 mA

analogue signal– other functions as above

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Overview: Versions and features

VersionMC004Equipment as version 002, additionally with– two (2) potential-free indepen-

dently adjustable intermediate positions

– other options as above

VersionMC005Equipment as version 005, additionally with– integral 3-step positioner with

4-20 mA analogue input signal as well as adjustable fail-safe position and sensitivity.

– other options as above.

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Overview: Versions and features

– Torque and position limits with conventional mechanical micro switches– 4-20 mA analogue position feedback with conventional potentiometer (contact)

– 4-20 mA analogue position f e e d b a c k w i t h c o m b i sensor (contactless)

Programmingfunctionalityofthecontrolsystem

Nr. ON OFF Function Description

S2.1 Sensor system Limit and torque switch

S2.2 Torque signalIndependent of direction of rotation

Dependent on direction of rotation

S2.3 Torque signalTorque signal

Torque failure signal

S2.4 Inching modeSelf-latching mode in the final positions

Inching mode in the limit positions

S2.5Limit position signal

Limit position signal depending on the type of switch-off method

Only limit position

S2.6 Collective faultMotor temperature operated without delay

Motor temperature operated with a 5 s delay

S2.7 PositionerSTOP in the event of setpoint value error

Move to fail-safe position in the event of setpoint value error

S2.8 PositionerActive

Inactive

Nr. ON OFF Function Description

S1.1 Type of controlSelf-latching mode

Inching mode

S1.2Switch-off method when OPEN

Torque switch-off

Position switch-off

S1.3Switch-off mode when CLOSED

Torque switch-off

Position switch-off

S1.4Activation of initial breakaway torque

Without startup jumpering, final position OPEN

Startup jumpering from final position OPEN

S1.5Activation of initial breakaway torque

Without startup jumpering, final position CLOSED

Startup jumpering from final position CLOSED

S1.6 LOCAL signalSelector switch position LOCAL or 0

Selector switch position LOCAL

S1.7 Running signalStatic

Flashing

S1.8 Collective faultWithout torque failure

With torque failure

Control adjustments

Process adjustments

Valve-specific adjustments

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14

Additionalequipment

Solidstaterelay(ELR)Optional, solid state relays (which are free of wear) can be supplied instead of conventional, electro mechanical reversing contactors. Solid state relays are recommended for modulating actuators (high cycling rate), where conventi-onal electro mechanical reversing contactors have a limited lifetime only. ELR type 1: Up to 500 V 3-ph., 3 kW max. ELR type 2: Up to 550 V 3-ph., 6 kW max.

Optionunit“USV“This option has been designed for applications in which the main power supply might be swit-ched from the first to a second source.This requires that the actuator keeps the feedback indication for this switching period to avoid unclear or undefined information into the control system.This is realized by having an internal voltage buffer for at least 1 second.

ExternalvoltagesupplyTo ensure that the c-matic control unit func-tions correctly, and also that information contained in the actuator status signals is received, the c-matic can be externally sup-plied with 24 V DC + 10 %, -5 %.

LocallampsTo show the status of the DREHMO® at the local control station, three local lamps are fitted to the actuator housing.The following operating states can be indi-cated:– end position OPEN– end position CLOSED– COLLECTIVE FAULT

Start-up and commissioning with LEARNfunctionUsing the combi sensor offers a user- friendly, time-saving setting and installation after the actuator is mounted to the valve. The position setting can be easy done without opening the actuator by using the local control station combined with the LEARN-button.

4-20mApositionsignalAvailable when choosing the electronic sensors for position and torque.

Electronicpositionindicator(LC-Display)When choosing electronic position and torque sensors, an electronic position indicator display may be fitted instead of a mechanical dial type. Current valve position value is indicated in “per cent“ by a numerical display.

MechanicaldialpositionindicatorIndication of the current valve position at the cover of the c-matic control unit is done by a mechanical dial position indicator, operated by an adjustable reduction gear (adjustable for valves from 2 to 1440 rev./stroke).Standard for version MC 003 and higher, optional to version MC 002, but not availa-ble when choosing electronic position and torque sensors.

Module“PotentialFreeAnalogueCommandsandSignals“The voltage separation of the analogue posi-tion signal 4-20 mA and the analogue position command 4-20 mA (positioner) is done by means of a DC/DC separation amplifier for each analogue signal/command.Either only one or all analogue signals/commands can be voltage separated.Position transducer:Maximum load = 300 OhmPositioner:Internal resistivity Ri = 100 OhmOptional to versions MC 003 and MC 005

Detachedc-maticcontrolunitDetachedlocalcontrolstationThe control unit can be mounted separately from the actuator on a wall unit. This option is recommended, respectively ingenious in case of– local control station not being accessible– ambient temperatures exceeding the rated temperature range or– mechanical stress (e.g. vibrations of pipes etc.) to the electronic reaching inadmissable values.The complete c-matic control unit is fitted to an IP67 housing with a wall unit.

Interlocking of local control station via remote commandFrom the plant‘s control room the local control station can be interlocked or released by means of a remote command.

Diagnostics–c-maticOperatorAll-in-one diagnosis, parameterising and maintenance tool for the c-matic actuators with automatical recognition of the connec-ted hardware and easy updating of the used firmware.Individual modification of the user interface thanks to on and off switchable program fea-tures.

SpecialmotorsAvailable motors:– single phase AC motors, 230 V – DC motors from 24 V up to 220 V

(only in combination with specially detached c-matic control unit)

– standard three-phase AC squirrel cage induction motors, several rated voltages, for short time duty S2 or S1 duty

– motors with integrated brake– multiple speed motorsAnyhow, the special motors require modifica-tions of the c-matic control unit. Therefore we recommend to contact us before mapping out the plant.

Separated control unit for wall mounting

Local control station with LEARN-button,indication lamps and LC-Display

Local control station with Selector switch and push buttons

C-matic Operator

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15

FieldBusSystemsBy the application of the DREHMO® Field Bus Interfaces the costly and cost-intensive parallel wiring is replaced by a serial wiring.The advantages being obvious by applying a field bus system, such as lower extent of installation work, a more simplified plant de-sign, an easy opportunity for plant expansion, these all lead to the increased use of field bus systems.For different demands a number of cer-tif icated and standardized bus inter-face connections are available for the communication between the DREHMO® c-matic actuators and the higher control and master level.

OptionDataBusInterface»PROFIBUS«DPEN50170The “Bus interface connection for the DREHMO® DP Profibus is a 2-wire-RS485 bus interface. Its task is the conversion of the parallel commands and indicator signals of the DREHMO® actuators of the c-matic series to the serial bus protocol of the DP Profibus. The bus interface converts the parallel signals of the actuator to the serial protocol of the DP Profibus. Moving commands and signals of the actuator are serially transferred to the master via 16 bits wide input and output channels. The data bus interface can be obtained as integrated card or as interface that may be plugged-in externally.There is also the option of implementing the acyclic services of the DPV1 profibus to enable read-out of the memory for data acquisition, diagnosis information and documentation data via the fieldbus.

LineandslaveredundancyAs an extended option several interface ver-sions are available to meet the characteristics of different redundancy scenarios. The line redundant interface is based on the standard interface. But it is extended by a second phy-sical bus channel and a voter logic to route the communication to the active channel. The slave redundant interface is equipped with a full dual channel implementation with two asics and two media accesses. It meets the requirements for Flying and System Redundancy as specified by Profibus specification.

FibreopticalinterfaceDREHMO® actuators can be equipped optional by fibre optical interface in combination with Profibus-Interface.Benefits are drastic increase of electromag-netic resistance, loop length extended elimination of OLM‘s (optical link module), fibre optical-segments are passivs units, 50/125 µm or 62,5/125 µm for optics can be used, connection and usage of fibre optics for more than 2 km distances.

Controlling of the actuators by BUS system: Profibus

3

Distributor box

BUS

DREHMO Matic C

PLC

PR

OFI

BU

S-

Mas

ter

3ph ACpower supply,e.g. 400V/50Hz

33

DREHMO Matic C

3

DREHMO®FieldbusTestmasterThe Fieldbus Testmaster is an all purpose test- and diagnostics tool for commissioning of field devices. It is especially suited for commissioning of DREHMO® actuators equipped with Profibus DP or Modbus interface. Furthermore, due to its high flexibility, communication with field devices of other manufacturers is also possible. DREHMO® Fieldbus Testmaster allows a cyclic communication setup with any Profibus Slave without using a GSD-file. For Modbus devices the Slave address, the communication speed, the function code and the coil or register addresses can be set flexible to establish a connection to the device.

It simply gives the opportunity to verify settings prior to warm commissioning without the use of complex and expensive PLC- or SCADA-Systems. Thus a cost and time advantage is given.

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16

stem cover

Removal allowance

Removal allowance

ActuatorDMC 30 59 120 249 250 500 1000 2000

ActuatorDMCR 30 59 120 – 250 500 1000 –

Dimensions Weight (kg) approx. 23 25 33,5 33,5 69,5 80,5 90,5 190 d1 90 125 125 125 175 175 210 350 d2 max 170 170 170 170 170 170 170 * D1 160 160 250 250 250 400 500 500 D2 max 125 125 160 160 240 240 240 300 H1 max 280 280 371 371 656 656 656 850 H2 150 150 168 168 217 217 217 284 Form A 36 42 46 58 56 56 70 130 H3 Form B,B1,B2,C 36 46 46 70 66 66 81 130 Form B3,B4,D,E 18 17 16 22 23 23 28 30 H4 49 49 54 54 69 69 69 124 H5 140 140 160 160 210 210 210 180 250 250 270 270 452 452 452 500 352 352 372 372 702 702 702 – H6 Dimension for 452 452 472 472 952 952 952 – stem cover – – 572 572 – – – – – – 672 672 – – – – H7 180 180 200 200 200 200 200 102 H8 185 185 205 205 205 205 205 105 L1 117 117 141 141 132 179 179 193 L2 201 201 244 244 262 309 309 347.5 L3 max 453 453 506 506 547 594 594 680 L4 233 233 245 245 245 245 245 245 L5 80 80 80 80 102 102 102 102 T1 45 45 48 48 75 75 75 155 T2 179 179 205 205 214 214 214 294 T3 97,5 97,5 107 107 135 135 135 200 T4 305 305 334 334 378 378 378 600 T5 153 153 170 170 170 170 170 174

ActuatordimensionsMulti-turn actuators DMCMulti-turn actuators for modulating duty DMCR

ConnectiondimensionsMulti-turn actuators D...Multi-turn actuators for modulating duty D...R

ActuatorD... 30 59 249 250 1000 2000 120 500 ActuatorD...R 30 59 250 1000 - 120 500 Dimensions Size DIN EN ISO 5210 F07 F10 F10 14 F14 F16 F25 DIN 3210 – G 0 G 0 G1/2 G 1/2 G 3 * b1 JS9 for B1, B 8 12 12 18 18 22 28 b2 H11 14 14 14 20 20 24 30 b3 h9 5 6 6 8 8 12 * b4 JS9 for B3, E 5 6 6 8 8 12 14 d1 90 125 125 175 175 210 350 d2f8 DIN EN ISO 5210 55 70 70 100 100 130 200 DIN 3210 – 60 60 100 100 130 * d3 70 102 102 140 140 165 254 d4 4 x M8 M10 M10 M16 M16 M20 8xM16 d5 26 30 40,5 40,5 52,5 65,5 85 d6 max 24 28 40 40 52 65 85 d7 H9 B1, B 28 42 42 60 60 80 70 d7 max B2, B 28 42 42 60 65 80 70 d8 42 54 54 80 85 110 139,9 d9 26 28 28 38 38 47 85 d10 H9 B3, E 16 20 20 30 30 40 50 d10 max B4, E 16 20 30 30 40 50 50 d11 g6 16 20 20 30 30 40 * h1 3 3 3 4 4 5 5 h2 12 16 16 22 23 35 24 h3 11 11 11 14 14 17 16 h4 3 3 3 4 4 5 5 l1 3 3 3 5 4 5 5 l2 34 41 40 54 54 68,5 130 l3 36 45 45 66 66 81 *l4 40 50 50 70 70 90 * l5 45 55 55 76 76 96 * l6 41 56 56 79 79 98 118 t1 for B1, B 31,3 45,3 45,3 64,4 64,4 85,5 106,4 t2 18 22,5 22,5 33 33 43 * t3 for B3, E 18,3 22,8 22,8 33,3 33,3 43,3 53,8

Length unit: mm*on request

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17

Multi-turn actuators D...

1) Actuators with this speed are not self-locking2) Not available for sizes D... 249 and D... 10003) For form B, B1, B2, C dimension d5 to be observed4) For actuator speed for D2000 see page

*) on request

Act

uato

r spe

ed(r

pm)

Torq

ue a

djus

tmen

t ran

ge(N

m)

Con

nect

ion

fl ang

eto

DIN

EN

ISO

521

0 (s

tand

ard)

Con

nect

ion

fl ang

eto

DIN

EN

ISO

521

0 (s

peci

al re

ques

t)

Con

nect

ion

fl ang

eto

DIN

EN

ISO

321

0 (s

peci

al re

ques

t)

Max

. allo

wab

le s

pind

le d

iam

eter

at fi

rn A

3) (m

m)

Max

. allo

wab

le a

xial

forc

eat

form

„A“(

kN)

Type

of d

uty

S2-

...(m

in)

Actuator-type

510162532405080

1201)2)

1601)2)

Multi-turn actuators D...Multi-turn actuators for modulating duty D...R

TechnicalData

Output drive form AStem nut for rising spindle

Output drive form B1, B2, BPlug bush forrising spindle

Output drive form B3, B4, ESmall bore for take-up shaftextension

Output drive form CClaw coupling

Output drive form DShaft extension

D...30 10 - 30 F07 24 30 15 F10 G0 28 40

F10 G0 28 40 15 D...59 20 - 60 F07 24 30

F10 G0 40 60 15D...120 40 - 120 F14 G1/2 40 60

F14 G1/2 40 60 15D...249 80 - 250 F10 G0 40 60

D...250 80 - 250 F14 F16 G1/2 52 120 15

D...500 150 - 500 F14 F16 G1/2 52 160 10

D...1000 300 - 1000 F16 G3 65 190 10

D...2000 4) 800 - 2000 F25 * * 80 380 15

19

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18

TechnicaldataMulti-turn actuators for modulating duty D...R

1) For model B, B1, B2, C please consider dimension d52) Max. duty cycle 10 % max. operations per hour 300 (c/h)3) Without consideration of signal running times caused by control processes4) On request

Act

uato

r spe

ed(r

pm)

Req

uire

d m

in. l

engt

h of

sig

nal f

orop

erat

ing

into

sam

e di

rect

ion

(ms)

3)

Hys

tere

sis

(ms)

Torq

ue a

djus

tmen

t ran

ge (N

m)

Max

. mod

ulat

ing

torq

ue (N

m)

Con

nect

ion

flang

e to

DIN

EN

ISO

521

0 (s

tand

ard)

Con

nect

ion

flang

e to

DIN

EN

ISO

521

0 (s

pe-

cial

requ

est)

Con

nect

ion

flang

e to

DIN

EN

ISO

321

0 (s

pe-

cial

requ

est)

Max

. allo

wab

le s

tem

dia

met

er

outp

ut d

rive

A1)

(mm

)

Max

. allo

wab

le a

xial

forc

e ou

tput

driv

e „A

“ (kN

)Actuator-type

Type of duty:S40 300 600 900 1200 c/h

%ED

35

30

25

20

15

10

5

0

D...R 30D...R 59

0 300 600 900 1200 c/h

%ED

35

30

25

20

15

10

5

0

D...R 60

nab= 5, 10, 25 min -1

Type of duty:S4

nab= 40 min -1nab= 16, 32 min -1

%ED

35

30

25

20

15

10

5

00 300 600 900 1200 c/h

D...R 250 Type of duty:S4

nab= 5, 40 min -1

nab= 10...32 min -1

Percentage of operation (% ED) within one hour in relation to number of duty cycles (c/h) per hour for different actuator output speeds (nab) at a temperature of max. 60 °C.

F07 - 24 30D...R30 15 - 30 15 F10 G0 28 40

F10 G0 28 40D...R59 30 - 60 30 F07 24 30

F07 32 60D...R60 30 - 60 30 F10 G0 40 60 F14 G1/2 40 40

F10 G0 40 60D...R120 60 - 120 60 F14 G1/2 40 60

D...R250 120 - 250 120 F14 F16 G1/2 52 120

D...R500 200 - 500 200 F14 F16 G1/2 52 160

D...R10002) 500 -1000 500 F16 G3 65 190

5 65 29010 65 8416 65 5325 65 3432 65 2640 65 225 65 290

10 65 8416 65 5325 65 3432 65 2640 65 225 65 400

10 65 20016 65 12225 65 4832 65 3940 65 315 65 400

10 65 20016 65 12225 65 4832 65 3940 65 315 65 127

10 65 6416 65 3925 65 2532 65 2140 65 165 65 127

10 65 6416 65 3925 65 2532 65 2140 65 165 65 117

10 65 6616 65 4)

25 65 4)

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19

Multi-turn actuators D... Multi-turn actuators for modulating duty D...R

Motordata

Act

uato

r spe

ed 5

0 H

z(m

in-1

)

Act

uato

r spe

ed 6

0 H

z(m

in-1

) R

ated

pow

er 5

0 H

z(k

W)

Rat

ed p

ower

60

Hz

(kW

)

Rat

ed c

urre

nt (A

)

Cur

rent

con

sum

ptio

n at

rate

d to

rque

(A)1

)

Sta

rting

cur

rent

(A)

Pow

er fa

ctor

(cos

φ)

Effi

cien

cy (%

) Actuator-

typeActuator-type

All shown fi gures are based on 400 V / 3 ph / 50 Hz and 480 V / 60 Hz.

1) The rated actuator torque corresponds to the max. adjustable torque. The values based on +20 °C ambient temperature. Deviations may occur expecially at low temperatures.

* on request

5 6 0,12 0,14 0,53 0,46 1,5 0,66 5010 12 0,12 0,14 0,53 0,48 1,5 0,66 5016 19 0,12 0,14 0,53 0,53 1,5 0,66 5025 30 0,12 0,14 0,53 0,65 1,5 0,66 5032 38 0,34 0,40 1,20 1,00 4,3 0,72 5940 48 0,25 0,30 1,10 1,20 2,7 0,65 5050 60 0,34 0,40 1,20 1,20 4,3 0,72 5980 96 0,34 0,40 1,20 1,70 4,3 0,72 59

120 144 0,34 0,40 1,20 1,80 4,3 0,72 59160 192 0,75 0,90 2,00 2,30 8,8 0,77 70

5 6 0,12 0,14 0,53 0,54 1,5 0,66 5010 12 0,12 0,14 0,53 0,58 1,5 0,66 5016 19 0,25 0,30 1,10 1,10 2,7 0,65 5025 30 0,25 0,30 1,10 1,30 2,7 0,65 5032 38 0,34 0,40 1,20 1,40 4,3 0,72 5940 48 0,40 0,48 1,50 1,80 5,1 0,63 6250 60 0,75 0,90 2,00 2,00 8,8 0,77 7080 96 0,75 0,90 2,00 2,90 8,8 0,77 70

120 144 0,75 0,90 2,00 3,20 8,8 0,77 70160 192 0,75 0,90 2,00 4,30 8,8 0,77 70

5 6 0,18 0,22 0,76 1,00 2,0 0,64 5410 12 0,42 0,50 1,15 1,50 4,6 0,81 6716 19 0,90 1,10 2,30 2,90 9,0 0,80 7025 30 0,56 0,67 1,70 2,60 5,7 0,72 6932 38 0,90 1,10 2,30 2,50 9,0 0,80 7040 48 0,56 0,67 1,70 3,20 5,7 0,72 6950 60 0,90 1,10 2,30 3,50 9,0 0,80 7080 96 1,50 1,80 3,10 5,10 14,6 0,89 80

120 144 1,50 1,80 3,10 7,90 14,6 0,89 80160 192 1,50 1,80 3,10 10,00 14,6 0,89 80

5 6 0,34 0,40 1,30 1,80 3,5 0,63 5910 12 0,56 0,67 1,70 1,80 5,7 0,72 6916 19 0,56 0,67 1,70 2,60 5,7 0,72 6925 30 0,75 0,90 2,50 4,20 8,6 0,62 7032 38 0,90 1,10 2,30 4,40 9,0 0,80 7040 48 0,80 0,95 3,60 6,00 11,2 0,50 6750 60 1,50 1,80 3,10 7,00 14,6 0,89 8080 96 1,60 1,90 3,70 9,80 20,5 0,80 80

5 6 0,56 0,67 1,70 1,70 5,7 0,72 6910 12 0,90 1,10 2,30 2,50 9,0 0,80 7016 19 1,50 1,80 3,10 3,90 14,6 0,89 8025 30 0,75 0,90 2,50 5,50 8,6 0,62 7032 38 1,50 1,80 3,10 6,00 14,6 0,89 8040 48 2,00 2,40 4,80 7,10 25,0 0,77 7850 60 1,50 1,80 3,10 8,80 14,6 0,89 8080 96 1,60 1,90 3,70 10,50 20,5 0,80 80

120 144 4,00 4,80 9,00 15,00 57,0 0,80 81160 192 4,00 4,80 9,00 21,00 57,0 0,80 81

5 6 0,75 0,90 2,50 3,20 8,6 0,62 7010 12 1,50 1,80 3,10 4,70 14,6 0,89 8016 19 1,60 1,90 3,70 7,70 20,5 0,80 8025 30 2,00 2,40 4,80 9,50 25,0 0,77 7832 38 4,00 4,80 9,00 10,50 57,0 0,80 8140 48 4,50 5,30 11,10 16,00 57,0 0,77 7850 60 4,00 4,80 9,00 15,50 57,0 0,80 8180 96 6,00 7,10 13,90 22,00 76,0 0,78 82

120 144 8,50 10,00 18,70 29,00 112,0 0,82 82160 192 8,50 10,00 18,70 40,00 112,0 0,82 82

5 6 0,80 0,95 3,60 7,30 11,2 0,50 6710 12 1,60 1,90 3,70 12,80 20,5 0,80 8016 19 4,00 4,80 9,00 15,00 57,0 0,80 8125 30 4,50 5,30 11,10 19,50 57,0 0,77 7832 38 4,00 4,80 9,00 21,50 57,0 0,80 8140 48 6,00 7,10 15,10 26,50 64,0 0,73 7850 60 6,00 7,10 13,90 34,00 76,0 0,78 8280 96 8,50 10,00 18,70 55,00 112,0 0,82 8220 24 2,5 2,94 6,50 * 35,0 0,77 7640 46 5,0 5,88 11,50 * 52,0 0,81 8280 96 7,5 8,82 16,50 * 75,0 0,85 77

120 144 14,0 16,47 26,50 * 170,0 0,83 87160 192 14,0 16,47 26,50 * 170,0 0,83 87

D...30S2-15min

D...59S2-15min

D...120S2-15min

D...249S2-15min

D...250S2-15min

D...500S2-10min

D...1000S2-10min

D...2000S2-15min

5 6 0,12 0,14 0,53 0,46 1,5 0,66 5010 12 0,12 0,14 0,53 0,48 1,5 0,66 5016 19 0,12 0,14 0,53 0,53 1,5 0,66 5025 30 0,12 0,14 0,53 0,65 1,5 0,66 5032 38 0,34 0,40 1,20 1,00 4,3 0,72 5940 48 0,25 0,30 1,10 1,20 2,7 0,65 505 6 0,12 0,14 0,53 0,54 1,5 0,66 50

10 12 0,12 0,14 0,53 0,58 1,5 0,66 5016 19 0,25 0,30 1,10 1,10 2,7 0,65 5025 30 0,25 0,30 1,10 1,30 2,7 0,65 5032 38 0,34 0,40 1,20 1,40 4,3 0,72 5940 48 0,40 0,48 1,50 1,80 5,1 0,63 625 6 0,12 0,14 0,57 0,64 1,5 0,62 50

10 12 0,21 0,25 0,65 0,86 2,3 0,76 6216 19 0,42 0,50 1,15 1,40 4,6 0,81 6725 30 0,18 0,22 0,76 1,10 2,0 0,64 5432 38 0,42 0,50 1,15 1,50 4,6 0,81 6740 48 0,34 0,40 1,30 1,80 3,5 0,63 595 6 0,18 0,22 0,76 1,00 2,0 0,64 54

10 12 0,42 0,50 1,15 1,50 4,6 0,81 6716 19 0,90 1,10 2,30 2,90 9,0 0,80 7025 30 0,56 0,67 1,70 2,60 5,7 0,72 6932 38 0,90 1,10 2,30 2,50 9,0 0,80 7040 48 0,56 0,67 1,70 3,20 5,7 0,72 695 6 0,56 0,67 1,70 1,70 5,7 0,72 69

10 12 0,90 1,10 2,30 2,50 9,0 0,80 7016 19 1,50 1,80 3,10 3,90 14,6 0,89 8025 30 0,75 0,90 2,50 5,50 8,6 0,62 7032 38 1,50 1,80 3,10 6,00 14,6 0,89 8040 48 2,00 2,40 4,80 7,10 25,0 0,77 78

5 6 0,75 0,90 2,50 3,20 8,6 0,62 7010 12 1,50 1,80 3,10 4,70 14,6 0,89 8016 19 1,60 1,90 3,70 7,70 20,5 0,80 8025 30 2,00 2,40 4,80 9,50 25,0 0,77 7832 38 4,00 4,80 9,00 10,50 57,0 0,80 8140 48 4,50 5,30 11,10 16,00 57,0 0,77 785 6 2,00 2,40 4,80 5,20 25,0 0,77 78

10 12 3,00 3,60 8,10 9,40 32,0 0,71 7616 19,2 6,00 7,20 15,10 * 64,0 0,73 7825 30 6,00 7,20 15,10 * 64,0 0,73 78

Act

uato

r spe

ed 5

0 H

z(m

in-1

)

Act

uato

r spe

ed 6

0 H

z(m

in-1

) R

ated

pow

er 5

0 H

z(k

W)

Rat

ed p

ower

60

Hz

(kW

)

Rat

ed c

urre

nt (A

)

Cur

rent

con

sum

ptio

n at

rate

d to

rque

(A)1

)

Sta

rting

cur

rent

(A)

Pow

er fa

ctor

(cos

φ)

Effi

cien

cy (%

)

D...R30

D...R59

D...R60

D...R120

D...R250

D...R500

D...R1000

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20

ActuatorDPMC 30 59 119

Dimensions Weight (kg) approx. 24 24 24 d1 90 90 125 d2 max 170 170 170 D1 160 160 250 D2 125 125 125 H1 240 240 240 H2 150 150 150 H3 64 64 80 H4 49 49 49 H7 180 180 200 H8 185 185 205 L1 117 117 117 L2 201 201 201 L3 max 453 453 453 L4 233 233 233 T1 45 45 45 T2 179 179 179 T3 97,5 97,5 97,5 T4 305 305 305 T5 153 153 153

ActuatorDPMC 319 799 1599

Dimensions Weight (kg) approx. 39 39 48 d1 150 150 150 with integral BUS interface 143 143 143 d2 with separate BUS interface 143 143 143 without BUS interface 170 170 170 D1 160 160 250 D2 125 125 125 H1 max 240 240 240 H2 150 150 150 H3 178 178 204 H4 49 49 49 H7 180 180 180 H8 185 185 185 L1 117 117 117 L2 201 201 201 with integral BUS interface 434 434 434 L3 with separate BUS interface 569 569 569 without BUS interface 453 453 453 L4 233 233 233 L5 80 80 80 T1 45 45 45 T2 179 179 179 T3 97,5 97,5 97,5 T4 305 305 305 T5 153 153 153 T6 123 123 130

ActuatordimensionsPart-turn actuators DPMC

Removalallowance

90° Settings range±5° adjustable

Removalallowance

Positionindicator

Removalallowance

90° Settings range±5° adjustable

Removalallowance Position

indicator

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21

Output drive form H:Plug bush with dihedron

Output drive form V:Plug bush with small boreand keyway

Output drive form L/D:Plug bush with square bore

Output drive form FH:foot and lever

Output drive form FW:foot and shaft

TechnicaldataPart-turn actuators DP...

Forhighertorquespleaserequestmoreinformation.

Ope

ratin

g tim

e fo

r 90°

<) (s

ec)

Torq

ue a

djus

tmen

t ran

ge(N

m)

Con

nect

ion

fl ang

e

to D

IN E

N IS

O 5

211

Max

. dia

met

er o

f bor

e ø

outp

ut d

rive

S (m

m)

Max

. wid

th o

f squ

are

bore

outp

ut d

rive

(mm

)

Type

of d

uty

S 2

-… (m

in)

1) On special request.The max. torques given by DIN EN ISO 5211 to each fl ange size must not be exceeded.

Actuator-type

F05 20 18 15DP... 30 10 - 30 F071) 28 22 15

F05 20 18 15DP... 59 8 20 - 60 F071) 28 22 15

F05 20 18 15DP... 119 16 40 - 120 F071) 28 22 15

F10 42 32 15DP... 319 24 120 - 320 F071) 28 22 15

F12 50 35 15DP... 799 36 320 - 800 F101) 42 32 15

F14 60 42 15DP... 1599 60 800 -1600 F121) 50 35 15

ConnectiondimensionsPart-turn actuators DP...

ActuatorDP... 30 30 319 799 1599 59 59 799 1599Dimensions 119 119Size F05 F07 F10 F12 F14DIN EN ISO 5211b1 JS9 (at d7 max) 6 8 12 14 18b2 h9 6 6 12 12 14d1 90 90 125 150 175d2 f8 35 55 70 85 100d3 50 70 102 125 140d4 4x M6 M8 M10 M12 M16d5 18 18 22 22 22d6 18 18 18 18 18d7 max 22 28 42 48 60d8 g6 20 20 40 40 50h 3 3 3 3 4h1 18 18 20 20 20h2 200 200 150 150 150h3 11 14 22 25 25l1 80 64 141 141 166l2 74 58 92 92 112l3 29 33 38 27 36l4 26 31 42 49 50l5 41 41 62 62 72l6 23 23 30 30 32l7 64 64 92 92 104l8 22 22 24 24 26l9 110 110 162 162 179l10 50 50 90 90 110l11 40 40 43 43 44l12 154 154 231 231 260l13 180 180 190 190 220l14 220 220 260 260 300l15 50 50 90 90 110l16 58 58 102 102 125r 100 100 200 200 220s max H11 16 19 27 27 36t1 +0,2 (at d7 max) 24,8 31,3 45,3 51,8 64,4t2 22,5 33 43 43 53,5

Length unit: mm

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22

ActuatordimensionsPart-turn actuators for modulating duty DMCR + GS

ConnectiondimensionsPart-turn actuators for modulating duty D...R + GS

Output drive form V: Plug bush with small bore and keyway

Output drive form L/D: Plug bush with square bore

Output drive form H: Plug bush with dihedron

A1 A2 A3 A4

B1 B2 B3 B4

Length unit: mm

ActuatorD...R+GearsGSDimensions

3050.3

3063.3

5980.3

120100.3

250125.3

Size DIN EN ISO 5211 F07 F10 F12 F14 F16a3 13 16 19 25 32a4 40 42 47 75 75a5 80 91 97 142 145b DIN 6885-1d1 4x M8 M10 M12 M16 M20d3 f8 55 70 85 100 130d4 70 102 125 140 165d5 90 125 150 175 210d6 H8 max. 38 50 60 80 90s H11 max. 27 41 46 55 75t 24,8 31,3 39,3 51,8 64,4

ActuatorDMCR+GearsGSDimensions

3050.3

3063.3

5980.3

120100.3

250125.3

Tourque max (Nm) 350 520 1160 2425 5200Weight gear (kg) approx. 7 12 16 33 40Weight actuators (kg) approx. 23 23 25 33,5 33,5d2 max. 170 170 170 170 170D1 160 160 160 250 250D2 max. 125 125 125 160 160H1 max. 280 280 280 371 371H2 150 150 150 168 168H3 49 49 49 54 54H5 17 17 17 16 16H6 238 238 238 255 255H7 163 163 163 185 185H8 150 150 150 150 150L1 117 117 117 136 136L2 201 201 201 239 239L3 max. 454 454 454 505 505L4 233 233 233 245 245L5 80 80 80 80 80T1 45 45 45 48 48T2 179 179 179 205 205T3 97,5 97,5 97,5 107 107T4 294 294 294 334 334T5 153 153 153 170 170a1 50 63 80 100 125a2 63 75 88 105 173l1 100 125 130 190 195l2 114 150 155 225 230

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23

Part-turn actuators for modulating duty D...R + GS

1) Approximate values2) 90° part-turn actuators for modulating duty: combination of multi-turn actuator and worm gear for modulating duty.3) Without control-related time delay

Fortorqueshigherthan5200NmpleasecontactyourDREHMO®Salesoffice.

Technicaldata

Actuatortype2)

Act

uato

r spe

ed (r

pm)

Ope

ratin

g tim

e fo

r 90°

in

sec

(50

hz)1)

Type

of d

uty

S4

(% E

D)

Req

uire

d m

in. l

engt

h of

si

gnal

for o

pera

tion

in th

e sa

me

dire

ctio

n (m

s)3)

Hys

tere

sis

(ms)

Torq

ue a

djus

tmen

t ran

ge

(Nm

)

Max

. mod

ulat

ing

torq

ue

Con

nect

ion

fl ang

eto

DIN

EN

ISO

521

1

Max

. dia

met

er o

f bor

e ou

tput

driv

e S

(mm

)

D...R30+GS50.3i= 51; F=17,9

5 153 25 40 630

350 125 F05F07-F10

2038

10 77 25 40 259

16 48 25 40 160

25 31 25 40 100

32 24 25 40 80

40 19 25 40 70

D...R30+GS63.3i=51; F=17,3

5 153 25 40 630

520 250 F10-F12 50

10 77 25 40 259

16 48 25 40 160

25 31 25 40 100

32 24 25 40 80

40 19 25 40 70

D...R59+GS80.3 i=53; F=19,3

5 159 25 40 630

1160 500 F12-F14 60

10 80 25 40 259

16 50 25 40 160

25 32 25 40 100

32 25 25 40 80

40 20 25 40 70

D...R120+GS100.3i=52; F=20,2

5 156 25 40 750

2425 1000 F14-F16 80

10 78 25 40 370

16 49 10 40 230

25 31 25 40 120

32 24 10 40 100

40 20 25 40 80

D...R250+GS125.3i=52:1; F=20,8

5 156 25 40 750

5200 2000 F16-F25 90

10 78 25 40 370

16 49 10 40 230

25 31 25 40 120

32 24 10 40 100

40 20 25 40 80

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24

MotordataPart-turn actuators DP... Part-turn actuators for modulating duty

D...R + GSO

pera

ting

time

for 9

0° <)

(sec

)50

Hz

Ope

ratin

g tim

e fo

r 90°

<) (s

ec)

60 H

z

Rat

ed p

ower

50

Hz

(kW

)

Rat

ed p

ower

60

Hz

(kW

)

Rat

ed c

urre

nt (A

)

Sta

rting

cur

rent

(A)

Cur

rent

con

sum

ptio

n at

rate

d to

rque

(A)1

)

Pow

er fa

ctor

(cos

)

Effi

cien

cy (%

)

All shown fi gures are based on 400 V / 3 ph / 50 Hz and 480 V / 60 Hz.

1) Rated actuator torque corresponds to the max. adjustable torque. Values are based on +20 °C ambient temperature. Deviations may occur especially at low temperatures.2) 90° part-turn actuators for modulating duty: combination of multi-turn actuator and worm gear for modulating duty.

Actuator-type2)

Actuator-type

8 7 0,34 0,40 1,20 4,3 1,0 0,72 5916 13 0,04 0,05 0,18 0,5 0,2 0,81 3924 20 0,04 0,05 0,18 0,5 0,2 0,81 3936 30 0,04 0,05 0,18 0,5 0,1 0,81 3960 50 0,04 0,05 0,18 0,5 0,1 0,81 39

8 7 0,34 0,40 1,20 4,3 1,0 0,72 5916 13 0,12 0,14 0,53 1,5 0,5 0,66 5024 20 0,04 0,05 0,18 0,5 0,3 0,81 3936 30 0,04 0,05 0,18 0,5 0,2 0,81 3960 50 0,04 0,05 0,18 0,5 0,2 0,81 39

8 7 0,34 0,40 1,20 4,3 1,2 0,72 5916 13 0,12 0,14 0,53 1,5 0,6 0,66 5024 20 0,12 0,14 0,53 1,5 0,6 0,66 5036 30 0,12 0,14 0,53 1,5 0,5 0,66 5060 50 0,04 0,05 0,18 0,5 0,2 0,81 39

8 7 0,12 0,14 0,53 1,5 0,6 0,66 5016 13 0,12 0,14 0,53 1,5 0,6 0,66 5024 20 0,12 0,14 0,53 1,5 0,5 0,66 5036 30 0,09 0,11 0,34 1,0 0,4 0,76 5060 50 0,04 0,05 0,18 0,5 0,2 0,81 39

8 7 0,40 0,48 1,50 5,1 1,4 0,63 6216 13 0,40 0,48 1,50 5,1 1,3 0,63 6224 20 0,25 0,30 1,10 2,7 1,2 0,65 5036 30 0,12 0,14 0,53 1,5 0,6 0,66 5060 50 0,12 0,14 0,53 1,5 0,5 0,66 50

8 7 0,40 0,48 1,50 5,1 3,0 0,63 6216 13 0,40 0,48 1,50 5,1 2,5 0,63 6224 20 0,40 0,48 1,50 5,1 2,0 0,63 6236 30 0,25 0,30 1,10 2,7 1,2 0,65 5060 50 0,12 0,14 0,53 1,5 0,6 0,66 50

DP...30

DP...59

DP...119

DP...319

DP...799

DP...1599

19 16 0,25 0,30 1,10 2,70 1,20 0,65 5024 20 0,34 0,40 1,20 4,30 1,00 0,72 5931 26 0,12 0,14 0,53 1,50 0,65 0,66 5048 40 0,12 0,14 0,53 1,50 0,53 0,66 5077 64 0,12 0,14 0,53 1,50 0,48 0,66 50

153 128 0,12 0,14 0,53 1,50 0,46 0,66 5019 16 0,25 0,30 1,10 2,70 1,20 0,65 5024 20 0,34 0,40 1,20 4,30 1,15 0,72 5931 26 0,12 0,14 0,53 1,50 0,65 0,66 5048 40 0,12 0,14 0,53 1,50 0,53 0,66 5077 64 0,12 0,14 0,53 1,50 0,48 0,66 50

153 128 0,12 0,14 0,53 1,50 0,46 0,66 5020 17 0,40 0,48 1,50 5,10 1,80 0,63 6225 21 0,34 0,40 1,20 4,30 1,40 0,72 5932 27 0,25 0,30 1,10 2,70 1,30 0,65 5050 41 0,25 0,30 1,10 2,70 1,10 0,65 5080 66 0,12 0,14 0,53 1,50 0,58 0,66 50

159 133 0,12 0,14 0,53 1,50 0,54 0,66 5020 16 0,56 0,67 1,70 5,70 3,20 0,72 6924 20 0,90 1,10 2,30 9,00 2,50 0,80 7031 26 0,56 0,67 1,70 5,70 2,60 0,72 6949 41 0,90 1,10 2,30 9,00 2,90 0,80 7078 65 0,42 0,50 1,15 4,60 1,50 0,81 67

156 130 0,18 0,22 0,76 2,00 1,00 0,64 5420 16 2,00 2,40 4,80 7,10 25,0 0,77 7824 20 1,50 1,80 3,10 6,00 14,6 0,89 8031 26 0,75 0,90 2,50 5,50 8,6 0,62 7049 41 1,50 1,80 3,10 3,90 14,6 0,89 8078 65 0,90 1,10 2,30 2,50 9,0 0,80 70

156 130 0,56 0,67 1,70 1,70 5,7 0,72 69

D...R30+GS50.3

D...R30+GS63.3

D...R59+GS80.3

D...R120+GS100.3

D...R250+GS125.3

Ope

ratin

g tim

e fo

r 90°

<) (s

ec)

50 H

z

Ope

ratin

g tim

e fo

r 90°

<) (s

ec)

60 H

z

Rat

ed p

ower

50

Hz

(kW

)

Rat

ed p

ower

60

Hz

(kW

)

Rat

ed c

urre

nt (A

)

Sta

rting

cur

rent

(A)

Cur

rent

con

sum

ptio

n at

rate

d to

rque

(A)1

)

Pow

er fa

ctor

(cos

)

Effi

cien

cy (%

)

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25

Thrust actuators D... + DSE Thrust actuators for modulating duty D...R + DSETechnicaldata

Act

uato

r spe

ed (r

pm)

Ope

ratin

g sp

eed

(mm

/min

)

Adj

ustm

ent r

ange

(kN

)

Max

. mod

ulat

ing

thru

st(k

N)

Stro

ke (m

m)

Con

nect

ion

fl ang

e

DIN

EN

ISO

521

0

Dire

ct m

ount

ing

Dire

ct m

ount

ing

with

foot

Act

uato

r spe

ed (r

pm)

Ope

ratin

g sp

eed

(mm

/min

)

Adj

ustm

ent r

ange

(kN

)

Stro

ke (m

m)

Con

nect

ion

fl ang

e

DIN

EN

ISO

521

0

Dire

ct m

ount

ing

Dire

ct m

ount

ing

with

foot

Actuator-type

5 25 10 50 D...30 16 80 +DSE12 25 125 4-11.5 50-500 F07 yes yes 32 160 (F10) 40 200 50 250 5 25 10 50 D...59 16 80 (F7)+DSE25 25 125 8-23 50-500 F10 yes yes 32 160 40 200 50 250 5 30 10 60 D...120 16 96 +DSE50 25 150 12.5-37.5 63-400 F10 yes yes 32 192 40 240 50 300 5 35 10 70 D...250 16 112 +DSE70 25 175 25-64 80-400 F14 yes yes 32 224 40 280 50 350 5 35 10 70 D...500 16 112 +DSE100 25 175 50-128 80-400 F14 yes yes 32 224 40 280 50 350 5 40 10 80 16 128D...1000 25 200 87-217 100-500 F16 yes yes+DSE200 32 256 40 320 50 400

Actuator-type

5 25 10 50 D...R30 16 80 +DSE12 25 125 6-11.5 6 50-200 F07 yes yes 32 160 40 200 5 25 10 50 D...R59 16 80 +DSE25 25 125 12-23 12 50-200 F10 yes yes 32 160 40 200 5 30 10 60 D...R120 16 96 +DSE50 25 150 20-37.5 20 63-400 F10 yes yes 32 192 40 240 5 35 10 70 D...R250 16 112 +DSE70 25 175 30-64 30 80-400 F14 yes yes 32 224 40 280 5 35 10 70 D...R500 16 112 +DSE100 25 175 64-128 52 80-400 F14 yes yes 32 224 40 280 5 40 D...R1000 10 80 110-217 87 100-500 F16 yes yes+DSE200 16 128 25 200

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26

ConnectiondimensionsofoutputdriveandthrustunitwithfootThrust actuators D... + DSEThrust actuators for modulating duty D...R + DSE

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27

ConnectiondimensionsofoutputdriveandthrustunitwithfootThrust actuators D... + DSEThrust actuators for modulating duty D...R + DSE

Length unit: mm

Foot dimensions on request!

ActuatorD... 30+DSE12 59+DSE25 120+DSE50 250+DSE70 500+DSE100 1000+DSE200ActuatorD...R 30+DSE12 59+DSE25 120+DSE50 250+DSE70 500+DSE100 1000+DSE200

DimensionsDIN EN ISO 5210 F10 F10 F10 F14 F14 F16

H (stroke) 50 100 200 400 500 50 100 200 400 500 63 125 250 400 80 160 320 400 80 160 320 400 100 200 400 500

d1 Ø 125 125 125 175 175 210

d2 Ø 70 70 70 100 100 130

d3 Ø 102 102 102 140 140 165

d4 Ø 11 11 11 18 18 21

d5 Ø M12 x 1.25 M16 x 1.5 M20 x 1.5 M36 x 3 M36 x 3 M42 x 3

g1 195 245 345 545 645 195 245 345 545 645 238 300 425 575 296 376 536 618 296 376 536 618 367 467 667 767

h1 3 3 3 4 4 4

h2 18 18 18 22 22 33

h3 15 15 15 18 18 18

h4 Ø 30 30 40 40 40 50

L2 20 25 30 55 55 65

L4 47 52 57 78 78 94

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28

MotordataThrust actuators D... + DSE Thrust actuators for modulating duty D...R + DSE

All shown fi gures are based on 400 V / 3 ph / 50 Hz and 480 V / 60 Hz.1) Nominal actuator torque is related to the max. adjustable thrust. Values are based on +20 °C ambient temperature. Deviations may occur especially at low temperatures.

* on request

Actuator-type

Actuator-type

D...30+DSE12

D...59+DSE25

D...120+DSE50

D...250+DSE70

D...500+DSE100

D...1000+DSE200

D...R30+DSE12

D...R59+DSE25

D...R120+DSE50

D...R250+DSE70

D...R500+DSE100

D...R1000+DSE200

25 30 0,12 0,14 0,53 1,50 0,46 0,66 5050 60 0,12 0,14 0,53 1,50 0,48 0,66 5080 96 0,12 0,14 0,53 1,50 0,53 0,66 50

125 150 0,12 0,14 0,53 1,50 0,65 0,66 50160 192 0,34 0,40 1,20 4,30 1,00 0,72 59200 240 0,25 0,30 1,10 2,70 1,20 0,65 50

25 30 0,12 0,14 0,53 1,50 0,54 0,66 5050 60 0,12 0,14 0,53 1,50 0,58 0,66 5080 96 0,25 0,30 1,10 2,70 1,10 0,65 50

125 150 0,25 0,30 1,10 2,70 1,30 0,65 50160 192 0,34 0,40 1,20 4,30 1,40 0,72 59200 240 0,40 0,48 1,50 5,00 1,80 0,63 62

30 36 0,18 0,22 0,76 2,00 1,10 0,64 5460 72 0,42 0,50 1,15 4,60 1,60 0,81 6796 115 0,90 1,10 2,30 9,00 2,70 0,80 70

150 180 0,56 0,67 1,70 5,70 2,60 0,72 69192 230 0,90 1,10 2,30 9,00 2,70 0,80 70240 288 0,56 0,67 1,70 5,70 2,70 0,72 69

35 42 0,56 0,67 1,70 5,70 2,10 0,72 6970 84 0,90 1,10 2,30 9,00 2,60 0,80 70

112 134,4 1,50 1,80 3,10 14,60 4,90 0,89 80175 210 0,75 0,90 2,50 8,60 4,70 0,62 70224 268,8 1,50 1,80 3,10 14,60 4,50 0,89 80280 336 2,00 2,40 4,80 25,00 9,50 0,77 78

35 42 0,75 0,90 2,50 8,60 3,20 0,62 7070 84 1,50 1,80 3,10 14,60 4,70 0,89 80

112 134,4 1,60 1,90 3,70 20,50 7,70 0,80 80175 210 2,00 2,40 4,80 25,00 9,50 0,77 78224 268,8 4,00 4,80 9,00 57,00 10,50 0,80 81280 336 4,50 5,30 11,10 57,00 16,00 0,77 78

40 48 2,00 2,40 4,80 25,00 5,20 0,77 7880 96 3,00 3,60 8,10 32,00 9,40 0,71 76

128 153,6 6,00 7,20 15,10 64,00 * 0,73 78200 240 6,00 7,20 15,10 64,00 * 0,73 78

25 30 0,12 0,14 0,53 1,50 0,46 0,66 5050 60 0,12 0,14 0,53 1,50 0,48 0,66 5080 96 0,12 0,14 0,53 1,50 0,53 0,66 50

125 150 0,12 0,14 0,53 1,50 0,65 0,66 50160 192 0,34 0,40 1,20 4,30 1,15 0,72 59200 240 0,25 0,30 1,10 2,70 1,20 0,65 50250 300 0,34 0,40 1,20 4,30 1,20 0,72 59400 480 0,34 0,40 1,20 4,30 1,70 0,72 5925 30 0,12 0,14 0,53 1,50 0,53 0,66 5050 60 0,12 0,14 0,53 1,50 0,65 0,66 5080 96 0,25 0,30 1,10 2,70 1,10 0,65 50

125 150 0,25 0,30 1,10 2,70 1,30 0,65 50160 192 0,34 0,40 1,20 4,30 1,40 0,72 59200 240 0,40 0,48 1,50 5,00 1,80 0,72 59250 300 0,34 0,40 1,20 4,30 2,00 0,72 59400 480 0,75 0,90 2,00 8,80 2,90 0,77 7030 36 0,18 0,22 0,76 2,00 1,00 0,64 5460 72 0,42 0,50 1,15 4,60 1,50 0,81 6796 115 0,90 1,10 2,30 9,00 2,90 0,80 70

150 180 0,56 0,67 1,70 5,70 2,60 0,72 69192 230 0,90 1,10 2,30 9,00 2,50 0,80 70240 288 0,56 0,67 1,70 5,70 3,20 0,72 69300 360 0,90 1,10 2,30 9,00 3,50 0,80 70480 576 1,50 1,80 3,10 14,60 5,10 0,89 8035 42 0,56 0,67 1,70 5,70 1,70 0,72 6970 84 0,90 1,10 2,30 9,00 2,50 0,80 70

112 134,4 1,50 1,80 3,10 14,60 3,90 0,89 80175 210 0,75 0,90 2,50 8,60 5,50 0,62 70224 268,8 1,50 1,80 3,10 14,60 6,00 0,89 80280 336 2,00 2,40 4,80 25,00 7,10 0,77 78350 420 1,50 1,80 3,10 14,60 8,80 0,89 80560 672 1,60 1,92 3,70 20,50 10,50 0,80 8035 42 0,75 0,90 2,50 8,60 3,20 0,62 7070 84 1,50 1,80 3,10 14,60 4,70 0,89 80

112 134,4 1,60 1,90 3,70 20,50 7,70 0,80 80175 210 2,00 2,40 4,80 25,00 9,50 0,77 78224 268,8 4,00 4,80 9,00 57,00 10,50 0,80 81280 336 4,50 5,30 11,10 57,00 16,00 0,77 78350 420 4,00 4,80 9,00 57,00 15,50 0,80 81560 672 6,00 7,10 13,90 76,00 22,00 0,78 8240 48 0,80 0,95 3,60 11,20 7,30 0,50 6780 96 1,60 1,90 3,70 20,50 12,80 0,80 80

128 154 4,00 4,80 9,00 57,00 15,00 0,80 81200 240 4,50 5,30 11,10 57,00 19,50 0,77 78256 307 4,00 4,80 9,00 57,00 21,50 0,80 81320 384 6,00 7,10 15,10 64,00 26,50 0,73 78400 480 6,00 7,10 13,90 76,00 34,00 0,79 82640 768 8,50 10,00 18,70 112,00 55,00 0,82 82

Ope

ratin

g sp

eed

(mm

/min

) 50

Hz

Ope

ratin

g sp

eed

(mm

/min

) 60

Hz

Rat

ed p

ower

50

Hz

(kW

)

Rat

ed p

ower

60

Hz

(kW

)

Rat

ed c

urre

nt (A

)

Sta

rting

cur

rent

(A)

Cur

rent

con

sum

ptio

n at

rate

d to

rque

(A)1

)

Pow

er fa

ctor

(cos

φ)

Effi

cien

cy (%

)

Ope

ratin

g sp

eed

(mm

/min

) 50

Hz

Ope

ratin

g sp

eed

(mm

/min

) 60

Hz

Rat

ed p

ower

50

Hz

(kW

)

Rat

ed p

ower

60

Hz

(kW

)

Rat

ed c

urre

nt (A

)

Sta

rting

cur

rent

(A)

Cur

rent

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Wiring diagramsWiring diagram version MC 002 for On/Off-Service

EM6 Combined sensorDR11) Torque switch for CW Turning (CLOSED) DL21) Torque switch for CCW Turning (OPEN)F1-F3 Thermal switch in motor windingF4, F5 Fuses ,1,25A 6,3x32 mmF11-F13 Ext. fusesH1 Internal LED-position OPENH2 Internal LED-position CLOSEDH3 Internal LED-switching off OKH4 Internal LED-actuator OKH7 Internal LED processor watchdogH10 Local lamp-failure (red)H11 Local lamp-position closed (yellow)H12 Local lamp-open (green)K1/K2 Electric reversing module-CW/CCW turningS1 Selector switch-LOCAL-O-REMOTES2 Control switch-OPEN-STOP-CLOSES3 Internal pushbutton-CLOSES4 Internal pushbutton-OPENT1 Control transformer adjustable for 380V, 400V, 415V, 460V, 480V, 500V EN 60742WR11) Limit switch for CW turningWL21) Limit switch for CCW turningX1 Terminal strip-controlX2 Terminal strip-power supply

* The applicable wiring plan can be found inside actuator

1) alternative to combi sensor

Programmingswitches

S1.1 ON Holding contact (not with positioner) OFF InchingS1.2 ON Torque switching off in position OPEN OFF Limit switching off in position OPENS1.3 ON Torque switching off in position CLOSED OFF Limit switching off in position CLOSEDS1.4 ON Opening torque limit override disabled OFF Opening torque limit override enabledS1.5 ON Closing torque limit override disabled OFF Closing torque limit override enabledS1.6 ON Indication selector-LOCAL or O OFF Indication selector-LOCALS1.7 ON Running indication static signal OFF Running indication flashing signalS1.8 ON Collective fault exclud. torque failure OFF Collective fault includ. torque failureS2.1 ON Combined sensor OFF SwitchS2.2 ON No directional torque indication OFF Directional torque indicationS2.3 ON Torque indication in end position OFF No torque indication in end positionS2.4 ON Autom. running in torque position if S1.1=OFF, S1.2/S1.3=ON,/WR1/WL2 OFF Function by S1.1 if S1.2/S1.3=ONS2.5 ON Position indication according to S1.2/S OFF Position indication only limit positionS2.6 ON Collective fault with a time delay of 5 sec (for USV option fixed min. 1 sec) OFF Immediate collective fault in the case of "motor temperature is reached" (no delay)S2.7 ON STOP if set value is missing OFF SAFE position if set value is missingS2.8 ON 005 / modulating actuator (only for 005) OFF 002...004 / ON-OFF actuator

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Wiring diagramsWiring diagram version MC 003 for Inching Service

EM6 Combined sensorDR11) Torque switch for CW Turning (CLOSED)DR21) Torque switch for CCW Turning (OPEN)F1-F3 Thermal switch in motor windingF4, F5 Fuses 1,25A 6,3x32 mmF11-F13 Ext. fusesH2 Internal LED-position CLOSEDH3 Internal LED-switching off OKH4 Internal LED-actuator OKH7 Internal LED processor watchdogH10 Local lamp-failure (red)H11 Local lamp-position closed (yellow)H12 Local lamp-open (green)K1/K2 Electric reversing module-CW7CCW turningR1 Potentiometer-gain setting for 4...20mA wayR2 Potentiometer-adjustment for 4mA wayS1 Selector switch-LOCAL-O-REMOTES2 Control switch-OPEN-STOP-CLOSES3 Internal pushbutton-CLOSES4 Internal pushbutton-OPENT1 Control transformer adjustable for 380V, 400V, 415V, 480V, 500V EN 60742WR11) Limit switch for CW turningWR21) Limit switch for CCW turningX1 Terminal strip controlX2 Terminal strip-power supply* The applicable wiring plan can be found inside actuator

1) alternative to combi sensor

Programmingswitches

S1.1 ON Holding contact (not with positioner) OFF inchingS1.2 ON Torque switching off in Position OPEN OFF Limit switching off in position CLOSEDS1.3 ON Torque switching off in Position CLOSED OFF Limit switching off in position CLOSEDS1.4 ON Opening torque limit averride disabled OFF Opening torque limit override enabledS1.5 ON Closing torque limit override disabled OFF Closing torque limit override enabledS1.6 ON Indication selector-LOCAL or O OFF Indication selector-LOCALS1.7 ON Running indication static signal OFF Running indication flashing signalS1.8 ON Collective fault exclud. torque failure OFF Collective fault includ. torque failureS2.1 ON Combi sensor OFF SwitchS2.2 ON No directional torque indication OFF Directional torque indicationS2.3 ON Torque indication in end position OFF No torque indication in end positionS2.4 ON Autom. running in torque position if S1.1=OFF, S1.2/S1.3=CN, WR1/WR1/WL2 OFF Function by S1.1 if S1.2/S1.3=ONS2.5 ON Position indication according to S1.2/S OFF Position indication only limit positionS2.6 ON Collective fault with a time delay of 5 sec (for USV option fixed min. 1 sec) OFF Immediate collective fault in the case of "motor temperature is reached" (no delay)S2.7 ON STOP if set value is missing OFF SAFE position if set value is missingS2.8 ON 005 / modulating actuator (only for 005) OFF 002...004 / ON-OFF actuator

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EM6 Combined sensorDR11) Torque switch for CW Turning (CLOSED)DR21) Torque switch for CCW Turning (OPEN)F1-F3 Thermal switch in motor windingF4, F5 Fuses 1,25A 6,3x32 mmF11-F13 Ext. fusesH1 Internal LED-position OPENH2 Internal LED-position CLOSEDH3 Internal LED-switching off OKH4 Internal LED-actuator OKH7 Internal LED processor watchdogH10 Local lamp-failure (red)H11 Local lamp-position closed (yellow)H12 Local lamp-open (green)K1/K2 Electric reversing module-CW/CCW turningR1 Potentiometer-gain setting for 4...20mA wayR2 Potentiometer-adjustment for 4mA wayR4 Potentiometer-setting operation differential XPR5 Potentiometer-setting save position (S2.7 OFF)S1 Selector switch-LOCAL-O-REMOTES2 Control switch-OPEN-STOP-CLOSES3 Internal pushbutton-CLOSES4 Internal pushbutton-OPENT1 Control transformer adjustable for 380V, 400V, 415V, 460V, 480V, 500V EN 60742WR11) Limit switch for CW turningWR21) Limit switch for CCW turningX1 Terminal strip controlX2 Terminal strip-power supply* The applicable wiring plan can be found inside actuator

1) alternative to combi sensor

Programmingswitches

S1.1 ON Holding contact (not with positioner) OFF InchingS1.2 ON Torque switching off in position OPEN OFF Limit switching off in position OPENS1.3 ON Torque switching off in position CLOSED OFF Limit switching off in position CLOSEDS1.4 ON Opening torque limit everride disabled OFF Opening torque limit override enabledS1.5 ON Closing torque limit override disabled OFF Closing torque limit override enabledS1.6 ON Indication selector-LOCAL or O OFF Indication selector-LOCALS1.7 ON Running indication static signal OFF Running indication flashing signalS1.8 ON Collective fault exclud. torque failure OFF Collective fault includ. torque failureS2.1 ON Combi sensor OFF SwitchS2.2 ON No directional torque indication OFF Directional torque indicationS2.3 ON Torque indication in end position OFF No torque indication in end positionS2.4 ON Autom. running in torque position if S1.1=OFF, S1.2/S1.3=ON, WR1//WL2 OFF Function by S1.1 if S1.2/S1.3=ONS2.5 ON Position indication according to S1.2/S OFF Position indication only limit positionS2.6 ON Collective fault with a time delay of 5 sec (for USV option fixed min. 1 sec) OFF Immediate collective fault in the case of "motor temperature is reached" (no delay)S2.7 ON STOP if set value is missing OFF SAFE position if set value is missingS2.8 ON 005 / modulating actuator (only for 005) OFF 002...004 / ON-OFF actuator

Wiring diagramsWiring diagram version MC 005 for Modulating Service

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Specification Types: DMC30 ... DMC2000, DPMC30 ... DPMC1599

MechanicalDesign• TÜV-Certificate of Conformity as proof of characteristics i.e.: - Protection Class IP67 - Durability of 10.000 switching cycles - Salt-Mist- and - SO2-Test - Operability in ambient temperature range • Type of duty S2• Actuator self locking • Handwheel not moving on motor operation • Changing from motor to manual operation without declutch mechanism • max. allowable handwheel forces acc. to DIN 3250, Page 2 • Protection class IP67 acc. to DIN 40050/IEC 144 • Ambient temperature -25 °C to +70 °C • Output drive for valve connection acc. to DIN EN ISO 5210 respectively DIN EN ISO 5211• Corrosion protection K3 • Final coating color RAL 5015 (sky blue)

Electronicequipment• 3-Phase enclosed squirrel cage motor with thermo switches, voltage 380-420 V / 50 Hz, Isolation class F• Contactless and continuous measuring of position and torque by means of DREHMO® combi sensor as absolute value encoder • Modular compact control with: - Mechanically interlocked motor starters - Control transformer - Integrated heating to avoid condensation - Electrical restart inhibit - Automatic phase correction - Local control station with selector switch S1 for LEARN/LOCAL/0/REMOTE, control switch S2 for OPEN/ STOP/CLOSE, LEARN-push button and local lamps (CLOSE/FAILURE/OPEN) setting of end position without removing of cover via LEARN function possible - Programming by DIL-Switches of: • Switch off (torque or position) • Torque override to operate valve (with stall torque) from seat • Control by self holding or inching contact - Digital inputs by optical relays (24 VDC) OPEN/STOP/CLOSE - Digital outputs: • Limit position OPEN/CLOSE • Failure • Running indication • REMOTE/LOCAL-indication • Torque- (Failure) OPEN/CLOSE • Indication of end position and failure via LED on control unit • Electrical connection on compact plug connector, cable entry 2xM32x1,5 und 1xM20x1,5 with blind plug• Wiring diagram: MC002-XX01-AAAA-DAA Options• Analogue position feedback (4-20 mA), MC003 • Drive to emergency safe position • Integrated fielbus-interface • Corrosion protection K4 for aggressive atmospheres • Corrosion protection K5 for extremely aggressive atmospheres • Protection class IP68

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MechanicalDesign• TÜV-Certificate of Conformity as proof of characteristics i.e.: - Protection Class IP67 - Durability - Salt-Mist- and - SO2-Test - Operability in ambient temperature range • Type of duty S4• Actuator self locking • Handwheel not moving on motor operation • Changing from motor to manual operation without declutch mechanism • max. allowable handwheel forces acc. to DIN 3250, Page 2 • Protection class IP67 acc. to DIN 40050/IEC 144 • Ambient temperature -25 °C to +60 °C • Output drive for valve connection acc. to DIN EN ISO 5210 respectively DIN EN ISO 5211 • Corrosion protection K3 • Final coating color RAL 5015 (sky blue)

Electronicequipment• 3-Phase enclosed squirrel cage motor with thermo switches, voltage 380-420 V / 50 Hz, Isolation class F• Contactless and continuous measuring of position and torque by means of DREHMO® combi sensor as absolute value encoder • Modular compact control MC003 with: - Mechanically interlocked motor starters - Control transformer - Selfregulating heater with internal supply - Electrical restarting locking - Automatic phase correction - Intergrated thermistor trigger device - Local control station with selector switch S1 for LEARN/LOCAL/0/REMOTE, control switch S2 for OPEN/ STOP/CLOSE, LEARN-push button and local lamps (CLOSE/FAILURE/OPEN) setting of end position and 4-20 mA feedback signal without removing of cover via LEARN function possible - Programming by DIL-Switches of: • Switch off (torque or position) • Torque override to operate valve (with stall torque) from seat • Control by self holding or inching contact - Digital inputs by optical relays (24 VDC) OPEN/STOP/CLOSE - Digital outputs: • Limit position OPEN/CLOSE • Failure • Running indication • REMOTE/LOCAL-indication • Torque- (Failure) OPEN/CLOSE • Indication of end position and failure via LED on control unit • Analogue position feedback (4-20 mA), MC003• Electrical connection on compact plug connector, cable entry 2xM32x1,5 und 1xM20x1,5 with blind plug• Wiring diagram: MC003-XX01-AAAA-DAA

Options• ESD – emergency shut down• Integrated fielbus-interface • Corrosion protection K4 for aggressive atmospheres • Corrosion protection K5 for extremely aggressive atmospheres • Protection class IP68

Specification Types: DMCR30 ... DMCR1000, DMCR ... + GS...

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DREHMO®x-matic

In plant areas in which explosive gases may be present, actuators must have type-tested and certified explosion protection.

For this case appropriate DREHMO® x-matic actuators certified according to ATEX 94/9/EG are available.

MoreDREHMO® actuators

DREHMO®s-range

DREHMO®i-matic

... for the use at motor control units!

s-range actuators for conventional sytems, parallel hard wired signals. Torque and position measurement by microswitch. Intermediate position via conductive plastic potentiometer and analogue position transducer.

... with integral control unit and non-intrusive setting and parameterisation!

i-matic actuators are high-end sophisticated actuators. The actuators are operated via user interface with LC-display and push-buttons.

They include c-matic functions and additionally programmable actuator functions and operating modes via remote and local settings, watchdog, electronic nameplate, datalogger as well as local valve diagnostics for predictive maintenance.

DREHMO®Compact

DREHMO®-Compact actuators are Part-turn Actuators for the operation (ON/OFF and Modulating) of butterfly valves, dampers and ball valves with a compact design and optimized weight.

The DREHMO®-Compact product range is especially suitable for the building automation, food & beverage industry but also for the industrial application like drinking water distribution, filtration plants, flue gas cleaning systems etc.

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Offices,Reps&Agents–worldwide

North AmericACanada, USA

LAtiN AmericAArgentina, Brazil, Chile, Ecuador, Mexico AfricA

Morocco, Namibia, South Africa,Zambia

AustrALiA

middLe eAstBahrain, Egypt, Israel, Jordan, Kuwait, Lebanon, Oman, Saudi Arabia, UAE

AsiAChina, India, Indonesia, Japan, Korea, Malaysia, Singapore, Taiwan,Thayland, Vietnam

europeAustria, Baltic states, Belgium, Czech Republic, Denmark, Finland, France, Great Britain, Greece, Hungary, Italy, Luxemburg, Netherlands, Norway, Poland, Portugal, Russia, Slovakia, Spain, Sweden, Switzerland, Turkey

For further and more detailed information, please refer to our gene-ral brochures, take a look at our website at www.drehmo.com (wide download section) or just contact us.

DREHMOGmbHIndustriestraße 157482 Wenden/GermanyFon +49 27 62 / 6 12 - 3 11Fax +49 27 62 / 6 12 - 4 66Web www.drehmo.comE-Mail [email protected]

ServiceHotlineFon +49 27 62 / 6 12 - 3 14Fax +49 27 62 / 6 12 - 4 76E-Mail [email protected]

The way to DREHMO

Page 36: Matic actuators with integral actuator controlvalvinwirajaya.co.id/download/drehmo/brochures//DREHMO c... · 2011. 12. 9. · DREHMO® thrust actuators can be fitted to valves which

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www.drehmo.com