materials and the 5 quality assurancedevelopment of boiler material technology and the12:15...

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MATERIALS AND QUALITY ASSURANCE 23/24 MAY 2019 Fraunhofer-Institut für Werkstoff- und Strahltechnik IWS Dresden/Germany VGB Workshop WITH UPDATED PROGRAMME! 5 TH INTERNATIONAL VGB WORKSHOP MATERIALS AND QUALITY ASSURANCE 2019 The 5 th International VGB Workshop "Materials and Quality Assurance" takes place in Dresden hosted by Fraunhofer IWS. Aim of the workshop is to permit results of advanced materials, welding and quality assurance aspects. The main topics are: Lifetime Assessment, Flexibility l Materials and Components l Modern Welding Technologies, Additive Manufacturing l Quality Assurance, Damages I Renewable Energy The workshop is aimed at manufacturers, planners, operators, insurers and experts interested in technology and its environment, researcher, authorities and associations. We look forward to seeing you in Dresden/Germany. PROGRAMME (Subject to change) THURSDAY, 23 MAY 2019 08:00 R e g i s t r a t i o n , W e l c o m e - C o f f e e 09:00 O p e n i n g Dr. J. Standfuß, Fraunhofer IWS, Dresden/Germany S e c t i o n I : L i f e t i m e A s s e s s m e n t , F l e x i b i l i t y Moderator: Dr. J. Bareiß, EnBW, Stuttgart/Germany 09:15 V1 I m p a c t o f C h a n g i n g M a r k e t s o n B o t h O p e r a t i o n a l B e h a v i o u r a n d C o m p o n e n t I n t e g r i t y Dr. C. Wignall, Uniper Technologies Limited, Nottingham/UK 09:40 V2 F a t i g u e m o n i t o r i n g o f a b o i l e r r e c i r c u l a t i o n p u m p Dr. T. Müller, KSB SE & Co. KGaA, Frankenthal/Germany, Dr. K. Metzger, Grosskraftwerk Mannheim AG, Mannheim/Germany, S. Bergholz, Framatome GmbH, Erlangen/Germany, and F. Silber, MPA Stuttgart/Germany 10:05 V3 L i f e a s s e s s m e n t , m a i n t e n a n c e a n d r e p a i r o f w e l d e d j o i n t s o f p i p i n g s a t h i g h t e m p e r a t u r e s M.Sc. R. Pohja, Lic.Tech. S. Tuurna, D.Sc. T. Hakala, D.Sc. A. Laukkanen, D.Sc. T. Andersson and M.Sc. P. Auerkari, VTT Technical Research Center of Finland Ltd., Tampere/Finland 10:30 C o f f e e b r e a k 11:00 V4 P r o b a b i l i s t i c C r e e p - F a t i g u e L i f e t i m e s A s s e s s m e n t A p p r o a c h : A n E x a m p l e A p p l i c a t i o n F. Kölzow, Technische Universität Darmstadt, Darmstadt/Germany, Dr. K. Helbig, GE Power AG, Mannheim/Germany, Dr. C. Kontermann and Prof. M. Oechsner, Technische Universität Darmstadt, Darmstadt/Germany S e c t i o n I I : M a t e r i a l s a n d C o m p o n e n t s Moderator: C. Ullrich, VGB, Essen/Germany 11:25 V05 C r e e p L i f e A s s e s s m e n t f o r W e l d e d J o i n t o f P 9 1 S t e e l C o n s i d e r i n g M a t e r i a l P r o p e r t i e s o f E a c h P i p e U s e d a t P o w e r P l a n t Dr. M. Yaguchi, Central Research Institute of Electric Power Industry, Yokosuka/Japan 11:50 V06 C h a l l e n g e s o f C r e e p R u p t u r e D a t a A s s e s s m e n t s u s i n g t h e e x a m p l e o f a l a r g e d a t a s e t o f G r a d e P 9 1 Dr. M. Schwienheer, Technische Universität Darmstadt, Darmstadt/Germany 12:15 V07 D e v e l o p m e n t o f B o i l e r M a t e r i a l T e c h n o l o g y a n d t h e V e r i f i c a t i o n o f i t s P r a c t i c a l A p p l i c a b i l i t y i n J a p a n e s e N a t i o n a l A - U S C P r o j e c t Dr. T. Tokairin, Mitsubishi Hitachi Power Systems Ltd., Hiroshima/Japan and M. Kitamura, Mitsubishi Hitachi Power Systems Ltd., Yokohama/Japan 12:40 V08 S u p e r V M 1 2 - T h e n e w 1 2 % C r s t e e l f o r h i g h - t e m p e r a t u r e a p p l i c a t i o n s Dr. M. Subanović, Dr.rer.nat. J. Pirón, M. Jarrar, A. Gauss and Dr.rer.nat. André Schneider, Vallourec Deutschland GmbH, Düsseldorf/Germany 13:05 L u n c h b r e a k S e c t i o n I I I : Q u a l i t y A s s u r a n c e , D a m a g e s Moderator: Dr. G. Maier, Fraunhofer IWM, Freiburg/Germany 14:00 V09 N o n - D e s t r u c t i v e W e l d I n s p e c t i o n d u r i n g t h e W e l d i n g P r o c e s s P o s s i b i l i t i e s a n d L i m i t a t i o n s o f a n I n l i n e M o n i t o r i n g A p p r o a c h Dr. F. Schubert, Dr. B. Bendjus, Dr. U. Cikalova, M. Stephan, R. Hipp, E. Schulze, M. Barth and Z. Bor, Fraunhofer IKTS, Dresden/Germany 14:25 V10 D e p t h s i z i n g m e t h o d s o f o p e r a t i o n i n d u c e d f l a w s w i t h a u t o m a t e d p h a s e d a r r a y u l t r a s o n i c i n s p e c t i o n s A. Marx and S. Medenbach, MuM Müller and Medenbach GmbH, Gladbeck/Essen 14:50 V11 T 2 4 - C h a l l a n g e s o f t h e r e p a i r o f s e r v i c e e x p o s e d m e m b r a n e w a l l s Dr. C. Ullrich 1 , T. Hauke 2 and P. Körner 1 1 VGB PowerTech Service GmbH, Essen/Germany 2 Lausitz Energie Kraftwerke AG, Cottbus/Germany 15:15 C o f f e e b r e a k 15:45 V12 R e c e n t D a m a g e E v a l u a t i o n s o n A u s t e n i t i c B o i l e r T u b e s a s s o c i a t e d w i t h S u p e r c r i t i c a l P l a n t Dr. S. Heckmann, RWE Power AG, Essen/Germany 16:10 V13 F o r c e d D r a f t F a n D a m a g e s a n d P r e m a t u r e F a t i g u e F r a c t u r e s i n C o l d A i r S u c t i o n D u c t s Dr. F. Unterumsberger, Mitsubishi Hitachi Power Systems Europe GmbH, Duisburg/Germany MATERIALS AND QUALITY ASSURANCE 2019

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Page 1: MATERIALS AND The 5 QUALITY ASSURANCEDevelopment of Boiler Material Technology and the12:15 Verification of its Practical Applicability in J apanese National A-USC P roject Dr. T

MATERIALS AND QUALITY ASSURANCE

23/24 MAY 2019 Fraunhofer-Institut für Werkstoff- und Strahltechnik IWS Dresden/Germany

VGB Workshop

WITH UPDATED PROGRAMME!

5TH INTERNATIONAL VGB WORKSHOP MATERIALS AND QUALITY ASSURANCE 2019 The 5th International VGB Workshop "Materials and Quality Assurance" takes place in Dresden hosted by Fraunhofer IWS. Aim of the workshop is to permit results of advanced materials, welding and quality assurance aspects. The main topics are:

Lifetime Assessment, Flexibility l Materials and Components l Modern Welding Technologies, Additive Manufacturing l Quality Assurance, Damages I Renewable Energy

The workshop is aimed at manufacturers, planners, operators, insurers and experts interested in technology and its environment, researcher, authorities and associations. We look forward to seeing you in Dresden/Germany.

PROGRAMME (Subject to change) THURSDAY, 23 MAY 2019 08:00 Registration, Welcome-Coffee 09:00 Opening

Dr. J. Standfuß, Fraunhofer IWS, Dresden/Germany

Section I: Lifetime Assessment, Flexibility Moderator: Dr. J. Bareiß, EnBW, Stuttgart/Germany 09:15 V1

Impact of Changing Markets on Both Operational Behaviour and Component Integrity Dr. C. Wignall, Uniper Technologies Limited, Nottingham/UK

09:40 V2

Fatigue monitoring of a boiler recirculation pump Dr. T. Müller, KSB SE & Co. KGaA, Frankenthal/Germany, Dr. K. Metzger, Grosskraftwerk Mannheim AG, Mannheim/Germany, S. Bergholz, Framatome GmbH, Erlangen/Germany, and F. Silber, MPA Stuttgart/Germany

10:05 V3

Life assessment, maintenance and repair of welded joints of pipings at high temperatures M.Sc. R. Pohja, Lic.Tech. S. Tuurna, D.Sc. T. Hakala, D.Sc. A. Laukkanen, D.Sc. T. Andersson and M.Sc. P. Auerkari, VTT Technical Research Center of Finland Ltd., Tampere/Finland

10:30 Coffee break 11:00 V4

Probabilistic Creep-Fatigue Lifetimes Assessment Approach: An Example Application F. Kölzow, Technische Universität Darmstadt, Darmstadt/Germany, Dr. K. Helbig, GE Power AG, Mannheim/Germany, Dr. C. Kontermann and Prof. M. Oechsner, Technische Universität Darmstadt, Darmstadt/Germany

Section II: Materials and Components Moderator: C. Ullrich, VGB, Essen/Germany 11:25 V05

Creep Life Assessment for Welded Joint of P91 Steel Considering Material Properties of Each Pipe Used at Power Plant Dr. M. Yaguchi, Central Research Institute of Electric Power Industry, Yokosuka/Japan

11:50 V06

Challenges of Creep Rupture Data Assessments using the example of a large dataset of Grade P91 Dr. M. Schwienheer, Technische Universität Darmstadt, Darmstadt/Germany

12:15 V07

Development of Boiler Material Technology and the Verification of its Practical Applicability in Japanese National A-USC Project Dr. T. Tokairin, Mitsubishi Hitachi Power Systems Ltd., Hiroshima/Japan and M. Kitamura, Mitsubishi Hitachi Power Systems Ltd., Yokohama/Japan

12:40 V08

Super VM12 - The new 12%Cr steel for high-temperature applications Dr. M. Subanović, Dr.rer.nat. J. Pirón, M. Jarrar, A. Gauss and Dr.rer.nat. André Schneider, Vallourec Deutschland GmbH, Düsseldorf/Germany

13:05 Lunch break Section III: Quality Assurance, Damages Moderator: Dr. G. Maier, Fraunhofer IWM, Freiburg/Germany 14:00 V09

Non-Destructive Weld Inspection during the Welding Process – Possibilities and Limitations of an Inline Monitoring Approach Dr. F. Schubert, Dr. B. Bendjus, Dr. U. Cikalova, M. Stephan, R. Hipp, E. Schulze, M. Barth and Z. Bor, Fraunhofer IKTS, Dresden/Germany

14:25 V10

Depth sizing methods of operation induced flaws with automated phased array ultrasonic inspections A. Marx and S. Medenbach, MuM Müller and Medenbach GmbH, Gladbeck/Essen

14:50 V11

T24-Challanges of the repair of service exposed membrane walls Dr. C. Ullrich1, T. Hauke2 and P. Körner1 1 VGB PowerTech Service GmbH, Essen/Germany 2 Lausitz Energie Kraftwerke AG, Cottbus/Germany

15:15 Coffee break 15:45 V12

Recent Damage Evaluations on Austenitic Boiler Tubes associated with Supercritical Plant Dr. S. Heckmann, RWE Power AG, Essen/Germany

16:10 V13

Forced Draft Fan Damages and Premature Fatigue Fractures in Cold Air Suction Ducts Dr. F. Unterumsberger, Mitsubishi Hitachi Power Systems Europe GmbH, Duisburg/Germany

16:35 V14

Remaining lifetime assessment of expansion joints in district heating grid P. Buhl, R. Nothdurft, EnBW Energie Baden-Württemberg AG, Stuttgart/Germany

18:45 Evening event at the ship “Salonschiff MS Gräfin Cosel” Riverboattrip, International Dixieland Festival, Fireworks hosted by KSB SE & Co. KGaA, Frankenthal/Germany

FRIDAY, 24 MAY 2019

Section IV: Renewable Energy Moderator: Dr. S. Heckmann, RWE Power AG, Essen/Germany 08:30 V15

Damage Experiences in Solar Thermal Power Plants Dr. B. Persigehl, Dr. J. Stoiber and R. Weber, Allianz Risk Consulting GmbH, Munich/Germany

08:55 V16

Offshore Wind Energy – Steel Structures Dr. S. Weise and S. Dörfeldt, OWT GmbH, Leer/Germany

09:20 V17

Lessons Learned from damages of mechanical drive trains of wind turbines Dr. T. Griggel and T. Gellermann, Allianz Risk Consulting GmbH, Munich/Germany

09:45 Coffee break Section V: Welding Technologies, Additive Manufacturing Moderator: Dr. D. Dittrich, Fraunhofer IWS, Dresden/Germany 10:15 V18

Laser-Multi-Pass Narrow-Gap Welding of Thick-Walled High Temperature Materials – 140 mm thick Alloy 617 occ B. Keßler, Dr. D. Dittrich, Prof. B. Brenner and Prof. C. Leyens, Fraunhofer IWS, Dresden/Germany

10.35 V19

Microstructure and Fatigue Behavior of Laser Welded Alloy 617 occ Prof. M. Zimmermann, Dr. J. Kaspar, R. Kühne and Prof. Brenner, Fraunhofer IWS, Dresden/Germany

10:55 V20

Advanced concepts for design life and residual life assessment of welded components under flexible operation applied on Alloy 617occ. Dr. G. Maier, Dr. I. Varfolomeev and H. Oesterlin, Fraunhofer IWM, Freiburg/Germany

11:15 V21

Additive Manufacturing of powdery Ni-based Superalloys for Advanced Application J. Moritz, Dr. E. Lopez, A. Seidel, M. Riede, F. Brückner and Prof. C. Leyens, Fraunhofer IWS, Dresden/Germany

5TH INTERNATIONAL VGB WORKSHOP MATERIALS AND QUALITY ASSURANCE 2019 The 5th International VGB Workshop "Materials and Quality Assurance" takes place in Dresden hosted by Fraunhofer IWS. Aim of the workshop is to permit results of advanced materials, welding and quality assurance aspects. The main topics are:

Lifetime Assessment, Flexibility l Materials and Components l Modern Welding Technologies, Additive Manufacturing l Quality Assurance, Damages I Renewable Energy

The workshop is aimed at manufacturers, planners, operators, insurers and experts interested in technology and its environment, researcher, authorities and associations. We look forward to seeing you in Dresden/Germany.

PROGRAMME (Subject to change) THURSDAY, 23 MAY 2019 08:00 Registration, Welcome-Coffee 09:00 Opening

Dr. J. Standfuß, Fraunhofer IWS, Dresden/Germany

Section I: Lifetime Assessment, Flexibility Moderator: Dr. J. Bareiß, EnBW, Stuttgart/Germany 09:15 V1

Impact of Changing Markets on Both Operational Behaviour and Component Integrity Dr. C. Wignall, Uniper Technologies Limited, Nottingham/UK

09:40 V2

Fatigue monitoring of a boiler recirculation pump Dr. T. Müller, KSB SE & Co. KGaA, Frankenthal/Germany, Dr. K. Metzger, Grosskraftwerk Mannheim AG, Mannheim/Germany, S. Bergholz, Framatome GmbH, Erlangen/Germany, and F. Silber, MPA Stuttgart/Germany

10:05 V3

Life assessment, maintenance and repair of welded joints of pipings at high temperatures M.Sc. R. Pohja, Lic.Tech. S. Tuurna, D.Sc. T. Hakala, D.Sc. A. Laukkanen, D.Sc. T. Andersson and M.Sc. P. Auerkari, VTT Technical Research Center of Finland Ltd., Tampere/Finland

10:30 Coffee break 11:00 V4

Probabilistic Creep-Fatigue Lifetimes Assessment Approach: An Example Application F. Kölzow, Technische Universität Darmstadt, Darmstadt/Germany, Dr. K. Helbig, GE Power AG, Mannheim/Germany, Dr. C. Kontermann and Prof. M. Oechsner, Technische Universität Darmstadt, Darmstadt/Germany

Section II: Materials and Components Moderator: C. Ullrich, VGB, Essen/Germany 11:25 V05

Creep Life Assessment for Welded Joint of P91 Steel Considering Material Properties of Each Pipe Used at Power Plant Dr. M. Yaguchi, Central Research Institute of Electric Power Industry, Yokosuka/Japan

11:50 V06

Challenges of Creep Rupture Data Assessments using the example of a large dataset of Grade P91 Dr. M. Schwienheer, Technische Universität Darmstadt, Darmstadt/Germany

12:15 V07

Development of Boiler Material Technology and the Verification of its Practical Applicability in Japanese National A-USC Project Dr. T. Tokairin, Mitsubishi Hitachi Power Systems Ltd., Hiroshima/Japan and M. Kitamura, Mitsubishi Hitachi Power Systems Ltd., Yokohama/Japan

12:40 V08

Super VM12 - The new 12%Cr steel for high-temperature applications Dr. M. Subanović, Dr.rer.nat. J. Pirón, M. Jarrar, A. Gauss and Dr.rer.nat. André Schneider, Vallourec Deutschland GmbH, Düsseldorf/Germany

13:05 Lunch break Section III: Quality Assurance, Damages Moderator: Dr. G. Maier, Fraunhofer IWM, Freiburg/Germany 14:00 V09

Non-Destructive Weld Inspection during the Welding Process – Possibilities and Limitations of an Inline Monitoring Approach Dr. F. Schubert, Dr. B. Bendjus, Dr. U. Cikalova, M. Stephan, R. Hipp, E. Schulze, M. Barth and Z. Bor, Fraunhofer IKTS, Dresden/Germany

14:25 V10

Depth sizing methods of operation induced flaws with automated phased array ultrasonic inspections A. Marx and S. Medenbach, MuM Müller and Medenbach GmbH, Gladbeck/Essen

14:50 V11

T24-Challanges of the repair of service exposed membrane walls Dr. C. Ullrich1, T. Hauke2 and P. Körner1 1 VGB PowerTech Service GmbH, Essen/Germany 2 Lausitz Energie Kraftwerke AG, Cottbus/Germany

15:15 Coffee break 15:45 V12

Recent Damage Evaluations on Austenitic Boiler Tubes associated with Supercritical Plant Dr. S. Heckmann, RWE Power AG, Essen/Germany

16:10 V13

Forced Draft Fan Damages and Premature Fatigue Fractures in Cold Air Suction Ducts Dr. F. Unterumsberger, Mitsubishi Hitachi Power Systems Europe GmbH, Duisburg/Germany

16:35 V14

Remaining lifetime assessment of expansion joints in district heating grid P. Buhl, R. Nothdurft, EnBW Energie Baden-Württemberg AG, Stuttgart/Germany

18:45 Evening event at the ship “Salonschiff MS Gräfin Cosel” Riverboattrip, International Dixieland Festival, Fireworks hosted by KSB SE & Co. KGaA, Frankenthal/Germany

FRIDAY, 24 MAY 2019

Section IV: Renewable Energy Moderator: Dr. S. Heckmann, RWE Power AG, Essen/Germany 08:30 V15

Damage Experiences in Solar Thermal Power Plants Dr. B. Persigehl, Dr. J. Stoiber and R. Weber, Allianz Risk Consulting GmbH, Munich/Germany

08:55 V16

Offshore Wind Energy – Steel Structures Dr. S. Weise and S. Dörfeldt, OWT GmbH, Leer/Germany

09:20 V17

Lessons Learned from damages of mechanical drive trains of wind turbines Dr. T. Griggel and T. Gellermann, Allianz Risk Consulting GmbH, Munich/Germany

09:45 Coffee break Section V: Welding Technologies, Additive Manufacturing Moderator: Dr. D. Dittrich, Fraunhofer IWS, Dresden/Germany 10:15 V18

Laser-Multi-Pass Narrow-Gap Welding of Thick-Walled High Temperature Materials – 140 mm thick Alloy 617 occ B. Keßler, Dr. D. Dittrich, Prof. B. Brenner and Prof. C. Leyens, Fraunhofer IWS, Dresden/Germany

10.35 V19

Microstructure and Fatigue Behavior of Laser Welded Alloy 617 occ Prof. M. Zimmermann, Dr. J. Kaspar, R. Kühne and Prof. Brenner, Fraunhofer IWS, Dresden/Germany

10:55 V20

Advanced concepts for design life and residual life assessment of welded components under flexible operation applied on Alloy 617occ. Dr. G. Maier, Dr. I. Varfolomeev and H. Oesterlin, Fraunhofer IWM, Freiburg/Germany

11:15 V21

Additive Manufacturing of powdery Ni-based Superalloys for Advanced Application J. Moritz, Dr. E. Lopez, A. Seidel, M. Riede, F. Brückner and Prof. C. Leyens, Fraunhofer IWS, Dresden/Germany

MATERIALS AND QUALITY ASSURANCE 2019

Page 2: MATERIALS AND The 5 QUALITY ASSURANCEDevelopment of Boiler Material Technology and the12:15 Verification of its Practical Applicability in J apanese National A-USC P roject Dr. T

5TH INTERNATIONAL VGB WORKSHOP MATERIALS AND QUALITY ASSURANCE 2019 The 5th International VGB Workshop "Materials and Quality Assurance" takes place in Dresden hosted by Fraunhofer IWS. Aim of the workshop is to permit results of advanced materials, welding and quality assurance aspects. The main topics are:

Lifetime Assessment, Flexibility l Materials and Components l Modern Welding Technologies, Additive Manufacturing l Quality Assurance, Damages I Renewable Energy

The workshop is aimed at manufacturers, planners, operators, insurers and experts interested in technology and its environment, researcher, authorities and associations. We look forward to seeing you in Dresden/Germany.

PROGRAMME (Subject to change) THURSDAY, 23 MAY 2019 08:00 Registration, Welcome-Coffee 09:00 Opening

Dr. J. Standfuß, Fraunhofer IWS, Dresden/Germany

Section I: Lifetime Assessment, Flexibility Moderator: Dr. J. Bareiß, EnBW, Stuttgart/Germany 09:15 V1

Impact of Changing Markets on Both Operational Behaviour and Component Integrity Dr. C. Wignall, Uniper Technologies Limited, Nottingham/UK

09:40 V2

Fatigue monitoring of a boiler recirculation pump Dr. T. Müller, KSB SE & Co. KGaA, Frankenthal/Germany, Dr. K. Metzger, Grosskraftwerk Mannheim AG, Mannheim/Germany, S. Bergholz, Framatome GmbH, Erlangen/Germany, and F. Silber, MPA Stuttgart/Germany

10:05 V3

Life assessment, maintenance and repair of welded joints of pipings at high temperatures M.Sc. R. Pohja, Lic.Tech. S. Tuurna, D.Sc. T. Hakala, D.Sc. A. Laukkanen, D.Sc. T. Andersson and M.Sc. P. Auerkari, VTT Technical Research Center of Finland Ltd., Tampere/Finland

10:30 Coffee break 11:00 V4

Probabilistic Creep-Fatigue Lifetimes Assessment Approach: An Example Application F. Kölzow, Technische Universität Darmstadt, Darmstadt/Germany, Dr. K. Helbig, GE Power AG, Mannheim/Germany, Dr. C. Kontermann and Prof. M. Oechsner, Technische Universität Darmstadt, Darmstadt/Germany

Section II: Materials and Components Moderator: C. Ullrich, VGB, Essen/Germany 11:25 V05

Creep Life Assessment for Welded Joint of P91 Steel Considering Material Properties of Each Pipe Used at Power Plant Dr. M. Yaguchi, Central Research Institute of Electric Power Industry, Yokosuka/Japan

11:50 V06

Challenges of Creep Rupture Data Assessments using the example of a large dataset of Grade P91 Dr. M. Schwienheer, Technische Universität Darmstadt, Darmstadt/Germany

12:15 V07

Development of Boiler Material Technology and the Verification of its Practical Applicability in Japanese National A-USC Project Dr. T. Tokairin, Mitsubishi Hitachi Power Systems Ltd., Hiroshima/Japan and M. Kitamura, Mitsubishi Hitachi Power Systems Ltd., Yokohama/Japan

12:40 V08

Super VM12 - The new 12%Cr steel for high-temperature applications Dr. M. Subanović, Dr.rer.nat. J. Pirón, M. Jarrar, A. Gauss and Dr.rer.nat. André Schneider, Vallourec Deutschland GmbH, Düsseldorf/Germany

13:05 Lunch break Section III: Quality Assurance, Damages Moderator: Dr. G. Maier, Fraunhofer IWM, Freiburg/Germany 14:00 V09

Non-Destructive Weld Inspection during the Welding Process – Possibilities and Limitations of an Inline Monitoring Approach Dr. F. Schubert, Dr. B. Bendjus, Dr. U. Cikalova, M. Stephan, R. Hipp, E. Schulze, M. Barth and Z. Bor, Fraunhofer IKTS, Dresden/Germany

14:25 V10

Depth sizing methods of operation induced flaws with automated phased array ultrasonic inspections A. Marx and S. Medenbach, MuM Müller and Medenbach GmbH, Gladbeck/Essen

14:50 V11

T24-Challanges of the repair of service exposed membrane walls Dr. C. Ullrich1, T. Hauke2 and P. Körner1 1 VGB PowerTech Service GmbH, Essen/Germany 2 Lausitz Energie Kraftwerke AG, Cottbus/Germany

15:15 Coffee break 15:45 V12

Recent Damage Evaluations on Austenitic Boiler Tubes associated with Supercritical Plant Dr. S. Heckmann, RWE Power AG, Essen/Germany

16:10 V13

Forced Draft Fan Damages and Premature Fatigue Fractures in Cold Air Suction Ducts Dr. F. Unterumsberger, Mitsubishi Hitachi Power Systems Europe GmbH, Duisburg/Germany

16:35 V14

Remaining lifetime assessment of expansion joints in district heating grid P. Buhl, R. Nothdurft, EnBW Energie Baden-Württemberg AG, Stuttgart/Germany

18:45 Evening event at the ship “Salonschiff MS Gräfin Cosel” Riverboattrip, International Dixieland Festival, Fireworks hosted by KSB SE & Co. KGaA, Frankenthal/Germany

FRIDAY, 24 MAY 2019

Section IV: Renewable Energy Moderator: Dr. S. Heckmann, RWE Power AG, Essen/Germany 08:30 V15

Damage Experiences in Solar Thermal Power Plants Dr. B. Persigehl, Dr. J. Stoiber and R. Weber, Allianz Risk Consulting GmbH, Munich/Germany

08:55 V16

Offshore Wind Energy – Steel Structures Dr. S. Weise and S. Dörfeldt, OWT GmbH, Leer/Germany

09:20 V17

Lessons Learned from damages of mechanical drive trains of wind turbines Dr. T. Griggel and T. Gellermann, Allianz Risk Consulting GmbH, Munich/Germany

09:45 Coffee break Section V: Welding Technologies, Additive Manufacturing Moderator: Dr. D. Dittrich, Fraunhofer IWS, Dresden/Germany 10:15 V18

Laser-Multi-Pass Narrow-Gap Welding of Thick-Walled High Temperature Materials – 140 mm thick Alloy 617 occ B. Keßler, Dr. D. Dittrich, Prof. B. Brenner and Prof. C. Leyens, Fraunhofer IWS, Dresden/Germany

10.35 V19

Microstructure and Fatigue Behavior of Laser Welded Alloy 617 occ Prof. M. Zimmermann, Dr. J. Kaspar, R. Kühne and Prof. Brenner, Fraunhofer IWS, Dresden/Germany

10:55 V20

Advanced concepts for design life and residual life assessment of welded components under flexible operation applied on Alloy 617occ. Dr. G. Maier, Dr. I. Varfolomeev and H. Oesterlin, Fraunhofer IWM, Freiburg/Germany

11:15 V21

Additive Manufacturing of powdery Ni-based Superalloys for Advanced Application J. Moritz, Dr. E. Lopez, A. Seidel, M. Riede, F. Brückner and Prof. C. Leyens, Fraunhofer IWS, Dresden/Germany

11:35 V22

Inline Monitoring of Material Parameters in Additive Manufacturing by Laser Speckle Photometry Dr. U. Cikalova, Dr. B. Bendjus, Fraunhofer-Institut für Keramische Technologien und Systeme IKTS, Dresden/Germany

11:55 Discussion of presentation, information about working groups Moderator: Dr. J. Bareiß, EnBW, Stuttgart/Germany

12.10 Lunch break 13:10

Working groups with practical presentations A – Potentials for Laser Beam Welding of High Tem-perature alloys Processes/Systems Technology/Quality Assurance Dr. D. Dittrich, Fraunhofer IWS, Dresden/Germany B – Microstructure and fatigue behavior Structure and Defect Evaluation/High Resolution Electron Microscopy/Efficient Parameter Identification Prof. M. Zimmermann, Fraunhofer IWS, Dresden/Germany C – Activities and Potentials of additive manufacturing at Fraunhofer IWS Processes/Systems Technology/Inspection Methods Dr. E. Lopez, Fraunhofer IWS, Dresden/Germany

14:50 Bilateral exchange of knowledge for individual topics with Fraunhofer scientists

15:00

End of the workshop

ALL INFORMATION ARE ALSO AVAILABLE ON OUR WEBSITE https://www.vgb.org/en/ws_materials_quality_assurance_2019.html

RAILWAY Distance Central station to IWS: 4.5 km (approx. 15 min. by taxi) AIRPORT Distance Airport Dresden to IWS: 15 km (approx. 30 min.by taxi)

Fraunhofer-Institut für Werkstoff- und Strahltechnik Dresden

11:35 V22

Inline Monitoring of Material Parameters in Additive Manufacturing by Laser Speckle Photometry Dr. U. Cikalova, Dr. B. Bendjus, Fraunhofer-Institut für Keramische Technologien und Systeme IKTS, Dresden/Germany

11:55 Discussion of presentation, information about working groups Moderator: Dr. J. Bareiß, EnBW, Stuttgart/Germany

12.10 Lunch break 13:10

Working groups with practical presentations A – Potentials for Laser Beam Welding of High Tem-perature alloys Processes/Systems Technology/Quality Assurance Dr. D. Dittrich, Fraunhofer IWS, Dresden/Germany B – Microstructure and fatigue behavior Structure and Defect Evaluation/High Resolution Electron Microscopy/Efficient Parameter Identification Prof. M. Zimmermann, Fraunhofer IWS, Dresden/Germany C – Activities and Potentials of additive manufacturing at Fraunhofer IWS Processes/Systems Technology/Inspection Methods Dr. E. Lopez, Fraunhofer IWS, Dresden/Germany

14:50 Bilateral exchange of knowledge for individual topics with Fraunhofer scientists

15:00

End of the workshop

ALL INFORMATION ARE ALSO AVAILABLE ON OUR WEBSITE https://www.vgb.org/en/ws_materials_quality_assurance_2019.html

RAILWAY Distance Central station to IWS: 4.5 km (approx. 15 min. by taxi) AIRPORT Distance Airport Dresden to IWS: 15 km (approx. 30 min.by taxi)

Fraunhofer-Institut für Werkstoff- und Strahltechnik Dresden

All information as of 10 May 2019.

MATERIALS AND QUALITY ASSURANCE 2019

VGB WORKSHOPREGISTRATION VGB WORKSHOP – MATERIALS AND QUALITY ASSURANCE

23/24 May 2019, Fraunhofer-Institut für Werkstoff- und Strahltechnik IWS, Dresden/Germany [ ] VGB-Members EUR 780.00 [ ] Non-Members EUR 990.00

____________________________________________________________________________ Title, Surname, First Name ____________________________________________________________________________ Company ____________________________________________________________________________ Street, P.O. Box ____________________________________________________________________________ Postal code, City ____________________________________________________________________________ E-Mail ____________________________________________________________________________ Invoice address (if different from above) ____________________________________________________________________________ VAT-No. ____________________________________________________________________________ Cost Center/Order number ____________________________________________________________________________ Date, Signature and Company stamp EVENING EVENT [ ] I will join the evening event on 23 May 2019 Please send the registration back until 15 May 2019 to Diana Ringhoff | P.O. Box 10 39 32 | 45039 Essen/Germany Phone: +49 201 8128-232 | Fax: +49 201 8128-321 E-mail: [email protected] or use the online-registration via VGB website. For detailed information on attendance as well as data protection please refer to the VGB homepage: http://www.vgb.org

PRACTICAL INFORMATION VENUE Fraunhofer-Institut für Werkstoff- und Strahltechnik IWS Winterbergstrasse 28 l 01277 Dresden/Germany Phone: +49 351 83391-3228 | www.iws.fraunhofer.de  

REGISTRATION Participants are requested to register until 15 May 2019 using the enclosed registration form. The registration is binding and limited up to 85 persons. The places will be awarded after entrance of the registra-tion and confirmed by a confirmation e-mail. The workshop will take place if a minimum of 25 persons are registered until 19 April 2019. You will receive your ticket at the workshop office in front of the work-shop room. Please mention the invoice address! Online registration is also possible: https://www.vgb.org/en/COR-registerFor-300339.html ATTENDANCE VGB-members EUR 780.00 | Non-members EUR 990.00 The attendance fees are free of VAT. The attendance fee includes the workshop programme, participation list, coffee breaks, lunches and participation in the evening event on 23 May 2019. After the workshop all presentations will be available for download on the VGB website. Credit cards or foreign currency cannot be accepted for payment at the workshop office. The following fee will be charged for cancellation of the registration: Up to 14 days prior to the workshop EUR 50.00 Within 14 days prior to the workshop 100 % Only written cancellations are accepted.

EVENING EVENT On Thursday, 23 May 2019 every participant is invited to join our evening event at the “Salonschiff MS Gräfin Cosel”. Admittance: 18:45 | Start: 19:30 Pier on ‘Terrassenufer’ – access via Münzgasse. Please take your conference badge with you.

ACCOMMODATION Pullmann Dresden Newa, Prager Strasse 2c, 01069 Dresden/German| www.pullmann-dresden-newa.com Phone: +49 351 4814-109 E-mail: [email protected] Code: VGB-Workshop, Single room € 99 (incl. break.), Double room € 119 (incl. break.) Please make your reservation before 1 May 2019.

VGB office regrets, being unable making reservations.

WITH FRIENDLY SUPPORT

MATERIALS AND QUALITY ASSURANCE

23/24 MAY 2019 Fraunhofer-Institut für Werkstoff- und Strahltechnik IWS DRESDEN/GERMANY

11:35 V22

Inline Monitoring of Material Parameters in Additive Manufacturing by Laser Speckle Photometry Dr. U. Cikalova, Dr. B. Bendjus, Fraunhofer-Institut für Keramische Technologien und Systeme IKTS, Dresden/Germany

11:55 Discussion of presentation, information about working groups Moderator: Dr. J. Bareiß, EnBW, Stuttgart/Germany

12.10 Lunch break 13:10

Working groups with practical presentations A – Potentials for Laser Beam Welding of High Tem-perature alloys Processes/Systems Technology/Quality Assurance Dr. D. Dittrich, Fraunhofer IWS, Dresden/Germany B – Microstructure and fatigue behavior Structure and Defect Evaluation/High Resolution Electron Microscopy/Efficient Parameter Identification Prof. M. Zimmermann, Fraunhofer IWS, Dresden/Germany C – Activities and Potentials of additive manufacturing at Fraunhofer IWS Processes/Systems Technology/Inspection Methods Dr. E. Lopez, Fraunhofer IWS, Dresden/Germany

14:50 Bilateral exchange of knowledge for individual topics with Fraunhofer scientists

15:00

End of the workshop

ALL INFORMATION ARE ALSO AVAILABLE ON OUR WEBSITE https://www.vgb.org/en/ws_materials_quality_assurance_2019.html

RAILWAY Distance Central station to IWS: 4.5 km (approx. 15 min. by taxi) AIRPORT Distance Airport Dresden to IWS: 15 km (approx. 30 min.by taxi)

Fraunhofer-Institut für Werkstoff- und Strahltechnik Dresden

VGB WORKSHOPREGISTRATION VGB WORKSHOP – MATERIALS AND QUALITY ASSURANCE

23/24 May 2019, Fraunhofer-Institut für Werkstoff- und Strahltechnik IWS, Dresden/Germany [ ] VGB-Members EUR 780.00 [ ] Non-Members EUR 990.00

____________________________________________________________________________ Title, Surname, First Name ____________________________________________________________________________ Company ____________________________________________________________________________ Street, P.O. Box ____________________________________________________________________________ Postal code, City ____________________________________________________________________________ E-Mail ____________________________________________________________________________ Invoice address (if different from above) ____________________________________________________________________________ VAT-No. ____________________________________________________________________________ Cost Center/Order number ____________________________________________________________________________ Date, Signature and Company stamp EVENING EVENT [ ] I will join the evening event on 23 May 2019 Please send the registration back until 15 May 2019 to Diana Ringhoff | P.O. Box 10 39 32 | 45039 Essen/Germany Phone: +49 201 8128-232 | Fax: +49 201 8128-321 E-mail: [email protected] or use the online-registration via VGB website. For detailed information on attendance as well as data protection please refer to the VGB homepage: http://www.vgb.org

PRACTICAL INFORMATION VENUE Fraunhofer-Institut für Werkstoff- und Strahltechnik IWS Winterbergstrasse 28 l 01277 Dresden/Germany Phone: +49 351 83391-3228 | www.iws.fraunhofer.de  

REGISTRATION Participants are requested to register until 15 May 2019 using the enclosed registration form. The registration is binding and limited up to 85 persons. The places will be awarded after entrance of the registra-tion and confirmed by a confirmation e-mail. The workshop will take place if a minimum of 25 persons are registered until 19 April 2019. You will receive your ticket at the workshop office in front of the work-shop room. Please mention the invoice address! Online registration is also possible: https://www.vgb.org/en/COR-registerFor-300339.html ATTENDANCE VGB-members EUR 780.00 | Non-members EUR 990.00 The attendance fees are free of VAT. The attendance fee includes the workshop programme, participation list, coffee breaks, lunches and participation in the evening event on 23 May 2019. After the workshop all presentations will be available for download on the VGB website. Credit cards or foreign currency cannot be accepted for payment at the workshop office. The following fee will be charged for cancellation of the registration: Up to 14 days prior to the workshop EUR 50.00 Within 14 days prior to the workshop 100 % Only written cancellations are accepted.

EVENING EVENT On Thursday, 23 May 2019 every participant is invited to join our evening event at the “Salonschiff MS Gräfin Cosel”. Admittance: 18:45 | Start: 19:30 Pier on ‘Terrassenufer’ – access via Münzgasse. Please take your conference badge with you.

ACCOMMODATION Pullmann Dresden Newa, Prager Strasse 2c, 01069 Dresden/German| www.pullmann-dresden-newa.com Phone: +49 351 4814-109 E-mail: [email protected] Code: VGB-Workshop, Single room € 99 (incl. break.), Double room € 119 (incl. break.) Please make your reservation before 1 May 2019.

VGB office regrets, being unable making reservations.

WITH FRIENDLY SUPPORT

MATERIALS AND QUALITY ASSURANCE

23/24 MAY 2019 Fraunhofer-Institut für Werkstoff- und Strahltechnik IWS DRESDEN/GERMANY

141

ADDRESS AND DIRECTIONS

Address

Fraunhofer-Institut für Werkstoff- und

Strahltechnik IWS Dresden

(Fraunhofer Institute for Material and

Beam Technology)

Winterbergstr. 28

01277 Dresden

Internet

www.iws.fraunhofer.de

phone +49 351 83391-0

fax +49 351 83391-3300

e-mail: [email protected]

by car (from Autobahn / Highway)

- take Autobahn A4 or A13 to inter section Dresden-West, follow new Autobahn A17 to exit

Südvorstadt / Zentrum

- follow road B170 in direction Stadtzentrum (city center) to Pirnaischer Platz (about 6 km)

- at Pirnaischer Platz turn right towards "Gruna / VW-Manufaktur"

- continue straight until the end of the "Großer Garten" (Great Garden) and then turn right

onto Karcherallee

- at the next traffic light turn left onto Winterbergstraße and continue straight until IWS

by railway and tram

- from Dresden main railway station take line #10 to Straßburger Platz

- change to line #1 (Prohlis) or #2 (Kleinzschachwitz) heading out from the city; exit at

Zwinglistraße stop

- 10 minutes to walk from there (in the direction of Grunaer Weg)

by air plane

- from Airport Dresden-Klotzsche with a taxi to Winterbergstraße 28 (about 10 km)

- or with public transportation (shuttle train) to the main railway station (Hauptbahnhof),

and continue with the tram

Fraunhofer IWS Annual Report 2012